Perkins 1160D Electric Power Generation EPG Troubleshooting Workshop Manual
File Details:
Perkins 1160D Electric Power Generation EPG Troubleshooting Workshop Manual
Language : English
Pages : 180
Size : 1.13 MB
Downloadable : Yes
Format : PDF
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Table Of Contents:
Perkins 1160D Electric Power Generation EPG Troubleshooting Workshop Manual
Troubleshooting Section
Electronic Troubleshooting
System Overview ……………………………………………. 5
Glossary ………………………………………………………… 7
Electronic Service Tools ………………………………….. 11
Indicator Lamps ……………………………………………. 13
Replacing the ECM ……………………………………….. 16
Self-Diagnostics ……………………………………………. 17
Sensors and Electrical Connectors ………………….. 17
Engine Wiring Information ……………………………… 21
ECM Harness Connector Terminals ………………… 24
Programming Parameters
Programming Parameters ………………………………. 26
Test ECM Mode ……………………………………………. 26
Factory Passwords ……………………………………….. 26
Flash Programming ………………………………………. 27
Injector Trim File …………………………………………… 27
Speed Demand Input Setup …………………………… 28
Customer Specified Parameters
Customer Specified Parameters ……………………… 31
Customer Specified Parameters Table …………….. 34
Customer Specified Parameters Worksheet ……… 35
System Configuration Parameters
System Configuration Parameters …………………… 36
Troubleshooting without a Diagnostic Code
Alternator Noise ……………………………………………. 37
Alternator Will Not Charge ……………………………… 37
Battery ………………………………………………………… 38
Can Not Reach Top Engine RPM ……………………. 38
Coolant in Engine Oil …………………………………….. 40
Coolant Temperature Is Too High ……………………. 41
ECM Will Not Accept Factory Passwords …………. 42
ECM Will Not Communicate with Other Systems or
Display Modules ………………………………………….. 43
Electronic Service Tool Will Not Communicate with
ECM ………………………………………………………….. 43
Engine Cranks but Will Not Start …………………….. 44
Engine Has Early Wear …………………………………. 48
Engine Misfires, Runs Rough or Is Unstable …….. 49
Engine Oil in Cooling System …………………………. 50
Engine Vibration …………………………………………… 51
Engine Will Not Crank ……………………………………. 52
Excessive Black Smoke …………………………………. 53
Excessive Engine Oil Consumption …………………. 55
Excessive Fuel Consumption …………………………. 56
Excessive Valve Lash ……………………………………. 58
Excessive White Smoke ………………………………… 58
Intake Air Temperature Is Too High …………………. 59
Intermittent Engine Shutdown …………………………. 61
Intermittent Low Power or Power Cutout ………….. 62
Low Engine Oil Pressure ……………………………….. 63
Low Power …………………………………………………… 64
Mechanical Noise (Knock) in Engine ……………….. 66
Noise Coming from Cylinder …………………………… 67
Troubleshooting with a Diagnostic Code
Diagnostic Code Cross Reference ………………….. 68
CID 0001 FMI 02 ………………………………………….. 70
CID 0001 FMI 05 ………………………………………….. 70
CID 0001 FMI 06 ………………………………………….. 71
CID 0001 FMI 07 ………………………………………….. 71
CID 0002 FMI 02 ………………………………………….. 71
CID 0002 FMI 05 ………………………………………….. 72
CID 0002 FMI 06 ………………………………………….. 72
CID 0002 FMI 07 ………………………………………….. 73
CID 0003 FMI 02 ………………………………………….. 73
CID 0003 FMI 05 ………………………………………….. 73
CID 0003 FMI 06 ………………………………………….. 74
CID 0003 FMI 07 ………………………………………….. 74
CID 0004 FMI 02 ………………………………………….. 75
CID 0004 FMI 05 ………………………………………….. 75
CID 0004 FMI 06 ………………………………………….. 76
CID 0004 FMI 07 ………………………………………….. 76
CID 0005 FMI 02 ………………………………………….. 76
CID 0005 FMI 05 ………………………………………….. 77
CID 0005 FMI 06 ………………………………………….. 77
CID 0005 FMI 07 ………………………………………….. 78
CID 0006 FMI 02 ………………………………………….. 78
CID 0006 FMI 05 ………………………………………….. 78
CID 0006 FMI 06 ………………………………………….. 79
CID 0006 FMI 07 ………………………………………….. 79
CID 0041 FMI 03 ………………………………………….. 80
CID 0041 FMI 04 ………………………………………….. 80
CID 0091 FMI 08 ………………………………………….. 80
CID 0100 FMI 03 ………………………………………….. 81
CID 0100 FMI 04 ………………………………………….. 81
CID 0100 FMI 10 ………………………………………….. 81
CID 0110 FMI 03 …………………………………………… 82
CID 0110 FMI 04 …………………………………………… 82
CID 0168 FMI 00 ………………………………………….. 83
CID 0168 FMI 01 ………………………………………….. 83
CID 0168 FMI 02 ………………………………………….. 84
CID 0172 FMI 03 ………………………………………….. 84
CID 0172 FMI 04 ………………………………………….. 85
CID 0190 FMI 08 ………………………………………….. 85
CID 0247 FMI 09 ………………………………………….. 85
CID 0253 FMI 02 ………………………………………….. 86
CID 0261 FMI 11 …………………………………………… 86
CID 0262 FMI 03 ………………………………………….. 86
CID 0262 FMI 04 ………………………………………….. 87
CID 0268 FMI 02 ………………………………………….. 87
CID 0342 FMI 08 ………………………………………….. 88
CID 0526 FMI 05 ………………………………………….. 88
CID 0526 FMI 06 ………………………………………….. 88
CID 1690 FMI 08 ………………………………………….. 89
CID 1779 FMI 05 ………………………………………….. 89
CID 1779 FMI 06 ………………………………………….. 89
CID 1779 FMI 08 ………………………………………….. 90
CID 1785 FMI 03 ………………………………………….. 90
CID 1785 FMI 04 ………………………………………….. 90
CID 1785 FMI 10 ………………………………………….. 91
CID 1797 FMI 03 ………………………………………….. 91
CID 1797 FMI 04 ………………………………………….. 92
CID 1834 FMI 02 ………………………………………….. 92
CID 2246 FMI 06 ………………………………………….. 92
Troubleshooting with an Event Code
Event Codes ……………………………………………….. 94
Description:
Perkins 1160D Electric Power Generation EPG Troubleshooting Workshop Manual
Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions.
An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
A person must be alert to potential hazards.
This person should also have the necessary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product.
If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
Cannon –
Lots and lots of useful data