Piper PA 28-161 Warrior III Maintenance Manual Pn 761-882 – PDF DOWNLOAD
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Piper PA 28-161 Warrior III Maintenance Manual Pn 761-882 – PDF DOWNLOAD
General
This publication is prepared in accordance with the General Aviation Manufacturers Association (GAMA)
Specification No. 2, with respect to the arrangement and content of the System/Chapters within the
designated Chapter/Section-numbering system.
This manual generally does not contain hardware callouts for installation. Hardware callouts are only
indicated where a special application is required. To confirm the correct hardware used, refer to the
PA-28-161 Parts Catalog, P/N 761-897, and FAR 43 for proper use.
Genuine PIPER parts are produced and inspected under rigorous procedures to insure airworthiness
and suitability for use in PIPER airplane applications. Parts purchased from sources other than PIPER,
even though identical in appearance, may not have had the required tests and inspections performed,
may be different in fabrication techniques and materials, and may be dangerous when installed in an
airplane.
Additionally, reworked or salvaged parts or those parts obtained from non-PIPER approved sources,
may have service histories which are unknown or cannot be authenticated, may have been subjected to
unacceptable stresses or temperatures or may have other hidden damage not discernible through
routine visual or nondestructive testing. This may render the part, component or structural assembly,
even though originally manufactured by PIPER, unsuitable and unsafe for airplane use.
PIPER AIRCRAFT, INC. expressly disclaims any responsibility for malfunctions, failures, damage or
injury caused by use of non-PIPER approved parts.
TABLE OF CONTENTS:
Piper PA 28-161 Warrior III Maintenance Manual Pn 761-882 – PDF DOWNLOAD
761-882 – WARRIOR III MAINTENANCE MANUAL – PA-28-161…………………………………… 1
AEROFICHE REVISION STATUS……………………………………………………….. 3
INTRODUCTION…………………………………………………………………… 5
LIST OF EFFECTIVE PAGES……………………………………………………… 5
TABLE OF CONTENTS…………………………………………………………… 7
INTRODUCTION……………………………………………………………….. 9
INSTRUCTIONS FOR CONTINUED AIRWORTHINESS…………………………………… 9
GENERAL………………………………………………………………… 9
EFFECTIVITY…………………………………………………………….. 10
SERIAL NUMBER EXPLANATION………………………………………………… 10
ASSIGNMENT OF SUBJECT MATERIAL……………………………………………. 10
PAGINATION……………………………………………………………… 11
AEROFICHE GRID NUMBERING…………………………………………………. 11
IDENTIFYING REVISED MATERIAL……………………………………………… 11
INDEXING……………………………………………………………….. 12
LIST OF EFFECTIVE PAGES………………………………………………….. 12
WARNINGS, CAUTIONS, AND NOTES…………………………………………….. 12
ACCIDENT / INCIDENT REPORTING…………………………………………….. 12
SUPPLEMENTARY PUBLICATIONS……………………………………………….. 12
PIPER PUBLICATIONS…………………………………………………… 12
VENDOR PUBLICATIONS………………………………………………….. 12
CHAPTER/SECTION INDEX GUIDE………………………………………………. 17
INDEX……………………………………………………………………… 23
CHAPTER 4 – AIRWORTHINESS LIMITATIONS…………………………………………….. 29
LIST OF EFFECTIVE PAGES……………………………………………………… 31
TABLE OF CONTENTS…………………………………………………………… 33
AIRWORTHINESS LIMITATIONS……………………………………………………. 35
APPROVED MANDATORY REPLACEMENT TIMES FOR TYPE CERTIFICATION………………….. 35
APPROVED MANDATORY STRUCTURAL INSPECTION INTERVALS………………………….. 35
INSPECTION PROCEDURES FOR THOSE APPROVED MANDATORY STRUCTURAL INSPECTION ITEMS…. 35
MAJOR REPAIRS TO LIFE LIMITED COMPONENTS…………………………………… 35
LIFE LIMITED PARTS MARKING AND DISPOSITION…………………………………. 35
CHAPTER 5 – TIME LIMITS / MAINTENANCE CHECKS………………………………………. 37
LIST OF EFFECTIVE PAGES……………………………………………………… 39
TABLE OF CONTENTS…………………………………………………………… 41
GENERAL……………………………………………………………………. 43
TIME LIMITS………………………………………………………………… 45
SCHEDULED MAINTENANCE……………………………………………………….. 47
DESCRIPTION…………………………………………………………….. 47
DEFINITIONS…………………………………………………………….. 47
INSPECTION REQUIREMENTS………………………………………………….. 49
ANNUAL / 100 HOUR INSPECTION………………………………………….. 49
PROGRESSIVE INSPECTION……………………………………………….. 49
OVERLIMITS INSPECTION………………………………………………… 49
ANNUAL / 100 HOUR INSPECTION PROCEDURE…………………………………….. 50
SCHEDULED MAINTENANCE……………………………………………………. 53
PROPELLER GROUP……………………………………………………… 53
ENGINE GROUP………………………………………………………… 53
CABIN AND COCKPIT GROUP………………………………………………. 55
FUSELAGE AND EMPENNAGE GROUP………………………………………….. 55
WING GROUP………………………………………………………….. 57
LANDING GEAR GROUP…………………………………………………… 58
SPECIAL INSPECTIONS………………………………………………….. 58
OPERATIONAL INSPECTION……………………………………………….. 58
GENERAL…………………………………………………………….. 59
NOTES………………………………………………………………. 59
SPECIAL INSPECTIONS…………………………………………………………. 65
PER FLIGHT HOUR…………………………………………………………. 65
PER CALENDAR YEAR……………………………………………………….. 67
PER SPECIFIC OPERATION / OPERATING ENVIRONMENT……………………………… 69
HIGH DUST OR INDUSTRIAL POLLUTION……………………………………… 69
HIGH SALT OR HIGH HUMIDITY……………………………………………. 70
EXTREME COLD………………………………………………………… 70
SOFT OR UNUSUAL TERRAIN………………………………………………. 71
UNSCHEDULED MAINTENANCE CHECKS……………………………………………….. 73
LIGHTNING STRIKE………………………………………………………… 73
ENGINE OVERTEMP, OVERTORQUE, OR SUDDEN STOPPAGE…………………………….. 74
SEVERE TURBULENCE, HARD OR OVERWEIGHT LANDING………………………………. 74
FLAPS EXTENDED ABOVE MAXIMUM FLAP EXTENSION SPEED (VFE)……………………… 75
FLOOD DAMAGE, IMMERSION IN WATER………………………………………….. 76
CHAPTER 6 – DIMENSIONS AND AREAS…………………………………………………. 83
LIST OF EFFECTIVE PAGES……………………………………………………… 85
TABLE OF CONTENTS…………………………………………………………… 87
GENERAL……………………………………………………………………. 89
LEADING PARTICULARS AND PRINCIPAL DIMENSIONS……………………………….. 90
STATION REFERENCE LINES………………………………………………….. 93
ACCESS AND INSPECTION PROVISIONS………………………………………….. 94
CHAPTER 7 – LIFTING AND SHORING………………………………………………….. 97
LIST OF EFFECTIVE PAGES……………………………………………………… 99
TABLE OF CONTENTS…………………………………………………………… 101
JACKING……………………………………………………………………. 103
CHAPTER 8 – LEVELING AND WEIGHING………………………………………………… 105
LIST OF EFFECTIVE PAGES……………………………………………………… 107
TABLE OF CONTENTS…………………………………………………………… 109
WEIGHING…………………………………………………………………… 111
LEVELING…………………………………………………………………… 113
CHAPTER 9 – TOWING AND TAXIING…………………………………………………… 115
LIST OF EFFECTIVE PAGES……………………………………………………… 117
TABLE OF CONTENTS…………………………………………………………… 119
TOWING…………………………………………………………………….. 121
TAXIING……………………………………………………………………. 123
CHAPTER 10 – PARKING AND MOORING…………………………………………………. 125
LIST OF EFFECTIVE PAGES……………………………………………………… 127
TABLE OF CONTENTS…………………………………………………………… 129
PARKING……………………………………………………………………. 131
PARKING………………………………………………………………… 131
LOCKING AIRPLANE………………………………………………………… 131
MOORING……………………………………………………………………. 133
CHAPTER 11 – PLACARDS AND MARKINGS……………………………………………….. 135
LIST OF EFFECTIVE PAGES……………………………………………………… 137
TABLE OF CONTENTS…………………………………………………………… 139
GENERAL……………………………………………………………………. 141
DECALS…………………………………………………………………. 141
SELF-ADHESIVE PLACARDS, NAMEPLATES, AND DECALS……………………………… 142
MEYERCORD / INK DECALS…………………………………………………… 143
EXTERIOR PLACARDS AND MARKINGS……………………………………………….. 145
INTERIOR PLACARDS…………………………………………………………… 149
CHAPTER 12 – SERVICING………………………………………………………….. 155
LIST OF EFFECTIVE PAGES……………………………………………………… 157
TABLE OF CONTENTS…………………………………………………………… 159
GENERAL……………………………………………………………………. 161
AIRCRAFT FINISH CARE…………………………………………………….. 161
DUPONT IMRON 6000 PAINT SYSTEM………………………………………… 161
CLEANING……………………………………………………………. 162
CLEANING……………………………………………………………….. 162
EXTERIOR SURFACES……………………………………………………. 162
ENGINE COMPARTMENT…………………………………………………… 162
LANDING GEAR………………………………………………………… 163
WINDSHIELD AND WINDOWS……………………………………………….. 163
HEADLINER, SIDE PANELS AND SEATS………………………………………. 164
CARPETS…………………………………………………………….. 164
REPLENISHING……………………………………………………………….. 165
FUEL SYSTEM…………………………………………………………….. 166
FILLING…………………………………………………………….. 166
ANTI-ICING FUEL ADDITIVE……………………………………………… 166
DRAINING MOISTURE……………………………………………………. 166
DRAINING ENTIRELY……………………………………………………. 167
OIL SYSTEM……………………………………………………………… 167
OIL SUMP……………………………………………………………. 167
DRAINING………………………………………………………… 167
FILLING…………………………………………………………. 167
OIL SCREEN (SUCTION)……………………………………………… 167
RECOMMENDATIONS FOR CHANGING OIL…………………………………… 168
OIL FILTER………………………………………………………….. 168
LANDING GEAR SYSTEM……………………………………………………… 169
OLEO STRUTS…………………………………………………………. 169
SERVICING OLEO STRUTS…………………………………………….. 169
FILLING NOSE GEAR OLEO STRUT………………………………………. 170
FILLING MAIN GEAR OLEO STRUT………………………………………. 171
INFLATING OLEO STRUTS…………………………………………….. 172
BRAKE SYSTEM………………………………………………………… 172
FILLING BRAKE CYLINDER RESERVOIR…………………………………… 172
DRAINING BRAKE SYSTEM…………………………………………….. 172
TIRES………………………………………………………………. 173
TIRE BALANCE…………………………………………………….. 174
SCHEDULED SERVICING…………………………………………………………. 177
FUEL SYSTEM…………………………………………………………….. 177
OIL SYSTEM……………………………………………………………… 177
INDUCTION AIR FILTER…………………………………………………….. 178
PROPELLER………………………………………………………………. 178
POWER PLANT…………………………………………………………….. 178
WINTERIZATION PLATE……………………………………………………… 178
ELECTRICAL SYSTEM……………………………………………………….. 180
LUBRICATION…………………………………………………………….. 183
PRECAUTIONS…………………………………………………………. 183
APPLICATION OF GREASE………………………………………………… 183
APPLICATION OF OIL…………………………………………………… 183
LUBRICATION CHARTS…………………………………………………… 184
LANDING GEAR, MAIN……………………………………………….. 187
LANDING GEAR, NOSE……………………………………………….. 188
CONTROL SYSTEM…………………………………………………… 189
POWER PLANT……………………………………………………… 193
DOORS AND SEATS………………………………………………….. 194
CHAPTER 20 – STANDARD PRACTICES – AIRFRAME………………………………………… 197
LIST OF EFFECTIVE PAGES……………………………………………………… 199
TABLE OF CONTENTS…………………………………………………………… 201
GENERAL……………………………………………………………………. 203
DESCRIPTION…………………………………………………………….. 203
TORQUE WRENCHES…………………………………………………………. 203
INSTALLING ROD END BEARINGS………………………………………………. 204
REMOVING CHERRYLOCK RIVETS……………………………………………….. 205
IDENTIFICATION OF FLUID LINES…………………………………………….. 206
INSPECTION OF FLEXIBLE HOSES……………………………………………… 206
FLARELESS TUBE ASSEMBLIES………………………………………………… 209
SUPPORT CLAMPS………………………………………………………….. 210
DYE PENETRANT INSPECTIONS………………………………………………… 210
THREADED FASTENER INSTALLATION……………………………………………. 211
THREAD LUBRICATION………………………………………………………. 211
AIRFRAME WATER LEAK CHECK………………………………………………… 212
PAINTING…………………………………………………………………… 213
PAINTING SAFETY…………………………………………………………. 213
POLYURETHANE PAINT SAFETY………………………………………………… 213
PAINT APPLICATION……………………………………………………….. 214
PAINTING SEQUENCE……………………………………………………….. 214
COLOR MATCHING………………………………………………………….. 214
TRIM AND REGISTRATION NUMBERS…………………………………………….. 214
PAINT SYSTEM COMPATIBILITY……………………………………………….. 215
COMMON PAINT TROUBLES……………………………………………………. 215
STORAGE………………………………………………………………… 216
PAINTING FACILITY……………………………………………………….. 216
AIRCRAFT FINISH CARE…………………………………………………….. 216
CHAPTER 21 – ENVIRONMENTAL SYSTEMS……………………………………………….. 219
LIST OF EFFECTIVE PAGES……………………………………………………… 221
TABLE OF CONTENTS…………………………………………………………… 223
GENERAL……………………………………………………………………. 225
STANDARD……………………………………………………………….. 225
OPTIONAL……………………………………………………………….. 225
DISTRIBUTION……………………………………………………………….. 227
OVERHEAD VENT SYSTEM…………………………………………………….. 227
AVIONICS COOLING BLOWER………………………………………………….. 228
HEATING……………………………………………………………………. 233
DESCRIPTION AND OPERATION………………………………………………… 233
HEATER MAINTENANCE………………………………………………………. 233
CHAPTER 23 – COMMUNICATIONS……………………………………………………… 237
LIST OF EFFECTIVE PAGES……………………………………………………… 239
TABLE OF CONTENTS…………………………………………………………… 241
GENERAL……………………………………………………………………. 243
RADIO MASTER SWITCH……………………………………………………… 243
AUDIO INTEGRATING…………………………………………………………… 245
GMA-340………………………………………………………………… 245
REMOVAL AND INSTALLATION……………………………………………… 245
SYSTEM FUNCTIONAL TEST……………………………………………….. 245
ADJUSTMENT………………………………………………………….. 246
STATIC DISCHARGING………………………………………………………….. 249
STATIC WICKS……………………………………………………………. 249
BONDING STRAPS………………………………………………………….. 249
CHAPTER 24 – ELECTRICAL POWER……………………………………………………. 251
LIST OF EFFECTIVE PAGES……………………………………………………… 253
TABLE OF CONTENTS…………………………………………………………… 255
GENERAL……………………………………………………………………. 257
DESCRIPTION AND OPERATION………………………………………………… 257
TROUBLESHOOTING…………………………………………………………. 257
CONTACTOR MAINTENANCE……………………………………………………. 258
DC GENERATION………………………………………………………………. 259
ALTERNATOR SERVICE PRECAUTIONS……………………………………………. 259
ALTERNATOR SYSTEM……………………………………………………….. 260
DESCRIPTION…………………………………………………………. 260
TROUBLESHOOTING……………………………………………………… 261
SYSTEM CHECK………………………………………………………… 267
ALTERNATOR TEST……………………………………………………… 269
ALTERNATOR BELT TENSION ADJUSTMENT…………………………………….. 270
STANDBY ALTERNATOR………………………………………………………. 271
DESCRIPTION…………………………………………………………. 271
TROUBLESHOOTING……………………………………………………… 271
INSPECTION………………………………………………………….. 275
SET POINT VOLTAGE CHECK………………………………………………. 275
OVERVOLTAGE TEST…………………………………………………….. 276
REPAIR……………………………………………………………… 276
REMOVAL…………………………………………………………….. 277
INSTALLATION………………………………………………………… 277
BATTERY………………………………………………………………… 278
TROUBLESHOOTING……………………………………………………… 278
REMOVAL…………………………………………………………….. 278
CLEANING……………………………………………………………. 278
INSTALLATION………………………………………………………… 278
CHARGING……………………………………………………………. 281
HYDROMETER READING AND BATTERY CHARGE………………………………….. 282
DISCHARGE…………………………………………………………… 284
TEMPERATURE CONSIDERATIONS……………………………………………. 284
REPAIRS, STORAGE, AND SERVICE TIPS…………………………………….. 285
INSTALLING NEW DRY-CHARGED BATTERY…………………………………….. 285
VOLTAGE REGULATOR……………………………………………………….. 286
TESTING…………………………………………………………….. 286
OVERVOLTAGE RELAY CHECK………………………………………………. 287
EXTERNAL POWER……………………………………………………………… 289
ELECTRICAL LOAD DISTRIBUTION…………………………………………………. 291
ELECTRICAL SYSTEM COMPONENT LOADS…………………………………………. 291
CHAPTER 25 – EQUIPMENT / FURNISHINGS……………………………………………… 293
LIST OF EFFECTIVE PAGES……………………………………………………… 295
TABLE OF CONTENTS…………………………………………………………… 297
FLIGHT COMPARTMENT………………………………………………………….. 299
PILOT’S SEAT LOCK AND RELEASE RIGGING……………………………………… 299
LUMBAR SUPPORT………………………………………………………….. 300
DESCRIPTION…………………………………………………………. 300
REMOVAL…………………………………………………………….. 300
ASSEMBLY……………………………………………………………. 300
INSTALLATION………………………………………………………… 300
CARPETS………………………………………………………………… 300
RESTRAINT SYSTEM………………………………………………………… 302
INSPECTION………………………………………………………….. 302
INERTIAL REEL ADJUSTMENT……………………………………………… 303
EMERGENCY………………………………………………………………….. 305
ARTEX ELT 110-4 EMERGENCY LOCATOR TRANSMITTER (ELT)…………………………. 305
DESCRIPTION…………………………………………………………. 305
BATTERY…………………………………………………………….. 305
REMOVAL…………………………………………………………. 305
INSTALLATION…………………………………………………….. 305
TESTING…………………………………………………………….. 306
ARTEX ME 406 EMERGENCY LOCATOR TRANSMITTER (ELT)……………………………. 308
DESCRIPTION AND OPERATION…………………………………………….. 308
TROUBLESHOOTING……………………………………………………… 308
100 HOUR INSPECTION………………………………………………….. 312
REMOVAL…………………………………………………………….. 313
INSTALLATION………………………………………………………… 314
BATTERY REPLACEMENT………………………………………………….. 314
TESTING…………………………………………………………….. 315
CHAPTER 26 – FIRE PROTECTION…………………………………………………….. 321
LIST OF EFFECTIVE PAGES……………………………………………………… 323
TABLE OF CONTENTS…………………………………………………………… 325
EXTINGUISHING………………………………………………………………. 327
PORTABLE FIRE EXTINGUISHER……………………………………………….. 327
DESCRIPTION…………………………………………………………. 327
INSPECTION………………………………………………………….. 327
LIFE LIMIT………………………………………………………….. 327
CHAPTER 27 – FLIGHT CONTROLS…………………………………………………….. 331
LIST OF EFFECTIVE PAGES……………………………………………………… 333
TABLE OF CONTENTS…………………………………………………………… 335
GENERAL……………………………………………………………………. 337
DESCRIPTION AND OPERATION………………………………………………… 337
STANDARD PRACTICES AND PROCEDURES…………………………………………. 338
FLIGHT CONTROL SURFACE TRAVEL…………………………………………….. 339
FLIGHT CONTROL CABLE TENSION……………………………………………… 339
CONTROL CABLE INSPECTION…………………………………………………. 342
AILERON……………………………………………………………………. 349
TROUBLESHOOTING…………………………………………………………. 349
CONTROL COLUMN………………………………………………………….. 349
REMOVAL…………………………………………………………….. 349
INSTALLATION………………………………………………………… 349
FLEX JOINT REPLACEMENT……………………………………………….. 353
CONTROL WHEEL…………………………………………………………… 355
AILERON CONTROL CABLES…………………………………………………… 356
REMOVAL…………………………………………………………….. 356
INSTALLATION………………………………………………………… 358
AILERON BELLCRANK ASSEMBLY……………………………………………….. 358
REMOVAL…………………………………………………………….. 358
INSTALLATION………………………………………………………… 359
RIGGING AND ADJUSTMENT…………………………………………………… 359
RUDDER AND TAB……………………………………………………………… 363
TROUBLESHOOTING…………………………………………………………. 363
RUDDER CONTROL CABLES……………………………………………………. 364
REMOVAL…………………………………………………………….. 364
INSTALLATION………………………………………………………… 364
RIGGING AND ADJUSTMENT……………………………………………….. 366
RUDDER TRIM CONTROLS…………………………………………………….. 368
REMOVAL…………………………………………………………….. 368
INSTALLATION………………………………………………………… 368
RIGGING AND ADJUSTMENT……………………………………………….. 368
RUDDER AND STEERING PEDAL ASSEMBLY………………………………………… 370
REMOVAL…………………………………………………………….. 370
INSTALLATION………………………………………………………… 372
STABILATOR AND TAB………………………………………………………….. 373
TROUBLESHOOTING…………………………………………………………. 373
STABILATOR CONTROL CABLES………………………………………………… 373
REMOVAL…………………………………………………………….. 373
INSTALLATION………………………………………………………… 376
RIGGING AND ADJUSTMENT……………………………………………….. 379
STABILATOR TRIM CONTROLS…………………………………………………. 381
FORWARD ASSEMBLY…………………………………………………….. 381
REMOVAL…………………………………………………………. 381
INSTALLATION…………………………………………………….. 381
AFT ASSEMBLY………………………………………………………… 383
REMOVAL…………………………………………………………. 383
INSTALLATION…………………………………………………….. 383
RIGGING AND ADJUSTMENT……………………………………………….. 384
S-TEC MANUAL ELECTRIC TRIM CLUTCH CHECK & ADJUSTMENT………………………… 385
STALL WARNING…………………………………………………………… 386
REMOVAL…………………………………………………………….. 386
INSTALLATION………………………………………………………… 386
ADJUSTMENT………………………………………………………….. 386
FLIGHT TEST PROCEDURE………………………………………………… 387
FLAPS……………………………………………………………………… 391
TROUBLESHOOTING…………………………………………………………. 391
FLAP CONTROLS…………………………………………………………… 391
REMOVAL…………………………………………………………….. 391
INSTALLATION………………………………………………………… 393
RIGGING AND ADJUSTMENT……………………………………………….. 394
TORQUE TUBE/PUSH ROD DISTORTION INSPECTION…………………………………. 396
CHAPTER 28 – FUEL………………………………………………………………. 401
LIST OF EFFECTIVE PAGES……………………………………………………… 403
TABLE OF CONTENTS…………………………………………………………… 405
GENERAL……………………………………………………………………. 407
DESCRIPTION…………………………………………………………….. 407
TROUBLESHOOTING…………………………………………………………. 407
STORAGE……………………………………………………………………. 411
FUEL TANK………………………………………………………………. 411
REMOVAL…………………………………………………………….. 411
INSTALLATION………………………………………………………… 411
INSPECTION………………………………………………………….. 411
GENERAL…………………………………………………………. 411
LEAK TEST……………………………………………………….. 411
REPAIRS…………………………………………………………….. 412
FUEL TANK / WING SPAR CORROSION INSPECTION…………………………………. 414
LOCKING FUEL CAP………………………………………………………… 416
DISASSEMBLY…………………………………………………………. 416
ASSEMBLY……………………………………………………………. 416
DISTRIBUTION……………………………………………………………….. 419
GASCOLATOR……………………………………………………………… 419
REMOVAL…………………………………………………………….. 419
INSTALLATION………………………………………………………… 419
CLEANING AND INSPECTION………………………………………………. 420
FUEL SYSTEM LEAK TEST……………………………………………………. 420
SETUP………………………………………………………………. 420
PROCEDURE…………………………………………………………… 420
FUEL SYSTEM FLOW TEST……………………………………………………. 421
SETUP………………………………………………………………. 421
PROCEDURE…………………………………………………………… 421
FUEL SELECTOR VALVE……………………………………………………… 422
REMOVAL…………………………………………………………….. 422
INSTALLATION………………………………………………………… 422
ELECTRIC FUEL PUMP………………………………………………………. 422
REMOVAL…………………………………………………………….. 422
INSTALLATION………………………………………………………… 422
DISASSEMBLY…………………………………………………………. 423
CLEANING, INSPECTION, AND REPAIR………………………………………. 424
ASSEMBLY……………………………………………………………. 424
TESTING…………………………………………………………….. 424
LINES AND FITTINGS………………………………………………………. 425
INSPECTION AND TIGHTENING…………………………………………….. 425
FITTING REPLACEMENT………………………………………………….. 426
INDICATING…………………………………………………………………. 429
STANDARD INSTALLATION……………………………………………………. 429
DESCRIPTION…………………………………………………………. 429
TROUBLESHOOTING……………………………………………………… 429
FUEL QUANTITY TRANSMITTER UNIT………………………………………… 429
REMOVAL…………………………………………………………. 429
INSTALLATION…………………………………………………….. 429
CHECK AND ADJUSTMENT……………………………………………… 431
FUEL QUANTITY INDICATION CALIBRATION…………………………………… 432
BENCH TEST………………………………………………………. 432
SYSTEM FUNCTIONAL CHECK…………………………………………… 434
OPTIONAL INSTALLATION……………………………………………………. 436
CHAPTER 30 – ICE AND RAIN PROTECTION……………………………………………… 439
LIST OF EFFECTIVE PAGES……………………………………………………… 441
TABLE OF CONTENTS…………………………………………………………… 443
GENERAL……………………………………………………………………. 445
PITOT AND STATIC……………………………………………………………. 447
CHAPTER 31 – INDICATING / RECORDING SYSTEMS……………………………………….. 449
LIST OF EFFECTIVE PAGES……………………………………………………… 451
TABLE OF CONTENTS…………………………………………………………… 453
CENTRAL WARNING SYSTEMS……………………………………………………… 455
ANNUNCIATOR…………………………………………………………….. 455
TROUBLESHOOTING…………………………………………………………. 455
CHAPTER 32 – LANDING GEAR……………………………………………………….. 461
LIST OF EFFECTIVE PAGES……………………………………………………… 463
TABLE OF CONTENTS…………………………………………………………… 465
GENERAL……………………………………………………………………. 467
DESCRIPTION…………………………………………………………….. 467
TROUBLESHOOTING…………………………………………………………. 467
MAIN GEAR………………………………………………………………….. 471
MAIN GEAR OLEO………………………………………………………….. 471
CLEANING, INSPECTION, AND REPAIR………………………………………. 471
DISASSEMBLY…………………………………………………………. 471
ASSEMBLY……………………………………………………………. 471
MAIN LANDING GEAR……………………………………………………….. 474
CLEANING, INSPECTION, AND REPAIR………………………………………. 474
REMOVAL…………………………………………………………….. 474
INSTALLATION………………………………………………………… 476
NOSE GEAR………………………………………………………………….. 479
NOSE GEAR OLEO………………………………………………………….. 479
DISASSEMBLY…………………………………………………………. 479
CLEANING, INSPECTION AND REPAIR……………………………………….. 480
OIL ORIFICE RETAINER RING INSTALLATION…………………………………. 480
ASSEMBLY……………………………………………………………. 482
NOSE LANDING GEAR……………………………………………………….. 482
REMOVAL…………………………………………………………….. 482
CLEANING, INSPECTION, AND REPAIR………………………………………. 484
INSTALLATION………………………………………………………… 484
ALIGNMENT…………………………………………………………… 484
WHEELS AND BRAKES…………………………………………………………… 489
WHEELS…………………………………………………………………. 489
MAIN WHEEL………………………………………………………….. 489
REMOVAL AND DISASSEMBLY…………………………………………… 489
INSPECTION………………………………………………………. 490
ASSEMBLY AND INSTALLATION…………………………………………. 490
NOSE WHEEL………………………………………………………….. 493
REMOVAL AND DISASSEMBLY…………………………………………… 493
INSPECTION………………………………………………………. 494
ASSEMBLY AND INSTALLATION…………………………………………. 494
BRAKES…………………………………………………………………. 495
BRAKE ADJUSTMENT, CONDITIONING, AND LINING TOLERANCES……………………. 495
WHEEL BRAKE ASSEMBLY…………………………………………………. 495
REMOVAL AND DISASSEMBLY…………………………………………… 495
CLEANING, INSPECTION, AND REPAIR…………………………………… 495
ASSEMBLY AND INSTALLATION…………………………………………. 496
HAND/PARKING BRAKE MASTER CYLINDER…………………………………….. 498
REMOVAL…………………………………………………………. 498
DISASSEMBLY……………………………………………………… 500
CLEANING, INSPECTION AND REPAIR……………………………………. 500
ASSEMBLY………………………………………………………… 500
INSTALLATION…………………………………………………….. 500
TOE BRAKE CYLINDER(S)………………………………………………… 501
REMOVAL…………………………………………………………. 501
DISASSEMBLY……………………………………………………… 501
CLEANING, INSPECTION AND REPAIR……………………………………. 501
ASSEMBLY………………………………………………………… 501
INSTALLATION…………………………………………………….. 502
BLEEDING BRAKES……………………………………………………… 502
GRAVITY PROCEDURE………………………………………………… 502
PRESSURE PROCEDURE……………………………………………….. 502
AFTER A UNIT HAS BEEN CHANGED……………………………………… 503
BRAKE SYSTEM LEAK CHECK………………………………………………. 503
CHAPTER 33 – LIGHTS…………………………………………………………….. 507
LIST OF EFFECTIVE PAGES……………………………………………………… 509
TABLE OF CONTENTS…………………………………………………………… 511
GENERAL……………………………………………………………………. 513
DESCRIPTION AND OPERATION………………………………………………… 513
LAMP REPLACEMENT GUIDE…………………………………………………… 513
FLIGHT COMPARTMENT………………………………………………………….. 515
INSTRUMENT AND PANEL LIGHTS………………………………………………. 515
ANNUNCIATOR PANEL LIGHTS…………………………………………………. 515
REPLACEMENT…………………………………………………………. 515
DIMMER CONTROL………………………………………………………….. 515
REMOVAL…………………………………………………………….. 515
INSTALLATION………………………………………………………… 515
DIMMER CONTROL POTENTIOMETER……………………………………………… 516
REMOVAL…………………………………………………………….. 516
INSTALLATION………………………………………………………… 516
EXTERIOR…………………………………………………………………… 519
LANDING AND TAXI LIGHT…………………………………………………… 519
REMOVAL…………………………………………………………….. 519
INSTALLATION………………………………………………………… 519
NAVIGATION LIGHTS……………………………………………………….. 519
REMOVING BULBS………………………………………………………. 519
INSTALLING BULBS…………………………………………………….. 519
ANTI-COLLISION LIGHTS……………………………………………………. 520
WING TIP STROBE LIGHTS……………………………………………….. 520
REMOVAL…………………………………………………………. 520
INSTALLATION…………………………………………………….. 520
FIN TIP STROBE LIGHT…………………………………………………. 521
REMOVAL…………………………………………………………. 521
INSTALLATION…………………………………………………….. 521
STROBE POWER SUPPLY………………………………………………….. 521
REMOVAL…………………………………………………………. 521
INSTALLATION…………………………………………………….. 521
TROUBLESHOOTING STROBE LIGHTS…………………………………………. 524
CHAPTER 34 – NAVIGATION AND PITOT / STATIC………………………………………… 527
LIST OF EFFECTIVE PAGES……………………………………………………… 529
TABLE OF CONTENTS…………………………………………………………… 531
GENERAL……………………………………………………………………. 533
FLIGHT ENVIRONMENT DATA……………………………………………………… 535
PITOT / STATIC SYSTEM……………………………………………………. 535
DESCRIPTION…………………………………………………………. 535
TESTS………………………………………………………………. 537
VERTICAL SPEED INDICATOR…………………………………………………. 538
DESCRIPTION AND OPERATION…………………………………………….. 538
TROUBLESHOOTING……………………………………………………… 538
ALTIMETER………………………………………………………………. 539
DESCRIPTION AND OPERATION…………………………………………….. 539
TROUBLESHOOTING……………………………………………………… 539
AIRSPEED INDICATOR………………………………………………………. 541
DESCRIPTION AND OPERATION…………………………………………….. 541
TROUBLESHOOTING……………………………………………………… 541
OUTSIDE AIR TEMPERATURE (OAT) GAUGE……………………………………….. 542
ATTITUDE AND DIRECTION………………………………………………………. 545
ATTITUDE DEVIATION INDICATOR (ADI)/ARTIFICIAL HORIZON……………………….. 545
DESCRIPTION AND OPERATION…………………………………………….. 545
TROUBLESHOOTING……………………………………………………… 545
STANDBY ATTITUDE INDICATOR……………………………………………….. 546
ELECTRONIC FLIGHT DISPLAY SYSTEM (EFDS)……………………………………. 547
DESCRIPTION…………………………………………………………. 547
MAINTENANCE…………………………………………………………. 548
PRIMARY FLIGHT DISPLAY (PFD)………………………………………. 548
MULTIFUNCTION DISPLAY (MFD)……………………………………….. 554
DATA ACQUISITION UNIT (DAU)……………………………………….. 555
MAGNETOMETER/OAT SENSOR ASSEMBLY…………………………………… 555
COMPONENT LOCATOR……………………………………………………. 555
DIRECTIONAL GYRO………………………………………………………… 558
DESCRIPTION AND OPERATION…………………………………………….. 558
TROUBLESHOOTING……………………………………………………… 558
MAGNETIC HEADING SYSTEMS…………………………………………………. 560
KING KCS-55A SLAVING COMPASS (WITH HSI)………………………………… 560
FLUX DETECTOR……………………………………………………. 560
FLUX DETECTOR INDEX ERROR…………………………………………. 560
SLAVING CONTROL COMPENSATOR CHECK AND ADJUSTMENT…………………….. 562
S-TEC ST-180 SLAVED COMPASS (WITH HSI)…………………………………. 563
FLUX DETECTOR……………………………………………………. 563
MAGNETIC HEADING COMPENSATION/CALIBRATION…………………………… 564
AVIDYNE ENTEGRA EFIS…………………………………………………. 566
MAGNETIC COMPASS…………………………………………………….. 566
DESCRIPTION AND OPERATION…………………………………………. 566
TROUBLESHOOTING………………………………………………….. 566
ADJUSTMENT………………………………………………………. 566
TURN COORDINATOR………………………………………………………… 568
DESCRIPTION AND OPERATION…………………………………………….. 568
TROUBLESHOOTING……………………………………………………… 568
DEPENDENT POSITION DETERMINING……………………………………………….. 569
COM/NAV/GPS…………………………………………………………….. 569
MAINTENANCE…………………………………………………………. 569
REMOVAL AND INSTALLATION……………………………………………… 569
POST-INSTALLATION SETUP PROCEDURE……………………………………… 569
TRANSPONDER…………………………………………………………….. 574
S/N’S 2842001 THRU 2842108……………………………………………. 574
REMOVAL AND INSTALLATION………………………………………….. 574
S/N’S 2842109 THRU 2842200……………………………………………. 574
REMOVAL AND INSTALLATION………………………………………….. 574
S/N’S 2842201 AND UP…………………………………………………. 574
REMOVAL AND INSTALLATION………………………………………….. 574
POST-INSTALLATION PROCEDURE……………………………………….. 574
MODE S TRANSPONDER GROUND TESTS……………………………………. 578
CHAPTER 37 – VACUUM…………………………………………………………….. 587
LIST OF EFFECTIVE PAGES……………………………………………………… 589
TABLE OF CONTENTS…………………………………………………………… 591
GENERAL……………………………………………………………………. 593
DESCRIPTION AND OPERATION………………………………………………… 593
TROUBLESHOOTING…………………………………………………………. 593
DISTRIBUTION……………………………………………………………….. 597
HOSES AND CLAMPS………………………………………………………… 597
GYRO FILTER…………………………………………………………….. 597
VACUUM PUMP…………………………………………………………….. 598
INSPECTION………………………………………………………….. 598
REMOVAL…………………………………………………………….. 599
INSTALLATION………………………………………………………… 599
REPLACING PUMP FITTINGS………………………………………………. 599
VACUUM REGULATOR………………………………………………………… 600
SERVICE TIPS………………………………………………………… 600
REMOVAL AND REPLACEMENT………………………………………………. 600
ADJUSTMENT………………………………………………………….. 600
AUXILIARY VACUUM PUMP (OPTIONAL)………………………………………….. 601
OPERATIONAL CHECK, ENGINE OFF…………………………………………. 601
REMOVAL…………………………………………………………….. 601
INSTALLATION………………………………………………………… 602
REPLACING AUXILIARY PUMP FITTINGS……………………………………… 602
INDICATING…………………………………………………………………. 607
VACUUM (SUCTION) GAUGE…………………………………………………… 607
SERVICE TIPS………………………………………………………… 607
REMOVAL AND INSTALLATION……………………………………………… 607
VACUUM SWITCH…………………………………………………………… 608
REMOVAL…………………………………………………………….. 608
INSTALLATION………………………………………………………… 608
CHAPTER 39 – ELECTRICAL / ELECTRONIC PANELS……………………………………….. 611
LIST OF EFFECTIVE PAGES……………………………………………………… 613
TABLE OF CONTENTS…………………………………………………………… 615
INSTRUMENT AND CONTROL PANELS………………………………………………… 617
GENERAL………………………………………………………………… 617
FACE-MOUNTED INSTRUMENTS……………………………………………… 617
REMOVAL…………………………………………………………. 617
INSTALLATION…………………………………………………….. 617
RACK-MOUNTED AVIONICS………………………………………………… 617
REMOVAL…………………………………………………………. 617
INSTALLATION…………………………………………………….. 619
CIRCUIT BREAKER PANEL……………………………………………………. 619
REMOVAL…………………………………………………………….. 619
INSTALLATION………………………………………………………… 619
SWITCHES……………………………………………………………….. 620
REMOVAL…………………………………………………………….. 620
INSTALLATION………………………………………………………… 620
LINEAR MODULAR CONNECTORS………………………………………………… 620
EMI AND RFI CHECK……………………………………………………….. 621
ELECTRICAL & ELECTRONIC EQUIPMENT…………………………………………….. 623
CHAPTER 51 – STRUCTURES…………………………………………………………. 637
LIST OF EFFECTIVE PAGES……………………………………………………… 639
TABLE OF CONTENTS…………………………………………………………… 641
GENERAL……………………………………………………………………. 643
DESCRIPTION…………………………………………………………….. 643
INVESTIGATION, CLEANUP AND AERODYNAMIC SMOOTHNESS………………………………. 647
CORROSION CONTROL……………………………………………………….. 647
FORMS OF CORROSION…………………………………………………… 647
CONDITIONS AFFECTING CORROSION………………………………………… 647
INSPECTION………………………………………………………….. 649
CORROSION REMOVAL AND CONTROL…………………………………………. 649
CORROSION PRONE AREAS………………………………………………… 650
REPAIRS……………………………………………………………………. 655
FIBERGLASS REPAIRS………………………………………………………. 655
TOUCH-UP AND SURFACE REPAIRS………………………………………….. 655
FRACTURE AND PATCH REPAIRS……………………………………………. 656
THERMOPLASTIC REPAIRS……………………………………………………. 657
PRESSURE SENSITIVE SAFETY WALK INSTALLATION………………………………… 665
METAL WIRE STITCH REPAIR…………………………………………………. 666
ELECTRICAL BONDING………………………………………………………….. 671
GENERAL………………………………………………………………… 671
100 HOUR INSPECTION……………………………………………………… 671
ON CONDITION INSPECTION………………………………………………….. 671
CHAPTER 52 – DOORS……………………………………………………………… 675
LIST OF EFFECTIVE PAGES……………………………………………………… 677
TABLE OF CONTENTS…………………………………………………………… 679
PASSENGER / CREW……………………………………………………………. 681
CABIN DOOR……………………………………………………………… 681
REMOVAL…………………………………………………………….. 681
INSTALLATION………………………………………………………… 681
ADJUSTMENT………………………………………………………….. 681
DOOR LATCH MECHANISM (LOWER LATCH)………………………………………… 681
REMOVAL…………………………………………………………….. 681
INSTALLATION………………………………………………………… 681
ADJUSTMENT………………………………………………………….. 681
DOOR LOCK ASSEMBLY………………………………………………………. 682
REMOVAL…………………………………………………………….. 682
INSTALLATION………………………………………………………… 682
DOOR SAFETY LATCH (UPPER LATCH)…………………………………………… 682
REMOVAL…………………………………………………………….. 682
INSTALLATION………………………………………………………… 682
ADJUSTMENT………………………………………………………….. 682
DOOR SNUBBER SEALS………………………………………………………. 682
REMOVAL…………………………………………………………….. 682
INSTALLATION………………………………………………………… 682
CARGO……………………………………………………………………… 687
BAGGAGE DOOR……………………………………………………………. 687
REMOVAL…………………………………………………………….. 687
INSTALLATION………………………………………………………… 687
BAGGAGE DOOR LOCK ASSEMBLY……………………………………………….. 687
REMOVAL…………………………………………………………….. 687
INSTALLATION………………………………………………………… 687
BAGGAGE DOOR HINGE………………………………………………………. 687
REMOVAL…………………………………………………………….. 687
INSTALLATION………………………………………………………… 687
CHAPTER 53 – FUSELAGE…………………………………………………………… 691
LIST OF EFFECTIVE PAGES……………………………………………………… 693
TABLE OF CONTENTS…………………………………………………………… 695
MAIN………………………………………………………………………. 697
AFT WING ATTACH FITTINGS 100 HOUR INSPECTION……………………………….. 697
BACKGROUND………………………………………………………….. 697
PROCEDURE…………………………………………………………… 697
AFT WING ATTACH FITTINGS REPLACEMENT………………………………………. 699
REMOVAL…………………………………………………………….. 699
INSTALLATION………………………………………………………… 699
CHAPTER 55 – STABILIZERS………………………………………………………… 701
LIST OF EFFECTIVE PAGES……………………………………………………… 703
TABLE OF CONTENTS…………………………………………………………… 705
GENERAL……………………………………………………………………. 707
DESCRIPTION…………………………………………………………….. 707
REPAIRS………………………………………………………………… 707
CONTROL SURFACE BALANCING………………………………………………… 707
CHECKING BALANCE…………………………………………………….. 707
BALANCING EQUIPMENT………………………………………………….. 710
STABILATOR…………………………………………………………………. 713
CHECKING FREE PLAY………………………………………………………. 713
STABILATOR……………………………………………………………… 713
REMOVAL…………………………………………………………….. 713
INSTALLATION………………………………………………………… 714
STABILATOR TRIM TAB……………………………………………………… 714
REMOVAL…………………………………………………………….. 714
INSTALLATION………………………………………………………… 714
BALANCING………………………………………………………………. 716
ATTACH BRACKETS CORROSION CONTROL INSPECTION……………………………….. 717
STABILATOR SKIN BEAD REPAIR………………………………………………. 718
VERTICAL STABILIZER…………………………………………………………. 721
VERTICAL FIN……………………………………………………………. 721
REMOVAL…………………………………………………………….. 721
INSTALLATION………………………………………………………… 721
VERTICAL FIN SKIN BEAD REPAIR…………………………………………….. 722
RUDDER…………………………………………………………………….. 725
RUDDER…………………………………………………………………. 725
REMOVAL…………………………………………………………….. 725
INSTALLATION………………………………………………………… 725
BALANCING………………………………………………………………. 726
RUDDER SKIN BEAD REPAIR………………………………………………….. 727
CHAPTER 56 – WINDOWS……………………………………………………………. 729
LIST OF EFFECTIVE PAGES……………………………………………………… 731
TABLE OF CONTENTS…………………………………………………………… 733
FLIGHT COMPARTMENT………………………………………………………….. 735
WINDSHIELD……………………………………………………………… 735
REMOVAL…………………………………………………………….. 735
INSTALLATION………………………………………………………… 735
PASSENGER COMPARTMENT……………………………………………………….. 739
SIDE WINDOWS……………………………………………………………. 739
REMOVAL…………………………………………………………….. 739
INSTALLATION………………………………………………………… 739
CHAPTER 57 – WINGS……………………………………………………………… 741
LIST OF EFFECTIVE PAGES……………………………………………………… 743
TABLE OF CONTENTS…………………………………………………………… 745
GENERAL……………………………………………………………………. 747
DESCRIPTION…………………………………………………………….. 747
REPAIRS………………………………………………………………… 747
MAIN FRAME…………………………………………………………………. 749
WING SPAR INSPECTION…………………………………………………….. 749
W.S. 36.22 RIGHT SIDE WING RIB 100 HOUR INSPECTION………………………….. 751
AUXILIARY STRUCTURE…………………………………………………………. 755
WING TIP……………………………………………………………….. 755
REMOVAL…………………………………………………………….. 755
INSTALLATION………………………………………………………… 755
REPAIR……………………………………………………………… 755
ATTACH FITTINGS…………………………………………………………….. 757
WING…………………………………………………………………… 757
REMOVAL…………………………………………………………….. 757
INSTALLATION………………………………………………………… 760
WING AFT SPAR-TO-FUSELAGE ATTACHMENT HARDWARE 100 HOUR INSPECTION…………….. 762
FLIGHT SURFACES…………………………………………………………….. 765
AILERONS……………………………………………………………….. 765
REMOVAL…………………………………………………………….. 765
INSTALLATION………………………………………………………… 765
BALANCING…………………………………………………………… 767
SKIN BEAD REPAIR…………………………………………………….. 768
CONTROL SURFACE BALANCING………………………………………………… 769
CHECKING FREE PLAY…………………………………………………… 769
BALANCING EQUIPMENT………………………………………………….. 769
FLAPS………………………………………………………………….. 771
REMOVAL…………………………………………………………….. 771
INSTALLATION………………………………………………………… 771
CHAPTER 61 – PROPELLERS…………………………………………………………. 773
LIST OF EFFECTIVE PAGES……………………………………………………… 775
TABLE OF CONTENTS…………………………………………………………… 777
PROPELLER ASSEMBLY………………………………………………………….. 779
PROPELLER………………………………………………………………. 779
REMOVAL…………………………………………………………….. 779
CLEANING, INSPECTION, AND REPAIR………………………………………. 781
INSTALLATION………………………………………………………… 781
BLADE TRACK…………………………………………………………….. 781
CHAPTER 70 – STANDARD PRACTICES – ENGINE………………………………………….. 785
LIST OF EFFECTIVE PAGES……………………………………………………… 787
TABLE OF CONTENTS…………………………………………………………… 789
GENERAL……………………………………………………………………. 791
CHAPTER 71 – POWER PLANT………………………………………………………… 793
LIST OF EFFECTIVE PAGES……………………………………………………… 795
TABLE OF CONTENTS…………………………………………………………… 797
GENERAL……………………………………………………………………. 799
DESCRIPTION…………………………………………………………….. 799
TROUBLESHOOTING…………………………………………………………. 799
STATIC RPM……………………………………………………………… 805
EQUIPMENT…………………………………………………………… 805
TEST PROCEDURE………………………………………………………. 805
ALLOWABLE TOLERANCE………………………………………………….. 806
ENGINE…………………………………………………………………. 811
REMOVAL…………………………………………………………….. 811
INSTALLATION………………………………………………………… 811
COWLING……………………………………………………………………. 815
MOUNTS…………………………………………………………………….. 817
ENGINE SHOCK MOUNTS……………………………………………………… 817
ENGINE MOUNT CORROSION INSPECTION, IMMERSION IN WATER……………………….. 818
AIR INTAKES………………………………………………………………… 821
CARBURETOR ICE DETECTOR………………………………………………….. 821
DESCRIPTION…………………………………………………………. 821
FUNCTIONAL CHECK…………………………………………………….. 821
NORMAL MAINTENANCE…………………………………………………… 821
ICE DETECTOR PROBE…………………………………………………… 821
REMOVAL…………………………………………………………. 821
INSTALLATION…………………………………………………….. 823
COMPONENT TESTING……………………………………………………. 823
CHAPTER 73 – ENGINE FUEL AND CONTROL……………………………………………… 827
LIST OF EFFECTIVE PAGES……………………………………………………… 829
TABLE OF CONTENTS…………………………………………………………… 831
DISTRIBUTION……………………………………………………………….. 833
ENGINE PRIMER PUMP………………………………………………………. 833
REMOVAL…………………………………………………………….. 833
DISASSEMBLY, CLEANING, AND ASSEMBLY……………………………………. 833
INSTALLATION………………………………………………………… 833
PRIME JETS……………………………………………………………… 834
REMOVAL…………………………………………………………….. 834
CLEANING……………………………………………………………. 834
INSTALLATION………………………………………………………… 834
CONTROLLING………………………………………………………………… 837
CARBURETOR……………………………………………………………… 837
MAINTENANCE…………………………………………………………. 837
IDLE MIXTURE ADJUSTMENT………………………………………………. 837
IDLE SPEED ADJUSTMENT………………………………………………… 838
ENGINE CONTROLS…………………………………………………………. 838
THROTTLE CONTROL ADJUSTMENT…………………………………………… 838
MIXTURE CONTROL ADJUSTMENT……………………………………………. 838
INDICATING…………………………………………………………………. 843
FUEL PRESSURE GAUGE……………………………………………………… 843
TROUBLESHOOTING…………………………………………………………. 843
CHAPTER 74 – IGNITION…………………………………………………………… 853
LIST OF EFFECTIVE PAGES……………………………………………………… 855
TABLE OF CONTENTS…………………………………………………………… 857
ELECTRICAL POWER SUPPLY……………………………………………………… 859
IGNITION SYSTEM…………………………………………………………. 859
DESCRIPTION…………………………………………………………. 859
TROUBLESHOOTING……………………………………………………… 859
REPLACEMENT MAGNETOS…………………………………………………. 859
OVERHAUL……………………………………………………………. 859
MAGNETOS……………………………………………………………….. 861
100 HOUR INSPECTION………………………………………………….. 861
REMOVAL…………………………………………………………….. 863
500 HOUR INSPECTION AND CLEANING………………………………………. 863
DISASSEMBLY…………………………………………………………. 869
ASSEMBLY……………………………………………………………. 870
TESTING…………………………………………………………….. 875
INSTALLATION………………………………………………………… 875
DISTRIBUTION……………………………………………………………….. 879
IGNITION HARNESS………………………………………………………… 879
INSPECTION………………………………………………………….. 879
REMOVAL…………………………………………………………….. 879
DISASSEMBLY…………………………………………………………. 879
ASSEMBLY……………………………………………………………. 882
INSTALLATION………………………………………………………… 884
SPARK PLUGS…………………………………………………………….. 884
REMOVAL…………………………………………………………….. 884
INSPECTION AND CLEANING………………………………………………. 885
INSTALLATION………………………………………………………… 885
SWITCHING………………………………………………………………….. 889
IGNITION SWITCH…………………………………………………………. 889
CHAPTER 77 – ENGINE INDICATING…………………………………………………… 891
LIST OF EFFECTIVE PAGES……………………………………………………… 893
TABLE OF CONTENTS…………………………………………………………… 895
GENERAL……………………………………………………………………. 897
DESCRIPTION…………………………………………………………….. 897
REMOVAL AND INSTALLATION…………………………………………………. 897
POWER……………………………………………………………………… 899
TACHOMETER INDICATOR…………………………………………………….. 899
DESCRIPTION…………………………………………………………. 899
TROUBLESHOOTING……………………………………………………… 899
TEMPERATURE………………………………………………………………… 901
EXHAUST GAS TEMPERATURE (EGT) GAUGE……………………………………….. 901
DESCRIPTION…………………………………………………………. 901
TROUBLESHOOTING……………………………………………………… 901
REMOVAL…………………………………………………………….. 901
CLEANING AND INSPECTION………………………………………………. 902
INSTALLATION………………………………………………………… 902
CHAPTER 78 – EXHAUST……………………………………………………………. 907
LIST OF EFFECTIVE PAGES……………………………………………………… 909
TABLE OF CONTENTS…………………………………………………………… 911
GENERAL……………………………………………………………………. 913
100 HOUR INSPECTION……………………………………………………… 913
CHAPTER 79 – OIL……………………………………………………………….. 917
LIST OF EFFECTIVE PAGES……………………………………………………… 919
TABLE OF CONTENTS…………………………………………………………… 921
DISTRIBUTION……………………………………………………………….. 923
OIL COOLER……………………………………………………………… 923
INDICATING…………………………………………………………………. 925
DESCRIPTION…………………………………………………………….. 925
OIL PRESSURE……………………………………………………………. 925
INDICATOR…………………………………………………………… 925
SENDER……………………………………………………………… 925
SWITCH……………………………………………………………… 926
OIL TEMPERATURE…………………………………………………………. 927
INDICATOR…………………………………………………………… 927
BULB……………………………………………………………….. 927
CHAPTER 80 – STARTING…………………………………………………………… 931
LIST OF EFFECTIVE PAGES……………………………………………………… 933
TABLE OF CONTENTS…………………………………………………………… 935
CRANKING…………………………………………………………………… 937
CRANKING LIMITATIONS…………………………………………………….. 937
KELLY AEROSPACE STARTER………………………………………………….. 937
DESCRIPTION…………………………………………………………. 937
TROUBLESHOOTING……………………………………………………… 937
REMOVAL…………………………………………………………….. 937
INSTALLATION………………………………………………………… 938
CRANKING TESTS………………………………………………………. 941
BENCH TESTS…………………………………………………………. 942
NO-LOAD TEST…………………………………………………….. 942
STALL-TORQUE TEST………………………………………………… 942
SKY-TEC STARTER…………………………………………………………. 944
DESCRIPTION…………………………………………………………. 944
TROUBLESHOOTING……………………………………………………… 944
INSTALLATION AS A SERVICE REPLACEMENT………………………………….. 946
REMOVAL…………………………………………………………….. 946
INSTALLATION………………………………………………………… 946
STARTER CONTROL CIRCUIT………………………………………………….. 947
STARTING WITH EXTERNAL POWER……………………………………………… 947
CHAPTER 91 – CHARTS & WIRING DIAGRAMS…………………………………………….. 951
LIST OF EFFECTIVE PAGES……………………………………………………… 953
TABLE OF CONTENTS…………………………………………………………… 955
CHARTS…………………………………………………………………….. 957
TORQUE REQUIREMENTS……………………………………………………… 957
CONVERSION TABLES……………………………………………………….. 959
HOSE SPECIFICATIONS……………………………………………………… 959
CONSUMABLE MATERIALS…………………………………………………….. 959
VENDOR CONTACT INFORMATION……………………………………………….. 959
ELECTRICAL WIRE CODING…………………………………………………… 959
ELECTRICAL SYMBOLS………………………………………………………. 959
WIRING DIAGRAMS (SCHEMATICS)…………………………………………………. 955
ADF -650………………………………………………………………..1059
ADF KR-87……………………………………………………………….1061
ALTERNATOR……………………………………………………………… 997
AMMETER………………………………………………………………… 997
ANNUNCIATOR……………………………………………………………..1017
ANTENNA COUPLER………………………………………………………….1045
AUDIO PANEL…………………………………………………………….. 996
AUXILIARY VACUUM PUMP……………………………………………………. 604
AVIONICS MASTER SWITCH…………………………………………………… 991
BATTERY MASTER SWITCH…………………………………………………….1003
CLOCK…………………………………………………………………..1015
DATA ACQUISITION UNIT (DAU)……………………………………………….1021
DME 450…………………………………………………………………1057
DME KN-63……………………………………………………………….1060
EMERGENCY LOCATOR TRANSMITTER (ELT)………………………………………..1021
ENGINE GAUGE, 3-IN-1……………………………………………………..1067
ENGINE HOUR METER………………………………………………………..1015
EXHAUST GAS TEMPERATURE…………………………………………………..1063
EXTERNAL POWER…………………………………………………………..1003
FRESH AIR BLOWER………………………………………………………… 989
FUEL FLOW……………………………………………………………….1066
FUEL PRESSURE……………………………………………………………1067
FUEL PRIMER……………………………………………………………..1009
FUEL PUMP……………………………………………………………….1009
FUEL QUANTITY……………………………………………………………1011
GI 106A NAV CDI………………………………………………………….1047
GMA 340………………………………………………………………… 995
GNS 430 NAV/COMM/GPS……………………………………………………..1047
GROUNDS………………………………………………………………… 999
GTX 330 TRANSPONDER………………………………………………………1062
LANDING LIGHT…………………………………………………………… 998
LIFT DETECTOR……………………………………………………………1005
LIGHTS…………………………………………………………………. 956
ANNUNCIATOR LIGHTS……………………………………………………1018
FLOOD LIGHTS…………………………………………………………1025
LANDING LIGHTS……………………………………………………….1037
NAVIGATION LIGHTS…………………………………………………….1035
OVERHEAD/CABIN LIGHTS…………………………………………………1026
PANEL LIGHTS…………………………………………………………1029
RADIO LIGHTS…………………………………………………………1028
RECOGNITION LIGHTS……………………………………………………1038
STROBE LIGHTS………………………………………………………..1035
SWITCH LIGHTS………………………………………………………..1031
LOW VOLTAGE MONITOR……………………………………………………… 997
MAG/OAT…………………………………………………………………1041
MAGNETOS……………………………………………………………….. 998
MULTI-FUNCTION DISPLAY (MFD)………………………………………………1045
OIL PRESSURE…………………………………………………………….1066
OIL TEMPERATURE………………………………………………………….1065
PASSENGER INTERPHONE…………………………………………………….. 995
PITOT HEAT………………………………………………………………1013
PRIMARY FLIGHT DISPLAY (PFD)………………………………………………1044
RADIO MASTER SWITCH……………………………………………………… 991
S-TEC MANUAL ELECTRIC TRIM………………………………………………..1007
SKYWATCH………………………………………………………………..1049
STALL WARNING……………………………………………………………1005
STANDBY ALTERNATOR……………………………………………………….1001
STANDBY ATTITUDE INDICATOR………………………………………………..1046
STARTER………………………………………………………………… 998
STORMSCOPE………………………………………………………………1050
TACHOMETER………………………………………………………………1065
TERMINAL BLOCKS…………………………………………………………. 999
TURN AND BANK INDICATOR…………………………………………………..1043
XM RECEIVER…………………………………………………………….. 993
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