Perkins 1104D and 1106D Electrical and Electronic Installation Guide
File Details:
Perkins 1104D and 1106D Electrical and Electronic Installation Guide
Language : English
Pages : 92
Size : 1.05 MB
Downloadable : Yes
Format : PDF
Video Preview:
Image Preview:
Table Of Contents:
Perkins 1104D and 1106D Electrical and Electronic Installation Guide.
INTRODUCTION AND PURPOSE………………………………………………………………………………………..5
APPLICABLE ENGINES ……………………………………………………………………………………………………………5
ELECTRONIC APPLICATIONS CONTACTS……………………………………………………………………………………5
NEW FEATURES – 3056 TO 1106D COMPARISON……………………………………………………………..5
1104C and 1106C Implementation (Tier 2)…………………………………………………………………………..5
1104D and 1106D Implementation (Tier 3) ………………………………………………………………………….5
Reason for Change ……………………………………………………………………………………………………………5
3126B AND 1106D COMPARISON ………………………………………………………………………………………..8
3126B Implementation (Tier 2) …………………………………………………………………………………………..8
1104D and 1106D Implementation (Tier 3) ………………………………………………………………………….8
Reason for Change ……………………………………………………………………………………………………………8
ENGINE COMPONENT OVERVIEW …………………………………………………………………………………11
Engine Control Module ……………………………………………………………………………………………………11
SENSOR DETAILS…………………………………………………………………………………………………………………11
Intake manifold Pressure Sensor purpose …………………………………………………………………………..11
Intake Manifold Temperature Sensor …………………………………………………………………………………11
Coolant Temperature Sensor…………………………………………………………………………………………….12
Fuel Manifold Pressure Sensor …………………………………………………………………………………………12
Fuel Pump Solenoid ………………………………………………………………………………………………………..13
Fuel Injectors………………………………………………………………………………………………………………….13
Crankshaft Speed/Timing Sensor……………………………………………………………………………………….13
Pump / Camshaft Speed Sensor …………………………………………………………………………………………14
Oil Pressure Sensor…………………………………………………………………………………………………………14
Smart Turbo Wastegate ……………………………………………………………………………………………………15
Principal engine electronic components……………………………………………………………………………..15
Schematic Diagram of Engine Harness Example OEM Schematic Diagram……………………………16
Example OEM Schematic Diagram……………………………………………………………………………………17
Example 1 Basic Engine Application …………………………………………………………………………………17
Example 2 Construction Application………………………………………………………………………………….17
Example 3 Industrial Open Power Unit Application…………………………………………………………….17
Example 4 Agricultural Application…………………………………………………………………………………..17
Example 1 – Basic Schematic OEM Harness……………………………………………………………………….18
Example 2 – Construction Schematic OEM Harness…………………………………………………………….19
Example 3 – Industrial Open Power Unit Schematic OEM Harness ………………………………………20
Example 4 – Agricultural Schematic OEM Harness……………………………………………………………..21
POWER AND GROUNDING RECOMMENDATIONS…………………………………………………………22
ENGINE BLOCK GROUNDING…………………………………………………………………………………………………22
Ground stud on Starter Motor …………………………………………………………………………………………..22
Ground Connection to Tapping on engine Block …………………………………………………………………22
ECM BATTERY AND GROUND CONNECTIONS ………………………………………………………………………….24
VOLTAGE AND CURRENT REQUIREMENTS AND CONSIDERATIONS ……………………………………………….25
Warning – Welding………………………………………………………………………………………………………….26
Warning – Electrostatic Paint Spraying ……………………………………………………………………………..26
Warning – Jump Starting………………………………………………………………………………………………….26
Inductive Energy – Fly-back Suppression Diode …………………………………………………………………26
CONNECTORS AND WIRING HARNESS REQUIREMENTS…………………………………………….28
ECM connector……………………………………………………………………………………………………………….28
Tightening the OEM Connector…………………………………………………………………………………………28
ECM connector Wire Gauge Size ………………………………………………………………………………………28
Perkins Confidential Green Draft 3.2 Aug 2005
Page 3 of 92 1104D and 1106D Electronic Application and Installation Guide
ECM Connector Terminals……………………………………………………………………………………………….29
Hand Crimping For Prototype machines and Low Volume Production: …………………………………29
Machine Crimping For High Volume Production………………………………………………………………..29
Terminal Retention ………………………………………………………………………………………………………….29
ECM connector sealing plug installation guidelines…………………………………………………………….30
OEM harness Retention at the ECM ………………………………………………………………………………….30
HARNESS WIRING STANDARDS ……………………………………………………………………………………………..31
General Recommendations for Machine Wiring harnesses……………………………………………………31
Connectors……………………………………………………………………………………………………………………..31
Cable routing………………………………………………………………………………………………………………….31
Mounting location for electronic modules…………………………………………………………………………..32
Electromagnetic Compliance (EMC) …………………………………………………………………………………32
Connector Supplier Contact Details…………………………………………………………………………………..32
Diagnostic Connector………………………………………………………………………………………………………33
Termination Resistor ……………………………………………………………………………………………………….33
Pin Information ………………………………………………………………………………………………………………33
STOPPING THE ENGINE (AND PREVENTING RESTART) ………………………………………………34
Ignition Keyswitch…………………………………………………………………………………………………………..34
Emergency Stop Button ……………………………………………………………………………………………………34
Battery Isolation Switches ………………………………………………………………………………………………..35
Remote Stop Button …………………………………………………………………………………………………………35
Datalink stops…………………………………………………………………………………………………………………35
Common problems with the application of stop devices………………………………………………………..36
ENGINE SPEED DEMAND………………………………………………………………………………………………….37
ANALOG SENSOR ………………………………………………………………………………………………………………..37
Device Description ………………………………………………………………………………………………………….37
Evaluating Component Compatibility ………………………………………………………………………………..37
Analog Input Test circuit ………………………………………………………………………………………………….38
Idle Validation Switch Test Circuit…………………………………………………………………………………….38
Test Procedure………………………………………………………………………………………………………………..38
Required Values………………………………………………………………………………………………………………39
TEST………………………………………………………………………………………………………………………………….39
PARAMETER ……………………………………………………………………………………………………………………….39
UNITS………………………………………………………………………………………………………………………………..39
MIN …………………………………………………………………………………………………………………………………..39
NOMINAL …………………………………………………………………………………………………………………………..39
MAX………………………………………………………………………………………………………………………………….39
Analog Sensors –Connection details ………………………………………………………………………………….39
PWM SENSOR – COMPATIBILITY…………………………………………………………………………………………..40
Device Description ………………………………………………………………………………………………………….40
Component Compatibility…………………………………………………………………………………………………40
Connection details …………………………………………………………………………………………………………..40
PTO MODE…………………………………………………………………………………………………………………………40
ON/OFF switch ………………………………………………………………………………………………………………41
Set/lower Button ……………………………………………………………………………………………………………..41
Raise/ Resume Button ………………………………………………………………………………………………………41
Disengage Switch ……………………………………………………………………………………………………………41
Preset Speed …………………………………………………………………………………………………………………..41
PTO mode lamp………………………………………………………………………………………………………………41
Example of PTO mode operation ………………………………………………………………………………………42
MULTI POSITION THROTTLE SWITCH (MPTS) …………………………………………………………………………43
TORQUE SPEED CONTROL TSC1 (SPEED CONTROL OVER CAN)………………………………………………..44
ARBITRATION OF SPEED DEMAND…………………………………………………………………………………………..44
Manual Throttle Selection Switch………………………………………………………………………………………44
COLD STARTING AID. ………………………………………………………………………………………………………45
Perkins Confidential Green Draft 3.2 Aug 2005
Page 4 of 92 1104D and 1106D Electronic Application and Installation Guide
Control of Glow Plugs by the Engine ECM…………………………………………………………………………45
Relay, Fuse and Cable Gauge Specification ……………………………………………………………………….45
Wait-to-Start / Start Aid active lamps…………………………………………………………………………………45
OEM / Operator control or override of the Glow Plugs ……………………………………………………….46
Ether Cold Start Systems ………………………………………………………………………………………………….46
OPERATOR DISPLAYS………………………………………………………………………………………………………47
Gauge Drivers ………………………………………………………………………………………………………………..47
Lamp Outputs …………………………………………………………………………………………………………………47
Indicator lamps Logic………………………………………………………………………………………………………48
Datalink Driven Intelligent Displays………………………………………………………………………………….49
Minimum Functional Specification for J1939 display…………………………………………………………..49
Customer Triggered Engine Fault codes…………………………………………………………………………….49
Engine Monitoring System………………………………………………………………………………………………..50
MONITORED INPUTS FOR CUSTOMER FITTED SENSORS……………………………………………51
Configurable States …………………………………………………………………………………………………………51
Air Filter Service Indicator – Air Intake Restriction Switch ………………………………………………….52
Coolant Low Level Switch ………………………………………………………………………………………………..52
Fuel in Water Trap Switch………………………………………………………………………………………………..52
ENGINE GOVERNOR…………………………………………………………………………………………………………53
All speed ………………………………………………………………………………………………………………………..53
Torque limit curve …………………………………………………………………………………………………………..53
Droop…………………………………………………………………………………………………………………………….53
High Speed Governor (Governor Run-Out) ………………………………………………………………………..53
AUXILLARY GOVERNOR……………………………………………………………………………………………………….55
RATING SELECTION VIA SERVICE TOOL…………………………………………………………………………………..55
MODE SWITCHES…………………………………………………………………………………………………………………55
Rating and Droop changes requested via the J1939 datalink ………………………………………………..56
VARIABLE SPEED FAN……………………………………………………………………………………………………..57
MACHINE SECURITY SYSTEM ………………………………………………………………………………………..57
USING THE ET SERVICE TOOL. ………………………………………………………………………………………57
DATALINK SUPPORT………………………………………………………………………………………………………..58
SAE J1939…………………………………………………………………………………………………………………………58
Summary of Key J1939 Application Issues………………………………………………………………………….58
Physical layer …………………………………………………………………………………………………………………58
Network Layer ………………………………………………………………………………………………………………..58
Application Layer ……………………………………………………………………………………………………………58
J1939 SUPPORTED PARAMETERS QUICK REFERENCE SUMMARYTABLE……………………………………….60
RECEIVE / TRANSMIT ………………………………………………………………………………………………………60
J1939 PARAMETERS – DETAILED DESCRIPTIONS…………………………………………………………64
Section 73 – Diagnostic Layer …………………………………………………………………………………………80
Supported Parameters – Section 21 – Detailed Descriptions …………………………………………………83
Supported Parameters – Section 81 Network Management – Detailed Descriptions …………………83
PERKINS DATA LINK ……………………………………………………………………………………………………………84
OTHER DATALINK STANDARDS……………………………………………………………………………………………..84
CANopen ……………………………………………………………………………………………………………………….84
OEM Proprietary CAN standards ……………………………………………………………………………………..84
LIST OF APPENDICES ……………………………………………………………………………………………………………84
• Appendix 1 – ECM J1 Connector Terminal Assignments ……………………………………………….84
• Appendix 2 – Electronic Options Selection Form………………………………………………………….84
• Appendix 3 – List of Diagnostic and Event Codes ………………………………………………………..84
APPENDIX 1 – ECM J1 CONNECTOR TERMINAL ASSIGNMENTS ………………………………………………….85
APPENDIX 2 – ELECTRONIC OPTIONS SELECTION FORM……………………………………………………………87
APPENDIX 3 – LIST OF DIAGNOSTIC AND EVENT CODES ……………………………………………………………91
Description:
Perkins 1104D and 1106D Electrical and Electronic Installation Guide
Introduction and Purpose This document is intended to provide necessary information for correct electrical and electronic installation of 1104D or 1106D Industrial engine into an off-highway machine.
Perkins Engines Company ltd expects that there will be some additions and modifications to this document as the engine program development continues, and as OEM requests for information not currently addressed are added.
The Information herein is the property of Perkins Engines Company ltd Inc. and/or its subsidiaries.
Without written permission, any copying, transmission to others, and any use except that for which it is loaned is prohibited.
Applicable Engines This is a draft document, the information contained is the best available at the time of authoring to describe the application and installation requirements of the production software as it will be in July 2005.
Some engines shipped before this date will not have all the features described in this document.
Likewise, some additional features will be added after this date.
Contact the Electronic Applications Team for latest information on software feature release dates.
Electronic Applications Contacts If the information in this document is incomplete, incorrect, or further details are required, then please contact an Electronic Applications Engineer. Note that the Contact Details below are valid until Nov 2005
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]