2014 Nissan Leaf ZE0 Complete Service Manual – PDF DOWNLOAD
FILE DETAILS:
2014 Nissan Leaf ZE0 Complete Service Manual – PDF DOWNLOAD
Language : English
Pages : 5223
Downloadable : Yes
File Type : PDF
Size: 58.5 MB
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
2014 Nissan Leaf ZE0 Complete Service Manual – PDF DOWNLOAD
HOW TO USE THIS MANUAL
Standard
• A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the
first page of each section by matching it to the section’s black tab.
• THE CONTENTS are listed on the first page of each section.
• THE TITLE is indicated on the upper portion of each page and shows the part or system.
• THE PAGE NUMBER of each section consists of two or three letters which designate the particular section
and a number (e.g. “BR-5”).
• THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of
work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary.
TABLE OF CONTENTS:
2014 Nissan Leaf ZE0 Complete Service Manual – PDF DOWNLOAD
01-General Information pdf 1
QUICK REFERENCE INDEX 0
Table of Contents 1
HOW TO USE THIS MANUAL 3
HOW TO USE THIS MANUAL 3
Description 3
Terms 3
Units 3
Contents 4
Relation between Illustrations and Descriptions 4
Components 4
SYMBOLS 5
HOW TO FOLLOW TROUBLE DIAGNOSES 6
Description 6
How to Follow Test Groups in Trouble Diagnosis 6
Key to Symbols Signifying Measurements or Procedures 7
HOW TO READ WIRING DIAGRAMS 9
Connector Symbols 9
Sample/Wiring Diagram -Example- 10
SWITCH POSITIONS 11
MULTIPLE SWITCH 11
Connector Information 12
HOW TO USE CONNECTOR INFORMATION 12
ABBREVIATIONS 14
Abbreviation List 14
TIGHTENING TORQUE OF STANDARD BOLTS 19
Description 19
Tightening Torque Table (New Standard Included) 19
PREVIOUS STANDARD 19
NEW STANDARD BASED ON ISO 20
IDENTIFICATION OF BOLTS AND NUTS 21
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS 22
Recommended Chemical Products and Sealants 22
VEHICLE INFORMATION 23
IDENTIFICATION INFORMATION 23
Model Variation 23
Information About Identification or Model Code 23
IDENTIFICATION NUMBER 23
VEHICLE IDENTIFICATION NUMBER ARRANGEMENT 24
IDENTIFICATION PLATE 25
For USA 25
For Canada 25
For Mexico 25
MOTOR SERIAL NUMBER 26
Dimensions 26
Wheels & Tires 26
PRECAUTION 28
PRECAUTIONS 28
Description 28
Precaution for Technicians Using Medical Electric 28
OPERATION PROHIBITION 28
NORMAL CHARGE PRECAUTION 28
PRECAUTION AT TELEMATICS SYSTEM OPERATION 28
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 28
Point to Be Checked Before Starting Maintenance Work 28
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 28
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 29
Precaution for Procedure without Cowl Top Cover 29
Precaution for Removing 12V Battery 29
General Precautions 30
Hoses 31
HOSE REMOVAL AND INSTALLATION 31
HOSE CLAMPING 31
Air Conditioning 32
CAUTIONS AS TO HIGH VOLTAGE 33
How to Disconnect High Voltage 33
PROCEDURE FOR DISCONNECTING HIGH VOLTAGE 33
PROCEDURE FOR CONNECTING HIGH VOLTAGE 34
High Voltage Precautions 34
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 34
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 34
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 34
PROHIBITED ITEMS TO CARRY DURING THE WORK 35
35
High Voltage Warning Label 37
LOCATION TO APPLY HIGH VOLTAGE WARNING LABEL 37
Insulated Protective Wear and Insulating Tools 37
PROTECTIVE WEAR CONTROL 37
DAILY INSPECTION 37
INSULATING TOOLS 38
HANDLING OF INSULATION RESISTANCE TESTER 38
Handling of Damaged Vehicles 38
PREPARATION ITEMS 38
HOW TO HANDLE THE DAMAGED VEHICLES AT AN ACCIDENT SCENE 39
Procedure 1: Turning OFF the Power Switch 40
Procedure B: Removing Fuses Under Hood 41
Procedure C: Removing the Service Plug 41
VEHICLE FIRE 42
LI-ION BATTERY DAMAGE AND FLUID LEAKS 42
Cautions for Scrapping Vehicles 42
Handling of a Vehicle with a Dead Battery 42
LIFTING POINT 43
Commercial Service Tools 43
Garage Jack and Safety Stand and 2-Pole Lift 43
Board-On Lift 44
TOW TRUCK TOWING 45
Tow Truck Towing 45
Vehicle Recovery (Freeing a Stuck Vehicle) 45
FRONT 45
REAR 45
PROCEDURE FOR PARK LOCK RELEASE 47
PROCEDURE FOR PARK LOCK RELEASE 47
BASIC INSPECTION 49
SERVICE INFORMATION FOR ELECTRICAL INCIDENT 49
Work Flow 49
WORK FLOW 49
Control Units and Electrical Parts 49
PRECAUTIONS 49
How to Check Terminal 50
HARNESS REPAIR KIT 50
HOW TO PROBE CONNECTORS 50
Probing from Harness Side 51
Probing from Terminal Side 51
How to Check Enlarged Contact Spring of Terminal 51
Waterproof Connector Inspection 52
Terminal Lock Inspection 53
Intermittent Incident 53
DESCRIPTION 53
VEHICLE VIBRATION 53
Connector & Harness 53
Hint 53
Sensor & Relay 53
Engine Compartment 54
Behind the Instrument Panel 54
Under Seating Areas 54
HEAT SENSITIVE 54
FREEZING 54
WATER INTRUSION 54
ELECTRICAL LOAD 55
COLD OR HOT START UP 55
Circuit Inspection 55
DESCRIPTION 55
55
Continuity Check Method 56
Voltage Check Method 56
56
Resistance Check Method 57
Voltage Check Method 57
GROUND INSPECTION 57
VOLTAGE DROP TESTS 58
Measuring Voltage Drop – Accumulated Method 58
Measuring Voltage Drop – Step-by-Step 58
CONTROL UNIT CIRCUIT TEST 59
CASE 1 59
CASE 2 60
CONSULT/GST CHECKING SYSTEM 61
Description 61
CONSULT Function and System Application*1 61
FUNCTION 61
SYSTEM APPLICATION*1 61
CONSULT/GST Data Link Connector (DLC) Circuit 62
INSPECTION PROCEDURE 62
Wiring Diagram – CONSULT/GST CHECKING SYSTEM – 63
02-EV Control System pdf 65
QUICK REFERENCE INDEX 0
Table of Contents 65
PRECAUTION 72
PRECAUTIONS 72
Precaution for Technicians Using Medical Electric 72
OPERATION PROHIBITION 72
NORMAL CHARGE PRECAUTION 72
PRECAUTION AT TELEMATICS SYSTEM OPERATION 72
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 72
Point to Be Checked Before Starting Maintenance Work 72
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 72
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 73
Precaution for Procedure without Cowl Top Cover 73
Precautions for Removing Battery Terminal 73
WORK PROCEDURE 73
High Voltage Precautions 74
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 74
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 74
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 74
PROHIBITED ITEMS TO CARRY DURING THE WORK 74
74
General Precautions 75
PREPARATION 78
PREPARATION 78
Commercial Service Tools 78
SYSTEM DESCRIPTION 79
COMPONENT PARTS 79
Component Parts Location 79
MOTOR ROOM COMPARTMENT 79
Component Parts Description 79
BODY COMPARTMENT 80
Component Parts Description 81
VCM 82
M/C Relay 82
F/S Relay 82
F/S CHG Relay 82
Charge Port Lid Opener Actuator Relay 82
Charge Connector Lock Relay 82
A/C Relay 83
System Main Relay 1 83
System Main Relay 2 83
Pre-charge Relay 83
Reverse Lamp Relay 83
Accelerator Pedal Position Sensor 83
Refrigerant Pressure Sensor 83
Stop Lamp Switch 84
ASCD Steering Switch 84
Brake Pedal Position Switch 84
Battery Current Sensor (With Battery Temperature Sensor) 84
BATTERY CURRENT SENSOR 84
BATTERY TEMPERATURE SENSOR 84
Coolant Temperature Sensor 85
Electric Water Pump 85
Cooling Fan Control Module 86
Combination Meter 86
LI-ION BATTERY INFORMATION 86
Li-ion Battery Capacity Level Gauge 86
Li-ion Battery Available Charge Gauge 86
Li-ion Battery Temperature Gauge 86
Distance Range 86
POWER METER 86
Maximum Power 86
Current Motor Power 87
ECO Indicator 87
Approaching Vehicle Sound for Pedestrians (VSP) 87
WARNING LAMPS/INDICATOR LAMPS 87
WARNING LAMPS/INDICATOR LAMPS : EV System Warning Lamp 87
DESIGN/PURPOSE 87
BULB CHECK 87
SYNCHRONIZATION WITH MASTER WARNING LAMP 87
OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL 88
SYSTEM DIAGRAM 88
SIGNAL PATH 88
LIGHTING CONDITION 88
SHUTOFF CONDITION 88
TIMING CHART 89
WARNING LAMPS/INDICATOR LAMPS : Low Battery Charge Warning Lamp 89
DESIGN/PURPOSE 89
BULB CHECK 89
SYNCHRONIZATION WITH MASTER WARNING LAMP 89
OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL 89
SYSTEM DIAGRAM 90
SIGNAL PATH 90
LIGHTING CONDITION 90
SHUTOFF CONDITION 90
TIMING CHART 90
WARNING LAMPS/INDICATOR LAMPS : Plug In Indicator Lamp 90
DESIGN/PURPOSE 90
BULB CHECK 91
SYNCHRONIZATION WITH MASTER WARNING LAMP 91
SYSTEM DIAGRAM 91
SIGNAL PATH 91
LIGHTING CONDITION 91
BLINKING CONDITION 91
SHUTOFF CONDITION 91
TIMING CHART 92
WARNING LAMPS/INDICATOR LAMPS : Power Limitation Indicator Lamp 92
DESIGN/PURPOSE 92
BULB CHECK 92
SYNCHRONIZATION WITH MASTER WARNING LAMP 92
OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL 92
SYSTEM DIAGRAM 93
SIGNAL PATH 93
LIGHTING CONDITION 93
SHUTOFF CONDITION 93
TIMING CHART 93
WARNING LAMPS/INDICATOR LAMPS : Ready To Drive Indicator Lamp 93
DESIGN/PURPOSE 93
BULB CHECK 94
SYNCHRONIZATION WITH MASTER WARNING LAMP 94
SYSTEM DIAGRAM 94
SIGNAL PATH 94
LIGHTING CONDITION 94
SHUTOFF CONDITION 94
BLINKING CONDITION 94
TIMING CHART 95
WARNING LAMPS/INDICATOR LAMPS : 12V Battery Charge Warning Lamp 95
DESIGN/PURPOSE 95
BULB CHECK 95
SYNCHRONIZATION WITH MASTER WARNING LAMP 95
OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL 95
SYSTEM DIAGRAM 95
SIGNAL PATH 96
LIGHTING CONDITION 96
SHUTOFF CONDITION 96
TIMING CHART 96
WARNING/INDICATOR (ON INFORMATION DISPLAY) 96
WARNING/INDICATOR (ON INFORMATION DISPLAY) : DC/DC Converter Warning 96
DESIGN/PURPOSE 96
SYNCHRONIZATION WITH MASTER WARNING LAMP 97
SYNCHRONIZATION WITH WARNING CHIME 97
SYSTEM DIAGRAM 97
SIGNAL PATH 97
WARNING/INDICATOR OPERATING CONDITION 97
WARNING/INDICATOR CANCEL CONDITION 97
TIMING CHART 98
WARNING/INDICATOR (ON INFORMATION DISPLAY) : Low Battery Charge Warning 98
DESIGN/PURPOSE 98
SYNCHRONIZATION WITH MASTER WARNING LAMP 98
SYSTEM DIAGRAM 98
SIGNAL PATH 98
WARNING/INDICATOR OPERATING CONDITION 99
WARNING/INDICATOR CANCEL CONDITION 99
TIMING CHART 99
WARNING/INDICATOR (ON INFORMATION DISPLAY) : Power Limitation Warning 99
DESIGN/PURPOSE 99
SYNCHRONIZATION WITH MASTER WARNING LAMP 99
SYSTEM DIAGRAM 99
SIGNAL PATH 99
WARNING/INDICATOR OPERATING CONDITION 100
WARNING/INDICATOR CANCEL CONDITION 100
TIMING CHART 100
WARNING/INDICATOR (ON INFORMATION DISPLAY) : Shift P Warning 100
DESIGN/PURPOSE 100
SYNCHRONIZATION WITH MASTER WARNING LAMP 100
SYNCHRONIZATION WITH WARNING CHIME 100
SYSTEM DIAGRAM 101
SIGNAL PATH 101
WARNING/INDICATOR OPERATING CONDITION 101
WARNING/INDICATOR CANCEL CONDITION 101
TIMING CHART 101
WARNING CHIME 101
WARNING CHIME : DC/DC Converter Warning Chime 101
PURPOSE 101
SYNCHRONIZATION WITH WARNING LAMP/INDICATOR LAMP 101
SYNCHRONIZATION WITH WARNING/INDICATOR (INFORMATION DISPLAY) 101
SYSTEM DIAGRAM 102
SIGNAL PATH 102
WARNING OPERATING CONDITION 102
WARNING CANCEL CONDITION 102
TIMING CHART 102
WARNING CHIME : Power Switch Reminder Chime 103
PURPOSE 103
SYNCHRONIZATION WITH WARNING LAMP/INDICATOR LAMP 103
SYNCHRONIZATION WITH WARNING/INDICATOR (INFORMATION DISPLAY) 103
SYSTEM DIAGRAM 103
SIGNAL PATH 103
WARNING OPERATING CONDITION 103
WARNING CANCEL CONDITION 103
TIMING CHART 103
WARNING CHIME : Shift P Warning Chime 103
PURPOSE 103
SYNCHRONIZATION WITH WARNING LAMP/INDICATOR LAMP 104
SYNCHRONIZATION WITH WARNING/INDICATOR (INFORMATION DISPLAY) 104
SYSTEM DIAGRAM 104
SIGNAL PATH 104
WARNING OPERATING CONDITION 104
WARNING CANCEL CONDITION 104
TIMING CHART 104
SYSTEM 105
ELECTRIC POWER TRAIN SYSTEM 105
ELECTRIC POWER TRAIN SYSTEM : System Description 105
CONTROL OUTLINE 105
Main Control Contents of EV 105
ELECTRIC POWER TRAIN SYSTEM : Fail-Safe 105
FAIL-SAFE PATTERN 105
FAIL-SAFE LIST 105
EV SYSTEM START UP CONTROL 108
EV SYSTEM START UP CONTROL : System Description 108
SYSTEM DIAGRAM 108
CONTROL DESCRIPTION 108
Power Switch ON 109
READY 109
In Normal Charging 109
In Quick Charging 110
When Air Conditioner Is Operating (Power OFF) 110
When Automatic 12V Battery Charge Control is Operating 110
Relay Activation Matrix 110
HIGH VOLTAGE POWER SUPPLY CONTROL 110
HIGH VOLTAGE POWER SUPPLY CONTROL : System Description 111
SYSTEM DIAGRAM 111
DESCRIPTION 111
CONTROL FLOW 111
MOTOR POWER CONTROL 112
MOTOR POWER CONTROL : System Description 112
SYSTEM DIAGRAM 112
DESCRIPTION 112
OUTPUT LIMIT AND OUTPUT STOP REQUEST LIST 112
MOTOR REGENERATION CONTROL 113
MOTOR REGENERATION CONTROL : System Description 113
SYSTEM DIAGRAM 113
DESCRIPTION 113
REGENERATIVE BRAKE CONTROL 113
REGENERATION CHARGE CONTROL 114
ECO MODE/B MODE SYSTEM 114
ECO MODE/B MODE SYSTEM : System Description 114
SYSTEM DIAGRAM 114
DESCRIPTION 114
ECO MODE 114
B MODE (REGENERATIVE BRAKE MODE) 114
LIST OF DRIVE FORCE CHARACTERISTICS BY MODE 115
LI-ION BATTERY CHARGE CONTROL 115
LI-ION BATTERY CHARGE CONTROL : System Description 115
CONTROL OUTLINE 115
LI-ION BATTERY CHARGE CONTROL : Normal Charge Control 115
SYSTEM DIAGRAM 115
BASIC CONTROL 115
IMMEDIATE CHARGE MODE 116
TIMER CHARGE MODE 116
REMOTE CHARGE MODE 116
CANCEL CONDITIONS 116
LI-ION BATTERY CHARGE CONTROL : Quick Charge Control 117
SYSTEM DIAGRAM 117
BASIC CONTROL 117
HIGH VOLTAGE SYSTEM COOLING CONTROL 117
HIGH VOLTAGE SYSTEM COOLING CONTROL : System Description 117
SYSTEM DIAGRAM 118
WATER PUMP CONTROL 118
Control Description 118
Electric Water Pump Operation During Traveling 118
Fail-Safe 118
COOLING FAN CONTROL 119
Control Description 119
Cooling fan operation (During traveling or charging) 119
Cooling fan operation (Climate Ctrl Timer ON or remote climate control ON) 120
AIR CONDITIONER CONTROL 120
AIR CONDITIONER CONTROL : System Description 120
SYSTEM DIAGRAM 120
DESCRIPTION 120
CONTROL DESCRIPTION 121
Cooling/heating Function Control During Power Supply Position ON 121
Climate Ctrl Timer Control 121
Remote Climate Control 121
De-ice Control (Automatic Air Conditioning System With Heat Pump System) 121
POWER VOLTAGE VARIABLE CONTROL SYSTEM 122
POWER VOLTAGE VARIABLE CONTROL SYSTEM : System Description 122
SYSTEM DIAGRAM 122
DESCRIPTION 122
CONTROL DESCRIPTION 122
AUTOMATIC 12V BATTERY CHARGE CONTROL 122
AUTOMATIC 12V BATTERY CHARGE CONTROL : System Description 123
SYSTEM DIAGRAM 123
DESCRIPTION 123
CONTROL DESCRIPTION 123
Power Switch ON 123
When Vehicle is Not Used for A Long Time 123
POWER CUT OFF CONTROL 124
POWER CUT OFF CONTROL : System Description 124
SYSTEM DIAGRAM 124
DESCRIPTION 124
When detecting a serious collision 124
When detection a minor collision 124
Vehicle behavior by collision status 124
CHARGE PORT CONTROL 125
CHARGE PORT CONTROL : System Description 125
SYSTEM DIAGRAM 125
SYSTEM DESCRIPTION 125
CHARGE CONNECTOR LOCK/UNLOCK CONTROL 125
Control Outline 125
Lock Operating Conditions 126
Unlock Conditions 126
CHARGE PORT LIGHT CONTROL 126
Control Outline 126
ON Conditions 126
OFF Conditions 127
CHARGE PORT LID OPEN CONTROL 127
Control Outline 127
Charge Port Lid Unlock Conditions 127
ANSWER-BACK CONTROL 127
Control Outline 127
Answer-back Conditions 127
AUTOMATIC SPEED CONTROL DEVICE (ASCD) 127
AUTOMATIC SPEED CONTROL DEVICE (ASCD) : System Description 128
SYSTEM DIAGRAM 128
BASIC ASCD SYSTEM 128
CANCEL OPERATION 128
ECO INDICATOR CONTROL 128
ECO INDICATOR CONTROL : System Description 129
SYSTEM DIAGRAM 129
INPUT/OUTPUT SIGNAL CHART 129
DESCRIPTION 129
WARNING/INDICATOR/CHIME LIST 129
WARNING/INDICATOR/CHIME LIST : Warning lamps/Indicator lamps 129
WARNING/INDICATOR/CHIME LIST : Warning Chime 130
WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display) 130
WARNING/INDICATOR/CHIME LIST : Indicator/Information 130
ASCD INDICATOR 130
ECO MODE INDICATOR 131
TIMER SETTING STATUS 131
Design/Purpose 131
Display condition 132
Display cancel condition 132
CAN COMMUNICATION 132
CAN COMMUNICATION : System Description 132
DESCRIPTION 132
OPERATION 133
AUTOMATIC SPEED CONTROL DEVICE (ASCD) 133
AUTOMATIC SPEED CONTROL DEVICE (ASCD) : Switch Name and Function 133
Function 133
Switch Function 133
ECO MODE SWITCH 133
ECO MODE SWITCH : Switch Name and Function 133
Function 133
ON BOARD DIAGNOSTIC (OBD) SYSTEM 134
Diagnosis Description 134
Counter System 134
DTC and Freeze Frame Data 134
FREEZE FRAME DATA MEMORY IMAGE 135
DIAGNOSIS SYSTEM (VCM) 136
CONSULT Function 136
FUNCTION 136
SELF-DIAG RESULTS MODE 136
Self Diagnostic Item 136
How to Erase DTC 136
Freeze Frame Data 136
DATA MONITOR MODE 138
Monitored Item 138
ACTIVE TEST MODE 145
Test Item 145
WORK SUPPORT MODE 146
Work Item 146
ECU DIAGNOSIS INFORMATION 148
VCM 148
Reference Value 148
VALUES ON THE DIAGNOSIS TOOL 148
TERMINAL LAYOUT 154
PHYSICAL VALUES 154
Fail-Safe 161
FAIL-SAFE PATTERN 161
FAIL-SAFE LIST 161
DTC Inspection Priority Chart 164
DTC Index 166
WIRING DIAGRAM 170
VCM 170
Wiring Diagram 170
BASIC INSPECTION 189
DIAGNOSIS AND REPAIR WORK FLOW 189
Work Flow 189
OVERALL SEQUENCE 189
DETAILED FLOW 189
Diagnostic Work Sheet 192
ADDITIONAL SERVICE WHEN REMOVING 12V BATTERY NEGATIVE TERMINAL 194
Description 194
Work Procedure 194
ADDITIONAL SERVICE WHEN REPLACING VCM 195
Description 195
Work Procedure 195
ACCELERATOR PEDAL RELEASED POSITION LEARNING 197
Description 197
Work Procedure 197
LI-ION BATTERY GRADUAL CAPACITY LOSS DATA CLEAR 198
Description 198
Work Procedure 198
LI-ION BATTERY JUNCTION BOX DATA CLEAR 199
Description 199
Work Procedure 199
WRITE VEHICLE IDENTIFICATION NUMBER DATA 200
Description 200
Work Procedure 200
LOAD BATTERY IDENTIFICATION DATA 201
Description 201
Work Procedure 201
DTC/CIRCUIT DIAGNOSIS 202
POWER SUPPLY AND GROUND CIRCUIT 202
VCM 202
VCM : Diagnosis Procedure 202
U1000 CAN COMM CIRCUIT 205
Description 205
DTC Logic 205
DTC DETECTION LOGIC 205
DTC CONFIRMATION PROCEDURE 205
Diagnosis Procedure 205
U1010 CONTROL MODULE (CAN) 206
DTC Logic 206
DTC DETECTION LOGIC 206
DTC CONFIRMATION PROCEDURE 206
Diagnosis Procedure 206
P0A00 COOLANT TEMPERATURE SENSOR 207
DTC Logic 207
DTC DETECTION LOGIC 207
DTC CONFIRMATION PROCEDURE 207
Diagnosis Procedure 207
Component Inspection 209
P0A0B HIGH VOLTAGE CONNECTOR INTERLOCK DETECT CIRCUIT 210
Description 210
DTC Logic 210
DTC DETECTION LOGIC 210
DTC CONFIRMATION PROCEDURE 210
Diagnosis Procedure 210
P0A8D 12V BATTERY POWER SUPPLY 214
DTC Logic 214
DTC DETECTION LOGIC 214
DTC CONFIRMATION PROCEDURE 214
Diagnosis Procedure 214
P0A8E 12V BATTERY POWER SUPPLY 216
DTC Logic 216
DTC DETECTION LOGIC 216
DTC CONFIRMATION PROCEDURE 216
Diagnosis Procedure 216
P0A8F 12V BATTERY POWER SUPPLY 218
DTC Logic 218
DTC DETECTION LOGIC 218
DTC CONFIRMATION PROCEDURE 218
Diagnosis Procedure 218
P0A94 DC/DC CONVERTER 221
DTC Logic 221
DTC DETECTION LOGIC 221
DTC CONFIRMATION PROCEDURE 221
Diagnosis Procedure 221
P0AA0 SYSTEM MAIN RELAY 222
DTC Logic 222
DTC DETECTION LOGIC 222
DTC CONFIRMATION PROCEDURE 222
Diagnosis Procedure 222
P0AA1 SYSTEM MAIN RELAY + 227
DTC Logic 227
DTC DETECTION LOGIC 227
DTC CONFIRMATION PROCEDURE 227
Diagnosis Procedure 227
P0AA2 SYSTEM MAIN RELAY + 232
DTC Logic 232
DTC DETECTION LOGIC 232
DTC CONFIRMATION PROCEDURE 232
Diagnosis Procedure 232
P0AA4 SYSTEM MAIN RELAY – 234
DTC Logic 234
DTC DETECTION LOGIC 234
DTC CONFIRMATION PROCEDURE 234
Diagnosis Procedure 234
P0AA5 SYSTEM MAIN RELAY – 239
DTC Logic 239
DTC DETECTION LOGIC 239
DTC CONFIRMATION PROCEDURE 239
Diagnosis Procedure 239
P0AA6 HIGH VOLTAGE SYSTEM ISOLATION 241
Description 241
DTC Logic 241
DTC DETECTION LOGIC 241
DTC CONFIRMATION PROCEDURE 241
Diagnosis Procedure 242
P1550, P1551, P1552 BATTERY CURRENT SENSOR 249
DTC Logic 249
DTC DETECTION LOGIC 249
DTC CONFIRMATION PROCEDURE 249
Diagnosis Procedure 250
Component Inspection 252
P1554 BATTERY CURRENT SENSOR 253
DTC Logic 253
DTC DETECTION LOGIC 253
DTC CONFIRMATION PROCEDURE 253
Component Function Check 253
Diagnosis Procedure 253
Component Inspection 255
P1556, P1557 BATTERY TEMPERATURE SENSOR 257
DTC Logic 257
DTC DETECTION LOGIC 257
DTC CONFIRMATION PROCEDURE 257
Diagnosis Procedure 257
Component Inspection 258
P155A BATTERY TEMPERATURE SENSOR 259
DTC Logic 259
DTC DETECTION LOGIC 259
DTC CONFIRMATION PROCEDURE 259
Diagnosis Procedure 259
Component Inspection 260
P1564 ASCD STEERING SWITCH 261
DTC Logic 261
DTC DETECTION LOGIC 261
DTC CONFIRMATION PROCEDURE 261
Diagnosis Procedure 261
Component Inspection (ASCD STEERING SWITCH) 262
P1572 BRAKE PEDAL POSITION SWITCH 264
DTC Logic 264
DTC DETECTION LOGIC 264
DTC CONFIRMATION PROCEDURE 264
Component Function Check 265
Diagnosis Procedure 265
Component Inspection (Brake Pedal Position Switch) 268
Component Inspection (Stop Lamp Switch) 269
P1574 ASCD VEHICLE SPEED SENSOR 270
Description 270
DTC Logic 270
DTC DETECTION LOGIC 270
DTC CONFIRMATION PROCEDURE 270
Diagnosis Procedure 270
P1805 BRAKE SWITCH 272
DTC Logic 272
DTC DETECTION LOGIC 272
DTC CONFIRMATION PROCEDURE 272
Component Function Check 272
Diagnosis Procedure 272
Component Inspection (Stop Lamp Switch) 273
P2122, P2123 APP SENSOR 275
DTC Logic 275
DTC DETECTION LOGIC 275
DTC CONFIRMATION PROCEDURE 275
Diagnosis Procedure 275
Component Inspection (Accelerator Pedal Position Sensor) 277
P2127, P2128 APP SENSOR 278
DTC Logic 278
DTC DETECTION LOGIC 278
DTC CONFIRMATION PROCEDURE 278
Diagnosis Procedure 278
Component Inspection (Accelerator Pedal Position Sensor) 280
P2138 APP SENSOR 281
DTC Logic 281
DTC DETECTION LOGIC 281
DTC CONFIRMATION PROCEDURE 281
Diagnosis Procedure 281
Component Inspection (Accelerator Pedal Position Sensor) 282
P3100 EV SYSTEM CAN COMMUNICATION 283
Description 283
DTC Logic 283
DTC DETECTION LOGIC 283
DTC CONFIRMATION PROCEDURE 283
Diagnosis Procedure 284
P3101 VCM 285
DTC Logic 285
DTC DETECTION LOGIC 285
DTC CONFIRMATION PROCEDURE 285
Diagnosis Procedure 285
P3102 LI-ION BATTERY 286
Description 286
DTC Logic 286
DTC DETECTION LOGIC 286
DTC CONFIRMATION PROCEDURE 286
Diagnosis Procedure 286
P3117 A/C SYSTEM 288
Description 288
DTC Logic 288
DTC DETECTION LOGIC 288
DTC CONFIRMATION PROCEDURE 288
Diagnosis Procedure 289
P311C HIGH VOLTAGE CIRCUIT 290
DTC Logic 290
DTC DETECTION LOGIC 290
DTC CONFIRMATION PROCEDURE 290
Diagnosis Procedure 290
P312A EV SYSTEM CAN COMMUNICATION 295
Description 295
DTC Logic 295
DTC DETECTION LOGIC 295
DTC CONFIRMATION PROCEDURE 295
Diagnosis Procedure 296
P312B EV SYSTEM RESTART ERROR 299
DTC Logic 299
DTC DETECTION LOGIC 299
DTC CONFIRMATION PROCEDURE 299
Diagnosis Procedure 300
P312C, P3130 TRACTION MOTOR INVERTER CONDENSER DISCHARGE ERROR 301
DTC Logic 301
DTC DETECTION LOGIC 301
DTC CONFIRMATION PROCEDURE 301
Diagnosis Procedure 301
P312D QUICK CHARGE ERROR 302
DTC Logic 302
DTC DETECTION LOGIC 302
DTC CONFIRMATION PROCEDURE 302
Diagnosis Procedure 302
P312E READY OFF ERROR 303
DTC Logic 303
DTC DETECTION LOGIC 303
DTC CONFIRMATION PROCEDURE 303
Diagnosis Procedure 303
P312F CHARGE OFF ERROR 305
DTC Logic 305
DTC DETECTION LOGIC 305
DTC CONFIRMATION PROCEDURE 305
Diagnosis Procedure 306
P3131 SYSTEM SHUTOFF ERROR 307
DTC Logic 307
DTC DETECTION LOGIC 307
DTC CONFIRMATION PROCEDURE 307
Diagnosis Procedure 308
P3135 SLIGHT COLLISION DETECTION 311
DTC Logic 311
DTC DETECTION LOGIC 311
DTC CONFIRMATION PROCEDURE 311
Diagnosis Procedure 311
P3137 CAR CRASH DETECTION 313
DTC Logic 313
DTC DETECTION LOGIC 313
DTC CONFIRMATION PROCEDURE 313
Diagnosis Procedure 313
P3141 PDM (POWER DELIVERY MODULE) 315
Description 315
DTC Logic 315
DTC DETECTION LOGIC 315
DTC CONFIRMATION PROCEDURE 315
Component Function Check 315
Diagnosis Procedure 315
P315C CHARGE RELAY 317
DTC Logic 317
DTC DETECTION LOGIC 317
DTC CONFIRMATION PROCEDURE 317
Diagnosis Procedure 317
P315E ABS/VDC 318
DTC Logic 318
DTC DETECTION LOGIC 318
DTC CONFIRMATION PROCEDURE 318
Diagnosis Procedure 318
P316A MOTOR SPEED 319
DTC Logic 319
DTC DETECTION LOGIC 319
DTC CONFIRMATION PROCEDURE 319
Diagnosis Procedure 319
P316C, P316D, P316E PDM (POWER DELIVERY MODULE) 320
DTC Logic 320
DTC DETECTION LOGIC 320
DTC CONFIRMATION PROCEDURE 320
Diagnosis Procedure 320
P316F PDM (POWER DELIVERY MODULE) 321
DTC Logic 321
DTC DETECTION LOGIC 321
DTC CONFIRMATION PROCEDURE 321
Diagnosis Procedure 321
P3170, P3171 PDM (POWER DELIVERY MODULE) 323
DTC Logic 323
DTC DETECTION LOGIC 323
DTC CONFIRMATION PROCEDURE 323
Diagnosis Procedure 323
P3172, P3173 PDM (POWER DELIVERY MODULE) 324
DTC Logic 324
DTC DETECTION LOGIC 324
DTC CONFIRMATION PROCEDURE 324
Diagnosis Procedure 324
P3175 VCM 325
DTC Logic 325
DTC DETECTION LOGIC 325
DTC CONFIRMATION PROCEDURE 325
Diagnosis Procedure 325
P3176 TRACTION MOTOR INVERTER CONDENSER 326
DTC Logic 326
DTC DETECTION LOGIC 326
DTC CONFIRMATION PROCEDURE 326
Diagnosis Procedure 326
P3177 ECU ACTIVATION ERROR 331
DTC Logic 331
DTC DETECTION LOGIC 331
DTC CONFIRMATION PROCEDURE 331
TYPE 1 332
TYPE 1 : Diagnosis Procedure 332
TYPE 2 332
TYPE 2 : Diagnosis Procedure 332
TYPE 3 333
TYPE 3 : Diagnosis Procedure 333
P3178 ECU ACTIVATION ERROR 335
DTC Logic 335
DTC DETECTION LOGIC 335
DTC CONFIRMATION PROCEDURE 335
Diagnosis Procedure 335
P3179, P317A, P317B TRACTION MOTOR INVERTER 337
DTC Logic 337
DTC DETECTION LOGIC 337
DTC CONFIRMATION PROCEDURE 337
Diagnosis Procedure 337
P317D TRACTION MOTOR INVERTER 338
DTC Logic 338
DTC DETECTION LOGIC 338
DTC CONFIRMATION PROCEDURE 338
Diagnosis Procedure 338
P317E, P3180, P3182 LI-ION BATTERY 340
DTC Logic 340
DTC DETECTION LOGIC 340
DTC CONFIRMATION PROCEDURE 340
Diagnosis Procedure 340
P3183 LI-ION BATTERY 341
DTC Logic 341
DTC DETECTION LOGIC 341
DTC CONFIRMATION PROCEDURE 341
Diagnosis Procedure 341
P3187 ELECTRIC SHIFT 342
DTC Logic 342
DTC DETECTION LOGIC 342
DTC CONFIRMATION PROCEDURE 342
Diagnosis Procedure 342
P3188 ELECTRIC SHIFT 343
DTC Logic 343
DTC DETECTION LOGIC 343
DTC CONFIRMATION PROCEDURE 343
Diagnosis Procedure 343
P3189 ELECTRIC SHIFT 344
DTC Logic 344
DTC DETECTION LOGIC 344
DTC CONFIRMATION PROCEDURE 344
Diagnosis Procedure 344
P318A ELECTRIC SHIFT 345
DTC Logic 345
DTC DETECTION LOGIC 345
DTC CONFIRMATION PROCEDURE 345
Diagnosis Procedure 345
P318B ELECTRIC SHIFT 347
DTC Logic 347
DTC DETECTION LOGIC 347
DTC CONFIRMATION PROCEDURE 347
Diagnosis Procedure 347
P318C ELECTRIC SHIFT 348
DTC Logic 348
DTC DETECTION LOGIC 348
DTC CONFIRMATION PROCEDURE 348
Diagnosis Procedure 349
P318D CAN COMMUNICATION 350
DTC Logic 350
DTC DETECTION LOGIC 350
DTC CONFIRMATION PROCEDURE 350
Diagnosis Procedure 350
P3191, P319C, P31A7 EV SYSTEM CAN COMMUNICATION 351
DTC Logic 351
DTC DETECTION LOGIC 351
DTC CONFIRMATION PROCEDURE 351
Diagnosis Procedure 351
P3193, P319E, P31A9 EV SYSTEM CAN COMMUNICATION 353
DTC Logic 353
DTC DETECTION LOGIC 353
DTC CONFIRMATION PROCEDURE 353
Diagnosis Procedure 353
P3194, P319F, P31AA CAN COMMUNICATION 355
DTC Logic 355
DTC DETECTION LOGIC 355
DTC CONFIRMATION PROCEDURE 355
Diagnosis Procedure 355
P3195, P31A0, P31AB CAN COMMUNICATION 357
DTC Logic 357
DTC DETECTION LOGIC 357
DTC CONFIRMATION PROCEDURE 357
Diagnosis Procedure 357
P3196, P31A1, P31AE EV SYSTEM CAN COMMUNICATION 359
DTC Logic 359
DTC DETECTION LOGIC 359
DTC CONFIRMATION PROCEDURE 359
Diagnosis Procedure 359
P3197, P31A2, P31AD EV SYSTEM CAN COMMUNICATION 361
DTC Logic 361
DTC DETECTION LOGIC 361
DTC CONFIRMATION PROCEDURE 361
Diagnosis Procedure 361
P31AF, P31B3 EV SYSTEM CAN COMMUNICATION 362
DTC Logic 362
DTC DETECTION LOGIC 362
DTC CONFIRMATION PROCEDURE 362
Diagnosis Procedure 362
P31B0, P31B4 CAN COMMUNICATION 364
DTC Logic 364
DTC DETECTION LOGIC 364
DTC CONFIRMATION PROCEDURE 364
Diagnosis Procedure 364
P31B2, P31B5 CAN COMMUNICATION 366
DTC Logic 366
DTC DETECTION LOGIC 366
DTC CONFIRMATION PROCEDURE 366
Diagnosis Procedure 366
P31B6 CAN COMMUNICATION 368
DTC Logic 368
DTC DETECTION LOGIC 368
DTC CONFIRMATION PROCEDURE 368
Diagnosis Procedure 368
P31B7 CAN COMMUNICATION 370
DTC Logic 370
DTC DETECTION LOGIC 370
DTC CONFIRMATION PROCEDURE 370
Diagnosis Procedure 370
P31B8 EV SYSTEM CAN COMMUNICATION 372
DTC Logic 372
DTC DETECTION LOGIC 372
DTC CONFIRMATION PROCEDURE 372
Diagnosis Procedure 372
P31BA CAN COMMUNICATION 374
DTC Logic 374
DTC DETECTION LOGIC 374
DTC CONFIRMATION PROCEDURE 374
Diagnosis Procedure 374
P31C5, P31C6 VCM 376
DTC Logic 376
DTC DETECTION LOGIC 376
DTC CONFIRMATION PROCEDURE 376
Diagnosis Procedure 376
P31C7 VCM 378
DTC Logic 378
DTC DETECTION LOGIC 378
DTC CONFIRMATION PROCEDURE 378
Diagnosis Procedure 378
P31CA, P31CB QUICK CHARGE RELAY 380
DTC Logic 380
DTC DETECTION LOGIC 380
DTC CONFIRMATION PROCEDURE 380
Diagnosis Procedure 380
P31D3 M/C RELAY 383
DTC Logic 383
DTC DETECTION LOGIC 383
DTC CONFIRMATION PROCEDURE 383
Diagnosis Procedure 383
Component Inspection (M/C Relay) 384
P31D4 PRE-CHARGE RELAY 386
DTC Logic 386
DTC DETECTION LOGIC 386
DTC CONFIRMATION PROCEDURE 386
Diagnosis Procedure 386
P31D5 PRE-CHARGE RELAY 388
DTC Logic 388
DTC DETECTION LOGIC 388
DTC CONFIRMATION PROCEDURE 388
Diagnosis Procedure 388
P31D6 F/S RELAY 393
DTC Logic 393
DTC DETECTION LOGIC 393
DTC CONFIRMATION PROCEDURE 393
Diagnosis Procedure 393
P31D7 F/S RELAY 395
DTC Logic 395
DTC DETECTION LOGIC 395
DTC CONFIRMATION PROCEDURE 395
Diagnosis Procedure 395
P31D8 CHARGING CONNECTOR LOCK RELAY 398
DTC Logic 398
DTC DETECTION LOGIC 398
DTC CONFIRMATION PROCEDURE 398
Diagnosis Procedure 398
P31DB SYSTEM MAIN RELAY + 401
DTC Logic 401
DTC DETECTION LOGIC 401
DTC CONFIRMATION PROCEDURE 401
Diagnosis Procedure 401
P31DC SYSTEM MAIN RELAY – 403
DTC Logic 403
DTC DETECTION LOGIC 403
DTC CONFIRMATION PROCEDURE 403
Diagnosis Procedure 403
P31DD PRE-CHARGE RELAY 405
DTC Logic 405
DTC DETECTION LOGIC 405
DTC CONFIRMATION PROCEDURE 405
Diagnosis Procedure 405
P31DE SYSTEM MAIN RELAY 407
DTC Logic 407
DTC DETECTION LOGIC 407
DTC CONFIRMATION PROCEDURE 407
Diagnosis Procedure 407
P31E0 HIGH VOLTAGE CIRCUIT INTERLOCK ERROR 408
Description 408
DTC Logic 408
DTC DETECTION LOGIC 408
DTC CONFIRMATION PROCEDURE 408
Diagnosis Procedure 408
P31E1 HIGH VOLTAGE CIRCUIT INTERLOCK ERROR 412
Description 412
DTC Logic 412
DTC DETECTION LOGIC 412
DTC CONFIRMATION PROCEDURE 412
Diagnosis Procedure 412
P31E5 VCM POWER SUPPLY 415
DTC Logic 415
DTC DETECTION LOGIC 415
DTC CONFIRMATION PROCEDURE 415
Diagnosis Procedure 415
P31E7 RESTART INHIBITION 418
DTC Logic 418
DTC DETECTION LOGIC 418
DTC CONFIRMATION PROCEDURE 418
Diagnosis Procedure 418
P31E8 WATER PUMP 419
DTC Logic 419
DTC DETECTION LOGIC 419
DTC CONFIRMATION PROCEDURE 419
Diagnosis Procedure 419
P31E9 WATER PUMP 422
DTC Logic 422
DTC DETECTION LOGIC 422
DTC CONFIRMATION PROCEDURE 422
Diagnosis Procedure 422
P31EC WATER PUMP 424
DTC Logic 424
DTC DETECTION LOGIC 424
DTC CONFIRMATION PROCEDURE 424
Diagnosis Procedure 424
P31EE REFRIGERANT PRESSURE SENSOR 426
DTC Logic 426
DTC DETECTION LOGIC 426
DTC CONFIRMATION PROCEDURE 426
Diagnosis Procedure 426
P31F2 AV INFORMATION MISMATCH 429
DTC Logic 429
DTC DETECTION LOGIC 429
DTC CONFIRMATION PROCEDURE 429
Diagnosis Procedure 430
COOLING FAN 431
Component Function Check 431
Diagnosis Procedure 431
Component Inspection (Cooling Fan Motor) 434
Component Inspection (Cooling Fan Relay) 434
M/C RELAY 435
Diagnosis Procedure 435
Component Inspection (M/C Relay) 436
F/S CHG RELAY 437
Diagnosis Procedure 437
Component Inspection (F/S CHG Relay) 439
CHARGING CONNECTOR LOCK RELAY 440
Diagnosis Procedure 440
CHARGE PORT LID OPENER RELAY 443
Diagnosis Procedure 443
Component Inspection (Charge Port Lid Opener Actuator Relay) 445
REVERSE LAMP RELAY 446
Component Function Check 446
Diagnosis Procedure 446
Component Inspection (Reverse Lamp Relay) 448
A/C RELAY 449
Diagnosis Procedure 449
Component Inspection (A/C Relay) 450
CHARGING STATUS INDICATOR 452
Component Function Check 452
Diagnosis Procedure 452
IMMEDIATE CHARGING SWITCH 454
Diagnosis Procedure 454
Component Inspection (Immediate Charging Switch) 456
CHARGING CONNECTOR LOCK 457
Component Function Check 457
Diagnosis Procedure 457
Component Inspection (Charge Connector Lock Actuator) 457
CHARGE PORT LID OPENER 459
Component Function Check 459
Diagnosis Procedure 459
Component Inspection (Charge Port Lid Opener Actuator) 460
CHARGING CONNECTOR LOCK SWITCH 461
Diagnosis Procedure 461
Component Inspection (Charge Connector Lock Switch) 465
CHARGE PORT LID OPENER SWITCH 467
Diagnosis Procedure 467
Component Inspection (Charge Port Lid Opener Switch) 469
CHARGE PORT LAMP 470
Component Function Check 470
Diagnosis Procedure 470
SYMPTOM DIAGNOSIS 473
EV CONTROL SYSTEM 473
Symptom Index 473
READY Status Cannot Be Achieved 474
Unable to Travel 475
Low Electrical Consumption 476
Power Switch Does Not Turn OFF 477
No Regeneration 478
Decelerating Force Changes 479
Normal Charge Does Not Start 480
Timer Charge and Remote Charge Does Not Start 481
Immediate Charge Does Not Start 482
Normal Charge Is Not Completed 482
Quick Charge Does Not Start 483
Quick Charge Is Not Completed 483
Full Charge Cannot Be Achieved 484
Climate Ctrl Timer Does Not Start 484
Remote climate control Does Not Start 485
NORMAL OPERATING CONDITION 486
Description 486
CHARGE INSULATION RESISTANCE LOSS PROTECTION CONTROL 486
CHARGING CONNECTOR-CONNECTING PROTECTION CONTROL 486
REMOVAL AND INSTALLATION 487
VCM 487
Exploded View 487
Removal and Installation 487
REMOVAL 487
INSTALLATION 487
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
03-Traction Motor System pdf 488
QUICK REFERENCE INDEX 0
Table of Contents 488
PRECAUTION 491
PRECAUTIONS 491
Precaution for Technicians Using Medical Electric 491
OPERATION PROHIBITION 491
NORMAL CHARGE PRECAUTION 491
PRECAUTION AT TELEMATICS SYSTEM OPERATION 491
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 491
Point to Be Checked Before Starting Maintenance Work 491
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 491
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 492
Precaution for Procedure without Cowl Top Cover 492
High Voltage Precautions 492
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 492
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 493
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 493
PROHIBITED ITEMS TO CARRY DURING THE WORK 493
493
Precautions for Removing Battery Terminal 495
WORK PROCEDURE 495
General Precautions 495
PREPARATION 496
PREPARATION 496
Special Service Tool 496
Commercial Service Tools 496
SYSTEM DESCRIPTION 498
DESCRIPTION 498
Description 498
Specifications (Traction Motor) 498
Location of Traction Motor Model Number and Serial Number Stamps 498
COMPONENT PARTS 499
Component Parts Location 499
Traction Motor Inverter 500
MOTOR CONTROLLER 500
DRIVER 500
POWER MODULE 500
SMOOTHING CONDENSER 500
CURRENT SENSOR 500
DISCHARGE RESISTER 500
Traction Motor 500
TRACTION MOTOR RESOLVER 501
TRACTION MOTOR TEMPERATURE SENSOR 501
High Voltage Warning Label 501
STRUCTURE AND OPERATION 502
Structural Drawing 502
MOTOR MECHANISM (DIAGRAM) 502
Operation Description 502
OPERATION PRINCIPLE 502
SYSTEM 504
TRACTION MOTOR INVERTER 504
TRACTION MOTOR INVERTER : System Description 504
SYSTEM DIAGRAM 504
TRACTION MOTOR INVERTER : Fail-safe 504
TRACTION MOTOR INVERTER : Protection Control 506
MOTOR POWER CONTROL 506
MOTOR POWER CONTROL : System Description 506
MOTOR POWER CONTROL : Operating Principle 506
Flow of energy 506
MOTOR REGENERATION CONTROL 506
MOTOR REGENERATION CONTROL : System Description 506
MOTOR REGENERATION CONTROL : Operating Principle 507
Flow of energy 507
DIAGNOSIS SYSTEM (TRACTION MOTOR INVERTER) 508
DIAGNOSIS DESCRIPTION 508
DIAGNOSIS DESCRIPTION : System Description 508
DIAGNOSIS DESCRIPTION : DTC and Freeze Frame Data 508
DIAGNOSIS DESCRIPTION : Counter System 508
CONSULT Function 508
APPLICATION ITEM 508
WORK SUPPORT 508
SELF DIAGNOSTIC RESULTS 508
Display Item List 508
How to Read DTC 508
How to Erase DTC 509
IGN Counter 509
FREEZE FRAME DATA (FFD) 509
DATA MONITOR 510
ECU DIAGNOSIS INFORMATION 511
TRACTION MOTOR INVERTER 511
Reference Value 511
CONSULT DATA MONITOR STANDARD VALUE 511
TERMINAL LAYOUT 511
PHYSICAL VALUES 511
Fail-safe 512
Protection Control 514
DTC Inspection Priority Chart 514
DTC Index 515
WIRING DIAGRAM 517
TRACTION MOTOR INVERTER 517
Wiring Diagram 517
BASIC INSPECTION 523
DIAGNOSIS AND REPAIR WORK FLOW 523
Work Flow 523
Question sheet 524
DESCRIPTION 524
WORKSHEET SAMPLE 524
RESOLVER WRITE 526
Description 526
Location of traction motor resolver offset stamp 526
Work Procedure 526
DTC/CIRCUIT DIAGNOSIS 528
P0A1B DRIVE MOTOR A CONTROL MODULE 528
DTC Logic 528
DTC DETECTION LOGIC 528
DTC CONFIRMATION PROCEDURE 528
Diagnosis Procedure 528
P0A2C DRIVE MOTOR A TEMP SENSOR 529
DTC Logic 529
DTC DETECTION LOGIC 529
DTC CONFIRMATION PROCEDURE 529
Diagnosis Procedure 529
Component Inspection (Traction Motor Temperature Sensor) 530
P0A2D DRIVE MOTOR A TEMP SENSOR 531
DTC Logic 531
DTC DETECTION LOGIC 531
DTC CONFIRMATION PROCEDURE 531
Diagnosis Procedure 531
Component Inspection (Traction Motor Temperature Sensor) 532
P0A2F DRIVE MOTOR A OVER TEMPERATURE 533
DTC Logic 533
DTC DETECTION LOGIC 533
DTC CONFIRMATION PROCEDURE 533
Diagnosis Procedure 533
Component Inspection (Traction Motor Temperature Sensor) 535
Component Inspection (Traction Motor Stator Coil) 535
P0A3F DRIVE MOTOR A POSITION SENSOR 537
DTC Logic 537
DTC DETECTION LOGIC 537
DTC CONFIRMATION PROCEDURE 537
Diagnosis Procedure 537
Component Inspection (Traction Motor Resolver) 538
P0A44 DRIVE MOTOR A OVER SPEED 540
DTC Logic 540
DTC DETECTION LOGIC 540
DTC CONFIRMATION PROCEDURE 540
Diagnosis Procedure 540
Component Inspection (Traction Motor Resolver) 541
P0A78 DRIVE MOTOR A INVERTER 543
DTC Logic 543
DTC DETECTION LOGIC 543
DTC CONFIRMATION PROCEDURE 543
Diagnosis Procedure 543
P0A8D 14VOLT POWER VOLTAGE 544
DTC Logic 544
DTC DETECTION LOGIC 544
DTC CONFIRMATION PROCEDURE 544
Diagnosis Procedure 544
P0BE5 D-MOTOR A PHASE U CURRENT SEN 545
DTC Logic 545
DTC DETECTION LOGIC 545
DTC CONFIRMATION PROCEDURE 545
Diagnosis Procedure 545
P0BE6 D-MOTOR A PHASE U CURRENT SEN 546
DTC Logic 546
DTC DETECTION LOGIC 546
DTC CONFIRMATION PROCEDURE 546
Diagnosis Procedure 546
P0BE9 D-MOTOR A PHASE V CURRENT SEN 547
DTC Logic 547
DTC DETECTION LOGIC 547
DTC CONFIRMATION PROCEDURE 547
Diagnosis Procedure 547
P0BEA D-MOTOR A PHASE V CURRENT SEN 548
DTC Logic 548
DTC DETECTION LOGIC 548
DTC CONFIRMATION PROCEDURE 548
Diagnosis Procedure 548
P0C79 DRIVE MOTOR A INVERTER VOLTAGE 549
DTC Logic 549
DTC DETECTION LOGIC 549
DTC CONFIRMATION PROCEDURE 549
Diagnosis Procedure 549
P318E CAN ERROR 551
DTC Logic 551
DTC DETECTION LOGIC 551
DTC CONFIRMATION PROCEDURE 551
Diagnosis Procedure 551
P3193 CAN ERROR 552
DTC Logic 552
DTC DETECTION LOGIC 552
DTC CONFIRMATION PROCEDURE 552
Diagnosis Procedure 552
P3197 CAN ERROR 553
DTC Logic 553
DTC DETECTION LOGIC 553
DTC CONFIRMATION PROCEDURE 553
Diagnosis Procedure 553
P3199 CAN ERROR 554
DTC Logic 554
DTC DETECTION LOGIC 554
DTC CONFIRMATION PROCEDURE 554
Diagnosis Procedure 554
P319E CAN ERROR 555
DTC Logic 555
DTC DETECTION LOGIC 555
DTC CONFIRMATION PROCEDURE 555
Diagnosis Procedure 555
P31A2 CAN ERROR 556
DTC Logic 556
DTC DETECTION LOGIC 556
DTC CONFIRMATION PROCEDURE 556
Diagnosis Procedure 556
P31A4 CAN ERROR 557
DTC Logic 557
DTC DETECTION LOGIC 557
DTC CONFIRMATION PROCEDURE 557
Diagnosis Procedure 557
P31A9 CAN ERROR 558
DTC Logic 558
DTC DETECTION LOGIC 558
DTC CONFIRMATION PROCEDURE 558
Diagnosis Procedure 558
P31AD CAN ERROR 559
DTC Logic 559
DTC DETECTION LOGIC 559
DTC CONFIRMATION PROCEDURE 559
Diagnosis Procedure 559
P3240 DRIVE MOTOR A INVERTER CRNT CONT 560
DTC Logic 560
DTC DETECTION LOGIC 560
DTC CONFIRMATION PROCEDURE 560
Diagnosis Procedure 560
P3241 DRIVE MOTOR A INVERTER CRNT CONT 563
DTC Logic 563
DTC DETECTION LOGIC 563
DTC CONFIRMATION PROCEDURE 563
Diagnosis Procedure 563
P3242 D-MOTOR A PHASE U CURRENT SEN 565
DTC Logic 565
DTC DETECTION LOGIC 565
DTC CONFIRMATION PROCEDURE 565
Diagnosis Procedure 565
P3243 D-MOTOR A PHASE V CURRENT SEN 566
DTC Logic 566
DTC DETECTION LOGIC 566
DTC CONFIRMATION PROCEDURE 566
Diagnosis Procedure 566
P3244 DRIVE MOTOR A INVERTER 567
DTC Logic 567
DTC DETECTION LOGIC 567
DTC CONFIRMATION PROCEDURE 567
Diagnosis Procedure 567
P3245 DRIVE MOTOR A INVERTER 569
DTC Logic 569
DTC DETECTION LOGIC 569
DTC CONFIRMATION PROCEDURE 569
Diagnosis Procedure 569
P3247 DRIVE MOTOR A INVERTER 570
DTC Logic 570
DTC DETECTION LOGIC 570
DTC CONFIRMATION PROCEDURE 570
Diagnosis Procedure 570
P3249 DRIVE MOTOR A INVERTER 571
DTC Logic 571
DTC DETECTION LOGIC 571
DTC CONFIRMATION PROCEDURE 571
Diagnosis Procedure 571
P324A DRIVE MOTOR A INVERTER VOLTAGE 572
DTC Logic 572
DTC DETECTION LOGIC 572
DTC CONFIRMATION PROCEDURE 572
Diagnosis Procedure 572
P324D DRIVE MOTOR A INVERTER IGBT 574
DTC Logic 574
DTC DETECTION LOGIC 574
DTC CONFIRMATION PROCEDURE 574
Diagnosis Procedure 574
Component Inspection (Traction Motor Stator Coil) 576
P3252 DRIVE MOTOR A INVERTER IGBT 577
DTC Logic 577
DTC DETECTION LOGIC 577
DTC CONFIRMATION PROCEDURE 577
Diagnosis Procedure 577
P325A CAN ERROR 578
DTC Logic 578
DTC DETECTION LOGIC 578
DTC CONFIRMATION PROCEDURE 578
Diagnosis Procedure 578
P325B DRIVE MOTOR A INVERTER 579
DTC Logic 579
DTC DETECTION LOGIC 579
DTC CONFIRMATION PROCEDURE 579
Diagnosis Procedure 579
P325C DRIVE MOTOR A POSITION 580
DTC Logic 580
DTC DETECTION LOGIC 580
DTC CONFIRMATION PROCEDURE 580
Diagnosis Procedure 580
P325D DRIVE MOTOR A POSITION 581
DTC Logic 581
DTC DETECTION LOGIC 581
DTC CONFIRMATION PROCEDURE 581
Diagnosis Procedure 581
P325E DRIVE MOTOR A POSITION 582
DTC Logic 582
DTC DETECTION LOGIC 582
DTC CONFIRMATION PROCEDURE 582
Diagnosis Procedure 582
P325F DRIVE MOTOR A POSITION 583
DTC Logic 583
DTC DETECTION LOGIC 583
DTC CONFIRMATION PROCEDURE 583
Diagnosis Procedure 583
U1000 CAN COMM CIRCUIT 584
Description 584
DTC Logic 584
DTC DETECTION LOGIC 584
DTC CONFIRMATION PROCEDURE 584
Diagnosis Procedure 584
TRACTION MOTOR INSULATION RESISTANCE CHECK 585
Component Inspection 585
TRACTION MOTOR INVERTER INSULATION RESISTANCE CHECK 587
Component Inspection 587
SYMPTOM DIAGNOSIS 589
ELECTROMAGNETIC SOUND IS AUDIBLE 589
DESCRIPTION 589
REMOVAL AND INSTALLATION 590
TRACTION MOTOR INVERTER 590
Exploded View 590
Removal and Installation 590
REMOVAL 591
INSTALLATION 594
Inspection and Adjustment 594
INSPECTION AFTER INSTALLATION 594
ADJUSTMENT AFTER INSTALLATION 595
UNIT REMOVAL AND INSTALLATION 596
TRACTION MOTOR 596
Exploded View 596
Removal and Installation 596
REMOVAL 597
INSTALLATION 600
Inspection and Adjustment 600
INSPECTION AFTER INSTALLATION 600
ADJUSTMENT AFTER INSTALLATION 601
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
04-EV Battery System pdf 602
QUICK REFERENCE INDEX 0
Table of Contents 602
PRECAUTION 606
PRECAUTIONS 606
Precaution for Technicians Using Medical Electric 606
OPERATION PROHIBITION 606
NORMAL CHARGE PRECAUTION 606
PRECAUTION AT TELEMATICS SYSTEM OPERATION 606
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 606
Point to Be Checked Before Starting Maintenance Work 606
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 606
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 607
Precaution for Procedure without Cowl Top Cover 607
Precaution for Removing 12V Battery 607
High Voltage Precautions 608
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 608
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 608
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 608
PROHIBITED ITEMS TO CARRY DURING THE WORK 608
608
PREPARATION 610
PREPARATION 610
Special Service Tools 610
Commercial Service Tools 611
Sealant or/and Lubricant 614
SYSTEM DESCRIPTION 615
COMPONENT PARTS 615
Component Parts Location 615
Li-ion Battery 617
Li-ion Battery Controller 617
Main Role of Li-ion Battery Controller 617
Module 618
MODULE INTERNAL CIRCUIT 618
MODULE LAYOUT 618
CELL 618
The Features of Laminated Cell 619
Heater Relay Unit 619
Li-ion Battery Heater 619
FRONT LI-ION BATTERY HEATER 619
REAR LI-ION BATTERY HEATER 619
Battery Current Sensor 620
Battery Temperature Sensor 620
Battery Junction Box 621
Service Plug 621
High Voltage Warning Label 621
Li-ion Battery 621
Li-ion Battery Controller 622
Service Plug 622
SYSTEM 623
LI-ION BATTERY CONTROL SYSTEM 623
LI-ION BATTERY CONTROL SYSTEM : System Description 623
SYSTEM DIAGRAM 623
INPUT/OUTPUT SIGNAL ITEM 623
Input Signal Item 623
Output Signal Item 623
DESCRIPTION 624
BATTERY PROTECTION 624
HOW TO ADJUST CELL CAPACITY 625
INSULATION RESISTANCE LOSS DETECTION FUNCTION 625
LI-ION BATTERY HEATER CONTROL SYSTEM 625
LI-ION BATTERY HEATER CONTROL SYSTEM : System Description 626
SYSTEM DIAGRAM 626
INPUT/OUTPUT SIGNAL ITEM 626
Input Signal Item 626
Output Signal Item 626
DESCRIPTION 626
When EVSE is connected (normal charge) 627
When EVSE is not connected (normal charge) 627
Circuit Diagram 628
HARNESS LAYOUT 630
HANDLING PRECAUTION 633
EV Battery System 633
PRECAUTIONS FOR STORAGE OF THE LI-ION BATTERY 633
DIAGNOSIS SYSTEM (LBC) 634
CONSULT Function 634
APPLICATION ITEM 634
ECU IDENTIFICATION 634
SELF-DIAGNOSTIC RESULTS 634
Self Diagnostic Item 634
How to Erase DTC 634
FREEZE FRAME DATA (FFD) 634
DATA MONITOR 634
ACTIVE TEST 635
WORK SUPPORT 635
ECU DIAGNOSIS INFORMATION 636
EV BATTERY SYSTEM 636
Reference Value 636
VALUE ON THE DIAGNOSIS TOOL 636
Fail-safe 641
FAIL-SAFE PATTERN 641
FAIL-SAFE LIST 641
DTC Index 646
WIRING DIAGRAM 651
VCM 651
Wiring Diagram 651
BASIC INSPECTION 670
DIAGNOSIS AND REPAIR WORK FLOW 670
Work Flow 670
DETAILED FLOW 670
Diagnostic Work Sheet 671
DESCRIPTION 671
WORKSHEET SAMPLE 671
ADDITIONAL SERVICE WHEN REPLACING LI-ION BATTERY CONTROLLER 673
Description 673
Work Procedure 673
MODULE CHARGE BALANCE 674
Description 674
Work Procedure 674
DTC/CIRCUIT DIAGNOSIS 676
P0A0D HV SYSTEM INTERLOCK ERROR 676
DTC Logic 676
DTC DETECTION LOGIC 676
DTC CONFIRMATION PROCEDURE 676
Diagnosis Procedure 676
Component Inspection 677
P0A1F BATTERY ENERGY CONTROL MODULE 678
DTC Logic 678
DTC DETECTION LOGIC 678
DTC CONFIRMATION PROCEDURE 678
Diagnosis Procedure 678
P3030 CELL CONTROLLER LIN 679
DTC Logic 679
DTC DETECTION LOGIC 679
DTC CONFIRMATION PROCEDURE 679
Diagnosis Procedure 679
P3031-P303C CELL CONTROLLER ASIC 680
DTC Logic 680
DTC DETECTION LOGIC 680
DTC CONFIRMATION PROCEDURE 680
Diagnosis Procedure 680
P303D-P3048 CELL CONTROLLER ASIC 681
DTC Logic 681
DTC DETECTION LOGIC 681
DTC CONFIRMATION PROCEDURE 681
Diagnosis Procedure 681
P3049-P3054 CELL CONTROLLER ASIC VOLTAGE 682
DTC Logic 682
DTC DETECTION LOGIC 682
DTC CONFIRMATION PROCEDURE 682
Diagnosis Procedure 682
P3055-P3060 CELL CONTROLLER ASIC VOLTAGE 684
DTC Logic 684
DTC DETECTION LOGIC 684
DTC CONFIRMATION PROCEDURE 684
Diagnosis Procedure 684
P3061 CELL BATTERY VOLTAGE 686
DTC Logic 686
DTC DETECTION LOGIC 686
DTC CONFIRMATION PROCEDURE 686
Diagnosis Procedure 686
P3062 BYPASS SWITCH 687
DTC Logic 687
DTC DETECTION LOGIC 687
DTC DETECTION LOGIC 687
Diagnosis Procedure 687
P3064 CELL CONT ASIC 688
DTC Logic 688
DTC DETECTION LOGIC 688
DTC CONFIRMATION PROCEDURE 688
Diagnosis Procedure 688
P308B-P3096 CELL CONTROLLER ASIC OPEN 689
DTC Logic 689
DTC DETECTION LOGIC 689
DTC DETECTION LOGIC 689
Diagnosis Procedure 689
P3097-P30A2 CELL CONTROLLER ASIC OPEN 692
DTC Logic 692
DTC DETECTION LOGIC 692
DTC DETECTION LOGIC 692
Diagnosis Procedure 692
P30E0 DLC DIAGNOSIS VCM 695
DTC Logic 695
DTC DETECTION LOGIC 695
DTC CONFIRMATION PROCEDURE 695
Diagnosis Procedure 695
P30E2 DLC DIAGNOSIS HVAC 696
DTC Logic 696
DTC DETECTION LOGIC 696
DTC CONFIRMATION PROCEDURE 696
Diagnosis Procedure 696
P30E3 DLC DIAGNOSIS MC 697
DTC Logic 697
DTC DETECTION LOGIC 697
DTC CONFIRMATION PROCEDURE 697
Diagnosis Procedure 697
P30E4 DLC DIAGNOSIS PDM(POWER DELIVERY MODULE) 698
DTC Logic 698
DTC DETECTION LOGIC 698
DTC CONFIRMATION PROCEDURE 698
Diagnosis Procedure 698
P30FC OVER CURRENT 699
DTC Logic 699
DTC DETECTION LOGIC 699
DTC CONFIRMATION PROCEDURE 699
Diagnosis Procedure 699
P318D COMMUNICATION ERROR 700
DTC Logic 700
DTC DETECTION LOGIC 700
DTC CONFIRMATION PROCEDURE 700
Diagnosis Procedure 700
P318E COMMUNICATION ERROR 701
DTC Logic 701
DTC DETECTION LOGIC 701
DTC CONFIRMATION PROCEDURE 701
Diagnosis Procedure 701
P3191 COMMUNICATION ERROR 702
DTC Logic 702
DTC DETECTION LOGIC 702
DTC CONFIRMATION PROCEDURE 702
Diagnosis Procedure 702
P3196 COMMUNICATION ERROR 703
DTC Logic 703
DTC DETECTION LOGIC 703
DTC CONFIRMATION PROCEDURE 703
Diagnosis Procedure 703
P3198 COMMUNICATION ERROR 704
DTC Logic 704
DTC DETECTION LOGIC 704
DTC CONFIRMATION PROCEDURE 704
Diagnosis Procedure 704
P3199 COMMUNICATION ERROR 705
DTC Logic 705
DTC DETECTION LOGIC 705
DTC CONFIRMATION PROCEDURE 705
Diagnosis Procedure 705
P319C COMMUNICATION ERROR 706
DTC Logic 706
DTC DETECTION LOGIC 706
DTC CONFIRMATION PROCEDURE 706
Diagnosis Procedure 706
P31A4 CAN ERROR VCM 707
DTC Logic 707
DTC DETECTION LOGIC 707
DTC CONFIRMATION PROCEDURE 707
Diagnosis Procedure 707
P31A7 CAN ERROR INV/MC 708
DTC Logic 708
DTC DETECTION LOGIC 708
DTC CONFIRMATION PROCEDURE 708
Diagnosis Procedure 708
P3302-P330D CELL OVER VOLTAGE 709
DTC Logic 709
DTC DETECTION LOGIC 709
DTC CONFIRMATION PROCEDURE 709
Diagnosis Procedure 709
Component Inspection 712
P330E-P3319 CELL OVER VOLTAGE 713
DTC Logic 713
DTC DETECTION LOGIC 713
DTC CONFIRMATION PROCEDURE 713
Diagnosis Procedure 713
Component Inspection 716
P331A-P3325 CELL OVER VOLTAGE 717
DTC Logic 717
DTC DETECTION LOGIC 717
DTC CONFIRMATION PROCEDURE 717
Diagnosis Procedure 717
Component Inspection 719
P3326-P3331 CELL OVER VOLTAGE 720
DTC Logic 720
DTC DETECTION LOGIC 720
DTC CONFIRMATION PROCEDURE 720
Diagnosis Procedure 720
Component Inspection 722
P3375-P3380 CELL OVER DISCHARGE 723
DTC Logic 723
DTC DETECTION LOGIC 723
DTC CONFIRMATION PROCEDURE 723
Diagnosis Procedure 723
Component Inspection 726
P3381-P338C CELL OVER DISCHARGE 727
DTC Logic 727
DTC DETECTION LOGIC 727
DTC CONFIRMATION PROCEDURE 727
Diagnosis Procedure 727
Component Inspection 730
P338D-P3398 CELL OVER DISCHARGE 731
DTC Logic 731
DTC DETECTION LOGIC 731
DTC CONFIRMATION PROCEDURE 731
Diagnosis Procedure 731
Component Inspection 733
P3399-P33A4 CELL OVER DISCHARGE 734
DTC Logic 734
DTC DETECTION LOGIC 734
DTC CONFIRMATION PROCEDURE 734
Diagnosis Procedure 734
Component Inspection 736
P33D4 BATTERY DETERIORATION DIAGNOSIS 737
DTC Logic 737
DTC DETECTION LOGIC 737
DTC CONFIRMATION PROCEDURE 737
Diagnosis Procedure 737
P33D5 CURRENT SENSOR 738
DTC Logic 738
DTC DETECTION LOGIC 738
DTC CONFIRMATION PROCEDURE 738
Diagnosis Procedure 738
P33D6 CURRENT SENSOR 740
DTC Logic 740
DTC DETECTION LOGIC 740
DTC CONFIRMATION PROCEDURE 740
Diagnosis Procedure 740
P33D7, P33D9, P33DD TEMPERATURE SENSOR 742
DTC Logic 742
DTC DETECTION LOGIC 742
DTC CONFIRMATION PROCEDURE 742
Diagnosis Procedure 742
Component Inspection 743
P33DF BAT VOLTAGE ISOLATION SEN 744
DTC Logic 744
DTC DETECTION LOGIC 744
DTC CONFIRMATION PROCEDURE 744
Diagnosis Procedure 744
P33E0 BAT VOLTAGE ISOLATION SEN 745
DTC Logic 745
DTC DETECTION LOGIC 745
DTC CONFIRMATION PROCEDURE 745
Diagnosis Procedure 745
P33E1 BAT VOLTAGE ISOLATION SEN 746
DTC Logic 746
DTC DETECTION LOGIC 746
DTC CONFIRMATION PROCEDURE 746
Diagnosis Procedure 746
P33E2 BATT PACK OVER TEMP 747
DTC Logic 747
DTC DETECTION LOGIC 747
DTC CONFIRMATION PROCEDURE 747
Diagnosis Procedure 747
P33E6 CELL CONTROLLER 748
DTC Logic 748
DTC DETECTION LOGIC 748
DTC CONFIRMATION PROCEDURE 748
Diagnosis Procedure 748
P33EA BATTERY HEATER RELAY 753
DTC Logic 753
DTC DETECTION LOGIC 753
DTC CONFIRMATION PROCEDURE 753
Diagnosis Procedure 753
P33EB TEMPERATURE SENSOR 755
DTC Logic 755
DTC DETECTION LOGIC 755
DTC CONFIRMATION PROCEDURE 755
Diagnosis Procedure 755
Component Inspection 756
P33ED BATTERY PARALLEL DIAGNOSIS 757
DTC Logic 757
DTC DETECTION LOGIC 757
DTC CONFIRMATION PROCEDURE 757
Diagnosis Procedure 757
P33EE BATTERY HEATER CONTROL SYSTEM 759
DTC Logic 759
DTC DETECTION LOGIC 759
Diagnosis Procedure 759
U1000 CAN COMM CIRCUIT 761
Description 761
DTC Logic 761
DTC DETECTION LOGIC 761
Diagnosis Procedure 761
HIGH VOLTAGE CIRCUIT 762
Diagnosis Procedure 762
LI-ION BATTERY INSULATION RESISTANCE LOSS CHECK 764
Component Inspection 764
LI-ION BATTERY HEATER SYSTEM INSULATION RESISTANCE CHECK 774
Diagnosis Procedure 774
POWER SUPPLY AND GROUND CIRCUIT 777
Diagnosis Procedure 777
SYMPTOM DIAGNOSIS 780
REDUCTION IN THE DRIVING RANGE 780
Description 780
Diagnosis Procedure 780
PERIODIC MAINTENANCE 781
EV BATTERY USAGE REPORT 781
Inspection 781
UNIT REMOVAL AND INSTALLATION 782
LI-ION BATTERY 782
Exploded View 782
Removal and Installation 782
REMOVAL 783
INSTALLATION 786
Inspection 789
ELECTRIC EQUIPOTENTIAL TEST 789
UNIT DISASSEMBLY AND ASSEMBLY 791
LI-ION BATTERY 791
BATTERY PACK UPPER CASE 791
BATTERY PACK UPPER CASE : Exploded View 791
BATTERY PACK UPPER CASE : Removal and Installation 792
ENVIRONMENT FOR LI-ION BATTERY DISASSEMBLY WORK 792
REMOVAL 792
INSTALLATION 796
LI-ION BATTERY CONTROLLER 801
LI-ION BATTERY CONTROLLER : Exploded View 802
LI-ION BATTERY CONTROLLER : Removal and Installation 802
ENVIRONMENT FOR LI-ION BATTERY DISASSEMBLY WORK 802
REMOVAL 803
INSTALLATION 804
BATTERY JUNCTION BOX AND BATTERY HARNESS 804
BATTERY JUNCTION BOX AND BATTERY HARNESS : Exploded View 805
BATTERY JUNCTION BOX AND BATTERY HARNESS : Disassembly and Assembly 807
ENVIRONMENT FOR LI-ION BATTERY DISASSEMBLY WORK 808
DISASSEMBLY 808
ASSEMBLY 814
LI-ION BATTERY HEATER 814
LI-ION BATTERY HEATER : Exploded view 815
LI-ION BATTERY HEATER : Disassembly and Assembly 816
WORK ENVIRONMENT FOR DISASSEMBLY OF LI-ION BATTERY 816
REMOVAL 816
Li-Ion Battery Heater RR1 & RR2 816
Li-Ion Battery Heater LH1 817
Li-Ion Battery Heater RH1 818
Li-Ion Battery Heater LH2 818
Li-Ion Battery Heater RH2 819
Li-ion battery heater harness 820
INSTALLATION 820
LI-ION BATTERY HEATER RELAY UNIT 820
LI-ION BATTERY HEATER RELAY UNIT : Exploded view 821
LI-ION BATTERY HEATER RELAY UNIT : Disassembly and Assembly 822
WORK ENVIRONMENT FOR DISASSEMBLY OF LI-ION BATTERY 822
DISASSEMBLY 822
ASSEMBLY 823
FRONT MODULE STACK 823
FRONT MODULE STACK : Exploded View 823
REMOVAL AND INSTALLATION 823
DISASSEMBLY AND ASSEMBLY 825
FRONT MODULE STACK : Removal and Installation 827
ENVIRONMENT FOR LI-ION BATTERY DISASSEMBLY WORK 828
REMOVAL 828
INSTALLATION 832
EV Battery Tracking Identification Seal 833
Battery Temperature Sensor Harness (Front) 833
FRONT MODULE STACK : Disassembly and Assembly 834
ENVIRONMENT FOR LI-ION BATTERY DISASSEMBLY WORK 834
DISASSEMBLY 834
ASSEMBLY 836
REAR MODULE STACK 839
REAR MODULE STACK : Exploded View 839
REMOVAL AND INSTALLATION 839
DISASSEMBLY AND ASSEMBLY 841
REAR MODULE STACK : Removal and Installation 842
ENVIRONMENT FOR LI-ION BATTERY DISASSEMBLY WORK 843
REMOVAL 843
INSTALLATION 846
REAR MODULE STACK : Disassembly and Assembly 849
ENVIRONMENT FOR LI-ION BATTERY DISASSEMBLY WORK 849
DISASSEMBLY 850
ASSEMBLY 853
Inspection 857
AIR LEAK INSPECTION 857
ELECTRIC EQUIPOTENTIAL TEST 859
SERVICE DATA AND SPECIFICATIONS (SDS) 860
SERVICE DATA AND SPECIFICATIONS (SDS) 860
Li-ion Battery 860
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
05-Vehicle Charging System pdf 861
QUICK REFERENCE INDEX 0
Table of Contents 861
PRECAUTION 864
PRECAUTIONS 864
Precaution for Technicians Using Medical Electric 864
OPERATION PROHIBITION 864
NORMAL CHARGE PRECAUTION 864
PRECAUTION AT TELEMATICS SYSTEM OPERATION 864
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 864
Point to Be Checked Before Starting Maintenance Work 864
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 864
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 865
Precaution for Procedure without Cowl Top Cover 865
Precautions for Removing Battery Terminal 865
WORK PROCEDURE 865
High Voltage Precautions 866
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 866
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 866
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 866
PROHIBITED ITEMS TO CARRY DURING THE WORK 866
866
PREPARATION 868
PREPARATION 868
Special Service Tools 868
Commercial Service Tools 869
SYSTEM DESCRIPTION 871
COMPONENT PARTS 871
Component Parts Location 871
PDM (Power Delivery Module) 872
EVSE 872
Normal Charge Connector 872
Control Box 873
Charge Port 873
Charge Port Light 874
Charge Connector Lock Actuator 874
Charge Connector Lock Switch 874
Immediate Charging Switch 874
Charging Status Indicator 875
High Voltage Warning Label 876
SYSTEM 877
VEHICLE CHARGING SYSTEM 877
VEHICLE CHARGING SYSTEM : System Description 877
DESCRIPTION 877
PDM (POWER DELIVERY MODULE) 877
Description 877
Basic Charger Principle 877
LI-ION BATTERY CHARGE CONTROL 877
LI-ION BATTERY CHARGE CONTROL : System Description 877
OVERVIEW OF CHARGING FUNCTIONS 877
CHARGE MODE 878
NORMAL CHARGE MODE 878
Immediate Charge Mode 878
Timer Charge Mode 878
Remote Charge Mode 878
QUICK CHARGE MODE 878
CHARGING STATUS INDICATOR AND CHARGING SOUND SYSTEM 879
CHARGE PORT CONTROL 879
CHARGE PORT CONTROL : System Description 879
DESCRIPTION 879
CHARGE CONNECTOR LOCK/UNLOCK CONTROL 879
Function Description 879
Lock Mode 879
Unlock 879
Operation Timing Chart 879
Operation Description 880
Countermeasure In Case Of Charge Connector Lock/Unlock Control Malfunction 881
CHARGE PORT LIGHT CONTROL 881
Function Description 881
Operation Timing Chart 882
CHARGE PORT LID OPEN CONTROL 882
Function Description 882
ANSWER-BACK CONTROL 882
Function Description 882
POWER VOLTAGE VARIABLE CONTROL SYSTEM 882
POWER VOLTAGE VARIABLE CONTROL SYSTEM : System Description 882
DESCRIPTION 882
AUTOMATIC 12V BATTERY CHARGE CONTROL 882
AUTOMATIC 12V BATTERY CHARGE CONTROL : System Description 882
DESCRIPTION 882
OPERATION 884
Switch Name and Function 884
HANDLING PRECAUTION 885
Vehicle Charging System 885
HANDLING OF CHARGE CABLE, CHARGE PORT, AND CHARGE CONNECTOR 885
PRECAUTIONS FOR CHARGING 885
ON BOARD DIAGNOSTIC (OBD) SYSTEM 887
Diagnosis Description 887
Counter System 887
DTC and Freeze Frame Data 887
DIAGNOSIS SYSTEM [PDM(POWER DELIVERY MODULE)] 888
CONSULT Function 888
FUNCTION 888
WORK SUPPORT MODE 888
SELF-DIAG RESULTS MODE 888
Self Diagnostic Item 888
IGN Counter 888
Freeze Frame Data 888
DATA MONITOR MODE 889
ACTIVE TEST MODE 890
ECU DIAGNOSIS INFORMATION 891
PDM(POWER DELIVERY MODULE) 891
Reference Value 891
VALUES ON THE DIAGNOSIS TOOL 891
TERMINAL LAYOUT 892
PHYSICAL VALUES 892
Fail-Safe 893
FAIL-SAFE 893
FAIL-SAFE LIST 893
DTC Index 894
DTC Sub Type Index 895
WIRING DIAGRAM 897
VEHICLE CHARGING SYSTEM 897
Wiring Diagram 897
BASIC INSPECTION 907
DIAGNOSIS AND REPAIR WORK FLOW 907
Work Flow 907
OVERALL SEQUENCE 907
DETAILED FLOW 907
Diagnostic Work Sheet 909
DESCRIPTION 909
DIAGNOSTIC WORKSHEET 909
PERIODIC MAINTENANCE 912
CHARGE PORT 912
Inspection 912
INSPECTION PROCEDURES 912
Quick Charge Port 912
Normal Charge Port 913
Handling of charge port 913
Cleaning of charge port 913
Handling of damaged cap 913
Cleaning of the inside of rubber cap 913
DTC/CIRCUIT DIAGNOSIS 914
POWER SUPPLY AND GROUND CIRCUIT 914
PDM (POWER DELIVERY MODULE) 914
PDM (POWER DELIVERY MODULE) : Diagnosis Procedure 914
U1000 CAN COMMUNICATION 916
Description 916
DTC Logic 916
DTC DETECTION LOGIC 916
DTC CONFIRMATION PROCEDURE 916
Diagnosis Procedure 916
U1008, U100B QUICK CHARGER COMMUNICATION 917
Description 917
DTC Logic 917
DTC DETECTION LOGIC 917
DTC CONFIRMATION PROCEDURE 917
Diagnosis Procedure 917
Component Inspection 918
U100A CAN COMMUNICATION 920
Description 920
DTC Logic 920
DTC DETECTION LOGIC 920
DTC CONFIRMATION PROCEDURE 920
Diagnosis Procedure 920
U1010 CONTROL MODULE (CAN) 921
DTC Logic 921
DTC DETECTION LOGIC 921
DTC CONFIRMATION PROCEDURE 921
Diagnosis Procedure 921
B2801 QUICK CHARGE CONNECTOR 922
DTC Logic 922
DTC DETECTION LOGIC 922
DTC CONFIRMATION PROCEDURE 922
TYPE A 922
TYPE A : Diagnosis Procedure 922
TYPE B 924
TYPE B : Diagnosis Procedure 924
Component Inspection 925
B2802 QUICK CHARGER 926
DTC Logic 926
DTC DETECTION LOGIC 926
DTC CONFIRMATION PROCEDURE 926
Diagnosis Procedure 926
Component Inspection 927
B2803 QUICK CHARGER 928
DTC Logic 928
DTC DETECTION LOGIC 928
DTC CONFIRMATION PROCEDURE 928
Diagnosis Procedure 928
Component Inspection 930
B2814 QUICK CHARGE RELAY 931
DTC Logic 931
DTC DETECTION LOGIC 931
DTC CONFIRMATION PROCEDURE 931
Diagnosis Procedure 931
B2820 QUICK CHARGER 933
DTC Logic 933
DTC DETECTION LOGIC 933
DTC CONFIRMATION PROCEDURE 933
Diagnosis Procedure 933
B2830 QUICK CHARGE VOLTAGE SENSOR 934
Description 934
DTC Logic 934
DTC DETECTION LOGIC 934
DTC CONFIRMATION PROCEDURE 934
Diagnosis Procedure 934
B2840 PDM(POWER DELIVERY MODULE) 936
DTC Logic 936
DTC DETECTION LOGIC 936
DTC CONFIRMATION PROCEDURE 937
TYPE A AND B 938
TYPE A AND B : Diagnosis Procedure 938
TYPE C 939
TYPE C : Diagnosis Procedure 939
B2850 PDM(POWER DELIVERY MODULE) 940
Description 940
DTC Logic 940
DTC DETECTION LOGIC 940
DTC CONFIRMATION PROCEDURE 940
Diagnosis Procedure 940
B2880 F/S CHG RELAY 941
DTC Logic 941
DTC DETECTION LOGIC 941
DTC CONFIRMATION PROCEDURE 941
TYPE A 941
TYPE A : Diagnosis Procedure 941
TYPE B 943
TYPE B : Diagnosis Procedure 943
B2890 DC/DC CONVERTER 945
DTC Logic 945
DTC DETECTION LOGIC 945
DTC CONFIRMATION PROCEDURE 945
TYPE A AND E 945
TYPE A AND E : Diagnosis Procedure 945
TYPE B 946
TYPE B : Diagnosis Procedure 946
TYPE C 947
TYPE C : Diagnosis Procedure 947
TYPE D 947
TYPE D : Diagnosis Procedure 947
B2900, B2902 PDM(POWER DELIVERY MODULE) 948
DTC Logic 948
DTC DETECTION LOGIC 948
DTC CONFIRMATION PROCEDURE 948
Diagnosis Procedure 948
B2980 QUICK CHARGE PORT 949
Description 949
DTC Logic 949
DTC DETECTION LOGIC 949
DTC CONFIRMATION PROCEDURE 949
Diagnosis Procedure 949
Component Inspection 951
B29A0 NORMAL CHARGE PORT 953
DTC Logic 953
DTC DETECTION LOGIC 953
DTC CONFIRMATION PROCEDURE 953
TYPE A 953
TYPE B 953
TYPE A 953
TYPE A : Diagnosis Procedure 953
TYPE B 954
TYPE B : Diagnosis Procedure 955
Component Inspection 955
B29C1 EVSE 956
DTC Logic 956
DTC DETECTION LOGIC 956
DTC CONFIRMATION PROCEDURE 956
TYPE A, B AND E 957
TYPE A, B AND E : Diagnosis Procedure 957
TYPE C AND D 958
TYPE C AND D : Diagnosis Procedure 958
Component Inspection 959
PDM(POWER DELIVERY MODULE) 960
Diagnosis Procedure 960
SYMPTOM DIAGNOSIS 961
VEHICLE CHARGING SYSTEM 961
Description 961
VEHICLE CHARGING SYSTEM 961
NORMAL OPERATING CONDITION 963
Symptom Table 963
REMOVAL AND INSTALLATION 969
PDM(POWER DELIVERY MODULE) 969
Exploded View 969
REMOVAL 969
DISASSEMBLY 971
Removal and Installation 972
REMOVAL 972
INSTALLATION 979
Disassembly and Assembly 979
DISASSEMBLY 979
ASSEMBLY 982
Inspection 985
INSPECTION AFTER INSTALLATION 985
Air Leak Inspection 985
Electric Equipotential Test 986
QUICK CHARGE PORT 987
Exploded View 987
REMOVAL 987
DISASSEMBLY 987
Removal and Installation 988
REMOVAL 988
INSTALLATION 991
Disassembly and Assembly 991
DISASSEMBLY 991
Cover Side 991
Lever Side 992
ASSEMBLY 993
NORMAL CHARGE PORT 994
Exploded View 994
REMOVAL 994
DISASSEMBLY 994
Removal and Installation 995
REMOVAL 995
INSTALLATION 999
Disassembly and Assembly 999
DISASSEMBLY 999
Cover Side 999
Lever Side 1000
ASSEMBLY 1000
CHARGE CONNECTOR LOCK ACTUATOR 1002
Exploded View 1002
REMOVAL 1002
Removal and Installation 1002
REMOVAL 1003
INSTALLATION 1004
IMMEDIATE CHARGING SWITCH 1005
Removal and Installation 1005
REMOVAL 1005
INSTALLATION 1005
CHARGE CONNECTOR LOCK SWITCH 1006
Removal and Installation 1006
REMOVAL 1006
INSTALLATION 1006
CHARGING STATUS INDICATOR 1007
Removal and Installation 1007
REMOVAL 1007
INSTALLATION 1007
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
06-High Voltage Cooling System pdf 1008
QUICK REFERENCE INDEX 0
Table of Contents 1008
PRECAUTION 1009
PRECAUTIONS 1009
Precaution for Technicians Using Medical Electric 1009
OPERATION PROHIBITION 1009
NORMAL CHARGE PRECAUTION 1009
PRECAUTION AT TELEMATICS SYSTEM OPERATION 1009
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 1009
Point to Be Checked Before Starting Maintenance Work 1009
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 1009
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 1010
Precautions for Removing Battery Terminal 1010
WORK PROCEDURE 1010
PREPARATION 1012
PREPARATION 1012
Commercial Service Tools 1012
SYSTEM DESCRIPTION 1013
COMPONENT PARTS 1013
Radiator 1013
Cooling fan (electric fan) 1013
Electric water pump 1013
SYSTEM 1014
High Voltage Cooling System 1014
COOLING SYSTEM DIAGRAM 1014
HIGH VOLTAGE COOLING SYSTEM SCHEMATIC 1015
BASIC INSPECTION 1016
RADIATOR 1016
Inspection 1016
SYMPTOM DIAGNOSIS 1017
OVERHEATING CAUSE ANALYSIS 1017
Troubleshooting Chart 1017
PERIODIC MAINTENANCE 1018
COOLANT 1018
Inspection 1018
COOLANT AMOUNT INSPECTION 1018
LEAKAGE CHECK 1018
Draining 1018
Refilling 1019
REFILLING 1019
CHECK WATER FLOW SOUND 1019
RESERVOIR TANK CAP 1020
Inspection 1020
REMOVAL AND INSTALLATION 1021
RADIATOR 1021
Exploded View 1021
Removal and Installation 1022
REMOVAL 1022
INSTALLATION 1024
Radiator 1024
Chipping Guard 1025
Radiator Hose / Water Hose 1025
Inspection 1028
INSPECTION AFTER INSTALLATION 1028
COOLING FAN 1029
Exploded View 1029
Removal and Installation 1029
REMOVAL 1029
INSTALLATION 1030
Disassembly and Assembly 1030
DISASSEMBLY 1030
ASSEMBLY 1030
ELECTRIC WATER PUMP 1032
Exploded View 1032
Removal and Installation 1032
REMOVAL 1033
INSTALLATION 1033
SERVICE DATA AND SPECIFICATIONS (SDS) 1034
SERVICE DATA AND SPECIFICATIONS (SDS) 1034
Periodical Maintenance Specification 1034
COOLANT CAPACITY (APPROXIMATE) 1034
RESERVOIR TANK CAP 1034
RADIATOR 1034
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
07-Accelerator Contol System pdf 1035
QUICK REFERENCE INDEX 0
Table of Contents 1035
PRECAUTION 1036
PRECAUTIONS 1036
Precaution for Technicians Using Medical Electric 1036
OPERATION PROHIBITION 1036
NORMAL CHARGE PRECAUTION 1036
PRECAUTION AT TELEMATICS SYSTEM OPERATION 1036
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 1036
Point to Be Checked Before Starting Maintenance Work 1036
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 1036
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 1037
REMOVAL AND INSTALLATION 1038
ACCELERATOR CONTROL SYSTEM 1038
Exploded View 1038
Removal and Installation 1038
REMOVAL 1038
INSTALLATION 1038
Inspection 1038
INSPECTION AFTER INSTALLATION 1038
SERVICE DATA AND SPECIFICATIONS (SDS) 1040
SERVICE DATA AND SPECIFICATIONS (SDS) 1040
Accelerator Control 1040
08-Transaxle and Transmission pdf 1041
QUICK REFERENCE INDEX 0
Table of Contents 1041
REDUCTION GEAR: RE1F61B 1044
PRECAUTION 1044
PRECAUTIONS 1044
Precaution for Technicians Using Medical Electric 1044
OPERATION PROHIBITION 1044
NORMAL CHARGE PRECAUTION 1044
PRECAUTION AT TELEMATICS SYSTEM OPERATION 1044
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 1044
Point to Be Checked Before Starting Maintenance Work 1044
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 1044
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 1045
Precaution for Procedure without Cowl Top Cover 1045
High Voltage Precautions 1045
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 1045
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 1046
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 1046
PROHIBITED ITEMS TO CARRY DURING THE WORK 1046
1046
Precautions for Removing Battery Terminal 1048
WORK PROCEDURE 1048
PREPARATION 1049
PREPARATION 1049
Commercial Service Tools 1049
SYSTEM DESCRIPTION 1051
STRUCTURE AND OPERATION 1051
Sectional View 1051
Power Transfer Diagram 1052
PERIODIC MAINTENANCE 1053
REDUCTION GEAR OIL 1053
Inspection 1053
OIL LEAKAGE 1053
OIL LEVEL 1053
Draining and Refilling 1053
DRAINING 1053
REFILLING 1053
REMOVAL AND INSTALLATION 1054
EARTH BRUSH 1054
Exploded View 1054
Removal and Installation 1054
REMOVAL 1054
INSTALLATION 1055
When Replacing With New Part 1055
Inspection 1056
INSPECTION OF REDUCTION GEAR MAIN SHAFT 1056
INSPECTION FOR BRUSH WEAR 1056
BREATHER HOSE 1057
Exploded View 1057
Removal and Installation 1057
REMOVAL 1058
INSTALLATION 1059
UNIT REMOVAL AND INSTALLATION 1061
REDUCTION GEAR 1061
Exploded View 1061
Removal and Installation 1061
REMOVAL 1062
INSTALLATION 1065
Inspection and Adjustment 1065
INSPECTION AFTER INSTALLATION 1065
ADJUSTMENT AFTER INSTALLATION 1066
SERVICE DATA AND SPECIFICATIONS (SDS) 1067
SERVICE DATA AND SPECIFICATIONS (SDS) 1067
General Specifications 1067
Earth Brush 1067
ELECTRIC SHIFT 1068
PRECAUTION 1068
PRECAUTIONS 1068
Precaution for Technicians Using Medical Electric 1068
OPERATION PROHIBITION 1068
NORMAL CHARGE PRECAUTION 1068
PRECAUTION AT TELEMATICS SYSTEM OPERATION 1068
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 1068
Point to Be Checked Before Starting Maintenance Work 1068
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 1068
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 1069
Precaution for Procedure without Cowl Top Cover 1069
Precautions for Removing Battery Terminal 1069
WORK PROCEDURE 1069
General Precautions 1070
SYSTEM DESCRIPTION 1071
DESCRIPTION 1071
Description 1071
COMPONENT PARTS 1072
Component Parts Location 1072
Electric Shift Control Module 1073
Parking Actuator 1073
MOTOR 1073
ENCODER 1073
ACTUATOR REDUCTION GEAR 1073
Parking Actuator Relay A 1074
Electric Shift Selector 1074
OPERATIONAL CONDITIONS FOR SHIFT 1074
Electric Shift Sensor 1075
P Position Switch 1075
Selector Indicator 1075
Electric Shift Warning Lamp 1075
DESIGN/PURPOSE 1075
BULB CHECK 1076
SYNCHRONIZATION WITH MASTER WARNING LAMP 1076
OPERATION AT COMBNATION METER CNA COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL 1076
SYSTEM DIAGRAM 1076
SIGNAL PATH 1076
LIGHTING CONDITION 1076
SHUTOFF CONDITION 1076
Electric Shift Warning Message 1076
DESIGN/PURPOSE 1076
Electric Shift Warning A 1076
Electric Shift Warning B 1077
Shift Position Warning 1077
SYNCHRONIZATION WITH MASTER WARNING LAMP 1077
OPERATION AT COMBNATION METER CNA COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL 1077
SYSTEM DIAGRAM 1077
SIGNAL PATH 1078
WARNING/INDICATOR OPERATIONG CONDITION 1078
Electric Shift Warning A 1078
Electric Shift Warning B 1078
Shift Position Warning 1078
WARNING/INDICATOR CANCEL CONDITION 1078
Electric Shift Warning A 1078
Electric Shift Warning B 1078
Shift Position Warning 1078
Shift Position Indicator 1078
DESIGN/PURPOSE 1078
SYNCHRONIZATION WITH MASTER WARNING LAMP 1078
OPERATION AT COMBNATION METER CNA COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL 1078
SYSTEM DIAGRAM 1079
SIGNAL PATH 1079
WARNING/INDICATOR OPERATIONG CONDITION 1079
WARNING/INDICATOR CANCEL CONDITION 1079
Shift Position Warning Buzzer 1079
PURPOSE 1079
SYSTEM DIAGRAM 1079
SIGNAL PATH 1079
WARNING OPERATING CONDITION 1079
WARNING CANCEL CONDITION 1080
SOUND SPECIFICATION 1080
STRUCTURE AND OPERATION 1081
Operating Principle 1081
PARKING MECHANISM 1081
SYSTEM 1082
ELECTRIC SHIFT SYSTEM 1082
ELECTRIC SHIFT SYSTEM : System Description 1082
SYSTEM DIAGRAM 1082
ELECTRIC SHIFT SYSTEM : Fail-Safe 1082
ELECTRIC SHIFT SYSTEM : Protection Control 1083
WARNING/INDICATOR/CHIME LIST 1083
WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp 1083
WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display) 1084
WARNING/INDICATOR/CHIME LIST : Warning Chime 1084
DIAGNOSIS SYSTEM (ELECTRIC SHIFT) 1085
DIAGNOSIS DESCRIPTION 1085
DIAGNOSIS DESCRIPTION : System Description 1085
DIAGNOSIS DESCRIPTION : DTC 1085
DIAGNOSIS DESCRIPTION : Counter System 1085
CONSULT Function 1085
APPLICABLE ITEMS 1085
SELF DIAGNOSTIC RESULTS 1085
Display Item List 1085
How to Read DTC 1085
How to Erase DTC 1085
IGN Counter 1085
DATA MONITOR 1085
ECU DIAGNOSIS INFORMATION 1087
ELECTRIC SHIFT CONTROL MODULE 1087
Reference Value 1087
CONSULT DATA MONITOR STANDARD VALUE 1087
TERMINAL LAYOUT 1088
PHYSICAL VALUES 1088
Fail-Safe 1089
Protection Control 1090
DTC Inspection Priority Chart 1090
DTC Index 1090
WIRING DIAGRAM 1093
ELECTRIC SHIFT SYSTEM 1093
Wiring Diagram 1093
BASIC INSPECTION 1103
DIAGNOSIS AND REPAIR WORK FLOW 1103
Diagnosis Flow 1103
Question sheet 1104
DESCRIPTION 1104
WORKSHEET SAMPLE 1104
DTC/CIRCUIT DIAGNOSIS 1106
P0571 BRAKE SWITCH A 1106
DTC Logic 1106
DTC DETECTION LOGIC 1106
DTC CONFIRMATION PROCEDURE 1106
Diagnosis Procedure 1106
P0705 TRANSMISSION RANGE SENSOR A 1108
DTC Logic 1108
DTC DETECTION LOGIC 1108
DTC CONFIRMATION PROCEDURE 1108
Diagnosis Procedure 1108
P0706 TRANSMISSION RANGE SENSOR A 1111
DTC Logic 1111
DTC DETECTION LOGIC 1111
DTC CONFIRMATION PROCEDURE 1111
Diagnosis Procedure 1111
P0780 SHIFT ERROR 1114
DTC Logic 1114
DTC DETECTION LOGIC 1114
DTC CONFIRMATION PROCEDURE 1114
Diagnosis Procedure 1114
P1722 VEHICLE SPEED 1115
DTC Logic 1115
DTC DETECTION LOGIC 1115
DTC CONFIRMATION PROCEDURE 1115
Diagnosis Procedure 1115
P1802 CONTROL MODULE 1117
DTC Logic 1117
DTC DETECTION LOGIC 1117
DTC CONFIRMATION PROCEDURE 1117
Diagnosis Procedure 1117
P1803 CONTROL MODULE 1118
DTC Logic 1118
DTC DETECTION LOGIC 1118
DTC CONFIRMATION PROCEDURE 1118
Diagnosis Procedure 1118
P1804 CONTROL MODULE 1119
DTC Logic 1119
DTC DETECTION LOGIC 1119
DTC CONFIRMATION PROCEDURE 1119
Diagnosis Procedure 1119
P1811 ELECTRIC SHIFT POWER SUPPLY RELAY 1120
DTC Logic 1120
DTC DETECTION LOGIC 1120
DTC CONFIRMATION PROCEDURE 1120
Diagnosis Procedure 1120
P1895 MOTOR SPEED 1121
DTC Logic 1121
DTC DETECTION LOGIC 1121
DTC CONFIRMATION PROCEDURE 1121
Diagnosis Procedure 1121
P1896 SHIFT POWER SUPPLY 1122
DTC Logic 1122
DTC DETECTION LOGIC 1122
DTC CONFIRMATION PROCEDURE 1122
Diagnosis Procedure 1122
P1897 ENCODER ERROR 1126
DTC Logic 1126
DTC DETECTION LOGIC 1126
DTC CONFIRMATION PROCEDURE 1126
Diagnosis Procedure 1126
P1899 MOTOR A 1128
DTC Logic 1128
DTC DETECTION LOGIC 1128
DTC CONFIRMATION PROCEDURE 1128
Diagnosis Procedure 1128
Component Inspection (Motor Coil A) 1129
P189A MOTOR A 1130
DTC Logic 1130
DTC DETECTION LOGIC 1130
DTC CONFIRMATION PROCEDURE 1130
Diagnosis Procedure 1130
Component Inspection (Parking Actuator Relay A) 1132
Component Inspection (Motor Coil A) 1132
P189D BACK UP VOLTAGE 1133
DTC Logic 1133
DTC DETECTION LOGIC 1133
DTC CONFIRMATION PROCEDURE 1133
Diagnosis Procedure 1133
P18A3 CONTROL MODULE 1135
DTC Logic 1135
DTC DETECTION LOGIC 1135
DTC CONFIRMATION PROCEDURE 1135
Diagnosis Procedure 1135
P18A4 CONTROL MODULE 1136
DTC Logic 1136
DTC DETECTION LOGIC 1136
DTC CONFIRMATION PROCEDURE 1136
Diagnosis Procedure 1136
P18A7 SHIFT SIGNAL OFF 1137
DTC Logic 1137
DTC DETECTION LOGIC 1137
DTC CONFIRMATION PROCEDURE 1137
Diagnosis Procedure 1137
P18A8 P POSITION SWITCH 1141
DTC Logic 1141
DTC DETECTION LOGIC 1141
DTC CONFIRMATION PROCEDURE 1141
Diagnosis Procedure 1141
Component Inspection (P Position Switch) 1142
P18A9 PARKING ACTUATOR FUNCTION 1143
DTC Logic 1143
DTC DETECTION LOGIC 1143
DTC CONFIRMATION PROCEDURE 1143
Diagnosis Procedure 1143
P18AB IGNITION SWITCH 1144
DTC Logic 1144
DTC DETECTION LOGIC 1144
DTC CONFIRMATION PROCEDURE 1144
Diagnosis Procedure 1144
P18AC PARKING ACTUATOR RELAY A 1146
DTC Logic 1146
DTC DETECTION LOGIC 1146
DTC CONFIRMATION PROCEDURE 1146
Diagnosis Procedure 1146
Component Inspection (Parking Actuator Relay A) 1147
P18AE STUCK IN SHIFT 1148
DTC Logic 1148
DTC DETECTION LOGIC 1148
DTC CONFIRMATION PROCEDURE 1148
Diagnosis Procedure 1148
P18AF CONTROL MODULE 1149
DTC Logic 1149
DTC DETECTION LOGIC 1149
DTC CONFIRMATION PROCEDURE 1149
Diagnosis Procedure 1149
P18B0 CONTROL MODULE 1150
DTC Logic 1150
DTC DETECTION LOGIC 1150
DTC CONFIRMATION PROCEDURE 1150
Diagnosis Procedure 1150
P18B1 CONTROL MODULE 1151
DTC Logic 1151
DTC DETECTION LOGIC 1151
DTC CONFIRMATION PROCEDURE 1151
Diagnosis Procedure 1151
P18B2 CONTROL MODULE 1152
DTC Logic 1152
DTC DETECTION LOGIC 1152
DTC CONFIRMATION PROCEDURE 1152
Diagnosis Procedure 1152
U1000 CAN COMM CIRCUIT 1153
DTC Logic 1153
DTC DETECTION LOGIC 1153
DTC CONFIRMATION PROCEDURE 1153
Diagnosis Procedure 1153
U1010 CONTROL UNIT (CAN) 1154
DTC Logic 1154
DTC DETECTION LOGIC 1154
DTC CONFIRMATION PROCEDURE 1154
Diagnosis Procedure 1154
U1086 CAN ERROR 1155
DTC Logic 1155
DTC DETECTION LOGIC 1155
DTC DETECTION LOGIC 1155
Diagnosis Procedure 1155
SELECTOR INDICATOR CIRCUIT 1156
Component Function Check 1156
Diagnosis Procedure 1156
SHIFT POSITION INDICATOR CIRCUIT 1159
Component Function Check 1159
Diagnosis Procedure 1159
ELECTRIC SHIFT WARNING LAMP 1160
Component Function Check 1160
Diagnosis Procedure 1160
REMOVAL AND INSTALLATION 1161
ELECTRIC SHIFT SELECTOR 1161
Exploded View 1161
Removal and Installation 1161
REMOVAL 1162
INSTALLATION 1162
Disassembly and Assembly 1162
DISASSEMBLY 1162
ASSEMBLY 1163
Inspection 1164
INSPECTION AFTER INSTALLATION 1164
SELECTOR INDICATOR 1165
Removal and Installation 1165
REMOVAL 1165
INSTALLATION 1165
Inspection 1165
INSPECTION AFTER INSTALLATION 1165
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
09-Front Axle pdf 1166
QUICK REFERENCE INDEX 0
Table of Contents 1166
PRECAUTION 1167
PRECAUTIONS 1167
Precaution for Technicians Using Medical Electric 1167
OPERATION PROHIBITION 1167
NORMAL CHARGE PRECAUTION 1167
PRECAUTION AT TELEMATICS SYSTEM OPERATION 1167
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 1167
Point to Be Checked Before Starting Maintenance Work 1167
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 1167
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 1168
Precaution for Removing 12V Battery 1168
Precautions for Drive Shaft 1168
PREPARATION 1169
PREPARATION 1169
Special Service Tools 1169
Commercial Service Tools 1170
SYMPTOM DIAGNOSIS 1171
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 1171
NVH Troubleshooting Chart 1171
PERIODIC MAINTENANCE 1172
FRONT WHEEL HUB AND KNUCKLE 1172
Inspection 1172
COMPONENT PART 1172
WHEEL HUB ASSEMBLY (BEARING-INTEGRATED TYPE) 1172
FRONT DRIVE SHAFT 1173
Inspection 1173
REMOVAL AND INSTALLATION 1174
FRONT WHEEL HUB AND KNUCKLE 1174
Exploded View 1174
Removal and Installation 1174
REMOVAL 1174
INSTALLATION 1175
Inspection 1176
INSPECTION AFTER REMOVAL 1176
INSPECTION AFTER INSTALLATION 1176
FRONT DRIVE SHAFT BOOT 1177
Exploded View 1177
LEFT SIDE 1177
RIGHT SIDE 1177
WHEEL SIDE 1178
WHEEL SIDE : Removal and Installation 1178
REMOVAL 1178
INSTALLATION 1178
REDUCTION GEAR SIDE 1181
REDUCTION GEAR SIDE : Removal and Installation 1181
Inspection 1181
INSPECTION AFTER INSTALLATION 1181
FRONT DRIVE SHAFT 1182
Exploded View 1182
LEFT SIDE 1182
RIGHT SIDE 1182
LEFT SIDE 1182
LEFT SIDE : Removal and Installation 1183
REMOVAL 1183
INSTALLATION 1183
Reduction Gear Side 1183
Wheel Hub Side 1183
RIGHT SIDE 1184
RIGHT SIDE : Removal and Installation 1184
REMOVAL 1184
INSTALLATION 1185
Reduction Gear Side 1185
Wheel Hub Side 1185
UNIT DISASSEMBLY AND ASSEMBLY 1187
FRONT DRIVE SHAFT 1187
Exploded View 1187
LEFT SIDE 1187
RIGHT SIDE 1187
WHEEL SIDE 1188
WHEEL SIDE : Disassembly and Assembly 1188
DISASSEMBLY 1188
ASSEMBLY 1188
REDUCTION GEAR SIDE 1190
REDUCTION GEAR SIDE : Disassembly and Assembly 1190
DISASSEMBLY 1190
Left Side 1190
Right Side 1190
ASSEMBLY 1192
Left Side 1192
Right Side 1193
Inspection 1196
INSPECTION AFTER REMOVAL 1196
INSPECTION AFTER DISASSEMBLY 1196
Shaft 1196
Joint Sub-Assembly 1196
Housing and spider assembly 1196
Support Bearing (Right Side) 1196
Support Bearing Bracket (Right Side) 1196
INSPECTION AFTER INSTALLATION 1196
SERVICE DATA AND SPECIFICATIONS (SDS) 1197
SERVICE DATA AND SPECIFICATIONS (SDS) 1197
Wheel Bearing 1197
Drive Shaft 1197
10-Rear Axle pdf 1198
QUICK REFERENCE INDEX 0
Table of Contents 1198
PRECAUTION 1199
PRECAUTIONS 1199
Precaution for Technicians Using Medical Electric 1199
OPERATION PROHIBITION 1199
NORMAL CHARGE PRECAUTION 1199
PRECAUTION AT TELEMATICS SYSTEM OPERATION 1199
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 1199
Point to Be Checked Before Starting Maintenance Work 1199
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 1199
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 1200
PREPARATION 1201
PREPARATION 1201
Commercial Service Tools 1201
SYMPTOM DIAGNOSIS 1202
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 1202
NVH Troubleshooting Chart 1202
PERIODIC MAINTENANCE 1203
REAR WHEEL HUB 1203
Inspection 1203
COMPONENT PART 1203
WHEEL HUB ASSEMBLY (BEARING-INTEGRATED TYPE) 1203
REMOVAL AND INSTALLATION 1204
REAR WHEEL HUB 1204
Exploded View 1204
Removal and Installation 1204
REMOVAL 1204
INSTALLATION 1205
Inspection 1205
INSPECTION AFTER REMOVAL 1205
INSPECTION AFTER INSTALLATION 1205
SERVICE DATA AND SPECIFICATIONS (SDS) 1206
SERVICE DATA AND SPECIFICATIONS (SDS) 1206
Wheel Bearing 1206
11-Front Suspension pdf 1207
QUICK REFERENCE INDEX 0
Table of Contents 1207
PRECAUTION 1208
PRECAUTIONS 1208
Precaution for Technicians Using Medical Electric 1208
OPERATION PROHIBITION 1208
NORMAL CHARGE PRECAUTION 1208
PRECAUTION AT TELEMATICS SYSTEM OPERATION 1208
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 1208
Point to Be Checked Before Starting Maintenance Work 1208
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 1208
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 1209
Precaution for Procedure without Cowl Top Cover 1209
High Voltage Precautions 1209
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 1209
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 1210
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 1210
PROHIBITED ITEMS TO CARRY DURING THE WORK 1210
1210
Precaution for Removing 12V Battery 1211
Precautions for Suspension 1212
PREPARATION 1213
PREPARATION 1213
Special Service Tools 1213
Commercial Service Tools 1213
SYMPTOM DIAGNOSIS 1215
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 1215
NVH Troubleshooting Chart 1215
PERIODIC MAINTENANCE 1216
FRONT SUSPENSION ASSEMBLY 1216
Inspection 1216
COMPONENT PART 1216
Ball Joint Axial End Play 1216
STRUT ASSEMBLY 1216
WHEEL ALIGNMENT 1217
Inspection 1217
DESCRIPTION 1217
PRELIMINARY CHECK 1217
GENERAL INFORMATION AND RECOMMENDATIONS 1217
ALIGNMENT PROCESS 1217
Adjustment 1217
TOE-IN 1217
REMOVAL AND INSTALLATION 1219
FRONT COIL SPRING AND STRUT 1219
Exploded View 1219
Removal and Installation 1219
REMOVAL 1219
INSTALLATION 1219
Disassembly and Assembly 1220
DISASSEMBLY 1220
ASSEMBLY 1220
Inspection 1222
INSPECTION AFTER DISASSEMBLY 1222
Strut 1222
Strut Mounting Insulator and bound bumper 1222
Coil Spring 1222
INSPECTION AFTER INSTALLATION 1222
Disposal 1222
TRANSVERSE LINK 1223
Exploded View 1223
Removal and Installation 1223
REMOVAL 1223
INSTALLATION 1223
Inspection 1223
INSPECTION AFTER REMOVAL 1223
Transverse Link 1223
Swing Torque 1223
Axial End Play 1224
INSPECTION AFTER INSTALLATION 1224
FRONT STABILIZER 1225
Exploded View 1225
Removal and Installation 1225
REMOVAL 1225
INSTALLATION 1226
Inspection 1227
INSPECTION AFTER REMOVAL 1227
INSPECTION AFTER INSTALLATION 1227
FRONT SUSPENSION MEMBER 1228
Exploded View 1228
Removal and Installation 1228
REMOVAL 1228
INSTALLATION 1232
Inspection and Adjustment 1233
INSPECTION AFTER REMOVAL 1233
INSPECTION AFTER INSTALLATION 1233
ADJUSTMENT AFTER INSTALLATION 1233
SERVICE DATA AND SPECIFICATIONS (SDS) 1234
SERVICE DATA AND SPECIFICATIONS (SDS) 1234
Wheel Alignment 1234
Ball Joint 1234
Wheelarch Height 1235
UNITED STATES 1235
CANADA 1235
12-Rear Suspension pdf 1236
QUICK REFERENCE INDEX 0
Table of Contents 1236
PRECAUTION 1237
PRECAUTIONS 1237
Precaution for Technicians Using Medical Electric 1237
OPERATION PROHIBITION 1237
NORMAL CHARGE PRECAUTION 1237
PRECAUTION AT TELEMATICS SYSTEM OPERATION 1237
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 1237
Point to Be Checked Before Starting Maintenance Work 1237
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 1237
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 1238
Precautions for Suspension 1238
PREPARATION 1239
PREPARATION 1239
Commercial Service Tools 1239
SYMPTOM DIAGNOSIS 1240
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 1240
NVH Troubleshooting Chart 1240
PERIODIC MAINTENANCE 1241
REAR SUSPENSION ASSEMBLY 1241
Inspection 1241
COMPONENT PART 1241
SHOCK ABSORBER ASSEMBLY 1241
WHEEL ALIGNMENT 1242
Inspection 1242
DESCRIPTION 1242
PRELIMINARY CHECK 1242
GENERAL INFORMATION AND RECOMMENDATIONS 1242
ALIGNMENT PROCESS 1242
REMOVAL AND INSTALLATION 1243
REAR SHOCK ABSORBER 1243
Exploded View 1243
Removal and Installation 1243
REMOVAL 1243
INSTALLATION 1244
Inspection 1245
INSPECTION AFTER REMOVAL 1245
Shock Absorber 1245
Bound Bumper, Bushing 1245
Washer, Bound Bumper Cover, Distance Tube 1245
INSPECTION AFTER INSTALLATION 1245
Disposal 1245
COIL SPRING 1246
Exploded View 1246
Removal and Installation 1246
REMOVAL 1246
INSTALLATION 1246
Inspection 1247
INSPECTION AFTER REMOVAL 1247
INSPECTION AFTER INSTALLATION 1247
REAR SUSPENSION BEAM 1248
Exploded View 1248
Removal and Installation 1248
REMOVAL 1248
INSTALLATION 1249
Inspection 1249
INSPECTION AFTER REMOVAL 1249
INSPECTION AFTER INSTALLATION 1249
SERVICE DATA AND SPECIFICATIONS (SDS) 1250
SERVICE DATA AND SPECIFICATIONS (SDS) 1250
Wheel Alignment 1250
Wheelarch Height 1250
UNITED STATES 1250
CANADA 1251
13-Road Wheels and Tires pdf 1252
QUICK REFERENCE INDEX 0
Table of Contents 1252
PRECAUTION 1254
PRECAUTIONS 1254
Precaution for Technicians Using Medical Electric 1254
OPERATION PROHIBITION 1254
NORMAL CHARGE PRECAUTION 1254
PRECAUTION AT TELEMATICS SYSTEM OPERATION 1254
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 1254
Point to Be Checked Before Starting Maintenance Work 1254
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 1254
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 1255
Precaution for Removing 12V Battery 1255
Service Notice and Precautions for TPMS 1255
Service Notice and Precautions for Road Wheel 1256
PREPARATION 1257
PREPARATION 1257
Special Service Tool 1257
Commercial Service Tool 1257
SYSTEM DESCRIPTION 1258
COMPONENT PARTS 1258
Component Parts Location 1258
BCM 1259
Tire Pressure Sensor 1259
Remote Keyless Entry Receiver 1259
Information Display 1259
SYSTEM 1261
System Description 1261
SYSTEM DIAGRAM 1261
INPUT/OUTPUT SIGNAL 1261
LOW TIRE PRESSURE WARNING LAMP INDICATION CONDITION 1261
HAZARD WARNING LAMP INDICATION CONDITION 1261
HORN CONTROL CONDITION 1262
Easy Fill Tire Alert Function 1262
DIAGNOSIS SYSTEM (BCM) 1263
COMMON ITEM 1263
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 1263
APPLICATION ITEM 1263
SYSTEM APPLICATION 1263
AIR PRESSURE MONITOR 1263
AIR PRESSURE MONITOR : CONSULT Function (BCM – AIR PRESSURE MONITOR) 1264
SELF DIAGNOSTIC RESULT 1264
DATA MONITOR 1264
ACTIVE TEST 1264
WORK SUPPORT 1264
ECU DIAGNOSIS INFORMATION 1265
BCM 1265
List of ECU Reference 1265
WIRING DIAGRAM 1266
TIRE PRESSURE MONITORING SYSTEM 1266
Wiring Diagram 1266
BASIC INSPECTION 1270
DIAGNOSIS AND REPAIR WORK FLOW 1270
Work Flow 1270
ADDITIONAL SERVICE WHEN REPLACING BCM 1271
Description 1271
Work Procedure 1271
TIRE PRESSURE SENSOR ID REGISTRATION 1272
Description 1272
Work Procedure 1272
TPMS REGISTRATION WITH TRANSMITTER ACTIVATION TOOL [KV48105501 (J-45295-A)] 1272
<GRAPHIC> With CONSULT 1272
TPMS REGISTRATION WITH SIGNAL TECH II TOOL [- (J-50190)] 1272
<GRAPHIC> With CONSULT 1272
<GRAPHIC> Without CONSULT 1273
TPMS REGISTRATION WITH CONSULT ONLY 1273
<GRAPHIC> With CONSULT 1273
DTC/CIRCUIT DIAGNOSIS 1275
C1704, C1705, C1706, C1707 LOW TIRE PRESSURE 1275
DTC Logic 1275
DTC DETECTION LOGIC 1275
DTC CONFIRMATION PROCEDURE 1275
Diagnosis Procedure 1275
C1708, C1709, C1710, C1711 TIRE PRESSURE SENSOR 1277
DTC Logic 1277
DTC DETECTION LOGIC 1277
DTC CONFIRMATION PROCEDURE 1277
Diagnosis Procedure 1277
C1716, C1717, C1718, C1719 TIRE PRESSURE SENSOR 1280
DTC Logic 1280
DTC DETECTION LOGIC 1280
DTC CONFIRMATION PROCEDURE 1280
Diagnosis Procedure 1280
C1729 VEHICLE SPEED SIGNAL 1282
DTC Logic 1282
DTC DETECTION LOGIC 1282
DTC CONFIRMATION PROCEDURE 1282
Diagnosis Procedure 1282
POWER SUPPLY AND GROUND CIRCUIT 1283
Diagnosis Procedure 1283
SYMPTOM DIAGNOSIS 1284
TPMS 1284
Symptom Table 1284
LOW TIRE PRESSURE WARNING LAMP SYMPTOM CHART 1284
LOW TIRE PRESSURE WARNING LAMP DOES NOT TURN ON 1287
Description 1287
Diagnosis Procedure 1287
LOW TIRE PRESSURE WARNING LAMP DOES NOT TURN OFF 1288
Description 1288
Diagnosis Procedure 1288
LOW TIRE PRESSURE WARNING LAMP BLINKS 1289
Description 1289
Diagnosis Procedure 1289
ID REGISTRATION CANNOT BE COMPLETED 1290
Description 1290
Diagnosis Procedure 1290
EASY FILL TIRE ALERT DOES NOT ACTIVATE 1291
Description 1291
Diagnosis Procedure 1291
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 1293
NVH Troubleshooting Chart 1293
PERIODIC MAINTENANCE 1294
ROAD WHEEL 1294
Inspection 1294
APPEARANCE 1294
Wheel Balance Adjustment 1294
BALANCING WHEELS (ADHESIVE WEIGHT TYPE) 1294
Preparation Before Adjustment 1294
Wheel Balance Adjustment 1294
Tire Rotation 1295
REMOVAL AND INSTALLATION 1296
ROAD WHEEL TIRE ASSEMBLY 1296
Exploded View 1296
Removal and Installation 1296
REMOVAL 1296
INSTALLATION 1296
Inspection 1296
How to Handle Puncture Repair Agent 1296
TRANSMITTER 1298
Exploded View 1298
Removal and Installation 1298
REMOVAL 1298
INSTALLATION 1299
TIRE PRESSURE RECEIVER 1301
Removal and Installation 1301
REMOVAL 1301
INSTALLATION 1301
SERVICE DATA AND SPECIFICATIONS (SDS) 1302
SERVICE DATA AND SPECIFICATIONS (SDS) 1302
Road Wheel 1302
Tire Air Pressure 1302
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
14-Brake System pdf 1303
QUICK REFERENCE INDEX 0
Table of Contents 1303
PRECAUTION 1307
PRECAUTIONS 1307
Precaution for Technicians Using Medical Electric 1307
OPERATION PROHIBITION 1307
NORMAL CHARGE PRECAUTION 1307
PRECAUTION AT TELEMATICS SYSTEM OPERATION 1307
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 1307
Point to Be Checked Before Starting Maintenance Work 1307
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 1307
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 1308
Precaution for Removing 12V Battery 1308
Precaution for Procedure without Cowl Top Cover 1308
Precaution for Brake System 1309
Precaution for Harness Repair 1310
PREPARATION 1311
PREPARATION 1311
Special Service Tool 1311
Commercial Service Tools 1311
SYSTEM DESCRIPTION 1312
COMPONENT PARTS 1312
Component Parts Location 1312
Electrically-driven Intelligent Brake Unit 1314
CONTROL MODULE 1314
MASTER CYLINDER 1314
BRAKE BOOSTER 1314
Stroke Sensor 1315
Warning Buzzer 1315
Brake Power Supply Backup Unit 1315
SYSTEM 1316
System Description 1316
SYSTEM DIAGRAM 1316
INPUT SIGNAL AND OUTPUT SIGNAL 1317
CONDITION FOR OPERATION OF THE WARNING LAMP AND THE WARNING BUZZER 1318
Fail-Safe 1318
COOPERATIVE REGENERATIVE BRAKE FUNCTION 1320
COOPERATIVE REGENERATIVE BRAKE FUNCTION : System Description 1320
COOPERATIVE REGENERATIVE BRAKE CONTROL 1320
SYSTEM DIAGRAM 1321
INPUT SIGNAL AND OUTPUT SIGNAL 1321
OPERATION 1322
During Normal Braking 1322
When Cooperative Regenerative Brake Control Is Operating 1323
When Control Is Stopped 1324
hill start assist FUNCTION 1324
hill start assist FUNCTION : System Description 1324
SYSTEM DIAGRAM 1324
INPUT SIGNAL AND OUTPUT SIGNAL 1325
WARNING/INDICATOR/CHIME LIST 1326
WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp 1326
FOR U S A 1326
FOR CANADA 1326
WARNING/INDICATOR/CHIME LIST : Brake System Warning Lamp (Yellow) 1326
DESIGN/PURPOSE 1326
BULB CHECK 1327
SYNCHRONIZATION WITH WARNING BUZZER 1327
SYNCHRONIZATION WITH MASTER WARNING LAMP 1327
OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL 1327
SYSTEM DIAGRAM 1327
SIGNAL PATH 1327
LIGHTING CONDITION 1328
SHUTOFF CONDITION 1328
TIMING CHART 1328
WARNING/INDICATOR/CHIME LIST : Brake Warning Lamp (Red) 1328
DESIGN/PURPOSE 1328
BULB CHECK 1329
SYNCHRONIZATION WITH WARNING CHIME 1329
MASTER WARNING LAMP WITH WARNING CHIME 1329
OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL 1329
SYSTEM DIAGRAM 1329
SIGNAL PATH 1329
When Brake Fluid Is Insufficient 1329
When Operating The Parking Brake 1329
When The EBD Function Is In Abnormal State 1329
When The Electrically-driven Intelligent Brake Unit Is In Abnormal State 1329
LIGHTING CONDITION 1330
SHUTOFF CONDITION 1330
TIMING CHART 1330
DIAGNOSIS SYSTEM (ELECTRICALLY-DRIVEN INTELLIGENT BRAKE UNIT) 1331
CONSULT Function 1331
APPLICATION ITEM 1331
ECU IDENTIFICATION 1331
SELF DIAGNOSTIC RESULT 1331
Freeze frame data (FFD) 1331
DATA MONITOR 1332
WORK SUPPORT 1334
ECU DIAGNOSIS INFORMATION 1335
ELECTRICALLY-DRIVEN INTELLIGENT BRAKE UNIT 1335
Reference Value 1335
CONSULT DATA MONITOR STANDARD VALUE 1335
Fail-Safe 1337
DTC Inspection Priority Chart 1339
DTC Index 1340
WIRING DIAGRAM 1342
BRAKE SYSTEM 1342
Wiring Diagram 1342
BASIC INSPECTION 1351
DIAGNOSIS AND REPAIR WORK FLOW 1351
Work Flow 1351
DETAILS OF TROUBLE DIAGNOSIS FLOWCHART 1351
Diagnostic Work Sheet 1352
Description 1352
INTERVIEW SHEET SAMPLE 1353
ADDITIONAL SERVICE WHEN REPLACING ELECTRICALLY-DRIVEN INTELLIGENT BRAKE UNIT 1354
Description 1354
STROKE SENSOR 0 POINT LEARNING 1355
Description 1355
Work Procedure 1355
DTC/CIRCUIT DIAGNOSIS 1358
C1A60 CONTROL MODULE 1358
DTC Logic 1358
DTC DETECTION LOGIC 1358
DTC REPRODUCTION PROCEDURE 1358
Diagnosis Procedure 1358
C1A61 MOTOR 1366
DTC Logic 1366
DTC DETECTION LOGIC 1366
DTC REPRODUCTION PROCEDURE 1366
Diagnosis Procedure 1366
C1A62 CONTROL MODULE 1374
DTC Logic 1374
DTC DETECTION LOGIC 1374
DTC REPRODUCTION PROCEDURE 1374
Diagnosis Procedure 1374
C1A63 BRAKE POWER SUPPLY BACKUP UNIT 1383
DTC Logic 1383
DTC DETECTION LOGIC 1383
DTC REPRODUCTION PROCEDURE 1383
Diagnosis Procedure 1384
C1A65 INCOMPLETE STROKE SENSOR 1392
DTC Logic 1392
DTC DETECTION LOGIC 1392
DTC REPRODUCTION PROCEDURE 1392
Diagnosis Procedure 1392
C1A67 STOP LAMP SWITCH 1404
DTC Logic 1404
DTC DETECTION LOGIC 1404
DTC REPRODUCTION PROCEDURE 1404
Diagnosis Procedure 1404
Component Inspection 1414
C1A69 MOTOR 1416
DTC Logic 1416
DTC DETECTION LOGIC 1416
DTC REPRODUCTION PROCEDURE 1416
Diagnosis Procedure 1416
C1A6B BRAKE POWER SUPPLY BACKUP UNIT 1425
DTC Logic 1425
DTC DETECTION LOGIC 1425
DTC REPRODUCTION PROCEDURE 1425
Diagnosis Procedure 1425
C1A6C BRAKE POWER SUPPLY BACKUP UNIT 1435
DTC Logic 1435
DTC DETECTION LOGIC 1435
DTC REPRODUCTION PROCEDURE 1435
Diagnosis Procedure 1436
C1A6D BRAKE POWER SUPPLY BACKUP UNIT 1444
DTC Logic 1444
DTC DETECTION LOGIC 1444
DTC REPRODUCTION PROCEDURE 1444
Diagnosis Procedure 1444
C1A6E EV SYSTEM 1452
DTC Logic 1452
DTC DETECTION LOGIC 1452
DTC REPRODUCTION PROCEDURE 1452
Diagnosis Procedure 1452
C1A6F VCM SYSTEM 1461
DTC Logic 1461
DTC DETECTION LOGIC 1461
DTC REPRODUCTION PROCEDURE 1461
Diagnosis Procedure 1461
C1A70 BRAKE CONTROL SYSTEM 1470
DTC Logic 1470
DTC DETECTION LOGIC 1470
DTC REPRODUCTION PROCEDURE 1470
Diagnosis Procedure 1470
C1A74 STEERING ANGLE SENSOR 1479
DTC Logic 1479
DTC DETECTION LOGIC 1479
DTC REPRODUCTION PROCEDURE 1479
Diagnosis Procedure 1479
C1A80 CONTROL MODULE 1487
DTC Logic 1487
DTC DETECTION LOGIC 1487
DTC REPRODUCTION PROCEDURE 1487
Diagnosis Procedure 1487
C1A81 CONTROL MODULE 1495
DTC Logic 1495
DTC DETECTION LOGIC 1495
DTC REPRODUCTION PROCEDURE 1495
Diagnosis Procedure 1495
C1A82 CONTROL MODULE 1503
DTC Logic 1503
DTC DETECTION LOGIC 1503
DTC REPRODUCTION PROCEDURE 1503
Diagnosis Procedure 1503
C1A83 CONTROL MODULE 1511
DTC Logic 1511
DTC DETECTION LOGIC 1511
DTC REPRODUCTION PROCEDURE 1511
Diagnosis Procedure 1511
C1A84 CONTROL MODULE 1519
DTC Logic 1519
DTC DETECTION LOGIC 1519
DTC REPRODUCTION PROCEDURE 1519
Diagnosis Procedure 1519
C1A85 CONTROL MODULE 1527
DTC Logic 1527
DTC DETECTION LOGIC 1527
DTC REPRODUCTION PROCEDURE 1527
Diagnosis Procedure 1528
C1A86 CONTROL MODULE 1535
DTC Logic 1535
DTC DETECTION LOGIC 1535
DTC REPRODUCTION PROCEDURE 1535
Diagnosis Procedure 1536
C1A87 CONTROL MODULE 1543
DTC Logic 1543
DTC DETECTION LOGIC 1543
DTC REPRODUCTION PROCEDURE 1543
Diagnosis Procedure 1543
C1A88 CONTROL MODULE 1551
DTC Logic 1551
DTC DETECTION LOGIC 1551
DTC REPRODUCTION PROCEDURE 1551
Diagnosis Procedure 1551
C1A89 CONTROL MODULE 1559
DTC Logic 1559
DTC DETECTION LOGIC 1559
DTC REPRODUCTION PROCEDURE 1559
Diagnosis Procedure 1559
C1A8A CONTROL MODULE 1567
DTC Logic 1567
DTC DETECTION LOGIC 1567
DTC REPRODUCTION PROCEDURE 1567
Diagnosis Procedure 1567
C1A8B CONTROL MODULE 1575
DTC Logic 1575
DTC DETECTION LOGIC 1575
DTC REPRODUCTION PROCEDURE 1575
Diagnosis Procedure 1575
C1A90 CONTROL MODULE 1583
DTC Logic 1583
DTC DETECTION LOGIC 1583
DTC REPRODUCTION PROCEDURE 1583
Diagnosis Procedure 1583
C1A91 CONTROL MODULE 1592
DTC Logic 1592
DTC DETECTION LOGIC 1592
DTC REPRODUCTION PROCEDURE 1592
Diagnosis Procedure 1592
C1A98 BRAKE POWER SUPPLY BACKUP UNIT 1601
DTC Logic 1601
DTC DETECTION LOGIC 1601
DTC REPRODUCTION PROCEDURE 1601
Diagnosis Procedure 1601
C1A99 BRAKE POWER SUPPLY BACKUP UNIT 1610
DTC Logic 1610
DTC DETECTION LOGIC 1610
DTC REPRODUCTION PROCEDURE 1610
Diagnosis Procedure 1610
C1A9A BRAKE POWER SUPPLY BACKUP UNIT 1619
DTC Logic 1619
DTC DETECTION LOGIC 1619
DTC REPRODUCTION PROCEDURE 1619
Diagnosis Procedure 1619
C1AA0 STROKE SENSOR 1628
DTC Logic 1628
DTC DETECTION LOGIC 1628
DTC REPRODUCTION PROCEDURE 1628
Diagnosis Procedure 1628
C1AA1 STROKE SENSOR 1640
DTC Logic 1640
DTC DETECTION LOGIC 1640
DTC REPRODUCTION PROCEDURE 1640
Diagnosis Procedure 1640
C1AA2 STROKE SENSOR 1652
DTC Logic 1652
DTC DETECTION LOGIC 1652
DTC REPRODUCTION PROCEDURE 1652
Diagnosis Procedure 1652
C1AA3 STROKE SENSOR 1664
DTC Logic 1664
DTC DETECTION LOGIC 1664
DTC REPRODUCTION PROCEDURE 1664
Diagnosis Procedure 1664
C1AA9 PRESSURE SENSOR 1676
DTC Logic 1676
DTC DETECTION LOGIC 1676
DTC REPRODUCTION PROCEDURE 1676
Diagnosis Procedure 1676
C1AB8 MOTOR 1686
DTC Logic 1686
DTC DETECTION LOGIC 1686
DTC REPRODUCTION PROCEDURE 1686
Diagnosis Procedure 1687
C1AB9 MOTOR 1695
DTC Logic 1695
DTC DETECTION LOGIC 1695
DTC REPRODUCTION PROCEDURE 1695
Diagnosis Procedure 1695
C1ABA MOTOR 1704
DTC Logic 1704
DTC DETECTION LOGIC 1704
DTC REPRODUCTION PROCEDURE 1704
Diagnosis Procedure 1704
C1AC0 CONTROL MODULE 1713
DTC Logic 1713
DTC DETECTION LOGIC 1713
DTC REPRODUCTION PROCEDURE 1713
Diagnosis Procedure 1714
C1AC1 CONTROL MODULE 1722
DTC Logic 1722
DTC DETECTION LOGIC 1722
DTC REPRODUCTION PROCEDURE 1722
Diagnosis Procedure 1723
C1AC8 BRAKE POWER SUPPLY BACKUP UNIT 1731
DTC Logic 1731
DTC DETECTION LOGIC 1731
DTC REPRODUCTION PROCEDURE 1731
Diagnosis Procedure 1731
C1AD0 BRAKE POWER SUPPLY BACKUP UNIT 1741
DTC Logic 1741
DTC DETECTION LOGIC 1741
DTC REPRODUCTION PROCEDURE 1741
Diagnosis Procedure 1742
U1000 CAN COMM CIRCUIT 1750
Description 1750
DTC Logic 1750
DTC DETECTION LOGIC 1750
DTC REPRODUCTION PROCEDURE 1750
Diagnosis Procedure 1751
U1010 CONTROL UNIT (CAN) 1752
Description 1752
DTC Logic 1752
DTC DETECTION LOGIC 1752
DTC REPRODUCTION PROCEDURE 1752
Diagnosis Procedure 1753
U1510 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) COMMUNICATION 1754
DTC Logic 1754
DTC DETECTION LOGIC 1754
DTC REPRODUCTION PROCEDURE 1754
Diagnosis Procedure 1754
U1511 BRAKE POWER SUPPLY BACKUP UNIT COMMUNICATION 1762
DTC Logic 1762
DTC DETECTION LOGIC 1762
DTC REPRODUCTION PROCEDURE 1762
Diagnosis Procedure 1762
POWER SUPPLY AND GROUND CIRCUIT 1772
Diagnosis Procedure 1772
WARNING BUZZER 1776
Diagnosis Procedure 1776
Component Inspection 1776
BRAKE WARNING LAMP 1778
Component Function Check 1778
Diagnosis Procedure 1778
BRAKE SYSTEM WARNING LAMP 1779
Component Function Check 1779
Diagnosis Procedure 1779
SYMPTOM DIAGNOSIS 1780
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 1780
NVH Troubleshooting Chart 1780
UNEXPECTED BRAKE PEDAL REACTION 1781
Description 1781
Diagnosis Procedure 1781
THE BRAKING DISTANCE IS LONG 1782
Description 1782
Diagnosis Procedure 1782
VEHICLE JERKS DURING 1789
Description 1789
Diagnosis Procedure 1789
NORMAL OPERATING CONDITION 1791
Description 1791
PERIODIC MAINTENANCE 1792
BRAKE PEDAL 1792
Inspection and Adjustment 1792
INSPECTION 1792
Brake Pedal Height 1792
Stop Lamp Switch and Brake Pedal Position Switch (if equipped) 1792
Pedal Height When Depressed 1792
ADJUSTMENT 1792
Brake Pedal Height 1792
Stop Lamp Switch and Brake Pedal Position Switch (if equipped) 1793
Pedal Height When Depressed 1793
BRAKE FLUID 1795
Inspection 1795
CHECK BRAKE FLUID LEVEL 1795
BRAKE PIPING 1795
Draining 1795
Refilling 1795
Bleeding Brake System 1796
ELECTRICALLY-DRIVEN INTELLIGENT BRAKE UNIT 1797
Inspection 1797
Brake fluid leakage 1797
FRONT DISC BRAKE 1798
BRAKE PAD 1798
BRAKE PAD : Inspection and Adjustment 1798
Brake pad wear inspection 1798
ADJUSTMENT 1798
DISC ROTOR 1798
DISC ROTOR : Inspection and Adjustment 1798
Visual inspection 1798
RUNOUT INSPECTION 1798
THICKNESS INSPECTION 1799
ADJUSTMENT 1799
REAR DISC BRAKE 1800
BRAKE PAD 1800
BRAKE PAD : Inspection and Adjustment 1800
Brake pad wear inspection 1800
ADJUSTMENT 1800
DISC ROTOR 1800
DISC ROTOR : Inspection and Adjustment 1800
Visual inspection 1800
RUNOUT INSPECTION 1800
THICKNESS INSPECTION 1801
ADJUSTMENT 1801
REMOVAL AND INSTALLATION 1802
BRAKE PEDAL 1802
Exploded View 1802
Removal and Installation 1802
REMOVAL 1802
INSTALLATION 1803
Inspection and Adjustment 1803
INSPECTION AFTER REMOVAL 1803
ADJUSTMENT AFTER INSTALLATION 1804
BRAKE PIPING 1805
FRONT 1805
FRONT : Exploded View 1805
FRONT : Hydraulic Piping 1806
FRONT : Removal and Installation 1806
REMOVAL 1806
INSTALLATION 1807
FRONT : Inspection 1808
INSPECTION AFTER INSTALLATION 1808
REAR 1808
REAR : Exploded View 1808
REAR : Hydraulic Piping 1809
REAR : Removal and Installation 1809
REMOVAL 1809
INSTALLATION 1810
REAR : Inspection 1811
INSPECTION AFTER INSTALLATION 1811
ELECTRICALLY-DRIVEN INTELLIGENT BRAKE UNIT 1812
Exploded View 1812
Removal and installation 1812
REMOVAL 1812
INSTALLATION 1813
Inspection and Adjustment 1814
INSPECTION BEFORE REMOVAL 1814
INSPECTION AFTER REMOVAL 1814
Input Rod Length Inspection 1814
BRAKE POWER SUPPLY BACKUP UNIT 1815
Exploded View 1815
Removal and Installation 1815
REMOVAL 1815
INSTALLATION 1815
WARNING BUZZER 1817
Removal and Installation 1817
REMOVAL 1817
INSTALLATION 1817
FRONT DISC BRAKE 1818
BRAKE PAD 1818
BRAKE PAD : Exploded View 1818
BRAKE PAD : Removal and Installation 1818
REMOVAL 1818
INSTALLATION 1819
BRAKE PAD : Inspection 1819
INSPECTION AFTER REMOVAL 1819
INSPECTION AFTER INSTALLATION 1819
BRAKE CALIPER ASSEMBLY 1820
BRAKE CALIPER ASSEMBLY : Exploded View 1820
BRAKE CALIPER ASSEMBLY : Removal and Installation 1820
REMOVAL 1821
INSTALLATION 1821
BRAKE CALIPER ASSEMBLY : Disassembly and Assembly 1822
DISASSEMBLY 1822
ASSEMBLY 1822
BRAKE CALIPER ASSEMBLY : Inspection 1823
INSPECTION AFTER DISASSEMBLY 1823
Cylinder Body 1823
Torque Member 1823
Pistons 1823
Sliding Pin, Sliding Pin Boot and Bushing 1823
INSPECTION AFTER INSTALLATION 1823
REAR DISC BRAKE 1824
BRAKE PAD 1824
BRAKE PAD : Exploded View 1824
BRAKE PAD : Removal and Installation 1824
REMOVAL 1824
INSTALLATION 1825
BRAKE PAD : Inspection 1826
INSPECTION AFTER REMOVAL 1826
INSPECTION AFTER INSTALLATION 1826
BRAKE CALIPER ASSEMBLY 1826
BRAKE CALIPER ASSEMBLY : Exploded View 1827
REMOVAL 1827
DISASSEMBLY 1827
BRAKE CALIPER ASSEMBLY : Removal and Installation 1828
REMOVAL 1828
INSTALLATION 1828
BRAKE CALIPER ASSEMBLY : Disassembly and Assembly 1829
DISASSEMBLY 1829
ASSEMBLY 1830
BRAKE CALIPER ASSEMBLY : Inspection 1831
INSPECTION AFTER DISASSEMBLY 1831
Cylinder Body 1831
Torque Member 1831
Pistons 1831
Sliding Pin, Sliding Pin Boot and Bushing 1831
INSPECTION AFTER INSTALLATION 1831
SERVICE DATA AND SPECIFICATIONS (SDS) 1832
SERVICE DATA AND SPECIFICATIONS (SDS) 1832
General Specifications 1832
Brake Pedal 1832
Electrically-driven Intelligent Brake 1833
Front Disc Brake 1833
Rear Disc Brake 1833
15-Parking Brake System pdf 1834
QUICK REFERENCE INDEX 0
Table of Contents 1834
PRECAUTION 1835
PRECAUTIONS 1835
Precaution for Technicians Using Medical Electric 1835
OPERATION PROHIBITION 1835
NORMAL CHARGE PRECAUTION 1835
PRECAUTION AT TELEMATICS SYSTEM OPERATION 1835
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 1835
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 1835
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 1836
Point to Be Checked Before Starting Maintenance Work 1836
Precaution for Removing 12V Battery 1836
Precaution for Parking Brake System 1836
Precaution for Harness Repair 1837
PREPARATION 1838
PREPARATION 1838
Commercial Service Tools 1838
PERIODIC MAINTENANCE 1839
PARKING BRAKE SYSTEM 1839
Inspection 1839
INSPECT COMPONENTS 1839
PEDAL STROKE 1839
Adjustment 1839
ADJUSTMENT 1839
PARKING BRAKE SHOE 1840
Inspection 1840
LINING THICKNESS INSPECTION 1840
DRUM INNER DIAMETER INSPECTION 1840
OTHER INSPECTIONS 1840
Break-in Procedure 1840
REMOVAL AND INSTALLATION 1841
PARKING BRAKE CONTROL 1841
Exploded View 1841
Removal and Installation 1841
REMOVAL 1841
INSTALLATION 1841
Adjustment 1841
ADJUSTMENT AFTER INSTALLATION 1841
PARKING BRAKE CABLE 1842
Removal and Installation 1842
REMOVAL 1842
INSTALLATION 1842
PARKING BRAKE REAR CABLE 1843
Removal and Installation 1843
REMOVAL 1843
INSTALLATION 1844
PARKING BRAKE SHOE 1845
Exploded View 1845
Removal and Installation 1845
REMOVAL 1845
INSTALLATION 1847
Inspection and Adjustment 1847
INSPECTION AFTER REMOVAL 1847
ADJUSTMENT AFTER INSTALLATION 1847
PARKING BRAKE SWITCH 1848
Removal and Installation 1848
REMOVAL 1848
INSTALLATION 1848
SERVICE DATA AND SPECIFICATIONS (SDS) 1849
SERVICE DATA AND SPECIFICATIONS (SDS) 1849
Parking Drum Brake 1849
Parking Brake Control 1849
16-Brake Control System pdf 1850
QUICK REFERENCE INDEX 0
Table of Contents 1850
WITH VDC 1853
PRECAUTION 1853
PRECAUTIONS 1853
Precaution for Technicians Using Medical Electric 1853
OPERATION PROHIBITION 1853
NORMAL CHARGE PRECAUTION 1853
PRECAUTION AT TELEMATICS SYSTEM OPERATION 1853
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 1853
Point to Be Checked Before Starting Maintenance Work 1853
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 1853
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 1854
Precaution for Removing 12V Battery 1854
Precaution for Procedure without Cowl Top Cover 1854
Precaution for Brake System 1855
Precaution for Brake Control system 1855
Precaution for Harness Repair 1857
PREPARATION 1858
PREPARATION 1858
Special Service Tool 1858
Commercial Service Tools 1858
SYSTEM DESCRIPTION 1859
COMPONENT PARTS 1859
Component Parts Location 1859
Wheel Sensor and Sensor Rotor 1860
ABS Actuator and Electric Unit (Control Unit) 1861
ELECTRIC UNIT (CONTROL UNIT) 1861
ACTUATOR 1861
Pump 1861
Motor 1861
Motor Relay 1861
Actuator Relay (Main Relay) 1861
ABS IN Valve 1862
ABS OUT Valve 1862
Cut Valve 1, Cut Valve 2 1862
Suction Valve 1, Suction Valve 2 1862
Inlet Valve 1862
Outlet Valve 1862
Return Check Valve 1862
Reservoir 1862
Master Cylinder Pressure Sensor 1862
Stop Lamp Switch 1862
Brake Pedal Position Switch 1863
Steering Angle Sensor 1863
Yaw Rate/Side/Decel G Sensor 1863
Brake Fluid Level Switch 1863
Parking Brake Switch 1864
VDC OFF Switch 1864
SYSTEM 1865
System Description 1865
SYSTEM DIAGRAM 1865
INPUT SIGNAL AND OUTPUT SIGNAL 1865
VALVE OPERATION [VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION AND BRAKE ASSIST FUNCTION 1866
When VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function and Brake Assist Function are in Operation (During Pressure Increases) 1866
When VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function Brake Assist Function are Starts Operating (During Pressure Holds) 1867
When VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function and Brake Assist Function are in Operation (During Pressure Decreases) 1868
Component Parts and Function 1869
VALVE OPERATION (ABS FUNCTION AND EBD FUNCTION) 1869
When Brake Pedal is Applied or ABS Function is in Operation (During Pressure Increases) 1870
When ABS Function is Starts Operating (During Pressure Holds) 1871
When ABS Function is in Operation (During Pressure Decreases) 1872
When Brake Release 1873
Component Parts and Function 1873
CONDITION FOR TURN ON THE WARNING LAMP 1874
CONDITION FOR TURN ON THE INDICATOR LAMP 1874
Fail-safe 1875
VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION, BRAKE ASSIST FUNCTION 1875
ABS FUNCTION 1875
EBD FUNCTION 1875
VDC FUNCTION 1877
VDC FUNCTION : System Description 1877
SYSTEM DIAGRAM 1878
INPUT SIGNAL AND OUTPUT SIGNAL 1878
OPERATION CHARACTERISTICS 1879
VDC Function That Prevents Oversteer Tendency 1879
VDC Function That Prevents Understeer Tendency 1879
TCS FUNCTION 1879
TCS FUNCTION : System Description 1880
SYSTEM DIAGRAM 1880
INPUT SIGNAL AND OUTPUT SIGNAL 1880
ABS FUNCTION 1881
ABS FUNCTION : System Description 1881
SYSTEM DIAGRAM 1882
INPUT SIGNAL AND OUTPUT SIGNAL 1882
EBD FUNCTION 1883
EBD FUNCTION : System Description 1883
SYSTEM DIAGRAM 1884
INPUT SIGNAL AND OUTPUT SIGNAL 1884
BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION 1884
BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION : System Description 1884
SYSTEM DIAGRAM 1885
INPUT SIGNAL AND OUTPUT SIGNAL 1885
BRAKE ASSIST FUNCTION 1886
BRAKE ASSIST FUNCTION : System Description 1886
SYSTEM DIAGRAM 1886
INPUT SIGNAL AND OUTPUT SIGNAL 1886
WARNING/INDICATOR/CHIME LIST 1887
WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp 1887
FOR U S A 1887
FOR CANADA AND MEXICO 1887
WARNING/INDICATOR/CHIME LIST : ABS Warning Lamp 1888
DESIGN/PURPOSE 1888
BULB CHECK 1888
OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL 1888
SYSTEM DIAGRAM 1888
SIGNAL PATH 1889
LIGHTING CONDITION 1889
SHUTOFF CONDITION 1889
TIMING CHART 1889
WARNING/INDICATOR/CHIME LIST : Brake Warning Lamp 1889
DESIGN/PURPOSE 1889
BULB CHECK 1890
SYNCHRONIZATION WITH WARNING CHIME 1890
MASTER WARNING LAMP WITH WARNING CHIME 1890
OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL 1890
SYSTEM DIAGRAM 1890
SIGNAL PATH 1890
When Brake Fluid Is Insufficient: 1890
When Operating The Parking Brake: 1890
When The EBD Function Is In Abnormal State: 1890
When The Electrically-driven Intelligent Brake Unit Is In Abnormal State: 1890
LIGHTING CONDITION 1891
SHUTOFF CONDITION 1891
TIMING CHART 1891
WARNING/INDICATOR/CHIME LIST : VDC OFF Indicator Lamp 1891
DESIGN/PURPOSE 1891
BULB CHECK 1891
SYNCHRONIZATION WITH MASTER WARNING LAMP 1892
OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL 1892
SYSTEM DIAGRAM 1892
SIGNAL PATH 1892
LIGHTING CONDITION 1892
SHUTOFF CONDITION 1892
TIMING CHART 1892
WARNING/INDICATOR/CHIME LIST : VDC Warning Lamp 1892
DESIGN/PURPOSE 1892
BULB CHECK 1893
SYNCHRONIZATION WITH MASTER WARNING LAMP 1893
OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL 1893
SYSTEM DIAGRAM 1893
SIGNAL PATH 1893
When Operating VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function: 1893
When VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function, Brake Assist Function Are In Abnormal State: 1893
LIGHTING CONDITION 1893
LIGHTING CONDITION 1893
BLINKING CONDITION 1894
SHUTOFF CONDITION 1894
TIMING CHART 1894
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)] 1895
CONSULT Function 1895
APPLICATION ITEMS 1895
ECU IDENTIFICATION 1895
SELF DIAGNOSTIC RESULT 1895
Freeze frame data (FFD) 1895
DATA MONITOR 1895
ACTIVE TEST 1897
ABS IN Valve and ABS OUT Valve 1897
ABS IN Valve (ACT) and ABS OUT Valve (ACT) 1898
ABS Motor 1898
WORK SUPPORT 1899
ECU DIAGNOSIS INFORMATION 1900
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 1900
Reference Value 1900
CONSULT DATA MONITOR STANDARD VALUE 1900
Fail-safe 1902
VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION, BRAKE ASSIST FUNCTION 1902
ABS FUNCTION 1902
EBD FUNCTION 1902
DTC Inspection Priority Chart 1904
DTC Index 1905
WIRING DIAGRAM 1907
BRAKE CONTROL SYSTEM 1907
Wiring Diagram 1907
BASIC INSPECTION 1915
DIAGNOSIS AND REPAIR WORK FLOW 1915
Work Flow 1915
DETAILED FLOW 1915
Diagnostic Work Sheet 1916
Description 1916
INTERVIEW SHEET SAMPLE 1916
ADDITIONAL SERVICE WHEN REPLACING ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 1918
Description 1918
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION 1919
Description 1919
Work Procedure 1919
ADJUST THE NEUTRAL POSITION OF STEERING ANGLE SENSOR 1919
DTC/CIRCUIT DIAGNOSIS 1922
C1101, C1102, C1103, C1104 WHEEL SENSOR 1922
DTC Logic 1922
DTC DETECTION LOGIC 1922
DTC CONFIRMATION PROCEDURE 1922
Diagnosis Procedure 1922
C1105, C1106, C1107, C1108 WHEEL SENSOR 1926
DTC Logic 1926
DTC DETECTION LOGIC 1926
DTC CONFIRMATION PROCEDURE 1926
Diagnosis Procedure 1926
C1109 POWER AND GROUND SYSTEM 1928
DTC Logic 1928
DTC DETECTION LOGIC 1928
DTC CONFIRMATION PROCEDURE 1928
Diagnosis Procedure 1928
C1110 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 1930
DTC Logic 1930
DTC DETECTION LOGIC 1930
DTC CONFIRMATION PROCEDURE 1930
Diagnosis Procedure 1930
C1111 ABS MOTOR, MOTOR RELAY SYSTEM 1931
DTC Logic 1931
DTC DETECTION LOGIC 1931
DTC CONFIRMATION PROCEDURE 1931
Diagnosis Procedure 1931
C1113, C1145, C1146 YAW RATE/SIDE/DECEL G SENSOR 1934
DTC Logic 1934
DTC DETECTION LOGIC 1934
DTC CONFIRMATION PROCEDURE 1934
Diagnosis Procedure 1934
C1115 WHEEL SENSOR 1938
DTC Logic 1938
DTC DETECTION LOGIC 1938
DTC CONFIRMATION PROCEDURE 1938
Diagnosis Procedure 1938
Never check the between wheel sensor harness connector terminals 1938
C1116 STOP LAMP SWITCH 1945
DTC Logic 1945
DTC DETECTION LOGIC 1945
DTC CONFIRMATION PROCEDURE 1945
Diagnosis Procedure 1945
1945
Component Inspection 1949
C1120, C1122, C1124, C1126 ABS IN VALVE SYSTEM 1950
DTC Logic 1950
DTC DETECTION LOGIC 1950
DTC CONFIRMATION PROCEDURE 1950
Diagnosis Procedure 1950
C1121, C1123, C1125, C1127 ABS OUT VALVE SYSTEM 1952
DTC Logic 1952
DTC DETECTION LOGIC 1952
DTC CONFIRMATION PROCEDURE 1952
Diagnosis Procedure 1952
C1140 ACTUATOR RELAY SYSTEM 1954
DTC Logic 1954
DTC DETECTION LOGIC 1954
DTC CONFIRMATION PROCEDURE 1954
Diagnosis Procedure 1954
C1142 PRESS SENSOR 1956
DTC Logic 1956
DTC DETECTION LOGIC 1956
DTC CONFIRMATION PROCEDURE 1956
Diagnosis Procedure 1956
C1143 STEERING ANGLE SENSOR 1959
DTC Logic 1959
DTC DETECTION LOGIC 1959
DTC CONFIRMATION PROCEDURE 1959
Diagnosis Procedure 1959
C1144 INCOMPLETE STEERING ANGLE SENSOR ADJUSTMENT 1962
DTC Logic 1962
DTC DETECTION LOGIC 1962
DTC CONFIRMATION PROCEDURE 1962
Diagnosis Procedure 1962
C1155 BRAKE FLUID LEVEL SWITCH 1964
DTC Logic 1964
DTC DETECTION LOGIC 1964
DTC CONFIRMATION PROCEDURE 1964
Diagnosis Procedure 1964
Component Inspection 1967
C1164, C1165 CV SYSTEM 1968
DTC Logic 1968
DTC DETECTION LOGIC 1968
DTC CONFIRMATION PROCEDURE 1968
Diagnosis Procedure 1968
C1166, C1167 SV SYSTEM 1970
DTC Logic 1970
DTC DETECTION LOGIC 1970
DTC CONFIRMATION PROCEDURE 1970
Diagnosis Procedure 1970
C1176 STOP LAMP SW2 1972
DTC Logic 1972
DTC DETECTION LOGIC 1972
DTC CONFIRMATION PROCEDURE 1972
Diagnosis Procedure 1972
Component Inspection 1976
C118A ELECTRICALLY-DRIVEN INTELLIGENT BRAKE SYSTEM 1977
DTC Logic 1977
DTC DETECTION LOGIC 1977
DTC CONFIRMATION PROCEDURE 1977
Diagnosis Procedure 1977
C118C EV SYSTEM 1979
DTC Logic 1979
DTC DETECTION LOGIC 1979
DTC CONFIRMATION PROCEDURE 1979
Diagnosis Procedure 1979
U1000 CAN COMM CIRCUIT 1981
Description 1981
DTC Logic 1981
DTC DETECTION LOGIC 1981
DTC CONFIRMATION PROCEDURE 1981
Diagnosis Procedure 1981
U1010 CONTROL UNIT (CAN) 1982
Description 1982
DTC Logic 1982
DTC DETECTION LOGIC 1982
DTC CONFIRMATION PROCEDURE 1982
Diagnosis Procedure 1982
U110D ELECTRICALLY-DRIVEN INTELLIGENT BRAKE COMMUNICATION 1983
Description 1983
DTC Logic 1983
DTC DETECTION LOGIC 1983
DTC CONFIRMATION PROCEDURE 1983
Diagnosis Procedure 1983
POWER SUPPLY AND GROUND CIRCUIT 1986
Diagnosis Procedure 1986
VDC OFF SWITCH 1989
Component Function Check 1989
Diagnosis Procedure 1989
Component Inspection 1990
PARKING BRAKE SWITCH 1991
Component Function Check 1991
Diagnosis Procedure 1991
Component Inspection 1991
ABS WARNING LAMP 1993
Component Function Check 1993
Diagnosis Procedure 1993
BRAKE WARNING LAMP 1994
Component Function Check 1994
Diagnosis Procedure 1994
VDC WARNING LAMP 1996
Component Function Check 1996
Diagnosis Procedure 1996
VDC OFF INDICATOR LAMP 1997
Component Function Check 1997
Diagnosis Procedure 1997
SYMPTOM DIAGNOSIS 1998
EXCESSIVE OPERATION FREQUENCY 1998
Description 1998
Diagnosis Procedure 1998
UNEXPECTED BRAKE PEDAL REACTION 2000
Description 2000
Diagnosis Procedure 2000
THE BRAKING DISTANCE IS LONG 2001
Description 2001
Diagnosis Procedure 2001
DOES NOT OPERATE 2002
Description 2002
Diagnosis Procedure 2002
BRAKE PEDAL VIBRATION OR OPERATION SOUND OCCURS 2003
Description 2003
Diagnosis Procedure 2003
VEHICLE JERKS DURING 2004
Description 2004
Diagnosis Procedure 2004
THE DRIVING WHEELS SKID GREATLY ON ACCELERATION 2005
System Description 2005
Diagnosis Procedure 2005
NORMAL OPERATING CONDITION 2006
Description 2006
REMOVAL AND INSTALLATION 2007
WHEEL SENSOR 2007
FRONT WHEEL SENSOR 2007
FRONT WHEEL SENSOR : Exploded View 2007
FRONT WHEEL SENSOR : Removal and Installation 2007
REMOVAL 2007
INSTALLATION 2007
REAR WHEEL SENSOR 2008
REAR WHEEL SENSOR : Exploded View 2008
REAR WHEEL SENSOR : Removal and Installation 2008
REMOVAL 2008
INSTALLATION 2009
SENSOR ROTOR 2010
FRONT SENSOR ROTOR 2010
FRONT SENSOR ROTOR : Removal and Installation 2010
REMOVAL 2010
INSTALLATION 2010
REAR SENSOR ROTOR 2010
REAR SENSOR ROTOR : Removal and Installation 2010
REMOVAL 2010
INSTALLATION 2010
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 2011
Exploded View 2011
Removal and Installation 2011
REMOVAL 2011
INSTALLATION 2012
YAW RATE/SIDE/DECEL G SENSOR 2013
Exploded View 2013
Removal and Installation 2013
REMOVAL 2013
INSTALLATION 2013
STEERING ANGLE SENSOR 2014
Removal and Installation 2014
REMOVAL 2014
INSTALLATION 2014
VDC OFF SWITCH 2015
Removal and Installation 2015
REMOVAL 2015
INSTALLATION 2015
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
17-Steering System pdf 2016
QUICK REFERENCE INDEX 0
Table of Contents 2016
WITH HEATED STEERING WHEEL 2018
PRECAUTION 2018
PRECAUTIONS 2018
Precaution for Technicians Using Medical Electric 2018
OPERATION PROHIBITION 2018
NORMAL CHARGE PRECAUTION 2018
PRECAUTION AT TELEMATICS SYSTEM OPERATION 2018
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 2018
Point to Be Checked Before Starting Maintenance Work 2018
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 2018
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 2019
Precaution for Removing 12V Battery 2019
Service Notice or Precautions for Steering System 2019
PREPARATION 2021
PREPARATION 2021
Special Service Tools 2021
Commercial Service Tools 2021
SYSTEM DESCRIPTION 2023
COMPONENT PARTS 2023
HEATED STEERING WHEEL SYSTEM 2023
HEATED STEERING WHEEL SYSTEM : Component Parts Location 2023
HEATED STEERING WHEEL SYSTEM : Heated Steering Wheel 2024
HEATED STEERING WHEEL SYSTEM : Heated Steering Wheel Switch 2024
HEATED STEERING WHEEL SYSTEM : Heated Steering Wheel Relay 2024
HEATED STEERING WHEEL SYSTEM : A/C Auto Amp 2024
SYSTEM 2025
HEATED STEERING WHEEL SYSTEM 2025
HEATED STEERING WHEEL SYSTEM : System Description 2025
SYSTEM DIAGRAM 2025
DESCRIPTION 2025
WIRING DIAGRAM 2027
HEATED STEERING WHEEL 2027
Wiring Diagram 2027
BASIC INSPECTION 2030
DIAGNOSIS AND REPAIR WORK FLOW 2030
Work Flow (Heated Steering Wheel) 2030
DETAILED FLOW 2030
STEERING WHEEL 2031
Inspection 2031
NEUTRAL POSITION STEERING WHEEL 2031
STEERING WHEEL TURNING FORCE 2031
FRONT WHEEL TURNING ANGLE 2031
DTC/CIRCUIT DIAGNOSIS 2033
HEATED STEERING WHEEL SYSTEM 2033
Component Function Check 2033
Diagnosis Procedure 2033
Component Inspection (Heated Steering Wheel Switch) 2035
Component Inspection (Heated Steering Wheel) 2036
Component Inspection (Heated Steering Wheel Relay) 2036
HEATED STEERING WHEEL SWITCH INDICATOR LAMP 2038
Component Function Check 2038
Diagnosis Procedure 2038
Component Inspection (Heated Steering Wheel Switch) 2040
Component Inspection (Heated Steering Wheel Relay) 2040
SYMPTOM DIAGNOSIS 2041
HEATED STEERING WHEEL SYSTEM DOES NOT ACTIVATE 2041
Description 2041
Diagnosis Procedure 2041
HEATED STEERING WHEEL SWITCH INDICATOR LAMP DOES NOT TURN ON 2044
Description 2044
Diagnosis Procedure 2044
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 2046
NVH Troubleshooting Chart 2046
PERIODIC MAINTENANCE 2048
STEERING WHEEL 2048
Inspection 2048
STEERING WHEEL AXIAL END PLAY 2048
STEERING WHEEL PLAY 2048
REMOVAL AND INSTALLATION 2049
STEERING WHEEL 2049
Exploded View 2049
Removal and Installation 2049
REMOVAL 2049
INSTALLATION 2049
STEERING COLUMN 2050
Exploded View 2050
Removal and Installation 2050
REMOVAL 2050
INSTALLATION 2051
Inspection 2051
INSPECTION AFTER REMOVAL 2051
INSPECTION AFTER INSTALLATION 2052
STEERING SHAFT 2053
Exploded View 2053
Removal and Installation 2053
REMOVAL 2053
INSTALLATION 2054
Inspection 2054
INSPECTION AFTER REMOVAL 2054
INSPECTION AFTER INSTALLATION 2054
STEERING GEAR AND LINKAGE 2055
Exploded View 2055
REMOVAL 2055
DISASSEMBLY 2055
Removal and Installation 2056
REMOVAL 2056
INSTALLATION 2057
Disassembly and Assembly 2058
DISASSEMBLY 2058
ASSEMBLY 2058
Inspection 2059
INSPECTION AFTER DISASSEMBLY 2059
Boot 2059
Gear housing Assembly 2059
Outer Socket and Inner Socket 2059
INSPECTION AFTER INSTALLATION 2060
HEATED STEERING WHEEL SWITCH 2061
Removal and Installation 2061
REMOVAL 2061
INSTALLATION 2061
SERVICE DATA AND SPECIFICATIONS (SDS) 2062
SERVICE DATA AND SPECIFICATIONS (SDS) 2062
General Specifications 2062
Steering Wheel 2062
Steering Angle 2062
Steering Column 2062
Steering Gear and Linkage 2062
18-Steering Control System pdf 2063
QUICK REFERENCE INDEX 0
Table of Contents 2063
PRECAUTION 2065
PRECAUTIONS 2065
Precaution for Technicians Using Medical Electric 2065
OPERATION PROHIBITION 2065
NORMAL CHARGE PRECAUTION 2065
PRECAUTION AT TELEMATICS SYSTEM OPERATION 2065
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 2065
Point to Be Checked Before Starting Maintenance Work 2065
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 2065
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 2066
Precaution for Removing 12V Battery 2066
Service Notice and Precautions for EPS System 2066
SYSTEM DESCRIPTION 2068
COMPONENT PARTS 2068
Component Parts Location 2068
EPS Control Unit 2069
EPS Motor, Torque Sensor, Reduction Gear 2069
EPS MOTOR 2069
TORQUE SENSOR 2069
REDUCTION GEAR 2069
SYSTEM 2070
EPS SYSTEM 2070
EPS SYSTEM : System Description 2070
SYSTEM DIAGRAM 2070
DESCRIPTION 2070
EPS WARNING LAMP INDICATION 2070
EPS SYSTEM : Fail-Safe 2071
EPS SYSTEM : Protection Function 2071
DIAGNOSIS SYSTEM (EPS CONTROL UNIT) 2072
CONSULT Function 2072
APPLICATION ITEMS 2072
ECU IDENTIFICATION 2072
SELF-DIAGNOSTIC RESULT 2072
FREEZE FRAME DATA (FFD) 2072
DATA MONITOR 2072
ECU DIAGNOSIS INFORMATION 2074
EPS CONTROL UNIT 2074
Reference Value 2074
VALUES ON THE DIAGNOSIS TOOL 2074
TERMINAL LAYOUT 2075
PHYSICAL VALUES 2075
Fail-Safe 2076
Protection Function 2076
DTC Inspection Priority Chart 2076
DTC Index 2076
WIRING DIAGRAM 2078
ELECTRONICALLY CONTROLLED POWER STEERING SYSTEM 2078
Wiring Diagram 2078
BASIC INSPECTION 2082
DIAGNOSIS AND REPAIR WORK FLOW 2082
Work Flow 2082
DETAILED FLOW 2082
Diagnostic Work Sheet 2083
Description 2083
Interview sheet sample 2083
DTC/CIRCUIT DIAGNOSIS 2085
C1601 BATTERY POWER SUPPLY 2085
DTC Logic 2085
DTC DETECTION LOGIC 2085
DTC CONFIRMATION PROCEDURE 2085
Diagnosis Procedure 2085
C1604 TORQUE SENSOR 2088
DTC Logic 2088
DTC DETECTION LOGIC 2088
DTC CONFIRMATION PROCEDURE 2088
Diagnosis Procedure 2088
C1606 EPS MOTOR 2089
DTC Logic 2089
DTC DETECTION LOGIC 2089
DTC CONFIRMATION PROCEDURE 2089
Diagnosis Procedure 2089
C1607, C1608 EPS CONTROL UNIT 2090
DTC Logic 2090
DTC DETECTION LOGIC 2090
DTC CONFIRMATION PROCEDURE 2090
Diagnosis Procedure 2090
C1609 VEHICLE SPEED SIGNAL 2091
DTC Logic 2091
DTC DETECTION LOGIC 2091
DTC CONFIRMATION PROCEDURE 2091
Diagnosis Procedure 2091
U1000 CAN COMM CIRCUIT 2092
Description 2092
DTC Logic 2092
DTC DETECTION LOGIC 2092
DTC CONFIRMATION PROCEDURE 2092
Diagnosis Procedure 2092
EPS WARNING LAMP 2093
Component Function Check 2093
Diagnosis Procedure 2093
SYMPTOM DIAGNOSIS 2094
EPS WARNING LAMP DOES NOT TURN ON 2094
Description 2094
Diagnosis Procedure 2094
EPS WARNING LAMP DOES NOT TURN OFF 2095
Description 2095
Diagnosis Procedure 2095
STEERING WHEEL TURNING FORCE IS HEAVY OR LIGHT 2096
Description 2096
Diagnosis Procedure 2096
UNBALANCE STEERING WHEEL TURNING FORCE AND RETURN BETWEEN RIGHT AND LEFT 2098
Description 2098
Diagnosis Procedure 2098
UNBALANCE STEERING WHEEL TURNING FORCE (TORQUE VARIATION) 2099
Description 2099
Diagnosis Procedure 2099
REMOVAL AND INSTALLATION 2101
EPS CONTROL UNIT 2101
Removal and Installation 2101
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
19-Seat Belt pdf 2102
QUICK REFERENCE INDEX 0
Table of Contents 2102
PRECAUTION 2103
PRECAUTIONS 2103
Precaution for Technicians Using Medical Electric 2103
OPERATION PROHIBITION 2103
NORMAL CHARGE PRECAUTION 2103
PRECAUTION AT TELEMATICS SYSTEM OPERATION 2103
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 2103
Point to Be Checked Before Starting Maintenance Work 2103
Precaution for Removing 12V Battery 2103
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 2104
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 2104
Precaution for Seat Belt Service 2104
BASIC INSPECTION 2106
COMPONENT INSPECTION 2106
Inspection 2106
AFTER A COLLISION 2106
PRELIMINARY CHECKS 2106
SEAT BELT RETRACTOR ON-VEHICLE CHECK 2107
Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR) 2107
ELR Function Stationary Check 2107
ALR Function Stationary Check 2107
ELR Function Moving Check 2107
FRONT SEAT BELT RETRACTOR OFF-VEHICLE CHECK 2107
REAR SEAT BELT RETRACTOR OFF-VEHICLE CHECK 2108
REAR SEAT BELT CENTER RETRACTOR OFF-VEHICLE CHECK 2108
SYSTEM DESCRIPTION 2109
COMPONENT PARTS 2109
Seat belt warning lamp 2109
Seat belt warning chime 2109
Seat belt pre-tensioner with Load limiter 2109
DESCRIPTION 2109
STRUCTURE 2109
PRE-TENSIONER MECHANISM 2109
LOAD LIMITER (ELR) MECHANISM 2110
Double pre-tensioner seat belt 2110
DESCRIPTION 2110
LAP PRE-TENSIONER MECHANISM 2110
REMOVAL AND INSTALLATION 2111
FRONT SEAT BELT 2111
Exploded View 2111
SEAT BELT RETRACTOR 2112
SEAT BELT RETRACTOR : Removal and Installation 2112
REMOVAL 2112
Driver side 2112
Passenger side 2113
INSTALLATION 2115
SEAT BELT BUCKLE 2115
SEAT BELT BUCKLE : Removal and Installation 2115
REMOVAL 2115
INSTALLATION 2115
REAR SEAT BELT 2116
Exploded View 2116
SEAT BELT RETRACTOR 2117
SEAT BELT RETRACTOR : Removal and Installation 2117
REMOVAL 2117
Outer seat belt retractor 2117
Center seat belt retractor 2117
INATALLATION 2118
SEAT BELT BUCKLE 2118
SEAT BELT BUCKLE : Removal and Installation 2118
REMOVAL 2118
INSTALLATION 2118
SEAT BELT HOOK 2118
SEAT BELT HOOK : Removal and Installation 2118
REMOVAL 2118
INSTALLATION 2118
20-SRS Air Bag pdf 2120
QUICK REFERENCE INDEX 0
Table of Contents 2120
PRECAUTION 2122
PRECAUTIONS 2122
Precaution for Technicians Using Medical Electric 2122
OPERATION PROHIBITION 2122
NORMAL CHARGE PRECAUTION 2122
PRECAUTION AT TELEMATICS SYSTEM OPERATION 2122
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 2122
Point to Be Checked Before Starting Maintenance Work 2122
Precaution for Removing 12V Battery 2122
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 2123
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 2123
Service 2123
Precaution for Work 2124
PREPARATION 2125
PREPARATION 2125
Special Service Tools 2125
SYSTEM DESCRIPTION 2126
COMPONENT PARTS 2126
AIR BAG MODULE 2126
AIR BAG MODULE : Driver air bag module 2126
AIR BAG MODULE : Passenger air bag module 2126
AIR BAG MODULE : Side air bag module 2127
AIR BAG MODULE : Curtain air bag module 2127
INFLATOR 2127
INFLATOR : Driver air bag inflator 2128
CROSS-SECTION OF DRIVER AIR BAG INFLATOR 2128
INFLATOR : Passenger air bag inflator 2128
CROSS-SECTION OF PASSENGER AIR BAG INFLATOR 2128
INFLATOR : Side air bag inflator 2129
CROSS-SECTION OF SIDE AIR BAG INFLATOR 2129
INFLATOR : Curtain air bag inflator 2129
CROSS-SECTION OF CURTAIN AIR BAG INFLATOR 2129
MAIN COMPONENT PARTS AND FUNCTIONS 2130
MAIN COMPONENT PARTS AND FUNCTIONS : Spiral cable 2130
MAIN COMPONENT PARTS AND FUNCTIONS : Crash zone sensor 2130
MAIN COMPONENT PARTS AND FUNCTIONS : Satellite sensor 2130
FRONT SATELLITE SENSOR 2130
REAR SATELLITE SENSOR 2130
MAIN COMPONENT PARTS AND FUNCTIONS : Air bag diagnosis sensor unit 2131
MAIN COMPONENT PARTS AND FUNCTIONS : Air bag warning lamp 2131
BASIC INSPECTION 2132
COLLISION DIAGNOSIS 2132
For Frontal Collision 2132
FOR FRONTAL COLLISION: When SRS is activated in a collision 2132
WORK PROCEDURE 2132
SRS INSPECTION (FOR FRONTAL COLLISION) 2132
FOR FRONTAL COLLISION: When SRS is not activated in a collision 2133
WORK PROCEDURE 2133
SRS INSPECTION (FOR FRONTAL COLLISION) 2133
For Side and Rollover Collision 2134
FOR SIDE AND ROLLOVER COLLISION: When SRS is activated in a collision 2134
WORK PROCEDURE 2134
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION) 2135
FOR SIDE AND ROLLOVER COLLISION: When SRS is not activated in a collision 2136
WORK PROCEDURE 2136
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION) 2136
REMOVAL AND INSTALLATION 2139
DRIVER AIR BAG MODULE 2139
Exploded View 2139
Removal and Installation 2139
REMOVAL 2139
INSTALLATION 2141
SPIRAL CABLE 2142
Exploded View 2142
Removal and Installation 2142
REMOVAL 2142
INSTALLATION 2143
PASSENGER AIR BAG MODULE 2145
Exploded View 2145
Removal and Installation 2145
REMOVAL 2145
INSTALLATION 2146
CURTAIN AIR BAG MODULE 2148
Exploded View 2148
Removal and Installation 2148
REMOVAL 2148
INSTALLATION 2149
SIDE AIR BAG MODULE 2151
Removal and Installation 2151
CRASH ZONE SENSOR 2152
Exploded View 2152
Removal and Installation 2152
REMOVAL 2152
INSTALLATION 2153
SATELLITE SENSOR 2154
Exploded View 2154
Removal and Installation 2154
FRONT SATELLITE SENSOR 2154
Removal 2154
Installation 2155
REAR SATELLITE SENSOR 2155
Removal 2155
Installation 2156
DIAGNOSIS SENSOR UNIT 2157
Exploded View 2157
Removal and Installation 2157
REMOVAL 2157
INSTALLATION 2158
SEAT BELT PRE-TENSIONER 2159
Exploded View 2159
Removal and Installation 2159
LAP PRE-TENSIONER 2160
Exploded View 2160
Removal and Installation 2160
OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT 2161
Removal and Installation 2161
OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT 2161
Removal 2161
Installation 2161
OCCUPANT CLASSIFICATION SYSTEM SENSORS 2161
Installation 2161
PASSENGER AIR BAG INDICATOR 2163
Removal and Installation 2163
Removal 2163
Installation 2163
21-SRS Air Bag Control System pdf 2164
QUICK REFERENCE INDEX 0
Table of Contents 2164
PRECAUTION 2166
PRECAUTIONS 2166
Precaution for Technicians Using Medical Electric 2166
OPERATION PROHIBITION 2166
NORMAL CHARGE PRECAUTION 2166
PRECAUTION AT TELEMATICS SYSTEM OPERATION 2166
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 2166
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 2166
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 2167
Point to Be Checked Before Starting Maintenance Work 2167
Service 2167
Precaution for Removing 12V Battery 2167
SYSTEM DESCRIPTION 2169
COMPONENT PARTS 2169
Component Parts Location 2169
SYSTEM 2171
System Description 2171
SYSTEM DIAGRAM 2171
DESCRIPTION 2171
AIR BAG DIAGNOSIS SENSOR UNIT FUNCTIONS 2172
COLLISION MODES 2172
OCCUPANT CLASSIFICATION SYSTEM 2172
DIAGNOSIS SYSTEM (AIR BAG) 2174
Description 2174
DIAGNOSIS FUNCTION 2174
On Board Diagnosis Function 2174
ON-BOARD DIAGNOSIS 2174
METHOD OF STARTING 2174
Procedure to Change Diagnosis Mode 2174
USER MODE 2174
How to Read Air Bag Warning Lamp 2174
Air Bag Warning Lamp Examples 2174
DIAGNOSIS MODE 2175
How to Read Air Bag Warning Lamp 2175
How to Erase Self-diagnostic Result 2176
CONSULT Function 2176
APPLICATION ITEM 2176
CAUSE OF WARNING LAMP 2177
DIAGNOSIS SYSTEM (OCCUPANT DETECTION SYSTEM) 2178
CONSULT Function 2178
ZERO POINT RESET DESCRIPTION 2178
WORK SUPPORT 2178
ECU DIAGNOSIS INFORMATION 2179
DIAGNOSIS SENSOR UNIT 2179
DTC Index 2179
Flash Code Index 2183
WARNING LAMP FLASH CODE CHART 2183
How to read flash codes 2183
Front subsystem 2183
Side subsystem 2183
Air bag subsystem 2184
Sensor subsystem 2184
WIRING DIAGRAM 2185
SRS AIR BAG SYSTEM 2185
Wiring Diagram 2185
BASIC INSPECTION 2197
DIAGNOSIS AND REPAIR WORK FLOW 2197
Work Flow 2197
OVERALL SEQUENCE 2197
DETAILED FLOW 2197
INSPECTION AND ADJUSTMENT 2200
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 2200
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description 2200
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement 2200
WORK PROCEDURE WHEN REPLACING OCS CONTROL UNIT 2200
ZERO POINT RESET 2200
ZERO POINT RESET : Description 2200
ZERO POINT RESET : Special Repair Requirement 2200
INTERMITTENT INCIDENT 2201
Inspection Procedure 2201
INTERMITTENT TROUBLE 2201
DTC/CIRCUIT DIAGNOSIS 2202
U1000 CAN COMM CIRCUIT 2202
DTC Description 2202
DTC LOGIC 2202
POSSIBLE CAUSE 2202
FAIL-SAFE 2202
Diagnosis Procedure 2202
U1010 CONTROL UNIT (CAN) 2203
DTC Description 2203
DTC LOGIC 2203
POSSIBLE CAUSE 2203
FAIL-SAFE 2203
Diagnosis Procedure 2203
B0001 DRIVER AIR BAG MODULE 2204
DTC Description 2204
DTC B0001 DRIVER AIRBAG MODULE 2204
PART LOCATION 2204
DTC LOGIC 2204
POSSIBLE CAUSE 2204
FAIL-SAFE 2204
DTC CONFIRMATION PROCEDURE (With CONSULT) 2204
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2205
Diagnosis Procedure 2205
B0002 DRIVER AIR BAG MODULE 2208
DTC Description 2208
DTC B0002 DRIVER AIRBAG MODULE 2208
PART LOCATION 2208
DTC DETECTION LOGIC 2208
POSSIBLE CAUSE 2208
FAIL-SAFE 2208
DTC CONFIRMATION PROCEDURE (With CONSULT) 2208
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2209
Diagnosis Procedure 2209
B0010 PASSENGER AIR BAG MODULE 2212
Description 2212
DTC B0010 PASSENGER AIR BAG MODULE 2212
PART LOCATION 2212
DTC Description 2212
DTC DETECTION LOGIC 2212
POSSIBLE CAUSE 2212
FAIL-SAFE 2212
DTC CONFIRMATION PROCEDURE (With CONSULT) 2212
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2213
Diagnosis Procedure 2213
B0011 PASSENGER AIR BAG MODULE 2215
Description 2215
DTC B0011 PASSENGER AIR BAG MODULE 2215
PART LOCATION 2215
DTC Description 2215
DTC DETECTION LOGIC 2215
POSSIBLE CAUSE 2215
FAIL-SAFE 2215
DTC CONFIRMATION PROCEDURE (With CONSULT) 2215
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2216
Diagnosis Procedure 2216
B0020 SIDE AIRBAG MODULE LH 2218
Description 2218
DTC B0020 FRONT LH SIDE AIR BAG MODULE 2218
PART LOCATION 2218
DTC Description 2218
DTC DETECTION LOGIC 2218
POSSIBLE CAUSE 2218
FAIL-SAFE 2218
DTC CONFIRMATION PROCEDURE (With CONSULT) 2218
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2219
Diagnosis Procedure 2219
B0021 SIDE CURTAIN AIR BAG MODULE LH 2221
Description 2221
DTC B0021 LH SIDE CURTAIN AIR BAG MODULE 2221
PART LOCATION 2221
DTC Description 2221
DTC DETECTION LOGIC 2221
POSSIBLE CAUSE 2221
FAIL-SAFE 2221
DTC CONFIRMATION PROCEDURE (With CONSULT) 2221
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2222
Diagnosis Procedure 2222
B0028 SIDE AIRBAG MODULE RH 2224
Description 2224
DTC B0028 FRONT RH SIDE AIR BAG MODULE 2224
PART LOCATION 2224
DTC Description 2224
DTC DETECTION LOGIC 2224
POSSIBLE CAUSE 2224
FAIL-SAFE 2224
DTC CONFIRMATION PROCEDURE (With CONSULT) 2224
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2225
Diagnosis Procedure 2225
B0029 SIDE CURTAIN AIR BAG MODULE RH 2227
Description 2227
DTC B0029 RH SIDE CURTAIN AIR BAG MODULE 2227
PART LOCATION 2227
DTC Description 2227
DTC DETECTION LOGIC 2227
POSSIBLE CAUSE 2227
FAIL-SAFE 2227
DTC CONFIRMATION PROCEDURE (With CONSULT) 2227
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2228
Diagnosis Procedure 2228
B0091 FRONT SIDE AIR BAG SATELLITE SENSOR LH 2230
Description 2230
DTC B0091 FRONT SATELLITE SENSOR LH 2230
PART LOCATION 2230
DTC Description 2230
DTC DETECTION LOGIC 2230
POSSIBLE CAUSE 2230
FAIL-SAFE 2230
DTC CONFIRMATION PROCEDURE (With CONSULT) 2230
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2231
Diagnosis Procedure 2231
B0093 FRONT DOOR SATELLITE SENSOR LH 2233
Description 2233
DTC B0093 FRONT DOOR SATELLITE SENSOR LH 2233
PART LOCATION 2233
DTC Description 2233
DTC DETECTION LOGIC 2233
POSSIBLE CAUSE 2233
FAIL-SAFE 2233
DTC CONFIRMATION PROCEDURE (With CONSULT) 2233
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2234
Diagnosis Procedure 2234
B0094 CRASH ZONE SENSOR 2236
Description 2236
DTC B0094 CRASH ZONE SENSOR 2236
PART LOCATION 2236
DTC Description 2236
DTC DETECTION LOGIC 2236
POSSIBLE CAUSE 2236
FAIL-SAFE 2236
DTC CONFIRMATION PROCEDURE (With CONSULT) 2236
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2237
Diagnosis Procedure 2237
B0096 FRONT SIDE AIR BAG SATELLITE SENSOR RH 2239
Description 2239
DTC B0096 FRONT SATELLITE SENSOR RH 2239
PART LOCATION 2239
DTC Description 2239
DTC DETECTION LOGIC 2239
POSSIBLE CAUSE 2239
FAIL-SAFE 2239
DTC CONFIRMATION PROCEDURE (With CONSULT) 2239
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2240
Diagnosis Procedure 2240
B0098 FRONT DOOR SATELLITE SENSOR RH 2242
Description 2242
DTC B0098 FRONT DOOR SATELLITE SENSOR RH 2242
PART LOCATION 2242
DTC Description 2242
DTC DETECTION LOGIC 2242
POSSIBLE CAUSE 2242
FAIL-SAFE 2242
DTC CONFIRMATION PROCEDURE (With CONSULT) 2242
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2243
Diagnosis Procedure 2243
B00A0 OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT 2245
Description 2245
DTC B00A0 OCCUPANT CLASSIFICATION SYSTEM (OCS) 2245
PART LOCATION 2245
DTC Description 2245
DTC DETECTION LOGIC 2245
POSSIBLE CAUSE 2245
FAIL-SAFE 2246
DTC CONFIRMATION PROCEDURE (With CONSULT) 2246
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2246
Diagnosis Procedure 2246
B00D5 FRONT PASSENGER AIR BAG OFF INDICATOR 2248
Description 2248
DTC B00D5 FRONT PASSENGER AIR BAG OFF INDICATOR 2248
PART LOCATION 2248
DTC Description 2248
DTC DETECTION LOGIC 2248
POSSIBLE CAUSE 2248
FAIL-SAFE 2248
DTC CONFIRMATION PROCEDURE (With CONSULT) 2248
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2249
Diagnosis Procedure 2249
B1428 SEAT BELT BUCKLE SWITCH LH 2251
Description 2251
DTC B1428 SEAT BELT BUCKLE SWITCH LH 2251
PART LOCATION 2251
DTC Description 2251
DTC DETECTION LOGIC 2251
POSSIBLE CAUSE 2251
FAIL-SAFE 2251
DTC CONFIRMATION PROCEDURE (With CONSULT) 2251
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2251
Diagnosis Procedure 2252
B1429 SEAT BELT BUCKLE SWITCH RH 2254
Description 2254
DTC B1429 SEAT BELT BUCKLE SWITCH RH 2254
PART LOCATION 2254
DTC Logic 2254
DTC DETECTION LOGIC 2254
POSSIBLE CAUSE 2254
DTC CONFIRMATION PROCEDURE (With CONSULT) 2254
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2254
Diagnosis Procedure 2255
B1430, B1432 SEAT BELT PRE-TENSIONER LH 2257
Description 2257
DTC B1430 AND B1432 SEAT BELT PRE-TENSIONER LH 2257
PART LOCATION 2257
DTC Description 2257
DTC DETECTION LOGIC 2257
POSSIBLE CAUSE 2257
FAIL-SAFE 2258
FAIL-SAFE 2258
DTC CONFIRMATION PROCEDURE (With CONSULT) 2258
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2258
Diagnosis Procedure 2259
B1431 SEAT BELT PRE-TENSIONER 2261
Description 2261
DTC B1431 SEAT BELT PRE-TENSIONER RH 2261
PART LOCATION 2261
DTC Description 2261
DTC DETECTION LOGIC 2261
POSSIBLE CAUSE 2261
FAIL-SAFE 2261
DTC CONFIRMATION PROCEDURE (With CONSULT) 2262
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2262
Diagnosis Procedure 2262
B142A IGN VOLTAGE 2264
Description 2264
DTC B142A IGNITION VOLTAGE 2264
PART LOCATION 2264
DTC Description 2264
DTC DETECTION LOGIC 2264
POSSIBLE CAUSE 2264
FAIL-SAFE 2264
DTC CONFIRMATION PROCEDURE (With CONSULT) 2264
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2264
Diagnosis Procedure 2265
B142X COLLISION DETECTION 2266
Description 2266
DTC B1421 and B1422 COLLISION DETECTION 2266
PART LOCATION 2266
DTC Description 2266
DTC DETECTION LOGIC 2266
POSSIBLE CAUSE 2266
FAIL-SAFE 2266
DTC CONFIRMATION PROCEDURE (With CONSULT) 2266
Diagnosis Procedure 2266
B14XX AIR BAG DIAGNOSIS SENSOR UNIT 2267
Description 2267
DTC B14XX AIR BAG DIAGNOSIS SENSOR UNIT 2267
PART LOCATION 2267
DTC Description 2267
DTC DETECTION LOGIC 2267
POSSIBLE CAUSE 2267
FAIL-SAFE 2267
DTC CONFIRMATION PROCEDURE (With CONSULT) 2267
DTC CONFIRMATION PROCEDURE (Without CONSULT) 2268
Diagnosis Procedure 2268
SYMPTOM DIAGNOSIS 2270
SRS AIR BAG WARNING LAMP DOES NOT TURN OFF 2270
Diagnosis Procedure 2270
SRS AIR BAG WARNING LAMP DOES NOT TURN ON 2271
Diagnosis Procedure 2271
SRS AIR BAG WARNING LAMP BLINKS 2272
Diagnosis Procedure 2272
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
22-Ventilation System pdf 2273
QUICK REFERENCE INDEX 0
Table of Contents 2273
PRECAUTION 2275
PRECAUTIONS 2275
Precaution for Technicians Using Medical Electric 2275
OPERATION PROHIBITION 2275
NORMAL CHARGE PRECAUTION 2275
PRECAUTION AT TELEMATICS SYSTEM OPERATION 2275
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 2275
Point to Be Checked Before Starting Maintenance Work 2275
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 2275
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 2276
Precaution for Procedure without Cowl Top Cover 2276
High Voltage Precautions 2276
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 2276
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 2277
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 2277
PROHIBITED ITEMS TO CARRY DURING THE WORK 2277
2277
Precaution for Removing 12V Battery 2278
Precaution for Work 2279
PREPARATION 2280
PREPARATION 2280
Special Service Tool 2280
Commercial Service Tool 2280
PERIODIC MAINTENANCE 2281
IN-CABIN MICROFILTER 2281
Exploded View 2281
Removal and Installation 2281
REMOVAL 2281
INSTALLATION 2282
SYSTEM DESCRIPTION 2283
VENTILATION SYSTEM 2283
System Description 2283
DESCRIPTION 2283
OUTLETS AND AIR MIX RATIO 2283
Front 2283
Rear 2283
REMOVAL AND INSTALLATION 2284
DUCTS AND GRILLES 2284
Exploded View 2284
FRONT 2284
CENTER VENTILATOR GRILLE 2284
CENTER VENTILATOR GRILLE : Removal and Installation 2285
REMOVAL 2285
INSTALLATION 2285
SIDE VENTILATOR GRILLE 2285
SIDE VENTILATOR GRILLE : Removal and Installation 2285
REMOVAL 2285
Driver side 2285
Passenger side 2285
INSTALLATION 2286
SIDE DEFROSTER GRILLE 2286
SIDE DEFROSTER GRILLE : Removal and Installation 2286
REMOVAL 2286
INSTALLATION 2287
CENTER VENTILATOR DUCT 2287
CENTER VENTILATOR DUCT : Removal and Installation 2287
REMOVAL 2287
INSTALLATION 2287
SIDE VENTILATOR DUCT 2287
SIDE VENTILATOR DUCT : Removal and Installation 2287
REMOVAL 2287
INSTALLATION 2287
FRONT DEFROSTER DUCT 2287
FRONT DEFROSTER DUCT : Removal and Installation 2287
REMOVAL 2287
INSTALLATION 2288
SIDE DEFROSTER DUCT 2288
SIDE DEFROSTER DUCT : Removal and Installation – Side Defroster Duct 1 2288
REMOVAL 2288
Driver side 2288
Passenger side 2288
INSTALLATION 2288
SIDE DEFROSTER DUCT : Removal and Installation – Side Defroster Duct 2 2288
REMOVAL 2288
INSTALLATION 2289
FOOT DUCT 2289
FOOT DUCT : Removal and Installation 2289
REMOVAL 2289
REMOVAL 2289
Driver side 2290
Passenger side 2290
INSTALLATION 2290
REAR FOOT DUCT 1 2290
REAR FOOT DUCT 1 : Exploded View 2291
REAR FOOT DUCT 1 : Removal and Installation – LH 2291
REMOVAL 2291
INSTALLATION 2292
REAR FOOT DUCT 1 : Removal and Installation – RH 2292
REMOVAL 2292
INSTALLATION 2292
REAR FOOT DUCT 2 2292
REAR FOOT DUCT 2 : Removal and Installation – LH 2292
REMOVAL 2292
INSTALLATION 2292
REAR FOOT DUCT 2 : Removal and Installation – RH 2293
REMOVAL 2293
INSTALLATION 2293
BLOWER MOTOR 2294
Exploded View 2294
Removal and Installation 2294
REMOVAL 2294
INSTALLATION 2294
SERVICE DATA AND SPECIFICATIONS (SDS) 2295
SERVICE DATA AND SPECIFICATIONS (SDS) 2295
In-cabin Microfilter 2295
23-Heating and Air Conditioning System pdf 2296
QUICK REFERENCE INDEX 0
Table of Contents 2296
WITH HEAT PUMP SYSTEM 2299
PRECAUTION 2299
PRECAUTIONS 2299
Precaution for Technicians Using Medical Electric 2299
OPERATION PROHIBITION 2299
NORMAL CHARGE PRECAUTION 2299
PRECAUTION AT TELEMATICS SYSTEM OPERATION 2299
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 2299
Point to Be Checked Before Starting Maintenance Work 2299
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 2299
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 2300
Precaution for Procedure without Cowl Top Cover 2300
High Voltage Precautions 2300
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 2300
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 2301
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 2301
PROHIBITED ITEMS TO CARRY DURING THE WORK 2301
2301
Precaution for Removing 12V Battery 2302
Precautions for Service Work of Cooler System 2303
GENERAL REFRIGERANT PRECAUTION 2303
WORKING WITH HFC-134a (R-134a) 2303
REFRIGERANT CONNECTION 2304
COMPRESSOR 2304
REFRIGERANT LEAKAGE DETECTING FLOURESCENT INDICATOR 2304
Service Equipment 2305
RECOVERY/RECYCLING RECHARGING EQUIPMENT 2305
VACUUM PUMP 2305
MANIFOLD GAUGE SET 2305
SERVICE HOSES 2305
SERVICE COUPLERS 2305
REFRIGERANT WEIGHT SCALE 2306
CALIBRATING ACR4 WEIGHT SCALE 2306
CHARGING CYLINDER 2306
PREPARATION 2307
PREPARATION 2307
Commercial Service Tools 2307
Oil and Grease 2309
SYSTEM DESCRIPTION 2310
COMPONENT PARTS 2310
REFRIGERATION SYSTEM 2310
REFRIGERATION SYSTEM : Component Parts Location 2310
COMPONENT PARTS LOCATION 2310
COMPONENT PARTS DESCRIPTION 2310
HEATING AND COOLING UNIT ASSEMBLY 2311
HEATING AND COOLING UNIT ASSEMBLY : Heating and Cooling Unit 2311
HEATING AND COOLING UNIT ASSEMBLY : Evaporator 2311
HEATING AND COOLING UNIT ASSEMBLY : Inner condenser 2311
Condenser 2311
DESCRIPTION 2311
STRUCTURE AND OPERATION 2311
Electric Compressor 2312
Orifice 2314
PTC 2314
Accumulator 2314
Refrigerant and Compressor Oil 2315
High Voltage Warning Label 2315
Electric Compressor 2315
PTC Heater 2315
SYSTEM 2316
REFRIGERATION SYSTEM 2316
REFRIGERATION SYSTEM : System Diagram 2316
REFRIGERATION SYSTEM : System Description 2316
REFRIGERANT CYCLE 2316
Refrigerant Flow 2316
Evaporator Cryoprotective Protection Control 2316
REFRIGERANT SYSTEM PROTECTION 2316
Refrigerant Pressure Sensor 2316
Pressure Relief Valve 2317
HEATING SYSTEM 2317
HEATING SYSTEM : System Diagram 2317
HEATING SYSTEM : System Description 2317
HEATING CYCLE 2317
Refrigerant Flow 2318
BASIC INSPECTION 2319
DIAGNOSIS AND REPAIR WORK FLOW 2319
Workflow 2319
OVERALL SEQUENCE 2319
DETAILED FLOW 2319
REFRIGERANT 2321
Description 2321
CONNECTION OF SERVICE TOOLS AND EQUIPMENT 2321
Check Refrigerant Leakage 2321
DETECTING LEAKAGES WITH FLUORESCENT INDICATOR 2321
CHECK REFRIGERANT LEAKAGE USING ELECTRICAL LEAK DETECTOR 2321
Recycle Refrigerant 2322
Charge Refrigerant 2323
LUBRICANT 2324
Description 2324
MAINTENANCE OF LUBRICANT LEVEL 2324
Inspection 2324
Perform Lubricant Return Operation 2324
Lubricant Adjusting Procedure for Components Replacement Except Compressor 2324
Lubricant Adjusting Procedure for Compressor Replacement 2325
PERFORMANCE TEST 2326
Inspection 2326
INSPECTION PROCEDURE 2326
INTAKE -DISCHARGE 2327
AMBIENT TEMPERATURE-PRESSURE CHARACTERISTICS 2328
SYMPTOM DIAGNOSIS 2329
REFRIGERATION SYSTEM SYMPTOMS 2329
Trouble Diagnosis For Unusual Pressure 2329
Symptom Table 2329
NOISE 2331
Symptom Table 2331
REMOVAL AND INSTALLATION 2332
ELECTRIC COMPRESSOR 2332
Exploded View 2332
Removal and Installation 2332
REMOVAL 2333
INSTALLATION 2336
Inspection 2337
EQUIPOTENTIAL TEST 2337
COOLER PIPE AND HOSE 2338
Exploded View 2338
HIGH-PRESSURE FLEXIBLE HOSE 2338
HIGH-PRESSURE FLEXIBLE HOSE : Removal and Installation 2338
REMOVAL 2339
INSTALLATION 2339
LOW-PRESSURE FLEXIBLE HOSE 2340
LOW-PRESSURE FLEXIBLE HOSE : Removal and Installation 2340
REMOVAL 2340
INSTALLATION 2341
HIGH-PRESSURE PIPE 2341
HIGH-PRESSURE PIPE : Removal and Installation 2341
REMOVAL 2341
INSTALLATION 2342
2-WAY VALVE AND 3-WAY VALVE ASSEMBLY 2342
2-WAY VALVE AND 3-WAY VALVE ASSEMBLY : Removal and Installation 2342
REMOVAL 2343
INSTALLATION 2345
ACCUMULATOR ASSEMBLY 2345
ACCUMULATOR ASSEMBLY : Removal and Installation 2345
REMOVAL 2345
INSTALLATION 2346
CONDENSER 2347
Exploded View 2347
Removal and Installation 2347
REMOVAL 2348
INSTALLATION 2348
HEATING AND COOLING UNIT ASSEMBLY 2350
Exploded View 2350
REMOVAL 2350
DISASSEMBLY 2350
HEATING AND COOLING UNIT ASSEMBLY 2352
HEATING AND COOLING UNIT ASSEMBLY : Removal and Installation 2352
REMOVAL 2352
INSTALLATION 2355
EVAPORATOR 2355
EVAPORATOR : Removal and Installation 2355
REMOVAL 2355
INSTALLATION 2355
INNER CONDENSER 2356
INNER CONDENSER : Removal and Installation 2356
REMOVAL 2356
INSTALLATION 2356
SERVICE DATA AND SPECIFICATIONS (SDS) 2357
SERVICE DATA AND SPECIFICATIONS (SDS) 2357
Compressor 2357
Lubricant 2357
Refrigerant 2357
WITHOUT HEAT PUMP SYSTEM 2358
PRECAUTION 2358
PRECAUTIONS 2358
Precaution for Technicians Using Medical Electric 2358
OPERATION PROHIBITION 2358
NORMAL CHARGE PRECAUTION 2358
PRECAUTION AT TELEMATICS SYSTEM OPERATION 2358
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 2358
Point to Be Checked Before Starting Maintenance Work 2358
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 2358
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 2359
Precaution for Procedure without Cowl Top Cover 2359
High Voltage Precautions 2359
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 2359
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 2360
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 2360
PROHIBITED ITEMS TO CARRY DURING THE WORK 2360
2360
Precaution for Removing 12V Battery 2361
Precautions for Service Work of Cooler System 2362
GENERAL REFRIGERANT PRECAUTION 2362
WORKING WITH HFC-134a (R-134a) 2362
REFRIGERANT CONNECTION 2363
COMPRESSOR 2363
REFRIGERANT LEAKAGE DETECTING FLOURESCENT INDICATOR 2363
Service Equipment 2364
RECOVERY/RECYCLING RECHARGING EQUIPMENT 2364
VACUUM PUMP 2364
MANIFOLD GAUGE SET 2364
SERVICE HOSES 2364
SERVICE COUPLERS 2365
REFRIGERANT WEIGHT SCALE 2365
CALIBRATING ACR4 WEIGHT SCALE 2365
CHARGING CYLINDER 2365
PREPARATION 2366
PREPARATION 2366
Commercial Service Tools 2366
Oil and Grease 2368
SYSTEM DESCRIPTION 2369
COMPONENT PARTS 2369
REFRIGERATION SYSTEM 2369
REFRIGERATION SYSTEM : Component Parts Location 2369
COMPONENT PARTS LOCATION 2369
COMPONENT PARTS DESCRIPTION 2369
HEATING AND COOLING UNIT ASSEMBLY 2369
HEATING AND COOLING UNIT ASSEMBLY : Heating and Cooling Unit Assembly 2370
HEATING AND COOLING UNIT ASSEMBLY : Evaporator 2370
HEATING AND COOLING UNIT ASSEMBLY : Expansion Valve 2370
CONDENSER 2370
CONDENSER : Condenser 2370
DESCRIPTION 2370
STRUCTURE AND OPERATION 2370
CONDENSER : Liquid Tank 2371
Electric Compressor 2371
Refrigerant and Compressor Oil 2373
High Voltage Warning Label 2373
Electric Compressor 2373
PTC Heater 2373
SYSTEM 2375
REFRIGERATION SYSTEM 2375
REFRIGERATION SYSTEM : System Diagram 2375
REFRIGERATION SYSTEM : System Description 2375
REFRIGERANT CYCLE 2375
Refrigerant Flow 2375
Evaporator Cryoprotective Protection Control 2375
REFRIGERANT SYSTEM PROTECTION 2375
Refrigerant Pressure Sensor 2375
Pressure Relief Valve 2375
BASIC INSPECTION 2377
DIAGNOSIS AND REPAIR WORK FLOW 2377
Workflow 2377
OVERALL SEQUENCE 2377
DETAILED FLOW 2377
REFRIGERANT 2379
Description 2379
CONNECTION OF SERVICE TOOLS AND EQUIPMENT 2379
Check Refrigerant Leakage 2379
DETECTING LEAKAGES WITH FLUORESCENT INDICATOR 2379
CHECK REFRIGERANT LEAKAGE USING ELECTRICAL LEAK DETECTOR 2379
Recycle Refrigerant 2380
Charge Refrigerant 2381
LUBRICANT 2382
Description 2382
MAINTENANCE OF LUBRICANT LEVEL 2382
Inspection 2382
Perform Lubricant Return Operation 2382
Lubricant Adjusting Procedure for Components Replacement Except Compressor 2382
Lubricant Adjusting Procedure for Compressor Replacement 2383
PERFORMANCE TEST 2384
Inspection 2384
INSPECTION PROCEDURE 2384
INTAKE -DISCHARGE 2385
AMBIENT TEMPERATURE-PRESSURE CHARACTERISTICS 2386
SYMPTOM DIAGNOSIS 2387
REFRIGERATION SYSTEM SYMPTOMS 2387
Trouble Diagnosis For Unusual Pressure 2387
Symptom Table 2387
NOISE 2389
Symptom Table 2389
REMOVAL AND INSTALLATION 2390
ELECTRIC COMPRESSOR 2390
Exploded View 2390
Removal and Installation 2390
REMOVAL 2391
INSTALLATION 2394
Inspection 2395
EQUIPOTENTIAL TEST 2395
COOLER PIPE AND HOSE 2396
Exploded View 2396
HIGH-PRESSURE FLEXIBLE HOSE 2396
HIGH-PRESSURE FLEXIBLE HOSE : Removal and Installation 2396
REMOVAL 2397
INSTALLATION 2397
LOW-PRESSURE FLEXIBLE HOSE 2398
LOW-PRESSURE FLEXIBLE HOSE : Removal and Installation 2398
REMOVAL 2398
INSTALLATION 2399
HIGH-PRESSURE PIPE 2399
HIGH-PRESSURE PIPE : Removal and Installation 2399
REMOVAL 2399
INSTALLATION 2400
LOW-PRESSURE PIPE 2400
LOW-PRESSURE PIPE : Removal and Installation 2400
REMOVAL 2400
INSTALLATION 2401
CONDENSER 2402
Exploded View 2402
CONDENSER 2402
CONDENSER : Removal and Installation 2402
REMOVAL 2403
INSTALLATION 2404
LIQUID TANK 2404
LIQUID TANK : Removal and Installation 2405
REMOVAL 2405
INSTALLATION 2405
REFRIGERANT PRESSURE SENSOR 2406
REFRIGERANT PRESSURE SENSOR : Removal and Installation 2406
REMOVAL 2406
INSTALLATION 2406
HEATING AND COOLING UNIT ASSEMBLY 2407
Exploded View 2407
REMOVAL 2407
DISASSEMBLY 2407
HEATING AND COOLING UNIT ASSEMBLY 2409
HEATING AND COOLING UNIT ASSEMBLY : Removal and Installation 2409
REMOVAL 2409
INSTALLATION 2411
EVAPORATOR 2412
EVAPORATOR : Removal and Installation 2412
REMOVAL 2412
INSTALLATION 2412
EXPANSION VALVE 2412
EXPANSION VALVE : Removal and Installation 2412
REMOVAL 2412
INSTALLATION 2413
SERVICE DATA AND SPECIFICATIONS (SDS) 2414
SERVICE DATA AND SPECIFICATIONS (SDS) 2414
Compressor 2414
Lubricant 2414
Refrigerant 2414
24-Heating and Air Conditioning Control System pdf 2415
QUICK REFERENCE INDEX 0
Table of Contents 2415
AUTO A/C (WITH HEAT PUMP) 2422
PRECAUTION 2422
PRECAUTIONS 2422
Precaution for Technicians Using Medical Electric 2422
OPERATION PROHIBITION 2422
NORMAL CHARGE PRECAUTION 2422
PRECAUTION AT TELEMATICS SYSTEM OPERATION 2422
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 2422
Point to Be Checked Before Starting Maintenance Work 2422
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 2422
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 2423
Precaution for Procedure without Cowl Top Cover 2423
High Voltage Precautions 2423
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 2423
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 2424
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 2424
PROHIBITED ITEMS TO CARRY DURING THE WORK 2424
2424
Precaution for Removing 12V Battery 2425
Precautions for Service Work of Cooler System 2426
GENERAL REFRIGERANT PRECAUTION 2426
WORKING WITH HFC-134a (R-134a) 2426
REFRIGERANT CONNECTION 2427
COMPRESSOR 2427
REFRIGERANT LEAKAGE DETECTING FLOURESCENT INDICATOR 2427
Service Equipment 2428
RECOVERY/RECYCLING RECHARGING EQUIPMENT 2428
VACUUM PUMP 2428
MANIFOLD GAUGE SET 2428
SERVICE HOSES 2428
SERVICE COUPLERS 2429
REFRIGERANT WEIGHT SCALE 2429
CALIBRATING ACR4 WEIGHT SCALE 2429
CHARGING CYLINDER 2429
PREPARATION 2430
PREPARATION 2430
Commercial Service Tools 2430
Special Service Tool 2432
Oil and Grease 2432
SYSTEM DESCRIPTION 2433
COMPONENT PARTS 2433
AUTOMATIC AIR CONDITIONING SYSTEM 2433
AUTOMATIC AIR CONDITIONING SYSTEM : Component Parts Location 2433
A/C UNIT ASSEMBLY 2435
A/C UNIT ASSEMBLY : Aspirator 2436
A/C UNIT ASSEMBLY : Intake Sensor 2436
A/C UNIT ASSEMBLY : PTC Heater Outlet Air Temperature Sensor 2436
A/C UNIT ASSEMBLY : A/C Unit Case Temperature Sensor 2436
A/C UNIT ASSEMBLY : Air Mix Door Motor 2436
DESCRIPTION 2436
AIR MIX DOOR MOTOR DRIVE METHOD 2437
A/C UNIT ASSEMBLY : Mode Door Motor 2437
DESCRIPTION 2437
MODE DOOR MOTOR DRIVE METHOD 2437
A/C UNIT ASSEMBLY : Intake Door Motor 2437
A/C UNIT ASSEMBLY : Blower Motor 2438
A/C UNIT ASSEMBLY : Power Transistor 2439
A/C Auto Amp 2439
Ambient Sensor 2439
In-Vehicle Sensor 2439
Sunload Sensor 2440
Refrigerant Pressure Sensor 2440
DESCRIPTION 2440
STRUCTURE AND OPERATION 2440
Electric Compressor 2440
PTC Heater 2441
Heat Pump Control Unit 2442
Compressor Discharge Refrigerant Temperature Sensor 2442
Compressor Suction Refrigerant Temperature Sensor 2442
Refrigerant Channel Switching 2 Way Type Valve 2443
Refrigerant Channel Switching 3 Way Type Valve 2443
SYSTEM 2444
AUTOMATIC AIR CONDITIONING SYSTEM 2444
AUTOMATIC AIR CONDITIONING SYSTEM : System Description 2444
SYSTEM DIAGRAM 2444
DESCRIPTION 2444
CONTROL BY A/C AUTO AMP 2445
CONTROL BY VCM 2445
AUTOMATIC AIR CONDITIONING SYSTEM : Temperature Control 2446
AUTOMATIC AIR CONDITIONING SYSTEM : Air Outlet Control 2446
AUTOMATIC AIR CONDITIONING SYSTEM : Air Flow Control 2446
DESCRIPTION 2446
AUTOMATIC AIR FLOW CONTROL 2446
STARTING AIR FLOW CONTROL 2446
AUTO MODE STARTING AIR FLOW CONTROL 2447
STARTING AIR FLOW CONTROL AT HIGH INTERIOR AIR TEMPERATURE 2447
AIR FLOW CONTROL AT MODE DOOR MOTOR OPERATION 2447
MANUAL AIR FLOW CONTROL 2447
AUTOMATIC AIR CONDITIONING SYSTEM : Air Inlet Control 2447
AUTOMATIC AIR CONDITIONING SYSTEM : Electric Power Distribution Control 2448
DESCRIPTION 2448
WARM-UP AND COOL-DOWN CONTROL 2448
AUTOMATIC AIR CONDITIONING SYSTEM : Compressor Control 2448
DESCRIPTION 2448
Evaporator Protection Control 2448
Compressor Protection Control at Pressure Malfunction 2449
AUTOMATIC AIR CONDITIONING SYSTEM : Door Control 2449
SWITCH AND THEIR CONTROL FUNCTION 2449
AIR DISTRIBUTION 2450
AUTOMATIC AIR CONDITIONING SYSTEM : PTC Heater Control 2451
DESCRIPTION 2451
A/C UNIT CASE PROTECTION CONTROL 2451
AUTOMATIC AIR CONDITIONING SYSTEM : ECO Mode Control 2451
DESCRIPTION 2451
ECO MODE CONTROL 2451
AUTOMATIC AIR CONDITIONING SYSTEM : Heat Pump System Control 2451
DESCRIPTION 2451
DEICE CONTROL 2452
AUTOMATIC AIR CONDITIONING SYSTEM : A/C-Heater Timer (Climate Ctrl Timer) 2452
DESCRIPTION 2452
A/C OPERATION DURING A/C-HEATER TIMER 2453
AUTOMATIC AIR CONDITIONING SYSTEM : Remote Climate Control 2453
DESCRIPTION 2453
A/C OPERATION STATUS DURING REMOTE CLIMATE CONTROL 2453
AUTOMATIC AIR CONDITIONING SYSTEM : Door Motor Starting Position Reset 2454
AUTOMATIC AIR CONDITIONING SYSTEM : Fail-safe 2454
OPERATION 2457
Description 2457
TABLE OF OPERATION CONDITIONS OF A/C SYSTEM FUNCTION OPERATED BY POWER SWITCH OPERATION 2457
Switch Name and Function 2457
AUTO A/C SYSTEM OPERATIONS AND DISPLAYS 2457
A/C Status Display (Inside Display) 2458
A/C Controller 2458
DIAGNOSIS SYSTEM (A/C AUTO AMP ) 2461
Description 2461
CONSULT Function 2461
APPLICABLE ITEM 2461
ECU IDENTIFICATION INFORMATION 2461
SELF DIAGNOSTIC RESULT 2461
DATA MONITOR 2461
ACTIVE TEST 2462
HVAC Test 2462
WORK SUPPORT 2463
ECU DIAGNOSIS INFORMATION 2464
A/C AUTO AMP 2464
Reference Value 2464
CONSULT DATA MONITOR REFERENCE VALUES 2464
TERMINAL LAYOUT 2465
INPUT/OUTPUT SIGNAL STANDARD 2465
Fail-safe 2469
DTC Index 2470
HEAT PUMP CONTROL UNIT 2473
Reference Value 2473
TERMINAL LAYOUT 2473
INPUT/OUTPUT SIGNAL STANDARD 2473
WIRING DIAGRAM 2475
AUTOMATIC AIR CONDITIONING SYSTEM 2475
Wiring Diagram 2475
BASIC INSPECTION 2489
DIAGNOSIS AND REPAIR WORK FLOW 2489
Work Flow 2489
OVERALL SEQUENCE 2489
DETAILED FLOW 2489
OPERATION INSPECTION 2492
Work Procedure 2492
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (A/C AUTO AMP ) 2494
Description 2494
BEFORE REPLACEMENT 2494
AFTER REPLACEMENT 2494
Work Procedure 2494
CONFIGURATION (HVAC) 2495
Description 2495
Work Procedure 2495
Configuration List 2495
SYSTEM SETTING 2497
Temperature Setting Trimmer 2497
DESCRIPTION 2497
HOW TO SET 2497
Inlet Port Memory Function (REC) 2497
DESCRIPTION 2497
HOW TO SET 2497
Inlet Port Memory Function (FRE) 2498
DESCRIPTION 2498
HOW TO SET 2498
Foot Position Setting Trimmer 2498
DESCRIPTION 2498
HOW TO SET 2498
Compressor Operation Setting at Defroster Mode (Timer/Remote Climate Control) 2498
DESCRIPTION 2498
How to set 2498
Setting of Compressor Maximum Rotation Speed During Pre Air Conditioning 2499
DESCRIPTION 2499
How to set 2499
Setting of Compressor Maximum Rotation Speed During Idling 2499
DESCRIPTION 2499
How to set 2499
DOOR MOTOR STARTING POSITION RESET 2500
Description 2500
Work Procedure 2500
DTC/CIRCUIT DIAGNOSIS 2501
U1000 CAN COMM CIRCUIT 2501
Description 2501
DTC Logic 2501
DTC DETECTION LOGIC 2501
DTC CONFIRMATION PROCEDURE 2501
Diagnosis Procedure 2501
U1010 CONTROL UNIT (CAN) 2502
Description 2502
DTC Logic 2502
DTC DETECTION LOGIC 2502
DTC CONFIRMATION PROCEDURE 2502
Diagnosis Procedure 2502
B2578, B2579 IN-VEHICLE SENSOR 2503
DTC Logic 2503
DTC DETECTION LOGIC 2503
DTC CONFIRMATION PROCEDURE 2503
Diagnosis Procedure 2503
Component Inspection 2505
B257B, B257C AMBIENT SENSOR 2506
DTC Logic 2506
DTC DETECTION LOGIC 2506
DTC CONFIRMATION PROCEDURE 2506
Diagnosis Procedure 2506
Component Inspection 2508
B2581, B2582 INTAKE SENSOR 2509
DTC Logic 2509
DTC DETECTION LOGIC 2509
DTC CONFIRMATION PROCEDURE 2509
Diagnosis Procedure 2509
Component Inspection 2511
B2630, B2631 SUNLOAD SENSOR 2512
DTC Logic 2512
DTC DETECTION LOGIC 2512
DTC CONFIRMATION PROCEDURE 2512
Diagnosis Procedure 2512
B2770, B2773, B2774 PTC HEATER 2515
DTC Logic 2515
DTC DETECTION LOGIC 2515
DTC CONFIRMATION PROCEDURE 2515
Diagnosis Procedure 2515
DIAGNOSIS PROCEDURE 2515
B2771 PTC HEATER 2516
DTC Logic 2516
DTC DETECTION LOGIC 2516
DTC CONFIRMATION PROCEDURE 2516
Diagnosis Procedure 2516
B2772 PTC HEATER 2517
DTC Logic 2517
DTC DETECTION LOGIC 2517
DTC CONFIRMATION PROCEDURE 2517
Diagnosis Procedure 2517
B2777, B2779, B277B PTC HEATER 2518
DTC Logic 2518
DTC DETECTION LOGIC 2518
DTC CONFIRMATION PROCEDURE 2518
Diagnosis Procedure 2518
B27A0, B27A1 INTAKE DOOR MOTOR 2520
DTC Logic 2520
DTC DETECTION LOGIC 2520
DTC CONFIRMATION PROCEDURE 2520
Diagnosis Procedure 2520
Component Inspection (PBR) 2522
Component Inspection (Motor) 2523
B27A2, B27A3, B27A4, B27A5 AIR MIX DOOR MOTOR 2524
DTC Logic 2524
DTC DETECTION LOGIC 2524
DTC CONFIRMATION PROCEDURE 2524
Diagnosis Procedure 2524
Component Inspection 2525
B27A6, B27A7, B27A8, B27A9 MODE DOOR MOTOR 2527
DTC Logic 2527
DTC DETECTION LOGIC 2527
DTC CONFIRMATION PROCEDURE 2527
Diagnosis Procedure 2527
Component Inspection 2528
B27B1, B27B2, B27B3, B27BB ELECTRIC COMPRESSOR 2530
DTC Logic 2530
DTC DETECTION LOGIC 2530
DTC CONFIRMATION PROCEDURE 2530
Diagnosis Procedure 2530
DIAGNOSIS PROCEDURE 2530
B27B4 ELECTRIC COMPRESSOR 2533
DTC Logic 2533
DTC DETECTION LOGIC 2533
DTC CONFIRMATION PROCEDURE 2533
Diagnosis Procedure 2533
B27B5, 27B6, B27B7, B27BA, B27BE ELECTRIC COMPRESSOR 2535
DTC Logic 2535
DTC DETECTION LOGIC 2535
DTC CONFIRMATION PROCEDURE 2535
Diagnosis Procedure 2535
B27B8 ELECTRIC COMPRESSOR 2536
DTC Logic 2536
DTC DETECTION LOGIC 2536
DTC CONFIRMATION PROCEDURE 2536
Diagnosis Procedure 2536
B27B9 ELECTRIC COMPRESSOR 2538
DTC Logic 2538
DTC DETECTION LOGIC 2538
DTC CONFIRMATION PROCEDURE 2538
Diagnosis Procedure 2538
B27BC ELECTRIC COMPRESSOR 2539
DTC Logic 2539
DTC DETECTION LOGIC 2539
DTC CONFIRMATION PROCEDURE 2539
Diagnosis Procedure 2539
DIAGNOSIS PROCEDURE 2539
DIAGNOSIS PROCEDURE 2539
B27BF ELECTRIC COMPRESSOR 2543
DTC Logic 2543
DTC DETECTION LOGIC 2543
DTC CONFIRMATION PROCEDURE 2543
Diagnosis Procedure 2543
Component Inspection 2545
B27C0 ELECTRIC COMPRESSOR 2547
DTC Logic 2547
DTC DETECTION LOGIC 2547
DTC CONFIRMATION PROCEDURE 2547
Diagnosis Procedure 2547
DIAGNOSIS PROCEDURE 2547
DIAGNOSIS PROCEDURE 2547
B27CC, B27CD ELECTRIC COMPRESSOR 2551
DTC Logic 2551
DTC DETECTION LOGIC 2551
DTC CONFIRMATION PROCEDURE 2551
Diagnosis Procedure 2551
B27CE ELECTRIC COMPRESSOR 2552
DTC Logic 2552
DTC DETECTION LOGIC 2552
DTC CONFIRMATION PROCEDURE 2552
Diagnosis Procedure 2552
B27C1 HEAT PUMP CONTROL UNIT 2553
DTC Logic 2553
DTC DETECTION LOGIC 2553
DTC CONFIRMATION PROCEDURE 2553
Diagnosis Procedure 2553
B27C2, B27C3 PTC HEATER OUTLET AIR TEMPERATURE SENSOR 2556
DTC Logic 2556
DTC DETECTION LOGIC 2556
DTC CONFIRMATION PROCEDURE 2556
Diagnosis Procedure 2556
Component Inspection 2558
B27C4, B27C5 A/C UNIT CASE TEMPERATURE SENSOR 2559
DTC Logic 2559
DTC DETECTION LOGIC 2559
DTC CONFIRMATION PROCEDURE 2559
Diagnosis Procedure 2559
Component Inspection 2561
B27C6, B27C7 COMPRESSOR DISCHARGE REFRIGERANT TEMPERATURE SENSOR 2562
DTC Logic 2562
DTC DETECTION LOGIC 2562
DTC CONFIRMATION PROCEDURE 2562
Diagnosis Procedure 2562
Component Inspection 2564
B27C8, B27C9 COMPRESSOR SUCTION REFRIGERANT TEMPERATURE SENSOR 2565
DTC Logic 2565
DTC DETECTION LOGIC 2565
DTC CONFIRMATION PROCEDURE 2565
Diagnosis Procedure 2565
Component Inspection 2567
B27F0 REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE 2568
DTC Logic 2568
DTC DETECTION LOGIC 2568
DTC CONFIRMATION PROCEDURE 2568
Diagnosis Procedure 2568
Component Inspection 2570
B27F1 REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE 2571
DTC Logic 2571
DTC DETECTION LOGIC 2571
DTC CONFIRMATION PROCEDURE 2571
Diagnosis Procedure 2571
B27F2 REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE 2574
DTC Logic 2574
DTC DETECTION LOGIC 2574
DTC CONFIRMATION PROCEDURE 2574
Diagnosis Procedure 2574
B27F3 REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE 2577
DTC Logic 2577
DTC DETECTION LOGIC 2577
DTC CONFIRMATION PROCEDURE 2577
Diagnosis Procedure 2577
Component Inspection 2579
B27F4 REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE 2580
DTC Logic 2580
DTC DETECTION LOGIC 2580
DTC CONFIRMATION PROCEDURE 2580
Diagnosis Procedure 2580
B27F5 REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE 2583
DTC Logic 2583
DTC DETECTION LOGIC 2583
DTC CONFIRMATION PROCEDURE 2583
Diagnosis Procedure 2583
B27FF A/C AUTO AMP 2586
DTC Logic 2586
DTC DETECTION LOGIC 2586
DTC CONFIRMATION PROCEDURE 2586
Diagnosis Procedure 2586
POWER SUPPLY AND GROUND CIRCUIT 2587
A/C AUTO AMP 2587
A/C AUTO AMP : Diagnosis Procedure 2587
BLOWER MOTOR 2589
Component Function Check 2589
Diagnosis Procedure 2589
Component Inspection (Blower Motor) 2591
Component Inspection (Blower Relay) 2592
ELECTRIC COMPRESSOR INSULATION RESISTANCE CHECK 2593
Component Inspection 2593
DIAGNOSIS PROCEDURE 2593
PTC HEATER INSPECTION RESISTANCE CHECK 2595
Component Inspection 2595
DIAGNOSIS PROCEDURE 2595
DIAGNOSIS PROCEDURE 2595
SYMPTOM DIAGNOSIS 2597
AUTOMATIC AIR CONDITIONING SYSTEM 2597
Symptom Table 2597
INSUFFICIENT COOLING 2598
Description 2598
Diagnosis Procedure 2598
INSUFFICIENT HEATING 2599
Description 2599
Diagnosis Procedure 2599
COMPRESSOR DOES NOT OPERATE 2600
Description 2600
SYMPTOM 2600
Diagnosis Procedure 2600
REMOVAL AND INSTALLATION 2601
A/C CONTROL (A/C AUTO AMP ) 2601
Removal and Installation 2601
REMOVAL 2601
INSTALLATION 2601
HEAT PUMP CONTROL UNIT 2602
Removal and Installation 2602
REMOVAL 2602
INSTALLATION 2602
AMBIENT SENSOR 2603
Removal and Installation 2603
REMOVAL 2603
INSTALLATION 2603
IN-VEHICLE SENSOR 2604
Removal and Installation 2604
REMOVAL 2604
INSTALLATION 2604
SUNLOAD SENSOR 2605
Removal and Installation 2605
REMOVAL 2605
INSTALLATION 2605
INTAKE SENSOR 2606
Exploded View 2606
Removal and Installation 2607
REMOVAL 2607
INSTALLATION 2607
COMPRESSOR DISCHARGE REFRIGERANT TEMPERATURE SENSOR 2608
Exploded View 2608
Removal and Installation 2609
REMOVAL 2609
INSTALLATION 2609
COMPRESSOR SUCTION REFRIGERANT TEMPERATURE SENSOR 2610
Exploded View 2610
Removal and Installation 2610
REMOVAL 2610
INSTALLATION 2610
PTC HEATER OUTLET AND A/C UNIT CASE AIR TEMPERATURE SENSOR ASSEMBLY 2611
Exploded View 2611
Removal and Installation 2612
REMOVAL 2612
INSTALLATION 2612
POWER TRANSISTOR 2613
Exploded View 2613
Removal and Installation 2613
REMOVAL 2613
INSTALLATION 2613
PTC HEATER 2614
Exploded View 2614
Removal and Installation 2615
REMOVAL 2615
INSTALLATION 2616
DOOR MOTOR 2617
Exploded View 2617
LEFT SIDE 2617
RIGHT SIDE 2617
INTAKE DOOR MOTOR 2618
INTAKE DOOR MOTOR : Removal and Installation 2618
REMOVAL 2618
INSTALLATION 2619
MODE DOOR MOTOR 2619
MODE DOOR MOTOR : Removal and Installation 2619
REMOVAL 2619
INSTALLATION 2619
AIR MIX DOOR MOTOR 2619
AIR MIX DOOR MOTOR : Removal and Installation 2619
REMOVAL 2619
INSTALLATION 2620
AUTO A/C (WITHOUT HEAT PUMP) 2621
PRECAUTION 2621
PRECAUTIONS 2621
Precaution for Technicians Using Medical Electric 2621
OPERATION PROHIBITION 2621
NORMAL CHARGE PRECAUTION 2621
PRECAUTION AT TELEMATICS SYSTEM OPERATION 2621
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 2621
Point to Be Checked Before Starting Maintenance Work 2621
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 2621
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 2622
Precaution for Procedure without Cowl Top Cover 2622
High Voltage Precautions 2622
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 2622
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 2623
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 2623
PROHIBITED ITEMS TO CARRY DURING THE WORK 2623
2623
Precaution for Removing 12V Battery 2624
Precautions for Service Work of Cooler System 2625
GENERAL REFRIGERANT PRECAUTION 2625
WORKING WITH HFC-134a (R-134a) 2625
REFRIGERANT CONNECTION 2626
COMPRESSOR 2626
REFRIGERANT LEAKAGE DETECTING FLOURESCENT INDICATOR 2626
Service Equipment 2627
RECOVERY/RECYCLING RECHARGING EQUIPMENT 2627
VACUUM PUMP 2627
MANIFOLD GAUGE SET 2627
SERVICE HOSES 2627
SERVICE COUPLERS 2628
REFRIGERANT WEIGHT SCALE 2628
CALIBRATING ACR4 WEIGHT SCALE 2628
CHARGING CYLINDER 2628
PREPARATION 2629
PREPARATION 2629
Commercial Service Tools 2629
Special Service Tool 2631
Oil and Grease 2631
SYSTEM DESCRIPTION 2632
COMPONENT PARTS 2632
AUTOMATIC AIR CONDITIONING SYSTEM 2632
AUTOMATIC AIR CONDITIONING SYSTEM : Component Parts Location 2632
A/C UNIT ASSEMBLY 2634
A/C UNIT ASSEMBLY : Aspirator 2634
A/C UNIT ASSEMBLY : Intake Sensor 2635
A/C UNIT ASSEMBLY : PTC Heater Outlet Air Temperature Sensor 2635
A/C UNIT ASSEMBLY : A/C Unit Case Temperature Sensor 2635
A/C UNIT ASSEMBLY : Air Mix Door Motor 2635
DESCRIPTION 2635
AIR MIX DOOR MOTOR DRIVE METHOD 2635
A/C UNIT ASSEMBLY : Mode Door Motor 2636
DESCRIPTION 2636
MODE DOOR MOTOR DRIVE METHOD 2636
A/C UNIT ASSEMBLY : Intake Door Motor 2636
A/C UNIT ASSEMBLY : Blower Motor 2637
A/C UNIT ASSEMBLY : Power Transistor 2638
A/C Auto Amp 2638
Ambient Sensor 2638
In-Vehicle Sensor 2638
Sunload Sensor 2639
Refrigerant Pressure Sensor 2639
DESCRIPTION 2639
STRUCTURE AND OPERATION 2639
Electric Compressor 2639
PTC Heater 2641
SYSTEM 2642
AUTOMATIC AIR CONDITIONING SYSTEM 2642
AUTOMATIC AIR CONDITIONING SYSTEM : System Description 2642
SYSTEM DIAGRAM 2642
DESCRIPTION 2642
CONTROL BY A/C AUTO AMP 2642
CONTROL BY VCM 2643
AUTOMATIC AIR CONDITIONING SYSTEM : Temperature Control 2643
AUTOMATIC AIR CONDITIONING SYSTEM : Air Outlet Control 2644
AUTOMATIC AIR CONDITIONING SYSTEM : Air Flow Control 2644
DESCRIPTION 2644
AUTOMATIC AIR FLOW CONTROL 2644
STARTING AIR FLOW CONTROL 2644
AUTO MODE STARTING AIR FLOW CONTROL 2644
STARTING AIR FLOW CONTROL AT HIGH INTERIOR AIR TEMPERATURE 2645
AIR FLOW CONTROL AT MODE DOOR MOTOR OPERATION 2645
MANUAL AIR FLOW CONTROL 2645
AUTOMATIC AIR CONDITIONING SYSTEM : Air Inlet Control 2645
AUTOMATIC AIR CONDITIONING SYSTEM : Electric Power Distribution Control 2646
DESCRIPTION 2646
WARM-UP AND COOL-DOWN CONTROL 2646
AUTOMATIC AIR CONDITIONING SYSTEM : Compressor Control 2646
DESCRIPTION 2646
Evaporator Protection Control 2647
Compressor Protection Control at Pressure Malfunction 2647
AUTOMATIC AIR CONDITIONING SYSTEM : Door Control 2647
SWITCH AND THEIR CONTROL FUNCTION 2647
AIR DISTRIBUTION 2649
AUTOMATIC AIR CONDITIONING SYSTEM : PTC Heater Control 2649
DESCRIPTION 2649
A/C UNIT CASE PROTECTION CONTROL 2650
AUTOMATIC AIR CONDITIONING SYSTEM : ECO Mode Control 2650
DESCRIPTION 2650
ECO MODE CONTROL 2650
AUTOMATIC AIR CONDITIONING SYSTEM : A/C-Heater Timer (Climate Ctrl Timer) 2650
DESCRIPTION 2650
A/C OPERATION DURING A/C-HEATER TIMER (CLIMATE CTRL TIMER) 2651
AUTOMATIC AIR CONDITIONING SYSTEM : Door Motor Starting Position Reset 2651
AUTOMATIC AIR CONDITIONING SYSTEM : Fail-safe 2651
OPERATION 2653
Description 2653
TABLE OF OPERATION CONDITIONS OF A/C SYSTEM FUNCTION OPERATED BY POWER SWITCH OPERATION 2653
Switch Name and Function 2653
AUTO A/C SYSTEM OPERATIONS AND DISPLAYS 2653
A/C Controller 2653
DIAGNOSIS SYSTEM (A/C AUTO AMP ) 2656
Description 2656
CONSULT Function 2656
APPLICABLE ITEM 2656
ECU IDENTIFICATION INFORMATION 2656
SELF DIAGNOSTIC RESULTS 2656
DATA MONITOR 2656
ACTIVE TEST 2657
HVAC Test 2657
WORK SUPPORT 2658
ECU DIAGNOSIS INFORMATION 2659
A/C AUTO AMP 2659
Reference Value 2659
CONSULT DATA MONITOR REFERENCE VALUES 2659
TERMINAL LAYOUT 2660
INPUT/OUTPUT SIGNAL STANDARD 2660
Fail-safe 2664
DTC Index 2665
WIRING DIAGRAM 2667
AUTOMATIC AIR CONDITIONING SYSTEM 2667
Wiring Diagram 2667
BASIC INSPECTION 2680
DIAGNOSIS AND REPAIR WORK FLOW 2680
Work Flow 2680
OVERALL SEQUENCE 2680
DETAILED FLOW 2680
OPERATION INSPECTION 2683
Work Procedure 2683
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (A/C AUTO AMP ) 2685
Description 2685
BEFORE REPLACEMENT 2685
AFTER REPLACEMENT 2685
Work Procedure 2685
CONFIGURATION (HVAC) 2686
Description 2686
Work Procedure 2686
Configuration List 2686
SYSTEM SETTING 2688
Temperature Setting Trimmer 2688
DESCRIPTION 2688
HOW TO SET 2688
Inlet Port Memory Function (REC) 2688
DESCRIPTION 2688
HOW TO SET 2688
Inlet Port Memory Function (FRE) 2689
DESCRIPTION 2689
HOW TO SET 2689
Foot Position Setting Trimmer 2689
DESCRIPTION 2689
HOW TO SET 2689
Compressor Operation Setting at Defroster Mode (Timer/Remote Climate Control) 2689
DESCRIPTION 2689
How to set 2689
Setting of Compressor Maximum Rotation Speed During Pre Air Conditioning 2690
DESCRIPTION 2690
How to set 2690
Setting of Compressor Maximum Rotation Speed During Idling 2690
DESCRIPTION 2690
How to set 2690
DOOR MOTOR STARTING POSITION RESET 2691
Description 2691
Work Procedure 2691
DTC/CIRCUIT DIAGNOSIS 2692
U1000 CAN COMM CIRCUIT 2692
Description 2692
DTC Logic 2692
DTC DETECTION LOGIC 2692
DTC CONFIRMATION PROCEDURE 2692
Diagnosis Procedure 2692
U1010 CONTROL UNIT (CAN) 2693
Description 2693
DTC Logic 2693
DTC DETECTION LOGIC 2693
DTC CONFIRMATION PROCEDURE 2693
Diagnosis Procedure 2693
B2578, B2579 IN-VEHICLE SENSOR 2694
DTC Logic 2694
DTC DETECTION LOGIC 2694
DTC CONFIRMATION PROCEDURE 2694
Diagnosis Procedure 2694
Component Inspection 2696
B257B, B257C AMBIENT SENSOR 2697
DTC Logic 2697
DTC DETECTION LOGIC 2697
DTC CONFIRMATION PROCEDURE 2697
Diagnosis Procedure 2697
Component Inspection 2699
B2581, B2582 INTAKE SENSOR 2700
DTC Logic 2700
DTC DETECTION LOGIC 2700
DTC CONFIRMATION PROCEDURE 2700
Diagnosis Procedure 2700
Component Inspection 2702
B2630, B2631 SUNLOAD SENSOR 2703
DTC Logic 2703
DTC DETECTION LOGIC 2703
DTC CONFIRMATION PROCEDURE 2703
Diagnosis Procedure 2703
B2770, B2773, B2774 PTC HEATER 2706
DTC Logic 2706
DTC DETECTION LOGIC 2706
DTC CONFIRMATION PROCEDURE 2706
Diagnosis Procedure 2706
DIAGNOSIS PROCEDURE 2706
B2771 PTC HEATER 2707
DTC Logic 2707
DTC DETECTION LOGIC 2707
DTC CONFIRMATION PROCEDURE 2707
Diagnosis Procedure 2707
B2772 PTC HEATER 2708
DTC Logic 2708
DTC DETECTION LOGIC 2708
DTC CONFIRMATION PROCEDURE 2708
Diagnosis Procedure 2708
B2777, B2779, B277B PTC HEATER 2709
DTC Logic 2709
DTC DETECTION LOGIC 2709
DTC CONFIRMATION PROCEDURE 2709
Diagnosis Procedure 2709
B2780 ELECTRIC COMPRESSOR 2711
DTC Logic 2711
DTC DETECTION LOGIC 2711
DTC CONFIRMATION PROCEDURE 2711
Diagnosis Procedure 2711
B2781 ELECTRIC COMPRESSOR 2712
DTC Logic 2712
DTC DETECTION LOGIC 2712
DTC CONFIRMATION PROCEDURE 2712
Diagnosis Procedure 2712
B2782 ELECTRIC COMPRESSOR 2713
DTC Logic 2713
DTC DETECTION LOGIC 2713
DTC CONFIRMATION PROCEDURE 2713
Diagnosis Procedure 2713
B2783, B2784 ELECTRIC COMPRESSOR 2714
DTC Logic 2714
DTC DETECTION LOGIC 2714
DTC CONFIRMATION PROCEDURE 2714
Diagnosis Procedure 2714
B2785, B2786 ELECTRIC COMPRESSOR 2716
DTC Logic 2716
DTC DETECTION LOGIC 2716
DTC CONFIRMATION PROCEDURE 2716
Diagnosis Procedure 2716
B2787 ELECTRIC COMPRESSOR 2718
DTC Logic 2718
DTC DETECTION LOGIC 2718
DTC CONFIRMATION PROCEDURE 2718
Diagnosis Procedure 2718
B2788 ELECTRIC COMPRESSOR 2719
DTC Logic 2719
DTC DETECTION LOGIC 2719
DTC CONFIRMATION PROCEDURE 2719
Diagnosis Procedure 2719
B2789 ELECTRIC COMPRESSOR 2720
DTC Logic 2720
DTC DETECTION LOGIC 2720
DTC CONFIRMATION PROCEDURE 2720
Diagnosis Procedure 2720
B278A, B278B ELECTRIC COMPRESSOR 2721
DTC Logic 2721
DTC DETECTION LOGIC 2721
DTC CONFIRMATION PROCEDURE 2721
Diagnosis Procedure 2721
DIAGNOSIS PROCEDURE 2721
DIAGNOSIS PROCEDURE 2721
B278C, B278D ELECTRIC COMPRESSOR 2724
DTC Logic 2724
DTC DETECTION LOGIC 2724
DTC CONFIRMATION PROCEDURE 2724
Diagnosis Procedure 2724
DIAGNOSIS PROCEDURE 2724
DIAGNOSIS PROCEDURE 2724
B2791 ELECTRIC COMPRESSOR 2728
DTC Logic 2728
DTC DETECTION LOGIC 2728
DTC CONFIRMATION PROCEDURE 2728
Diagnosis Procedure 2728
B27A0, B27A1 INTAKE DOOR MOTOR 2730
DTC Logic 2730
DTC DETECTION LOGIC 2730
DTC CONFIRMATION PROCEDURE 2730
Diagnosis Procedure 2730
Component Inspection (PBR) 2732
Component Inspection (Motor) 2733
B27A2, B27A3, B27A4, B27A5 AIR MIX DOOR MOTOR 2734
DTC Logic 2734
DTC DETECTION LOGIC 2734
DTC CONFIRMATION PROCEDURE 2734
Diagnosis Procedure 2734
Component Inspection 2735
B27A6, B27A7, B27A8, B27A9 MODE DOOR MOTOR 2737
DTC Logic 2737
DTC DETECTION LOGIC 2737
DTC CONFIRMATION PROCEDURE 2737
Diagnosis Procedure 2737
Component Inspection 2738
B27C2, B27C3 PTC HEATER OUTLET AIR TEMPERATURE SENSOR 2740
DTC Logic 2740
DTC DETECTION LOGIC 2740
DTC CONFIRMATION PROCEDURE 2740
Diagnosis Procedure 2740
Component Inspection 2742
B27C4, B27C5 A/C UNIT CASE TEMPERATURE SENSOR 2743
DTC Logic 2743
DTC DETECTION LOGIC 2743
DTC CONFIRMATION PROCEDURE 2743
Diagnosis Procedure 2743
Component Inspection 2745
B27FF A/C AUTO AMP 2746
DTC Logic 2746
DTC DETECTION LOGIC 2746
DTC CONFIRMATION PROCEDURE 2746
Diagnosis Procedure 2746
POWER SUPPLY AND GROUND CIRCUIT 2747
A/C AUTO AMP 2747
A/C AUTO AMP : Diagnosis Procedure 2747
BLOWER MOTOR 2749
Component Function Check 2749
Diagnosis Procedure 2749
Component Inspection (Blower Motor) 2751
Component Inspection (Blower Relay) 2752
ELECTRIC COMPRESSOR INSULATION RESISTANCE CHECK 2753
Component Inspection 2753
PTC HEATER INSPECTION RESISTANCE CHECK 2755
Component Inspection 2755
DIAGNOSIS PROCEDURE 2755
DIAGNOSIS PROCEDURE 2755
SYMPTOM DIAGNOSIS 2757
AUTOMATIC AIR CONDITIONING SYSTEM 2757
Symptom Table 2757
INSUFFICIENT COOLING 2758
Description 2758
Diagnosis Procedure 2758
INSUFFICIENT HEATING 2759
Description 2759
Diagnosis Procedure 2759
COMPRESSOR DOES NOT OPERATE 2760
Description 2760
SYMPTOM 2760
Diagnosis Procedure 2760
REMOVAL AND INSTALLATION 2761
A/C CONTROL (A/C AUTO AMP ) 2761
Removal and Installation 2761
REMOVAL 2761
INSTALLATION 2761
AMBIENT SENSOR 2762
Removal and Installation 2762
REMOVAL 2762
INSTALLATION 2762
IN-VEHICLE SENSOR 2763
Removal and Installation 2763
REMOVAL 2763
INSTALLATION 2763
SUNLOAD SENSOR 2764
Removal and Installation 2764
REMOVAL 2764
INSTALLATION 2764
INTAKE SENSOR 2765
Exploded View 2765
Removal and Installation 2766
REMOVAL 2766
INSTALLATION 2766
PTC HEATER OUTLET AND A/C UNIT CASE AIR TEMPERATURE SENSOR ASSEMBLY 2767
Exploded View 2767
Removal and Installation 2768
REMOVAL 2768
INSTALLATION 2768
REFRIGERANT PRESSURE SENSOR 2769
Exploded View 2769
Removal and Installation 2769
REMOVAL 2770
INSTALLATION 2770
POWER TRANSISTOR 2771
Exploded View 2771
Removal and Installation 2771
REMOVAL 2771
INSTALLATION 2771
PTC HEATER 2772
Exploded View 2772
Removal and Installation 2773
REMOVAL 2773
INSTALLATION 2774
DOOR MOTOR 2775
Exploded View 2775
LEFT SIDE 2775
RIGHT SIDE 2775
INTAKE DOOR MOTOR 2776
INTAKE DOOR MOTOR : Removal and Installation 2776
REMOVAL 2776
INSTALLATION 2777
MODE DOOR MOTOR 2777
MODE DOOR MOTOR : Removal and Installation 2777
REMOVAL 2777
INSTALLATION 2777
AIR MIX DOOR MOTOR 2777
AIR MIX DOOR MOTOR : Removal and Installation 2777
REMOVAL 2777
INSTALLATION 2778
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
25-Interior pdf 2779
QUICK REFERENCE INDEX 0
Table of Contents 2779
PRECAUTION 2781
PRECAUTIONS 2781
Precaution for Technicians Using Medical Electric 2781
OPERATION PROHIBITION 2781
NORMAL CHARGE PRECAUTION 2781
PRECAUTION AT TELEMATICS SYSTEM OPERATION 2781
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 2781
Point to Be Checked Before Starting Maintenance Work 2781
High Voltage Precautions 2781
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 2782
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 2782
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 2782
PROHIBITED ITEMS TO CARRY DURING THE WORK 2782
2782
Precaution for Removing 12V Battery 2783
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 2784
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 2784
Precaution for Procedure without Cowl Top Cover 2784
Precaution for Work 2785
PREPARATION 2786
PREPARATION 2786
Special Service Tools 2786
Commercial Service Tools 2786
CLIP LIST 2787
Descriptions for Clips 2787
SYMPTOM DIAGNOSIS 2791
SQUEAK AND RATTLE TROUBLE DIAGNOSES 2791
Work Flow 2791
CUSTOMER INTERVIEW 2791
DUPLICATE THE NOISE AND TEST DRIVE 2791
CHECK RELATED SERVICE BULLETINS 2792
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 2792
REPAIR THE CAUSE 2792
CONFIRM THE REPAIR 2792
Inspection Procedure 2793
INSTRUMENT PANEL 2793
CENTER CONSOLE 2793
DOORS 2793
TRUNK 2793
SUNROOF/HEADLINING 2793
SEATS 2794
UNDERHOOD 2794
Diagnostic Worksheet 2795
REMOVAL AND INSTALLATION 2797
FRONT DOOR FINISHER 2797
Exploded View 2797
Removal and Installation 2797
REMOVAL 2797
INSTALLATION 2799
REAR DOOR FINISHER 2800
Exploded View 2800
Removal and Installation 2800
REMOVAL 2800
INSTALLATION 2802
BODY SIDE TRIM 2803
Exploded View 2803
INSTRUMENT SIDE PANEL 2803
INSTRUMENT SIDE PANEL : Removal and Installation 2803
REMOVAL 2804
INSTALLATION 2804
FRONT PILLAR GARNISH 2804
FRONT PILLAR GARNISH : Removal and Installation 2804
REMOVAL 2804
INSTALLATION 2805
KICKING PLATE OUTER 2805
KICKING PLATE OUTER : Removal and Installation 2805
REMOVAL 2805
FRONT KICKING PLATE OUTER 2805
INSATALLATION 2806
KICKING PLATE INNER 2806
KICKING PLATE INNER : Removal and Installation 2806
REMOVAL 2806
FRONT KICKING PLATE INNER 2806
REAR KICKING PLATE INNER 2806
INSATALLATION 2807
BODY SIDE WELT 2807
BODY SIDE WELT : Removal and Installation 2807
REMOVAL 2807
FRONT BODY SIDE WELT 2807
REAR BODY SIDE WELT 2807
INSTALLATION 2807
DASH SIDE FINISHER 2807
DASH SIDE FINISHER : Removal and Installation 2807
REMOVAL 2807
INSTALLATION 2808
CENTER PILLAR LOWER GARNISH 2808
CENTER PILLAR LOWER GARNISH : Removal and Installation 2808
REMOVAL 2808
INSTALLATION 2808
CENTER PILLAR UPPER GARNISH 2808
CENTER PILLAR UPPER GARNISH : Removal and Installation 2809
REMOVAL 2809
INATALLATION 2809
REAR PILLAR FINISHER 2809
REAR PILLAR FINISHER : Removal and Installation 2809
REMOVAL 2809
INSTALLATION 2810
FLOOR TRIM 2811
Exploded View 2811
Removal and Installation 2811
REMOVAL 2812
INSTALLATION 2813
HEADLINING 2814
Exploded View 2814
Removal and Installation 2815
REMOVAL 2815
INSTALLATION 2817
LUGGAGE FLOOR TRIM 2818
Exploded View 2818
REAR PARCEL SHELF FINISHER 2818
REAR PARCEL SHELF FINISHER : Removal and Installation 2818
REMOVAL 2818
INSTALLATION 2819
LUGGAGE FLOOR BOARD 2819
LUGGAGE FLOOR BOARD : Removal and Installation 2819
REMOVAL 2819
INSTALLATION 2819
LUGGAGE REAR PLATE 2819
LUGGAGE REAR PLATE : Removal and Installation 2819
REMOVE 2819
INSTALLATION 2819
LUGGAGE FLOOR UPPER FINISHER 2819
LUGGAGE FLOOR UPPER FINISHER : Removal and Installation 2820
REMOVE 2820
INSTALLATION 2820
LUGGAGE FINISHER MASK 2820
LUGGAGE FINISHER MASK : Removal and Installation 2820
REMOVE 2820
INSTALLATION 2821
LUGGAGE FLOOR FRONT FINISHER 2821
LUGGAGE FLOOR FRONT FINISHER : Removal and Installation 2821
REMOVE 2821
INSTALLATION 2821
LUGGAGE SIDE LOWER FINISHER 2821
LUGGAGE SIDE LOWER FINISHER : Removal and Installation 2821
REMOVAL 2822
INSTALLATION 2822
Removal and installation of shock absorber mask 2822
REMOVAL 2822
INSTALLATION 2823
BACK DOOR TRIM 2824
Exploded View 2824
BACK DOOR UPPER FINISHER 2824
BACK DOOR UPPER FINISHER : Removal and Installation 2824
REMOVAL 2824
INATALLATION 2825
BACK DOOR SIDE FINISHER 2825
BACK DOOR SIDE FINISHER : Removal and Installation 2825
REMOVAL 2825
INSTALATION 2826
BACK DOOR PULL HANDLE 2826
BACK DOOR PULL HANDLE : Removal and Installation 2826
REMOVAL 2826
INSTALATION 2826
BACK DOOR LOWER FINISHER 2826
BACK DOOR LOWER FINISHER : Removal and Installation 2826
REMOVAL 2827
INATALLATION 2827
EMERGENCY LID 2827
EMERGENCY LID : Removal and Installation 2827
REMOVAL 2827
INSTALLATION 2828
26-Instrument Panel pdf 2829
QUICK REFERENCE INDEX 0
Table of Contents 2829
PRECAUTION 2830
PRECAUTIONS 2830
Precaution for Technicians Using Medical Electric 2830
OPERATION PROHIBITION 2830
NORMAL CHARGE PRECAUTION 2830
PRECAUTION AT TELEMATICS SYSTEM OPERATION 2830
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 2830
Point to Be Checked Before Starting Maintenance Work 2830
Precaution for Removing 12V Battery 2830
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 2831
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 2831
Precaution for Work 2831
PREPARATION 2833
PREPARATION 2833
Special Service Tool 2833
Commercial Service Tools 2833
CLIP LIST 2834
Descriptions for Clips 2834
SYMPTOM DIAGNOSIS 2838
SQUEAK AND RATTLE TROUBLE DIAGNOSES 2838
Work Flow 2838
CUSTOMER INTERVIEW 2838
DUPLICATE THE NOISE AND TEST DRIVE 2838
CHECK RELATED SERVICE BULLETINS 2839
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 2839
REPAIR THE CAUSE 2839
CONFIRM THE REPAIR 2839
Generic Squeak and Rattle Troubleshooting 2839
INSTRUMENT PANEL 2840
CENTER CONSOLE 2840
DOORS 2840
TRUNK 2840
SUNROOF/HEADLINING 2840
OVERHEAD CONSOLE (FRONT AND REAR) 2840
SEATS 2841
UNDERHOOD 2841
Diagnostic Worksheet 2842
REMOVAL AND INSTALLATION 2844
INSTRUMENT PANEL ASSEMBLY 2844
Exploded View 2844
Removal and Installation 2845
WORK STEP 2845
REMOVAL 2846
INSTALLATION 2854
CENTER CONSOLE ASSEMBLY 2856
Exploded View 2856
Removal and Installation 2856
REMOVAL 2856
INSTALLATION 2859
Disassembly and Assembly 2859
DISASSEMBLY 2859
ASSEMBLY 2861
27-Seat pdf 2862
QUICK REFERENCE INDEX 0
Table of Contents 2862
PRECAUTION 2864
PRECAUTIONS 2864
Precaution for Technicians Using Medical Electric 2864
OPERATION PROHIBITION 2864
NORMAL CHARGE PRECAUTION 2864
PRECAUTION AT TELEMATICS SYSTEM OPERATION 2864
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 2864
Point to Be Checked Before Starting Maintenance Work 2864
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 2864
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 2865
Precaution for Removing 12V Battery 2865
Service Notice 2865
Precaution for Work 2866
PREPARATION 2867
PREPARATION 2867
Special Service Tool 2867
Commercial Service Tool 2867
CLIP LIST 2868
Descriptions for Clips 2868
SYSTEM DESCRIPTION 2872
COMPONENT PARTS 2872
HEATED SEAT SYSTEM 2872
HEATED SEAT SYSTEM : Component Parts Location 2872
HEATED SEAT SYSTEM : Front Heated Seat Switch 2873
HEATED SEAT SYSTEM : Heated Seat Relay 2873
HEATED SEAT SYSTEM : Front Seat Heater 2873
HEATED SEAT SYSTEM : Rear Heated Seat Switch 2873
HEATED SEAT SYSTEM : Rear Heated Seat Relay 2873
HEATED SEAT SYSTEM : Rear Seat Heater 2874
SYSTEM 2875
HEATED SEAT SYSTEM 2875
HEATED SEAT SYSTEM : System Description 2875
WIRING DIAGRAM 2876
HEATED SEAT SYSTEM 2876
Wiring Diagram 2876
SYMPTOM DIAGNOSIS 2881
SQUEAK AND RATTLE TROUBLE DIAGNOSES 2881
Work Flow 2881
CUSTOMER INTERVIEW 2881
DUPLICATE THE NOISE AND TEST DRIVE 2881
CHECK RELATED SERVICE BULLETINS 2882
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 2882
REPAIR THE CAUSE 2882
CONFIRM THE REPAIR 2882
Inspection Procedure 2883
INSTRUMENT PANEL 2883
CENTER CONSOLE 2883
DOORS 2883
TRUNK 2883
SUNROOF/HEADLINING 2883
SEATS 2884
UNDERHOOD 2884
Diagnostic Worksheet 2885
REMOVAL AND INSTALLATION 2887
FRONT SEAT 2887
Exploded View 2887
Removal and Installation 2890
REMOVAL 2890
INSTALLATION 2890
SEATBACK 2891
SEATBACK : Disassembly and Assembly 2891
DISASSEMBLY 2891
ASSEMBLY 2893
SEAT CUSHION 2893
SEAT CUSHION : Disassembly and Assembly 2893
DISASSEMBLY 2893
ASSEMBLY 2896
REAR SEAT 2897
Exploded View 2897
SEATBACK 2897
SEATBACK : Removal and Installation 2898
REMOVAL 2898
Seatback Assembly (LH) 2898
Seatback Assembly (RH) 2898
INSTALLATION 2898
SEATBACK : Disassembly and Assembly 2898
DISASSEMBLY 2898
ASSEMBLY 2901
SEAT CUSHION 2901
SEAT CUSHION : Removal and Installation 2901
REMOVAL 2901
INSTALLATION 2902
SEAT CUSHION : Disassembly and Assembly 2902
DISASSEMBLY 2902
ASSEMBLY 2902
SEATBACK HINGE 2902
SEATBACK HINGE : Removal and Installation 2902
Seatback hinge bracket (center) 2902
REMOVAL 2903
INSTALLATION 2903
Seatback hinge bracket (LH/RH) 2903
REMOVAL 2903
INSTALLATION 2904
SEATBACK STRIKER 2904
SEATBACK STRIKER : Removal and Installation 2904
REMOVAL 2904
INSTALLATION 2904
HEATED SEAT SWITCH 2905
FRONT 2905
FRONT : Removal and Installation 2905
REMOVAL 2905
INSTALLATION 2905
REAR 2905
REAR : Removal and Installation 2905
REMOVAL 2905
INSTALLATION 2906
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
28-Door and Lock pdf 2907
QUICK REFERENCE INDEX 0
Table of Contents 2907
PRECAUTION 2913
PRECAUTIONS 2913
Precaution for Technicians Using Medical Electric 2913
OPERATION PROHIBITION 2913
NORMAL CHARGE PRECAUTION 2913
PRECAUTION AT TELEMATICS SYSTEM OPERATION 2913
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 2913
Point to Be Checked Before Starting Maintenance Work 2913
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 2913
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 2914
Procedure without Cowl Top Cover 2914
High Voltage Precautions 2914
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 2914
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 2915
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 2915
PROHIBITED ITEMS TO CARRY DURING THE WORK 2915
2915
Precaution for Removing 12V Battery 2916
Precaution for Work 2917
PREPARATION 2918
PREPARATION 2918
Special Service Tools 2918
Commercial Service Tools 2919
SYSTEM DESCRIPTION 2921
COMPONENT PARTS 2921
Component Parts Location 2921
Inside Key Antenna (Instrument Center) 2923
Inside Key Antenna (Rear Seat) 2923
Inside Key Antenna (Luggage Room) 2923
Outside Key Antenna (Rear Bumper) 2923
Outside Key Antenna (LH) 2924
Outside Key Antenna (RH) 2924
Front Door Lock Assembly (LH) 2924
Remote Keyless Entry Receiver 2924
Intelligent Key Warning Buzzer 2925
Back Door Lock Assembly 2925
Door Lock and Unlock Switch 2925
Front Door Request Switch (LH) 2925
Front Door Request Switch (RH) 2926
Door Switch 2926
Back Door Request Switch 2926
Back Door Opener Switch 2926
Charge Port Lid Opener Actuator 2927
Charge Port Lid Opener Switch 2927
SYSTEM (POWER DOOR LOCK SYSTEM) 2928
System Description 2928
SYSTEM DIAGRAM 2928
DOOR LOCK FUNCTION 2928
Door Lock and Unlock Switch 2928
Door Key Cylinder Switch 2928
POWER POSITION WARNING FUNCTION 2928
INTERIOR ROOM LAMP CONTROL FUNCTION 2928
AUTOMATIC DOOR LOCK/UNLOCK FUNCTION (LOCK OPERATION) 2928
Vehicle Speed Sensing Auto Door Lock 2928
P Position Interlock Door Lock 2928
Setting change of Automatic Door Lock/Unlock Function 2929
AUTOMATIC DOOR LOCK/UNLOCK FUNCTION (UNLOCK OPERATION) 2929
POWER OFF Interlock Door Unlock 2929
P Position Interlock Door Unlock 2929
Setting change of Automatic Door Lock/Unlock Function 2929
SYSTEM (INTELLIGENT KEY SYSTEM) 2930
INTELLIGENT KEY SYSTEM 2930
INTELLIGENT KEY SYSTEM : System Description 2930
SYSTEM DIAGRAM 2930
DOOR LOCK FUNCTION 2931
DOOR LOCK FUNCTION : System Description 2931
SYSTEM DIAGRAM 2931
DOOR REQUEST SWITCH OPERATION 2931
OPERATION DESCRIPTION 2931
OPERATION CONDITION 2932
OUTSIDE KEY ANTENNA DETECTION AREA 2932
SELECTIVE UNLOCK FUNCTION 2932
Lock Operation 2932
Unlock Operation 2932
How to Change Selective Unlock Operation Mode 2932
HAZARD AND BUZZER REMINDER FUNCTION 2932
Operating Function of Hazard and Buzzer Reminder 2932
How to Change Hazard and Buzzer Reminder Operation Mode 2932
AUTO DOOR LOCK FUNCTION 2933
LIST OF OPERATION RELATED PARTS 2933
BACK DOOR OPEN FUNCTION 2933
BACK DOOR OPEN FUNCTION : System Description 2933
SYSTEM DIAGRAM 2933
BACK DOOR OPEN OPERATION 2933
BACK DOOR OPEN 2934
OPERATION CONDITION 2934
OUTSIDE KEY ANTENNA DETECTION AREA 2934
LIST OF OPERATION RELATED PARTS 2934
REMOTE KEYLESS ENTRY FUNCTION 2934
REMOTE KEYLESS ENTRY FUNCTION : System Description 2935
SYSTEM DIAGRAM 2935
BASIC OPERATION 2935
OPERATION 2935
OPERATION AREA 2935
DOOR LOCK/UNLOCK FUNCTION 2935
OPERATION CONDITION 2935
SELECTIVE UNLOCK FUNCTION 2935
How To Change Selective Unlock Operation Mode 2935
HAZARD AND HORN REMINDER FUNCTION 2935
Operating Function of Hazard and Horn Reminder 2936
AUTO DOOR LOCK FUNCTION 2936
How To Change Auto Door Lock Operation Mode 2936
LIST OF OPERATION RELATED PARTS 2936
KEY REMINDER FUNCTION 2937
KEY REMINDER FUNCTION : System Description 2937
SYSTEM DIAGRAM 2937
BASIC OPERATION 2937
WARNING FUNCTION 2938
WARNING FUNCTION : System Description 2938
OPERATION DESCRIPTION 2938
OPERATION CONDITION 2938
WARNING METHOD 2939
LIST OF OPERATION RELATED PARTS 2940
SYSTEM (BACK DOOR OPENER SYSTEM) 2941
System Description 2941
SYSTEM DIAGRAM 2941
BACK DOOR OPENER OPERATION 2941
OPERATION CONDITION 2941
SYSTEM (HOMELINK UNIVERSAL TRANSCEIVER) 2942
System Description 2942
SYSTEM (CHARGE PORT LID OPEN CONTROL) 2943
System Description 2943
OPERATION DESCRIPTION 2943
DIAGNOSIS SYSTEM (BCM) 2944
COMMON ITEM 2944
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 2944
APPLICATION ITEM 2944
SYSTEM APPLICATION 2944
DOOR LOCK 2944
DOOR LOCK : CONSULT Function (BCM – DOOR LOCK) 2945
SELF DIAGNOSTIC RESULT 2945
DATA MONITOR 2945
ACTIVE TEST 2945
WORK SUPPORT 2945
INTELLIGENT KEY 2945
INTELLIGENT KEY : CONSULT Function (BCM – INTELLIGENT KEY) 2945
SELF DIAGNOSTIC RESULT 2945
DATA MONITOR 2946
ACTIVE TEST 2946
WORK SUPPORT 2947
TRUNK 2948
TRUNK : CONSULT Function (BCM – TRUNK) 2948
DATA MONITOR 2948
ECU DIAGNOSIS INFORMATION 2949
BCM 2949
List of ECU Reference 2949
WIRING DIAGRAM 2950
DOOR & LOCK SYSTEM 2950
Wiring Diagram 2950
HOMELINK UNIVERSAL TRANSCEIVER 2969
Wiring Diagram 2969
BASIC INSPECTION 2971
DIAGNOSIS AND REPAIR WORK FLOW 2971
Work Flow 2971
OVERALL SEQUENCE 2971
DETAILED FLOW 2971
DTC/CIRCUIT DIAGNOSIS 2974
B2621 INSIDE ANTENNA 2974
DTC Logic 2974
DTC DETECTION LOGIC 2974
DTC CONFIRMATION PROCEDURE 2974
Diagnosis Procedure 2974
B2622 INSIDE ANTENNA 2976
DTC Logic 2976
DTC DETECTION LOGIC 2976
DTC CONFIRMATION PROCEDURE 2976
Diagnosis Procedure 2976
B2623 INSIDE ANTENNA 2978
DTC Logic 2978
DTC DETECTION LOGIC 2978
DTC CONFIRMATION PROCEDURE 2978
Diagnosis Procedure 2978
B2626 OUTSIDE ANTENNA 2980
DTC Logic 2980
DTC DETECTION LOGIC 2980
DTC CONFIRMATION PROCEDURE 2980
Diagnosis Procedure 2980
B2627 OUTSIDE ANTENNA 2982
DTC Logic 2982
DTC DETECTION LOGIC 2982
DTC CONFIRMATION PROCEDURE 2982
Diagnosis Procedure 2982
B2628 OUTSIDE ANTENNA 2984
DTC Logic 2984
DTC DETECTION LOGIC 2984
DTC CONFIRMATION PROCEDURE 2984
Diagnosis Procedure 2984
BACK DOOR OPENER ACTUATOR 2986
Component Function Check 2986
Diagnosis Procedure 2986
BACK DOOR OPENER SWITCH 2988
Component Function Check 2988
Diagnosis Procedure 2988
Component Inspection 2989
BACK DOOR REQUEST SWITCH 2990
Component Function Check 2990
Diagnosis Procedure 2990
Component Inspection 2991
BUZZER (COMBINATION METER) 2992
Component Function Check 2992
Diagnosis Procedure 2992
DOOR KEY CYLINDER SWITCH 2993
Component Function Check 2993
Diagnosis Procedure 2993
Component Inspection 2994
DOOR LOCK ACTUATOR 2995
DRIVER SIDE 2995
DRIVER SIDE : Component Function Check 2995
DRIVER SIDE : Diagnosis Procedure 2995
PASSENGER SIDE 2996
PASSENGER SIDE : Component Function Check 2996
PASSENGER SIDE : Diagnosis Procedure 2996
REAR LH 2997
REAR LH : Component Function Check 2997
REAR LH : Diagnosis Procedure 2997
REAR RH 2998
REAR RH : Component Function Check 2998
REAR RH : Diagnosis Procedure 2999
DOOR LOCK AND UNLOCK SWITCH 3001
DRIVER SIDE 3001
DRIVER SIDE : Component Function Check 3001
DRIVER SIDE : Diagnosis Procedure 3001
DRIVER SIDE : Component Inspection 3002
PASSENGER SIDE 3003
PASSENGER SIDE : Component Function Check 3003
PASSENGER SIDE : Diagnosis Procedure 3003
PASSENGER SIDE : Component Inspection 3004
DOOR REQUEST SWITCH 3006
Component Function Check 3006
Diagnosis Procedure 3006
Component Inspection 3007
DOOR SWITCH 3008
Component Function Check 3008
Diagnosis Procedure 3008
Component Inspection 3009
HAZARD FUNCTION 3011
Component Function Check 3011
Diagnosis Procedure 3011
INTELLIGENT KEY 3012
Component Function Check 3012
Diagnosis Procedure 3012
INTELLIGENT KEY WARNING BUZZER 3013
Component Function Check 3013
Diagnosis Procedure 3013
Component Inspection 3014
REMOTE KEYLESS ENTRY RECEIVER 3015
Component Function Check 3015
Diagnosis Procedure 3015
UNLOCK SENSOR 3018
Component Function Check 3018
Diagnosis Procedure 3018
Component Inspection 3019
INFORMATION DISPLAY 3020
Component Function Check 3020
Diagnosis Procedure 3020
CHARGE PORT LID OPENER RELAY 3021
Diagnosis Procedure 3021
Component Inspection (Charge Port Lid Opener Actuator Relay) 3022
CHARGE PORT LID OPENER 3024
Component Function Check 3024
Diagnosis Procedure 3024
Component Inspection (Charge Port Lid Opener Actuator) 3025
CHARGE PORT LID OPENER SWITCH 3026
Diagnosis Procedure 3026
Component Inspection (Charge Port Lid Opener Switch) 3026
HOMELINK UNIVERSAL TRANSCEIVER 3028
Component Function Check 3028
Diagnosis Procedure 3028
SYMPTOM DIAGNOSIS 3030
DOOR DOES NOT LOCK/UNLOCK WITH DOOR LOCK AND UNLOCK SWITCH 3030
ALL DOOR 3030
ALL DOOR : Description 3030
ALL DOOR : Diagnosis Procedure 3030
DRIVER SIDE 3030
DRIVER SIDE : Description 3030
DRIVER SIDE : Diagnosis Procedure 3030
PASSENGER SIDE 3031
PASSENGER SIDE : Description 3031
PASSENGER SIDE : Diagnosis Procedure 3031
REAR LH 3031
REAR LH : Description 3031
REAR LH : Diagnosis Procedure 3031
REAR RH 3031
REAR RH : Description 3031
REAR RH : Diagnosis Procedure 3031
DOOR DOES NOT LOCK/UNLOCK WITH DOOR REQUEST SWITCH 3033
ALL DOOR REQUEST SWITCHES 3033
ALL DOOR REQUEST SWITCHES : Description 3033
ALL DOOR REQUEST SWITCHES : Diagnosis Procedure 3033
DRIVER SIDE DOOR REQUEST SWITCH 3033
DRIVER SIDE DOOR REQUEST SWITCH : Description 3033
DRIVER SIDE DOOR REQUEST SWITCH : Diagnosis Procedure 3033
PASSENGER SIDE DOOR REQUEST SWITCH 3034
PASSENGER SIDE DOOR REQUEST SWITCH : Description 3034
PASSENGER SIDE DOOR REQUEST SWITCH : Diagnosis Procedure 3034
BACK DOOR REQUEST SWITCH 3034
BACK DOOR REQUEST SWITCH : Description 3035
BACK DOOR REQUEST SWITCH : Diagnosis Procedure 3035
DOOR DOES NOT LOCK/UNLOCK WITH DOOR KEY CYLINDER OPERATION 3036
Diagnosis Procedure 3036
DOOR DOES NOT LOCK/UNLOCK WITH INTELLIGENT KEY 3037
Diagnosis Procedure 3037
POWER POSITION WARNING DOES NOT OPERATE 3038
Diagnosis Procedure 3038
SELECTIVE UNLOCK FUNCTION DOES NOT OPERATE 3039
Diagnosis Procedure 3039
BACK DOOR DOES NOT OPEN 3040
Diagnosis Procedure 3040
AUTO DOOR LOCK OPERATION DOES NOT OPERATE 3041
Diagnosis Procedure 3041
VEHICLE SPEED SENSING AUTO LOCK OPERATION DOES NOT OPERATE 3042
Diagnosis Procedure 3042
POWER SWITCH OFF INTERLOCK DOOR UNLOCK FUNCTION DOES NOT OPERATE 3043
Diagnosis Procedure 3043
P POSITION INTERLOCK DOOR LOCK/UNLOCK FUNCTION DOES NOT OPERATE 3044
Diagnosis Procedure 3044
HAZARD AND BUZZER REMINDER DOES NOT OPERATE 3045
Diagnosis Procedure 3045
KEY REMINDER FUNCTION DOES NOT OPERATE 3047
Diagnosis Procedure 3047
OFF POSITION WARNING DOES NOT OPERATE 3048
Diagnosis Procedure 3048
TAKE AWAY WARNING DOES NOT OPERATE 3049
Diagnosis Procedure 3049
INTELLIGENT KEY LOW BATTERY WARNING DOES NOT OPERATE 3050
Diagnosis Procedure 3050
DOOR LOCK OPERATION WARNING DOES NOT OPERATE 3051
Diagnosis Procedure 3051
KEY ID WARNING DOES NOT OPERATE 3052
Diagnosis Procedure 3052
HOMELINK UNIVERSAL TRANSCEIVER DOES NOT OPERATE 3053
Diagnosis Procedure 3053
SQUEAK AND RATTLE TROUBLE DIAGNOSES 3054
Work Flow 3054
CUSTOMER INTERVIEW 3054
DUPLICATE THE NOISE AND TEST DRIVE 3054
CHECK RELATED SERVICE BULLETINS 3055
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 3055
REPAIR THE CAUSE 3055
CONFIRM THE REPAIR 3055
Generic Squeak and Rattle Troubleshooting 3055
INSTRUMENT PANEL 3055
CENTER CONSOLE 3056
DOORS 3056
TRUNK 3056
SUNROOF/HEADLINING 3056
OVERHEAD CONSOLE (FRONT AND REAR) 3056
SEATS 3057
UNDERHOOD 3057
Diagnostic Worksheet 3058
REMOVAL AND INSTALLATION 3060
HOOD 3060
Exploded View 3060
HOOD ASSEMBLY 3060
HOOD ASSEMBLY : Removal and Installation 3060
REMOVAL 3060
INSTALLATION 3061
HOOD ASSEMBLY : Adjustment 3061
FITTING ADJUSTMENT 3062
HOOD HINGE 3062
HOOD HINGE : Removal and Installation 3062
REMOVAL 3062
INSTALLATION 3062
HOOD SUPPORT ROD 3063
HOOD SUPPORT ROD : Removal and Installation 3063
REMOVAL 3063
INSTALLATION 3063
HOOD COVER 3063
HOOD COVER : Removal and Installation 3063
REMOVAL 3063
INSTALLATION 3063
CHARGE PORT LID 3064
Exploded View 3064
CHARGE PORT LID ASSEMBLY 3064
CHARGE PORT LID ASSEMBLY : Removal and Installation 3064
REMOVAL 3064
INSTALLATION 3064
CHARGE PORT LID ASSEMBLY : Adjustment 3065
FITTING ADJUSTMENT PROCEDURE 3065
CHARGE PORT LID HINGE ASSEMBLY 3066
CHARGE PORT LID HINGE ASSEMBLY : Removal and Installation 3066
REMOVAL 3066
INSTALLATION 3066
CHARGE PORT COVER 3066
CHARGE PORT COVER : Removal and Installation 3066
REMOVAL 3066
INSTALLATION 3066
RADIATOR CORE SUPPORT 3067
Exploded View 3067
RADIATOR CORE SUPPORT UPPER 3067
RADIATOR CORE SUPPORT UPPER : Removal and Installation 3067
REMOVAL 3068
INSTALLATION 3069
RADIATOR CORE SUPPORT LOWER 3069
RADIATOR CORE SUPPORT LOWER : Removal and Installation 3069
REMOVAL 3070
INSTALLATION 3071
RADIATOR UPPER GRILLE 3071
RADIATOR UPPER GRILLE : Removal and Installation 3071
REMOVAL 3071
INSTALLATION 3071
CHARGE PORT BRACKET 3071
CHARGE PORT BRACKET : Removal and Installation 3071
REMOVAL 3072
INSTALLATION 3073
FRONT FENDER 3074
Exploded View 3074
Removal and Installation 3074
REMOVAL 3074
INSTALLATION 3075
FRONT DOOR 3076
Exploded View 3076
DOOR ASSEMBLY 3076
DOOR ASSEMBLY : Removal and Installation 3076
REMOVAL 3076
INSTALLATION 3077
DOOR ASSEMBLY : Adjustment 3078
FITTING ADJUSTMENT PROCEDURE 3078
DOOR STRIKER ADJUSTMENT 3079
DOOR STRIKER 3079
DOOR STRIKER : Removal and Installation 3079
REMOVAL 3079
INSTALLATION 3079
DOOR HINGE 3079
DOOR HINGE : Removal and Installation 3079
REMOVAL 3079
INSTALLATION 3079
DOOR CHECK LINK 3080
DOOR CHECK LINK : Removal and Installation 3080
REMOVAL 3080
INSTALLATION 3080
REAR DOOR 3081
Exploded View 3081
DOOR ASSEMBLY 3081
DOOR ASSEMBLY : Removal and Installation 3081
REMOVAL 3081
INSTALLATION 3082
DOOR ASSEMBLY : Adjustment 3083
FITTING ADJUSTMENT PROCEDURE 3083
DOOR STRIKER ADJUSTMENT 3084
DOOR STRIKER 3084
DOOR STRIKER : Removal and Installation 3084
REMOVAL 3084
INSTALLATION 3084
DOOR HINGE 3084
DOOR HINGE : Removal and Installation 3084
REMOVAL 3084
INSTALLATION 3084
DOOR CHECK LINK 3085
DOOR CHECK LINK : Removal and Installation 3085
REMOVAL 3085
INSTALLATION 3085
BACK DOOR 3086
Exploded View 3086
BACK DOOR ASSEMBLY 3086
BACK DOOR ASSEMBLY : Removal and Installation 3086
REMOVAL 3086
INSTALLATION 3087
BACK DOOR ASSEMBLY : Adjustment 3088
FITTING ADJUSTMENT PROCEDURE 3089
BACK DOOR STRIKER ADJUSTMENT 3089
BACK DOOR STRIKER 3089
BACK DOOR STRIKER : Removal and Installation 3089
REMOVAL 3089
INSTALLATION 3089
BACK DOOR HINGE 3089
BACK DOOR HINGE : Removal and Installation 3090
REMOVAL 3090
INSTALLATION 3090
BACK DOOR STAY 3090
BACK DOOR STAY : Removal and Installation 3090
REMOVAL 3090
INSTALLATION 3091
BACK DOOR STAY : Disposal 3091
BACK DOOR WEATHER-STRIP 3091
BACK DOOR WEATHER-STRIP : Removal and Installation 3091
REMOVAL 3091
INSTALLATION 3091
HOOD LOCK 3093
Exploded View 3093
HOOD LOCK 3093
HOOD LOCK : Removal and Installation 3093
REMOVAL 3093
INSTALLATION 3093
HOOD LOCK SECONDARY CONTROL 3094
HOOD LOCK SECONDARY CONTROL : Removal and Installation 3094
REMOVAL 3094
INSTALLATION 3094
HOOD LOCK CONTROL CABLE 3094
HOOD LOCK CONTROL CABLE : Removal and Installation 3094
REMOVAL 3094
INSTALLATION 3094
Inspection 3094
CHARGE PORT LID LOCK 3096
Exploded View 3096
CHARGE PORT LID LOCK 3096
CHARGE PORT LID LOCK : Removal and Installation 3096
REMOVAL 3096
INSTALLATION 3097
CHARGE PORT LID OPENER ACTUATOR 3097
CHARGE PORT LID OPENER ACTUATOR : Removal and Installation 3097
REMOVAL 3097
INSTALLATION 3097
FRONT DOOR LOCK 3098
Exploded View 3098
DOOR LOCK 3098
DOOR LOCK : Removal and Installation 3098
REMOVAL 3098
INSTALLATION 3098
INSIDE HANDLE 3099
INSIDE HANDLE : Removal and Installation 3099
REMOVAL 3099
INSTALLATION 3099
OUTSIDE HANDLE 3099
OUTSIDE HANDLE : Removal and Installation 3099
REMOVAL 3099
INSTALLATION 3101
REAR DOOR LOCK 3102
Exploded View 3102
DOOR LOCK 3102
DOOR LOCK : Removal and Installation 3102
REMOVAL 3102
INSTALLATION 3103
INSIDE HANDLE 3103
INSIDE HANDLE : Removal and Installation 3103
REMOVAL 3103
INSTALLATION 3103
OUTSIDE HANDLE 3103
OUTSIDE HANDLE : Removal and Installation 3103
REMOVAL 3103
INSTALLATION 3105
BACK DOOR LOCK 3106
Exploded View 3106
DOOR LOCK 3106
DOOR LOCK : Removal and Installation 3106
REMOVAL 3106
INSTALLATION 3106
OUTSIDE HANDLE 3106
OUTSIDE HANDLE : Removal and Installation 3106
REMOVAL 3106
INSTALLATION 3107
KEY CYLINDER 3108
GLOVE BOX LID KEY CYLINDER 3108
GLOVE BOX LID KEY CYLINDER : Removal and Installation 3108
REMOVAL 3108
INSTALLATION 3108
DOOR SWITCH 3109
Removal and Installation 3109
REMOVAL 3109
INSTALLATION 3109
DOOR REQUEST SWITCH 3110
DRIVER SIDE 3110
DRIVER SIDE : Removal and Installation 3110
PASSENGER SIDE 3110
PASSENGER SIDE : Removal and Installation 3110
BACK DOOR 3110
BACK DOOR : Removal and Installation 3110
INSIDE KEY ANTENNA 3111
INSTRUMENT CENTER 3111
INSTRUMENT CENTER : Removal and Installation 3111
REMOVAL 3111
INSTALLATION 3111
CENTER CONSOLE 3111
CENTER CONSOLE : Removal and Installation 3111
REMOVAL 3111
INSTALLATION 3111
REAR SEAT 3111
REAR SEAT : Removal and Installation 3111
REMOVAL 3111
INSTALLATION 3111
LUGGAGE ROOM 3111
LUGGAGE ROOM : Removal and Installation 3111
REMOVAL 3111
INSTALLATION 3112
OUTSIDE KEY ANTENNA 3113
DRIVER SIDE 3113
DRIVER SIDE : Removal and Installation 3113
PASSENGER SIDE 3113
PASSENGER SIDE : Removal and Installation 3113
REAR BUMPER 3113
REAR BUMPER : Removal and Installation 3113
REMOVAL 3113
INSTALLATION 3113
INTELLIGENT KEY WARNING BUZZER 3114
Removal and Installation 3114
REMOVAL 3114
INSTALLATION 3114
REMOTE KEYLESS ENTRY RECEIVER 3115
Removal and Installation 3115
REMOVAL 3115
INSTALLATION 3115
INTELLIGENT KEY BATTERY 3116
Removal and Installation 3116
CHARGE PORT LID OPENER SWITCH 3117
Removal and Installation 3117
REMOVAL 3117
INSTALLATION 3117
BACK DOOR OPENER SWITCH ASSEMBLY 3118
Removal and Installation 3118
REMOVAL 3118
INSTALLATION 3118
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
29-Security Control System pdf 3119
QUICK REFERENCE INDEX 0
Table of Contents 3119
WITH INTELLIGENT KEY SYSTEM 3122
PRECAUTION 3122
PRECAUTIONS 3122
Precaution for Technicians Using Medical Electric 3122
OPERATION PROHIBITION 3122
NORMAL CHARGE PRECAUTION 3122
PRECAUTION AT TELEMATICS SYSTEM OPERATION 3122
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 3122
Precaution for Removing 12V Battery 3122
Precaution for Procedure without Cowl Top Cover 3123
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 3123
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 3123
Point to Be Checked Before Starting Maintenance Work 3123
PREPARATION 3125
PREPARATION 3125
Special Service Tools 3125
Commercial Service Tools 3125
SYSTEM DESCRIPTION 3127
COMPONENT PARTS 3127
Component Parts Location 3127
NATS Antenna Amp 3129
SYSTEM 3130
INTELLIGENT KEY SYSTEM/READY SET FUNCTION 3130
INTELLIGENT KEY SYSTEM/READY SET FUNCTION : System Description 3130
SYSTEM DIAGRAM 3130
INPUT/OUTPUT SIGNAL CHART 3130
Input Signal Item 3130
Output Signal Item 3130
SYSTEM DESCRIPTION 3131
PRECAUTIONS FOR INTELLIGENT KEY SYSTEM 3131
OPERATION WHEN INTELLIGENT KEY IS CARRIED 3131
OPERATION RANGE 3131
READY SET OPERATION WHEN INTELLIGENT KEY IS CONTACTED TO POWER SWITCH 3131
READY SET CONDITION TABLE BY POWER SWITCH OPERATION 3132
Vehicle speed: less than 4 km/h (2 5 MPH) 3132
Vehicle speed: 4 km/h (2 5 MPH) or more 3132
NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS 3132
NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS : System Description 3133
SYSTEM DIAGRAM 3133
INPUT/OUTPUT SIGNAL CHART 3133
Input Signal Item 3133
Output Signal Item 3133
SYSTEM DESCRIPTION 3133
PRECAUTIONS FOR KEY REGISTRATION 3134
SECURITY INDICATOR LAMP 3134
OPERATION WHEN INTELLIGENT KEY IS CONTACTED TO POWER SWITCH 3134
READY SET CONDITION TABLE BY POWER SWITCH OPERATION 3134
Vehicle speed: less than 4 km/h (2 5 MPH) 3134
Vehicle speed: 4 km/h (2 5 MPH) or more 3135
VEHICLE SECURITY SYSTEM 3135
VEHICLE SECURITY SYSTEM : System Description (Except for Canada) 3136
SYSTEM DIAGRAM 3136
INPUT/OUTPUT SIGNAL CHART 3136
Input Signal Item 3136
Output Signal Item 3136
SYSTEM DESCRIPTION 3137
THEFT WARNING ALARM 3137
Operation Flow 3137
DISARMED Phase 3138
PRE-ARMED Phase 3138
ARMED Phase 3138
ALARM Phase 3138
PRE-RESET Phase 3139
PANIC ALARM 3139
VEHICLE SECURITY SYSTEM : System Description (For Canada) 3139
SYSTEM DIAGRAM 3139
INPUT/OUTPUT SIGNAL CHART 3140
Input Signal Item 3140
Output Signal Item 3140
SYSTEM DESCRIPTION 3140
THEFT WARNING ALARM 3140
Operation Flow 3141
DISARMED Phase 3142
PRE-ARMED Phase 3142
ARMED Phase 3142
ALARM Phase 3142
PRE-RESET Phase 3142
PANIC ALARM 3142
DIAGNOSIS SYSTEM (BCM) 3144
COMMON ITEM 3144
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 3144
APPLICATION ITEM 3144
SYSTEM APPLICATION 3144
INTELLIGENT KEY 3144
INTELLIGENT KEY : CONSULT Function (BCM – INTELLIGENT KEY) 3145
SELF DIAGNOSTIC RESULT 3145
DATA MONITOR 3145
ACTIVE TEST 3145
WORK SUPPORT 3146
THEFT ALM 3147
THEFT ALM : CONSULT Function (BCM – THEFT) 3147
DATA MONITOR 3147
ACTIVE TEST 3147
WORK SUPPORT 3148
IMMU 3148
IMMU : CONSULT Function (BCM – IMMU) 3148
SELF DIAGNOSTIC RESULT 3148
DATA MONITOR 3148
ACTIVE TEST 3148
WORK SUPPORT 3148
DIAGNOSIS SYSTEM (IPDM E/R) 3149
CONSULT Function (IPDM E/R) 3149
APPLICATION ITEM 3149
SELF DIAGNOSTIC RESULT 3149
DATA MONITOR 3149
ACTIVE TEST 3149
CAN DIAG SUPPORT MNTR 3149
ECU DIAGNOSIS INFORMATION 3151
VCM, IPDM E/R, BCM 3151
List of ECU Reference 3151
WIRING DIAGRAM 3152
INTELLIGENT KEY SYSTEM/ENGINE START FUNCTION 3152
Wiring Diagram 3152
NVIS 3160
Wiring Diagram 3160
VEHICLE SECURITY SYSTEM 3168
Wiring Diagram 3168
BASIC INSPECTION 3180
DIAGNOSIS AND REPAIR WORK FLOW 3180
Work Flow 3180
OVERALL SEQUENCE 3180
DETAILED FLOW 3180
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 3183
VCM 3183
VCM : Description 3183
VCM : Work Procedure 3183
BCM 3183
BCM : Description 3183
BEFORE REPLACEMENT 3183
AFTER REPLACEMENT 3183
BCM : Work Procedure 3183
DTC/CIRCUIT DIAGNOSIS 3185
P1610 LOCK MODE 3185
Description 3185
DTC Logic 3185
DTC DETECTION LOGIC 3185
DTC CONFIRMATION PROCEDURE 3185
Diagnosis Procedure 3185
P1611 ID DISCORD, IMMU-VCM 3186
DTC Logic 3186
DTC DETECTION LOGIC 3186
DTC CONFIRMATION PROCEDURE 3186
Diagnosis Procedure 3186
P1612 CHAIN OF VCM-IMMU 3187
DTC Logic 3187
DTC DETECTION LOGIC 3187
DTC CONFIRMATION PROCEDURE 3187
Diagnosis Procedure 3187
B2192 ID DISCORD, IMMU-ECM 3188
DTC Logic 3188
DTC DETECTION LOGIC 3188
DTC CONFIRMATION PROCEDURE 3188
Diagnosis Procedure 3188
B2193 CHAIN OF ECM-IMMU 3189
DTC Logic 3189
DTC DETECTION LOGIC 3189
DTC CONFIRMATION PROCEDURE 3189
Diagnosis Procedure 3189
B2195 ANTI-SCANNING 3190
DTC Logic 3190
DTC DETECTION LOGIC 3190
DTC CONFIRMATION PROCEDURE 3190
Diagnosis Procedure 3190
B2196 DONGLE UNIT 3191
Description 3191
DTC Logic 3191
DTC DETECTION LOGIC 3191
DTC CONFIRMATION PROCEDURE 3191
Diagnosis Procedure 3191
B2198 NATS ANTENNA AMP 3193
DTC Logic 3193
DTC DETECTION LOGIC 3193
DTC CONFIRMATION PROCEDURE 3193
Diagnosis Procedure 3193
B2555 STOP LAMP 3196
DTC Logic 3196
DTC DETECTION LOGIC 3196
DTC CONFIRMATION PROCEDURE 3196
Diagnosis Procedure 3196
Component Inspection 3197
B2556 POWER SWITCH 3199
DTC Logic 3199
DTC DETECTION LOGIC 3199
DTC CONFIRMATION PROCEDURE 3199
Diagnosis Procedure 3199
Component Inspection 3200
B2557 VEHICLE SPEED 3201
DTC Logic 3201
DTC DETECTION LOGIC 3201
DTC CONFIRMATION PROCEDURE 3201
Diagnosis Procedure 3201
B2601 SHIFT POSITION 3202
DTC Logic 3202
DTC DETECTION LOGIC 3202
DTC CONFIRMATION PROCEDURE 3202
Diagnosis Procedure 3202
B2602 SHIFT POSITION 3204
DTC Logic 3204
DTC DETECTION LOGIC 3204
DTC CONFIRMATION PROCEDURE 3204
Diagnosis Procedure 3204
B2603 SHIFT POSITION 3206
DTC Logic 3206
DTC DETECTION LOGIC 3206
DTC CONFIRMATION PROCEDURE 3206
Diagnosis Procedure 3206
B2604 SHIFT POSITION 3208
DTC Logic 3208
DTC DETECTION LOGIC 3208
DTC CONFIRMATION PROCEDURE 3208
Diagnosis Procedure 3208
B2617 READY SIGNAL CIRCUIT 3210
DTC Logic 3210
DTC DETECTION LOGIC 3210
DTC CONFIRMATION PROCEDURE 3210
Diagnosis Procedure 3210
B261A POWER SWITCH 3212
DTC Logic 3212
DTC DETECTION LOGIC 3212
DTC CONFIRMATION PROCEDURE 3212
Diagnosis Procedure 3212
B261E VEHICLE TYPE 3214
Description 3214
DTC Logic 3214
DTC DETECTION LOGIC 3214
DTC CONFIRMATION PROCEDURE 3214
Diagnosis Procedure 3214
B26F7 BCM 3215
DTC Logic 3215
DTC DETECTION LOGIC 3215
DTC CONFIRMATION PROCEDURE 3215
Diagnosis Procedure 3215
B26FC KEY REGISTRATION 3216
DTC Logic 3216
DTC DETECTION LOGIC 3216
DTC CONFIRMATION PROCEDURE 3216
Diagnosis Procedure 3216
HEADLAMP FUNCTION 3217
Component Function Check 3217
Diagnosis Procedure 3217
HOOD SWITCH 3218
Component Function Check 3218
Diagnosis Procedure 3218
Component Inspection 3219
HORN FUNCTION 3220
Component Function Check 3220
Diagnosis Procedure 3220
SECURITY INDICATOR LAMP 3221
Component Function Check 3221
Diagnosis Procedure 3221
SYMPTOM DIAGNOSIS 3223
VEHICLE CANNOT BE SET TO READY WHEN INTELLIGENT KEY IS INSIDE OF VEHICLE 3223
Description 3223
Conditions of Vehicle (Operating Conditions) 3223
Diagnosis Procedure 3223
SECURITY INDICATOR LAMP DOES NOT TURN ON OR BLINK 3224
Description 3224
Conditions of Vehicle (Operating Conditions) 3224
Diagnosis Procedure 3224
VEHICLE SECURITY SYSTEM CANNOT BE SET 3225
INTELLIGENT KEY 3225
INTELLIGENT KEY : Description 3225
CONDITION OF VEHICLE (OPERATING CONDITIONS) 3225
INTELLIGENT KEY : Diagnosis Procedure (Except for Canada) 3225
INTELLIGENT KEY : Diagnosis Procedure (For Canada) 3225
DOOR REQUEST SWITCH 3225
DOOR REQUEST SWITCH : Description 3225
CONDITION OF VEHICLE (OPERATING CONDITIONS) 3226
DOOR REQUEST SWITCH : Diagnosis Procedure (Except for Canada) 3226
DOOR REQUEST SWITCH : Diagnosis Procedure (For Canada) 3226
DOOR KEY CYLINDER 3226
DOOR KEY CYLINDER : Description 3226
CONDITION OF VEHICLE (OPERATING CONDITION) 3226
DOOR KEY CYLINDER : Diagnosis Procedure (Except for Canada) 3227
DOOR KEY CYLINDER : Diagnosis Procedure (For Canada) 3227
DOOR LOCK AND UNLOCK SWITCH 3227
DOOR LOCK AND UNLOCK SWITCH : Description 3227
CONDITION OF VEHICLE (OPERATING CONDITIONS) 3227
DOOR LOCK AND UNLOCK SWITCH : Diagnosis Procedure (Except for Canada) 3227
DOOR LOCK AND UNLOCK SWITCH : Diagnosis Procedure (For Canada) 3228
VEHICLE SECURITY ALARM DOES NOT ACTIVATE 3229
Description 3229
CONDITION OF VEHICLE (OPERATING CONDITIONS) 3229
Diagnosis Procedure (Except for Canada) 3229
Diagnosis Procedure (For Canada) 3229
REMOVAL AND INSTALLATION 3231
NATS ANTENNA AMP 3231
Removal and Installation 3231
REMOVAL 3231
INSTALLATION 3231
POWER SWITCH 3232
Removal and Installation 3232
REMOVAL 3232
INSTALLATION 3232
VEHICLE SECURITY HORN 3233
Removal and Installation 3233
REMOVAL 3233
INSTALLATION 3233
HOOD SWITCH 3234
Removal and Installation 3234
DONGLE UNIT 3235
Removal and Installation 3235
REMOVAL 3235
INSTALLATION 3235
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
30-Glass and Window System pdf 3236
QUICK REFERENCE INDEX 0
Table of Contents 3236
PRECAUTION 3237
PRECAUTIONS 3237
Precaution for Technicians Using Medical Electric 3237
OPERATION PROHIBITION 3237
NORMAL CHARGE PRECAUTION 3237
PRECAUTION AT TELEMATICS SYSTEM OPERATION 3237
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 3237
Point to Be Checked Before Starting Maintenance Work 3237
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 3237
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 3238
Precaution for Procedure without Cowl Top Cover 3238
Precaution for Handling Adhesive and Primer 3238
PREPARATION 3239
PREPARATION 3239
Special Service Tool 3239
Commercial Service Tool 3239
SYMPTOM DIAGNOSIS 3240
SQUEAK AND RATTLE TROUBLE DIAGNOSES 3240
Work Flow 3240
CUSTOMER INTERVIEW 3240
DUPLICATE THE NOISE AND TEST DRIVE 3240
CHECK RELATED SERVICE BULLETINS 3241
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 3241
REPAIR THE CAUSE 3241
CONFIRM THE REPAIR 3241
Generic Squeak and Rattle Troubleshooting 3241
INSTRUMENT PANEL 3242
CENTER CONSOLE 3242
DOORS 3242
TRUNK 3242
SUNROOF/HEADLINING 3242
OVERHEAD CONSOLE (FRONT AND REAR) 3242
SEATS 3243
UNDERHOOD 3243
Diagnostic Worksheet 3244
REMOVAL AND INSTALLATION 3246
WINDSHIELD GLASS 3246
Exploded View 3246
Removal and Installation 3247
REMOVAL 3247
INSTALLATION 3247
Inspection 3248
REPAIRING WATER LEAKAGE FOR WINDSHIELD GLASS 3248
OPERA WINDOW 3249
Exploded View 3249
Removal and Installation 3249
REMOVAL 3250
INSTALLATION 3250
Inspection 3250
REPAIRING WATER LEAKAGE FOR OPERA WINDOW GLASS 3250
BACK DOOR WINDOW GLASS 3251
Exploded View 3251
Removal and Installation 3252
REMOVAL 3252
INSTALLATION 3252
Inspection 3253
REPAIRING WATER LEAKAGE FOR BACK DOOR WINDOW GLASS 3253
FRONT DOOR GLASS 3254
Exploded View 3254
Removal and Installation 3254
REMOVAL 3254
INSTALLATION 3255
Inspection and Adjustment 3255
SYSTEM INITIALIZATION 3255
FITTING INSPECTION 3255
FRONT REGULATOR 3256
Exploded View 3256
Removal and Installation 3256
REMOVAL 3256
INSTALLATION 3256
Disassembly and Assembly 3257
DISASSEMBLY 3257
INSPECTION AFTER REMOVAL 3257
ASSEMBLY 3257
Inspection and Adjustment 3257
Inspection after removal 3257
SYSTEM INITIALIZATION 3257
FITTING INSPECTION 3257
REAR DOOR GLASS 3258
Exploded View 3258
Removal and Installation 3258
REMOVAL 3258
INSTALLATION 3259
Inspection and Adjustment 3259
FITTING INSPECTION 3259
REAR REGULATOR 3260
Exploded View 3260
Removal and Installation 3260
REMOVAL 3260
INSTALLATION 3261
Disassembly and Assembly 3261
DISASSEMBLY 3261
INSPECTION AFTER REMOVAL 3261
ASSEMBLY 3261
Inspection and Adjustment 3261
Inspection after removal 3261
FITTING INSPECTION 3261
31-Power Window Control System pdf 3262
QUICK REFERENCE INDEX 0
Table of Contents 3262
PRECAUTION 3265
PRECAUTIONS 3265
Precaution for Technicians Using Medical Electric 3265
OPERATION PROHIBITION 3265
NORMAL CHARGE PRECAUTION 3265
PRECAUTION AT TELEMATICS SYSTEM OPERATION 3265
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 3265
Point to Be Checked Before Starting Maintenance Work 3265
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 3265
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 3266
Precaution for Removing 12V Battery 3266
SYSTEM DESCRIPTION 3267
COMPONENT PARTS 3267
Component Parts Location 3267
Power Window Main Switch 3268
Power Window Switch 3268
Power Window Motor 3268
SYSTEM 3269
System Description 3269
SYSTEM DIAGRAM 3269
POWER WINDOW OPERATION 3269
POWER WINDOW AUTO-OPERATION (FRONT DRIVER SIDE) 3269
RETAINED POWER OPERATION 3269
POWER WINDOW LOCK 3269
ANTI-PINCH SYSTEM (FRONT DRIVER SIDE) 3269
Fail Safe 3270
FAIL-SAFE CONTROL 3270
DIAGNOSIS SYSTEM (BCM) 3271
COMMON ITEM 3271
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 3271
APPLICATION ITEM 3271
SYSTEM APPLICATION 3271
RETAINED PWR 3271
RETAINED PWR : CONSULT Function (BCM – RETAINED PWR) 3272
DATA MONITOR 3272
ECU DIAGNOSIS INFORMATION 3273
BCM 3273
List of ECU Reference 3273
MAIN POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH 3274
Reference Value 3274
TERMINAL LAYOUT 3274
PHYSICAL VALUES 3274
Fail Safe 3275
FAIL-SAFE CONTROL 3275
WIRING DIAGRAM 3277
POWER WINDOW SYSTEM 3277
Wiring Diagram 3277
BASIC INSPECTION 3285
DIAGNOSIS AND REPAIR WORK FLOW 3285
Work Flow 3285
OVERALL SEQUENCE 3285
DETAILED FLOW 3285
ADDITIONAL SERVICE WHEN REMOVING 12V BATTERY NEGATIVE TERMINAL 3287
Description 3287
Work Procedure 3287
ADDITIONAL SERVICE WHEN REPLACING POWER WINDOW MAIN SWITCH 3288
Description 3288
Work Procedure 3288
SYSTEM INITIALIZATION 3289
Description 3289
Work Procedure 3289
CHECK ANTI-PINCH FUNCTION 3290
Description 3290
Work Procedure 3290
DTC/CIRCUIT DIAGNOSIS 3291
POWER SUPPLY AND GROUND CIRCUIT 3291
BCM 3291
BCM : Diagnosis Procedure 3291
POWER WINDOW MAIN SWITCH 3291
POWER WINDOW MAIN SWITCH : Diagnosis Procedure 3291
FRONT POWER WINDOW SWITCH (PASSENGER SIDE) 3292
FRONT POWER WINDOW SWITCH (PASSENGER SIDE) : Diagnosis Procedure 3292
REAR POWER WINDOW SWITCH 3293
REAR POWER WINDOW SWITCH : Diagnosis Procedure 3293
FRONT POWER WINDOW SWITCH (PASSENGER SIDE) 3295
Diagnosis Procedure 3295
Component Inspection 3296
REAR POWER WINDOW SWITCH 3297
Diagnosis Procedure 3297
Component Inspection 3298
POWER WINDOW MOTOR 3299
DRIVER SIDE 3299
DRIVER SIDE : Diagnosis Procedure 3299
PASSENGER SIDE 3299
PASSENGER SIDE : Diagnosis Procedure 3299
REAR LH 3300
REAR LH : Diagnosis Procedure 3300
REAR RH 3301
REAR RH : Diagnosis Procedure 3301
ENCODER CIRCUIT 3303
Diagnosis Procedure 3303
DOOR SWITCH 3306
Component Function Check 3306
Diagnosis Procedure 3306
Component Inspection 3307
SYMPTOM DIAGNOSIS 3309
POWER WINDOW CONTROL SYSTEM SYMPTOMS 3309
Symptom Table 3309
POWER WINDOWS DO NOT OPERATE WITH POWER WINDOW MAIN SWITCH 3310
Diagnosis Procedure 3310
DRIVER SIDE POWER WINDOW DOES NOT OPERATE 3311
Diagnosis Procedure 3311
FRONT PASSENGER SIDE POWER WINDOW DOES NOT OPERATE 3312
WHEN BOTH POWER WINDOW MAIN SWITCH AND FRONT POWER WINDOW SWITCH ARE OPERATED 3312
WHEN BOTH POWER WINDOW MAIN SWITCH AND FRONT POWER WINDOW SWITCH ARE OPERATED : Diagnosis Procedure 3312
WHEN FRONT POWER WINDOW SWITCH (PASSENGER SIDE) IS OPERATED 3312
WHEN FRONT POWER WINDOW SWITCH (PASSENGER SIDE) IS OPERATED : Diagnosis Procedure 3312
WHEN POWER WINDOW MAIN SWITCH IS OPERATED 3312
WHEN POWER WINDOW MAIN SWITCH IS OPERATED : Diagnosis Procedure 3313
REAR LH SIDE POWER WINDOW DOES NOT OPERATE 3314
WHEN BOTH POWER WINDOW MAIN SWITCH AND REAR POWER WINDOW SWITCH LH ARE OPERATED 3314
WHEN BOTH POWER WINDOW MAIN SWITCH AND REAR POWER WINDOW SWITCH LH ARE OPERATED : Diagnosis Procedure 3314
WHEN REAR POWER WINDOW SWITCH LH IS OPERATED 3314
WHEN REAR POWER WINDOW SWITCH LH IS OPERATED : Diagnosis Procedure 3314
WHEN POWER WINDOW MAIN SWITCH IS OPERATED 3314
WHEN POWER WINDOW MAIN SWITCH IS OPERATED : Diagnosis Procedure 3315
REAR RH SIDE POWER WINDOW DOES NOT OPERATE 3316
WHEN BOTH POWER WINDOW MAIN SWITCH AND REAR POWER WINDOW SWITCH RH ARE OPERATED 3316
WHEN BOTH POWER WINDOW MAIN SWITCH AND REAR POWER WINDOW SWITCH RH ARE OPERATED : Diagnosis Procedure 3316
WHEN REAR POWER WINDOW SWITCH RH IS OPERATED 3316
WHEN REAR POWER WINDOW SWITCH RH IS OPERATED : Diagnosis Procedure 3316
WHEN POWER WINDOW MAIN SWITCH IS OPERATED 3316
WHEN POWER WINDOW MAIN SWITCH IS OPERATED : Diagnosis Procedure 3317
AUTO OPERATION DOES NOT OPERATE BUT MANUAL OPERATE NORMALLY (DRIVER SIDE) 3318
Diagnosis Procedure 3318
ANTI-PINCH SYSTEM DOES NOT OPERATE NORMALLY (DRIVER SIDE) 3319
Diagnosis Procedure 3319
POWER WINDOW RETAINED POWER OPERATION DOES NOT OPERATE PROPERLY 3320
Diagnosis Procedure 3320
POWER WINDOW LOCK SWITCH DOES NOT FUNCTION 3321
Diagnosis Procedure 3321
REMOVAL AND INSTALLATION 3322
POWER WINDOW MAIN SWITCH 3322
Removal and Installation 3322
REMOVAL 3322
INSTALLATION 3322
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
32-Exterior pdf 3323
QUICK REFERENCE INDEX 0
Table of Contents 3323
PRECAUTION 3324
PRECAUTIONS 3324
Precaution for Technicians Using Medical Electric 3324
OPERATION PROHIBITION 3324
NORMAL CHARGE PRECAUTION 3324
PRECAUTION AT TELEMATICS SYSTEM OPERATION 3324
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 3324
Point to Be Checked Before Starting Maintenance Work 3324
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 3324
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 3325
Precaution for Removing 12V Battery 3325
Precaution for Procedure without Cowl Top Cover 3325
Precaution for Work 3326
PREPARATION 3327
PREPARATION 3327
Special Service Tools 3327
Commercial Service Tools 3327
SYMPTOM DIAGNOSIS 3328
SQUEAK AND RATTLE TROUBLE DIAGNOSES 3328
Work Flow 3328
CUSTOMER INTERVIEW 3328
DUPLICATE THE NOISE AND TEST DRIVE 3328
CHECK RELATED SERVICE BULLETINS 3329
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 3329
REPAIR THE CAUSE 3329
CONFIRM THE REPAIR 3329
Inspection Procedure 3330
INSTRUMENT PANEL 3330
CENTER CONSOLE 3330
DOORS 3330
TRUNK 3330
SUNROOF/HEADLINING 3330
SEATS 3331
UNDERHOOD 3331
Diagnostic Worksheet 3332
REMOVAL AND INSTALLATION 3334
FRONT BUMPER 3334
Exploded View 3334
Removal and Installation 3335
REMOVAL 3335
INSTALLATION 3336
REAR BUMPER 3338
Exploded View 3338
Removal and Installation 3339
REMOVAL 3339
INSTALLATION 3340
COWL TOP 3341
Exploded View 3341
Removal and Installation 3341
COWL TOP COVER 3341
Removal 3341
Installation 3342
COWL TOP EXTENTION 3342
Removal 3342
Installation 3342
FENDER PROTECTOR 3343
FENDER PROTECTOR 3343
FENDER PROTECTOR : Exploded View 3343
FENDER PROTECTOR : Removal and Installation 3343
REMOVAL 3343
INSTALLATION 3344
FLOOR SIDE FAIRING 3345
FRONT UNDER COVER 3345
FRONT UNDER COVER : Exploded View 3345
FRONT UNDER COVER : Removal and Installation 3345
REMOVAL 3345
INSTALLATION 3345
REAR DIFFUSER 3345
REAR DIFFUSER : Exploded View 3345
REAR DIFFUSER : Removal and Installation 3346
REMOVAL 3346
INSTALLATION 3346
ROOF SIDE MOLDING 3347
Exploded View 3347
Removal and Installation 3348
REMOVAL 3348
INSTALLATION 3348
REMOVAL AND INSTALLATION OF ROOF SIDE MOLDING CLIP 3348
Removal 3348
Installation 3348
DOOR SASH MOLDING 3350
Exploded View 3350
Removal and Installation 3351
FRONT DOOR SASH MOLDING 3351
Removal 3351
Installation 3351
REAR DOOR SASH MOLDING 3351
Removal 3351
Installation 3352
FRONT DOOR SASH COVER 3352
Removal 3352
Installation 3352
REAR DOOR SASH COVER 3353
Removal 3353
Installation 3353
DOOR OUTSIDE MOLDING 3354
Exploded View 3354
Removal and Installation 3354
REMOVAL 3354
FRONT DOOR OUTSIDE MOLDING 3354
REAR DOOR OUTSIDE MOLDING 3355
INSTALLATION 3355
DOOR PARTING SEAL 3356
Exploded View 3356
Removal and Installation 3356
REMOVAL 3356
FRONT DOOR PARTING SEAL 3356
REAR DOOR PARTING SEAL 3356
INSTALLATION 3356
REAR SPOILER 3357
Exploded View 3357
REMOVAL 3357
DISASSEMBLY 3357
Removal and Installation 3358
REMOVAL 3358
INSTALLATION 3358
REAR FENDER COVER 3360
Exploded View 3360
Removal and Installation 3360
REMOVAL 3360
INSTALLATION 3360
33-Body Repair pdf 3361
QUICK REFERENCE INDEX 0
Table of Contents 3361
VEHICLE INFORMATION 3363
BODY EXTERIOR PAINT COLOR 3363
Body Exterior Paint Color 3363
PRECAUTION 3364
PRECAUTIONS 3364
Precaution for Technicians Using Medical Electric 3364
OPERATION PROHIBITION 3364
NORMAL CHARGE PRECAUTION 3364
PRECAUTION AT TELEMATICS SYSTEM OPERATION 3364
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 3364
Point to Be Checked Before Starting Maintenance Work 3364
Precaution for Removing 12V Battery 3364
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 3365
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 3365
High Voltage Precautions 3365
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 3366
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 3366
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 3366
PROHIBITED ITEMS TO CARRY DURING THE WORK 3366
3366
REPAIRING HIGH STRENGTH STEEL 3368
High Strength Steel (HSS) 3368
Handling of Ultra High Strength Steel Plate Parts 3370
PROHIBITION OF CUT AND CONNECTION 3370
PAINTING BOOTH 3371
Criteria for Battery Removal When Drying Painting 3371
PROTECTION OF VEHICLE 3372
Protection of Vehicle 3372
PREPARATION 3373
REPAIRING MATERIAL 3373
Foam Repair 3373
URETHANE FOAM APPLICATIONS 3373
Example of foaming agent filling operation procedure 3373
LOCATION OF PLASTIC PARTS 3374
Precautions for Plastics 3374
Location of Plastic Parts 3375
BODY COMPONENT PARTS 3377
Underbody Component Parts 3377
Body Component Parts 3380
BASIC INSPECTION 3383
REPAIR WORK FLOW 3383
Repair Judgment Flow 3383
OVERALL SEQUENCE 3383
DETAILED FLOW 3383
REMOVAL AND INSTALLATION 3385
CORROSION PROTECTION 3385
Description 3385
ANTI-CORROSIVE PRECOATED STEEL (GALVANNEALED STEEL) 3385
PHOSPHATE COATING TREATMENT AND CATIONIC ELECTRODEPOSITION PRIMER 3385
Undercoating 3385
PRECAUTIONS IN UNDERCOATING 3385
Stone Guard Coat 3386
Body Sealing 3387
BODY CONSTRUCTION 3391
Body Construction 3391
Rear Fender Hemming Process 3392
PROCEDURE OF THE HEMMING PROCESS 3392
REPLACEMENT OPERATIONS 3394
Description 3394
Radiator Core Support 3396
Hoodledge 3397
Hoodledge (Partial Replacement) 3398
Front Side Member 3399
Front Side Member (Partial Replacement) 3401
Front Pillar 3403
Center Pillar 3405
Outer Sill (Partial Replacement) 3409
Outer Sill 3410
POINT 3411
Rear Fender 3413
POINT 3415
Rear Fender Extension 3417
Rear Panel 3418
Rear Floor Rear 3418
Rear Side Member Extension 3419
SERVICE DATA AND SPECIFICATIONS (SDS) 3421
BODY ALIGNMENT 3421
Body Center Marks 3421
Description 3422
Motor Room 3422
MEASUREMENT 3422
MEASUREMENT POINTS 3423
Underbody 3425
MEASUREMENT 3425
MEASUREMENT POINTS 3426
Passenger Compartment 3427
MEASUREMENT 3427
MEASUREMENT POINTS 3428
Rear Body 3430
MEASUREMENT 3430
MEASUREMENT POINTS 3430
34-Mirrors pdf 3432
QUICK REFERENCE INDEX 0
Table of Contents 3432
PRECAUTION 3433
PRECAUTIONS 3433
Precaution for Technicians Using Medical Electric 3433
OPERATION PROHIBITION 3433
NORMAL CHARGE PRECAUTION 3433
PRECAUTION AT TELEMATICS SYSTEM OPERATION 3433
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 3433
Point to Be Checked Before Starting Maintenance Work 3433
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 3433
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 3434
Precaution for Removing 12V Battery 3434
PREPARATION 3435
PREPARATION 3435
Special Service Tools 3435
Commercial Service Tools 3435
WIRING DIAGRAM 3436
DOOR MIRROR 3436
Wiring Diagram 3436
INSIDE MIRROR 3439
Wiring Diagram – With HomeLink Universal Transceiver 3439
Wiring Diagram – Without HomeLink Universal Transceiver 3441
DTC/CIRCUIT DIAGNOSIS 3443
DOOR MIRROR REMOTE CONTROL SWITCH (MIRROR SWITCH/ CHANGEOVER SWITCH) 3443
Component Inspection 3443
SYMPTOM DIAGNOSIS 3444
SQUEAK AND RATTLE TROUBLE DIAGNOSES 3444
Work Flow 3444
CUSTOMER INTERVIEW 3444
DUPLICATE THE NOISE AND TEST DRIVE 3444
CHECK RELATED SERVICE BULLETINS 3445
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 3445
REPAIR THE CAUSE 3445
CONFIRM THE REPAIR 3445
Generic Squeak and Rattle Troubleshooting 3445
INSTRUMENT PANEL 3446
CENTER CONSOLE 3446
DOORS 3446
TRUNK 3446
SUNROOF/HEADLINING 3446
OVERHEAD CONSOLE (FRONT AND REAR) 3446
SEATS 3447
UNDERHOOD 3447
Diagnostic Worksheet 3448
REMOVAL AND INSTALLATION 3450
INSIDE MIRROR 3450
Exploded View 3450
Removal and Installation 3450
Removal 3450
Installation 3450
DOOR MIRROR 3451
Exploded View 3451
DOOR MIRROR ASSEMBLY 3451
DOOR MIRROR ASSEMBLY : Removal and Installation 3451
REMOVAL 3451
INSTALLATION 3452
GLASS MIRROR 3452
GLASS MIRROR : Removal and Installation 3452
REMOVAL 3452
INSTALLATION 3452
DOOR MIRROR COVER 3452
DOOR MIRROR COVER : Removal and Installation 3452
REMOVAL 3452
INSTALLATION 3453
DOOR MIRROR REMOTE CONTROL SWITCH 3454
Removal and Installation 3454
REMOVAL 3454
INSTALLATION 3454
DOOR MIRROR ACTUATOR 3455
Removal and Installation 3455
REMOVAL 3455
INSTALLATION 3455
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
35-Exterior Lighting System pdf 3456
QUICK REFERENCE INDEX 0
Table of Contents 3456
LED HEADLAMP 3462
PRECAUTION 3462
PRECAUTIONS 3462
Precaution for Technicians Using Medical Electric 3462
OPERATION PROHIBITION 3462
NORMAL CHARGE PRECAUTION 3462
PRECAUTION AT TELEMATICS SYSTEM OPERATION 3462
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 3462
Point to Be Checked Before Starting Maintenance Work 3462
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 3462
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 3463
Precaution for Removing 12V Battery 3463
PREPARATION 3464
PREPARATION 3464
Special Service Tool 3464
SYSTEM DESCRIPTION 3465
COMPONENT PARTS 3465
Component Parts Location 3465
LED Headlamp 3466
OUTLINE 3466
ILLUMINATION PRINCIPLE 3466
PRECAUTIONS FOR TROUBLE DIAGNOSIS 3467
LED Headlamp Control Module 3467
Optical Sensor 3467
Hazard Switch 3468
SYSTEM 3469
HEADLAMP SYSTEM 3469
HEADLAMP SYSTEM : System Description 3469
SYSTEM DIAGRAM 3469
OUTLINE 3469
HEADLAMP (LO) OPERATION 3469
HEADLAMP (HI) OPERATION 3469
HEADLAMP WARNING LAMP OPERATION 3469
HEADLAMP SYSTEM : Fail-Safe 3470
CAN COMMUNICATION CONTROL 3470
If No CAN Communication Is Available With BCM 3470
AUTO LIGHT SYSTEM (EXCEPT FOR CANADA) 3470
AUTO LIGHT SYSTEM (EXCEPT FOR CANADA) : System Description 3470
SYSTEM DIAGRAM 3470
OUTLINE 3470
AUTO LIGHT FUNCTION (WITH TWILIGHT LIGHTING FUNCTION) 3471
Description 3471
WIPER LINKED AUTO LIGHTING FUNCTION 3471
AUTO LIGHT ADJUSTMENT SYSTEM 3471
DELAY TIMER FUNCTION 3471
FOG OVERRIDE FUNCTION 3471
How to Set 3471
AUTO LIGHT SYSTEM (FOR CANADA) 3472
AUTO LIGHT SYSTEM (FOR CANADA) : System Description 3472
SYSTEM DIAGRAM 3472
OUTLINE 3472
AUTO LIGHT FUNCTION 3472
AUTO LIGHT ADJUSTMENT SYSTEM 3473
DELAY TIMER FUNCTION 3473
FOG OVERRIDE FUNCTION 3473
How to Set 3473
DAYTIME RUNNING LIGHT SYSTEM 3473
DAYTIME RUNNING LIGHT SYSTEM : System Description 3473
SYSTEM DIAGRAM 3473
OUTLINE 3473
DAYTIME RUNNING LIGHT OPERATION 3474
TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM 3474
TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM : System Description 3474
SYSTEM DIAGRAM 3474
OUTLINE 3474
TURN SIGNAL LAMP OPERATION 3474
HAZARD WARNING LAMP OPERATION 3474
TURN SIGNAL INDICATOR LAMP AND TURN SIGNAL OPERATION 3474
3-TIME FLASH FUNCTION 3474
HIGH FLASHER OPERATION 3475
PARKING, LICENSE PLATE, SIDE MARKER AND TAIL LAMP SYSTEM 3475
PARKING, LICENSE PLATE, SIDE MARKER AND TAIL LAMP SYSTEM : System Description 3475
SYSTEM DIAGRAM 3475
OUTLINE 3475
PARKING, LICENSE PLATE, SIDE MARKER AND TAIL LAMPS OPERATION 3475
PARKING, LICENSE PLATE, SIDE MARKER AND TAIL LAMP SYSTEM : Fail-Safe 3475
CAN COMMUNICATION CONTROL 3475
If No CAN Communication Is Available With BCM 3475
FRONT FOG LAMP SYSTEM 3476
FRONT FOG LAMP SYSTEM : System Description 3476
SYSTEM DIAGRAM 3476
OUTLINE 3476
FRONT FOG LAMP OPERATION 3476
FRONT FOG LAMP SYSTEM : Fail-Safe 3476
CAN COMMUNICATION CONTROL 3476
If No CAN Communication Is Available With BCM 3476
EXTERIOR LAMP BATTERY SAVER SYSTEM 3476
EXTERIOR LAMP BATTERY SAVER SYSTEM : System Description 3477
SYSTEM DIAGRAM 3477
OUTLINE 3477
EXTERIOR LAMP BATTERY SAVER ACTIVATION 3477
DIAGNOSIS SYSTEM (BCM) 3478
COMMON ITEM 3478
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 3478
APPLICATION ITEM 3478
SYSTEM APPLICATION 3478
HEADLAMP 3478
HEADLAMP : CONSULT Function (BCM – HEAD LAMP) 3479
DATA MONITOR 3479
ACTIVE TEST 3479
WORK SUPPORT 3479
FLASHER 3480
FLASHER : CONSULT Function (BCM – FLASHER) 3480
DATA MONITOR 3480
ACTIVE TEST 3480
WORK SUPPORT 3480
DIAGNOSIS SYSTEM (IPDM E/R) 3481
Diagnosis Description 3481
AUTO ACTIVE TEST 3481
Description 3481
Operation Procedure 3481
Inspection in Auto Active Test Mode 3481
Concept of auto active test 3482
Diagnosis chart in auto active test mode 3482
CONSULT Function (IPDM E/R) 3482
APPLICATION ITEM 3482
SELF DIAGNOSTIC RESULT 3482
DATA MONITOR 3482
ACTIVE TEST 3483
CAN DIAG SUPPORT MNTR 3483
ECU DIAGNOSIS INFORMATION 3484
BCM, IPDM E/R 3484
List of ECU Reference 3484
WIRING DIAGRAM 3485
HEADLAMP 3485
Wiring Diagram 3485
DAYTIME LIGHT SYSTEM 3490
Wiring Diagram 3490
AUTO LIGHT SYSTEM 3496
Wiring Diagram 3496
EXTERIOR LAMP BATTERY SAVER SYSTEM 3504
Wiring Diagram 3504
FRONT FOG LAMP SYSTEM 3509
Wiring Diagram 3509
TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM 3514
Wiring Diagram 3514
PARKING, LICENSE PLATE AND TAIL LAMPS SYSTEM 3519
Wiring Diagram 3519
STOP LAMP 3527
Wiring Diagram 3527
BACK-UP LAMP 3532
Wiring Diagram 3532
BASIC INSPECTION 3535
DIAGNOSIS AND REPAIR WORKFLOW 3535
Work Flow 3535
OVERALL SEQUENCE 3535
DETAILED FLOW 3535
LED HEADLAMP OPERATION INSPECTION 3538
Diagnosis Procedure 3538
DTC/CIRCUIT DIAGNOSIS 3539
HEADLAMP (HI) CIRCUIT 3539
WITHOUT DAYTIME RUNNING LIGHT SYSTEM 3539
WITHOUT DAYTIME RUNNING LIGHT SYSTEM : Component Function Check 3539
WITHOUT DAYTIME RUNNING LIGHT SYSTEM : Diagnosis Procedure 3539
WITH DAYTIME RUNNING LIGHT SYSTEM 3540
WITH DAYTIME RUNNING LIGHT SYSTEM : Component Function Check 3540
WITH DAYTIME RUNNING LIGHT SYSTEM : Diagnosis Procedure 3541
HEADLAMP (LO) CIRCUIT 3544
Component Function Check 3544
Diagnosis Procedure 3544
DAYTIME RUNNING LIGHT RELAY CIRCUIT 3546
Component Function Check 3546
Diagnosis Procedure 3546
Component Inspection 3547
LED HEADLAMP 3549
Diagnosis Procedure 3549
HEADLAMP WARNING LAMP 3550
Component Function Check 3550
Diagnosis Procedure 3550
PARKING LAMP CIRCUIT 3552
Component Function Check 3552
Diagnosis Procedure 3552
FRONT SIDE MARKER LAMP CIRCUIT 3554
Component Function Check 3554
Diagnosis Procedure 3554
TAIL LAMP CIRCUIT 3556
Component Function Check 3556
Diagnosis Procedure 3556
LICENSE PLATE LAMP CIRCUIT 3558
Component Function Check 3558
Diagnosis Procedure 3558
FRONT FOG LAMP CIRCUIT 3560
Component Function Check 3560
Diagnosis Procedure 3560
TURN SIGNAL LAMP CIRCUIT 3562
Component Function Check 3562
Diagnosis Procedure 3562
OPTICAL SENSOR 3564
Component Function Check 3564
Diagnosis Procedure 3564
HAZARD SWITCH 3567
Component Function Check 3567
Diagnosis Procedure 3567
SYMPTOM DIAGNOSIS 3569
EXTERIOR LIGHTING SYSTEM SYMPTOMS 3569
WITHOUT DAYTIME RUNNING LIGHT SYSTEM 3569
WITHOUT DAYTIME RUNNING LIGHT SYSTEM : Symptom Table 3569
WITH DAYTIME RUNNING LIGHT SYSTEM 3571
WITH DAYTIME RUNNING LIGHT SYSTEM : Symptom Table 3571
NORMAL OPERATING CONDITION 3574
Description 3574
LED HEADLAMP 3574
AUTO LIGHT SYSTEM 3574
BOTH SIDE HEADLAMPS (HI) ARE NOT TURNED ON 3575
WITHOUT DAYTIME RUNNING LIGHT SYSTEM 3575
WITHOUT DAYTIME RUNNING LIGHT SYSTEM : Description 3575
WITHOUT DAYTIME RUNNING LIGHT SYSTEM : Diagnosis Procedure 3575
WITH DAYTIME RUNNING LIGHT SYSTEM 3575
WITH DAYTIME RUNNING LIGHT SYSTEM : Description 3575
WITH DAYTIME RUNNING LIGHT SYSTEM : Diagnosis Procedure 3575
BOTH SIDE HEADLAMPS (LO) ARE NOT TURNED ON 3577
Description 3577
Diagnosis Procedure 3577
PARKING, LICENSE PLATE, SIDE MARKER AND TAIL LAMPS ARE NOT TURNED ON 3578
Description 3578
Diagnosis Procedure 3578
BOTH SIDE FRONT FOG LAMPS ARE NOT TURNED ON 3579
Description 3579
Diagnosis Procedure 3579
PERIODIC MAINTENANCE 3580
HEADLAMP AIMING ADJUSTMENT 3580
Description 3580
PREPARATION BEFORE ADJUSTING 3580
AIMING ADJUSTMENT SCREW 3580
Aiming Adjustment Procedure 3581
FRONT FOG LAMP AIMING ADJUSTMENT 3582
Description 3582
PREPARATION BEFORE ADJUSTING 3582
AIMING ADJUSTMENT SCREW 3582
Aiming Adjustment Procedure 3582
REMOVAL AND INSTALLATION 3584
FRONT COMBINATION LAMP 3584
Exploded View 3584
REMOVAL 3584
DISASSEMBLY 3584
Removal and Installation 3585
REMOVAL 3585
INSTALLATION 3585
Bulb Replacement 3585
PARKING LAMP BULB 3585
HEADLAMP BULB (LO) 3586
HEADLAMP BULB (HI) 3586
FRONT TURN SIGNAL LAMP BULB 3586
Disassembly and Assembly 3586
DISASSEMBLY 3586
ASSEMBLY 3586
Installing service bracket 3587
Removal 3587
Installation 3587
FRONT SIDE MARKER LAMP 3588
Exploded View 3588
REMOVAL 3588
DISASSEMBLY 3588
REMOVAL 3588
Removal and Installation 3588
Bulb Replacement 3588
FRONT SIDE MARKER LAMP BULB 3589
FRONT FOG LAMP 3590
Exploded View 3590
Removal and Installation 3590
REMOVAL 3590
INSTALLATION 3590
Replacement 3590
FRONT FOG LAMP BULB 3590
LIGHTING & TURN SIGNAL SWITCH 3592
Exploded View 3592
OPTICAL SENSOR 3593
Exploded View 3593
Removal and Installation 3593
REMOVAL 3593
INSTALLATION 3593
HAZARD SWITCH 3594
Exploded View 3594
Removal and Installation 3594
REMOVAL 3594
INSTALLATION 3594
REAR COMBINATION LAMP 3595
Exploded View 3595
REMOVAL 3595
DISASSEMBLY 3595
Removal and Installation 3595
REMOVAL 3596
INSTALLATION 3596
Replacement 3597
STOP/TAIL LAMP BULB 3597
REAR TURN SIGNAL LAMP BULB 3597
BACK-UP LAMP BULB 3598
HIGH-MOUNTED STOP LAMP 3600
Exploded View 3600
Removal and Installation 3600
REMOVAL 3600
INSTALLATION 3600
LICENSE PLATE LAMP 3601
Exploded View 3601
Removal and Installation 3601
REMOVAL 3601
INSTALLATION 3601
Replacement 3601
LICENSE PLATE LAMP BULB 3601
REAR REFLEX REFLECTOR 3603
Exploded View 3603
Removal and Installation 3603
REMOVAL 3603
INSTALLATION 3603
SERVICE DATA AND SPECIFICATIONS (SDS) 3604
SERVICE DATA AND SPECIFICATIONS (SDS) 3604
Bulb Specifications 3604
HALOGEN HEADLAMP 3605
PRECAUTION 3605
PRECAUTIONS 3605
Precaution for Technicians Using Medical Electric 3605
OPERATION PROHIBITION 3605
NORMAL CHARGE PRECAUTION 3605
PRECAUTION AT TELEMATICS SYSTEM OPERATION 3605
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 3605
Point to Be Checked Before Starting Maintenance Work 3605
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 3605
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 3606
Precaution for Removing 12V Battery 3606
PREPARATION 3607
PREPARATION 3607
Special Service Tool 3607
SYSTEM DESCRIPTION 3608
COMPONENT PARTS 3608
Component Parts Location 3608
Optical Sensor 3609
Hazard Switch 3609
SYSTEM 3610
HEADLAMP SYSTEM 3610
HEADLAMP SYSTEM : System Description 3610
SYSTEM DIAGRAM 3610
OUTLINE 3610
HEADLAMP (LO) OPERATION 3610
HEADLAMP (HI) OPERATION 3610
HEADLAMP SYSTEM : Fail-Safe 3610
CAN COMMUNICATION CONTROL 3610
If No CAN Communication Is Available With BCM 3610
AUTO LIGHT SYSTEM (EXCEPT FOR CANADA) 3611
AUTO LIGHT SYSTEM (EXCEPT FOR CANADA) : System Description 3611
SYSTEM DIAGRAM 3611
OUTLINE 3611
AUTO LIGHT FUNCTION (WITH TWILIGHT LIGHTING FUNCTION) 3611
Description 3611
WIPER LINKED AUTO LIGHTING FUNCTION 3612
AUTO LIGHT ADJUSTMENT SYSTEM 3612
DELAY TIMER FUNCTION 3612
FOG OVERRIDE FUNCTION 3612
How to Set 3612
AUTO LIGHT SYSTEM (FOR CANADA) 3612
AUTO LIGHT SYSTEM (FOR CANADA) : System Description 3613
SYSTEM DIAGRAM 3613
OUTLINE 3613
AUTO LIGHT FUNCTION 3613
AUTO LIGHT ADJUSTMENT SYSTEM 3613
DELAY TIMER FUNCTION 3613
FOG OVERRIDE FUNCTION 3614
How to Set 3614
DAYTIME RUNNING LIGHT SYSTEM 3614
DAYTIME RUNNING LIGHT SYSTEM : System Description 3614
SYSTEM DIAGRAM 3614
OUTLINE 3614
DAYTIME RUNNING LIGHT OPERATION 3614
TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM 3615
TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM : System Description 3615
SYSTEM DIAGRAM 3615
OUTLINE 3615
TURN SIGNAL LAMP OPERATION 3615
HAZARD WARNING LAMP OPERATION 3615
TURN SIGNAL INDICATOR LAMP AND TURN SIGNAL OPERATION 3615
3-TIME FLASHER FUNCTION 3615
HIGH FLASHER OPERATION 3615
PARKING, LICENSE PLATE, SIDE MARKER AND TAIL LAMP SYSTEM 3616
PARKING, LICENSE PLATE, SIDE MARKER AND TAIL LAMP SYSTEM : System Description 3616
SYSTEM DIAGRAM 3616
OUTLINE 3616
PARKING, LICENSE PLATE, SIDE MARKER AND TAIL LAMPS OPERATION 3616
PARKING, LICENSE PLATE, SIDE MARKER AND TAIL LAMP SYSTEM : Fail-Safe 3616
CAN COMMUNICATION CONTROL 3616
If No CAN Communication Is Available With BCM 3616
FRONT FOG LAMP SYSTEM 3616
FRONT FOG LAMP SYSTEM : System Description 3617
SYSTEM DIAGRAM 3617
OUTLINE 3617
FRONT FOG LAMP OPERATION 3617
FRONT FOG LAMP SYSTEM : Fail-Safe 3617
CAN COMMUNICATION CONTROL 3617
If No CAN Communication Is Available With BCM 3617
EXTERIOR LAMP BATTERY SAVER SYSTEM 3617
EXTERIOR LAMP BATTERY SAVER SYSTEM : System Description 3618
SYSTEM DIAGRAM 3618
OUTLINE 3618
EXTERIOR LAMP BATTERY SAVER ACTIVATION 3618
DIAGNOSIS SYSTEM (BCM) 3619
COMMON ITEM 3619
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 3619
APPLICATION ITEM 3619
SYSTEM APPLICATION 3619
HEADLAMP 3619
HEADLAMP : CONSULT Function (BCM – HEAD LAMP) 3620
DATA MONITOR 3620
ACTIVE TEST 3620
WORK SUPPORT 3620
FLASHER 3621
FLASHER : CONSULT Function (BCM – FLASHER) 3621
DATA MONITOR 3621
ACTIVE TEST 3621
WORK SUPPORT 3621
DIAGNOSIS SYSTEM (IPDM E/R) 3622
Diagnosis Description 3622
AUTO ACTIVE TEST 3622
Description 3622
Operation Procedure 3622
Inspection in Auto Active Test Mode 3622
Concept of auto active test 3623
Diagnosis chart in auto active test mode 3623
CONSULT Function (IPDM E/R) 3623
APPLICATION ITEM 3623
SELF DIAGNOSTIC RESULT 3623
DATA MONITOR 3623
ACTIVE TEST 3624
CAN DIAG SUPPORT MNTR 3624
ECU DIAGNOSIS INFORMATION 3625
BCM, IPDM E/R 3625
List of ECU Reference 3625
WIRING DIAGRAM 3626
HEADLAMP 3626
Wiring Diagram 3626
DAYTIME LIGHT SYSTEM 3631
Wiring Diagram 3631
AUTO LIGHT SYSTEM 3637
Wiring Diagram 3637
EXTERIOR LAMP BATTERY SAVER SYSTEM 3645
Wiring Diagram 3645
FRONT FOG LAMP SYSTEM 3650
Wiring Diagram 3650
TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM 3655
Wiring Diagram 3655
PARKING, LICENSE PLATE AND TAIL LAMPS SYSTEM 3660
Wiring Diagram 3660
STOP LAMP 3668
Wiring Diagram 3668
BACK-UP LAMP 3673
Wiring Diagram 3673
BASIC INSPECTION 3676
DIAGNOSIS AND REPAIR WORKFLOW 3676
Work Flow 3676
OVERALL SEQUENCE 3676
DETAILED FLOW 3676
DTC/CIRCUIT DIAGNOSIS 3679
HEADLAMP (HI) CIRCUIT 3679
WITHOUT DAYTIME RUNNING LIGHT SYSTEM 3679
WITHOUT DAYTIME RUNNING LIGHT SYSTEM : Component Function Check 3679
WITHOUT DAYTIME RUNNING LIGHT SYSTEM : Diagnosis Procedure 3679
WITH DAYTIME RUNNING LIGHT SYSTEM 3680
WITH DAYTIME RUNNING LIGHT SYSTEM : Component Function Check 3680
WITH DAYTIME RUNNING LIGHT SYSTEM : Diagnosis Procedure 3681
HEADLAMP (LO) CIRCUIT 3684
Component Function Check 3684
Diagnosis Procedure 3684
DAYTIME RUNNING LIGHT RELAY CIRCUIT 3686
Component Function Check 3686
Diagnosis Procedure 3686
Component Inspection 3687
PARKING LAMP CIRCUIT 3689
Component Function Check 3689
Diagnosis Procedure 3689
FRONT SIDE MARKER LAMP CIRCUIT 3691
Component Function Check 3691
Diagnosis Procedure 3691
TAIL LAMP CIRCUIT 3693
Component Function Check 3693
Diagnosis Procedure 3693
LICENSE PLATE LAMP CIRCUIT 3695
Component Function Check 3695
Diagnosis Procedure 3695
FRONT FOG LAMP CIRCUIT 3697
Component Function Check 3697
Diagnosis Procedure 3697
TURN SIGNAL LAMP CIRCUIT 3699
Component Function Check 3699
Diagnosis Procedure 3699
OPTICAL SENSOR 3701
Component Function Check 3701
Diagnosis Procedure 3701
HAZARD SWITCH 3704
Component Function Check 3704
Diagnosis Procedure 3704
SYMPTOM DIAGNOSIS 3706
EXTERIOR LIGHTING SYSTEM SYMPTOMS 3706
WITHOUT DAYTIME RUNNING LIGHT SYSTEM 3706
WITHOUT DAYTIME RUNNING LIGHT SYSTEM : Symptom Table 3706
WITH DAYTIME RUNNING LIGHT SYSTEM 3707
WITH DAYTIME RUNNING LIGHT SYSTEM : Symptom Table 3707
NORMAL OPERATING CONDITION 3710
Description 3710
AUTO LIGHT SYSTEM 3710
BOTH SIDE HEADLAMPS (HI) ARE NOT TURNED ON 3711
WITHOUT DAYTIME RUNNING LIGHT SYSTEM 3711
WITHOUT DAYTIME RUNNING LIGHT SYSTEM : Description 3711
WITHOUT DAYTIME RUNNING LIGHT SYSTEM : Diagnosis Procedure 3711
WITH DAYTIME RUNNING LIGHT SYSTEM 3711
WITH DAYTIME RUNNING LIGHT SYSTEM : Description 3711
WITH DAYTIME RUNNING LIGHT SYSTEM : Diagnosis Procedure 3711
BOTH SIDE HEADLAMPS (LO) ARE NOT TURNED ON 3713
Description 3713
Diagnosis Procedure 3713
PARKING, LICENSE PLATE, SIDE MARKER AND TAIL LAMPS ARE NOT TURNED ON 3714
Description 3714
Diagnosis Procedure 3714
BOTH SIDE FRONT FOG LAMPS ARE NOT TURNED ON 3715
Description 3715
Diagnosis Procedure 3715
PERIODIC MAINTENANCE 3716
HEADLAMP AIMING ADJUSTMENT 3716
Description 3716
PREPARATION BEFORE ADJUSTING 3716
AIMING ADJUSTMENT SCREW 3716
Aiming Adjustment Procedure 3717
FRONT FOG LAMP AIMING ADJUSTMENT 3718
Description 3718
PREPARATION BEFORE ADJUSTING 3718
AIMING ADJUSTMENT SCREW 3718
Aiming Adjustment Procedure 3718
REMOVAL AND INSTALLATION 3720
FRONT COMBINATION LAMP 3720
Exploded View 3720
REMOVAL 3720
DISASSEMBLY 3720
Removal and Installation 3720
REMOVAL 3721
INSTALLATION 3721
Bulb Replacement 3721
HEADLAMP BULB 3721
FRONT TURN SIGNAL LAMP BULB 3721
Disassembly and Assembly 3722
DISASSEMBLY 3722
ASSEMBLY 3722
Installing service bracket 3722
Removal 3722
Installation 3722
FRONT SIDE MARKER LAMP 3724
Exploded View 3724
REMOVAL 3724
DISASSEMBLY 3724
REMOVAL 3724
Removal and Installation 3724
Bulb Replacement 3724
FRONT SIDE MARKER LAMP BULB 3725
LIGHTING & TURN SIGNAL SWITCH 3726
Exploded View 3726
OPTICAL SENSOR 3727
Exploded View 3727
Removal and Installation 3727
REMOVAL 3727
INSTALLATION 3727
HAZARD SWITCH 3728
Exploded View 3728
Removal and Installation 3728
REMOVAL 3728
INSTALLATION 3728
REAR COMBINATION LAMP 3729
Exploded View 3729
REMOVAL 3729
DISASSEMBLY 3729
Removal and Installation 3729
REMOVAL 3730
INSTALLATION 3730
Replacement 3731
STOP/TAIL LAMP BULB 3731
REAR TURN SIGNAL LAMP BULB 3731
BACK-UP LAMP BULB 3732
HIGH-MOUNTED STOP LAMP 3734
Exploded View 3734
Removal and Installation 3734
REMOVAL 3734
INSTALLATION 3734
LICENSE PLATE LAMP 3735
Exploded View 3735
Removal and Installation 3735
REMOVAL 3735
INSTALLATION 3735
Replacement 3735
LICENSE PLATE LAMP BULB 3735
REAR REFLEX REFLECTOR 3736
Exploded View 3736
Removal and Installation 3736
REMOVAL 3736
INSTALLATION 3736
SERVICE DATA AND SPECIFICATIONS (SDS) 3737
SERVICE DATA AND SPECIFICATIONS (SDS) 3737
Bulb Specifications 3737
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
36-Interior Lighting System pdf 3738
QUICK REFERENCE INDEX 0
Table of Contents 3738
PRECAUTION 3740
PRECAUTIONS 3740
Precaution for Technicians Using Medical Electric 3740
OPERATION PROHIBITION 3740
NORMAL CHARGE PRECAUTION 3740
PRECAUTION AT TELEMATICS SYSTEM OPERATION 3740
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 3740
Point to Be Checked Before Starting Maintenance Work 3740
Precaution for Removing 12V Battery 3740
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 3741
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 3741
PREPARATION 3742
PREPARATION 3742
Special Service Tool 3742
SYSTEM DESCRIPTION 3743
COMPONENT PARTS 3743
Component Parts Location 3743
SYSTEM 3745
INTERIOR ROOM LAMP CONTROL SYSTEM 3745
INTERIOR ROOM LAMP CONTROL SYSTEM : System Description 3745
SYSTEM DIAGRAM 3745
OUTLINE 3745
INTERIOR ROOM LAMP TIMER CONTROL 3745
Interior Room Lamp Timer Basic Operation 3745
Interior Room Lamp ON Operation 3746
Interior Room Lamp OFF Operation 3746
LUGGAGE ROOM LAMP CONTROL 3746
POWER SWITCH ILLUMINATION CONTROL 3746
Power Switch Illumination Basic Operation 3746
Power Switch Illumination ON Operation 3746
Power Switch Illumination OFF Operation 3746
INTERIOR ROOM LAMP BATTERY SAVER SYSTEM 3746
INTERIOR ROOM LAMP BATTERY SAVER SYSTEM : System Description 3747
SYSTEM DIAGRAM 3747
OUTLINE 3747
Applicable lamps: 3747
INTERIOR ROOM LAMP BATTERY SAVER FUNCTION 3747
ILLUMINATION CONTROL SYSTEM 3747
ILLUMINATION CONTROL SYSTEM : System Description 3748
SYSTEM DIAGRAM 3748
OUTLINE 3748
ILLUMINATION CONTROL 3748
AUTO LIGHT ADJUSTMENT SYSTEM 3748
AUTO LIGHT ADJUSTMENT SYSTEM : System Description 3749
SYSTEM DIAGRAM 3749
OUTLINE 3749
AUTO LIGHT ADJUSTMENT SYSTEM 3749
Description 3749
DIAGNOSIS SYSTEM (BCM) 3750
COMMON ITEM 3750
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 3750
APPLICATION ITEM 3750
SYSTEM APPLICATION 3750
INT LAMP 3750
INT LAMP : CONSULT Function (BCM – INT LAMP) 3751
DATA MONITOR 3751
ACTIVE TEST 3751
WORK SUPPORT 3751
BATTERY SAVER 3751
BATTERY SAVER : CONSULT Function (BCM – BATTERY SAVER) 3751
DATA MONITOR 3751
ACTIVE TEST 3752
WORK SUPPORT 3752
ECU DIAGNOSIS INFORMATION 3753
BCM 3753
List of ECU Reference 3753
WIRING DIAGRAM 3754
INTERIOR ROOM LAMP CONTROL SYSTEM 3754
Wiring Diagram 3754
ILLUMINATION 3765
Wiring Diagram 3765
BASIC INSPECTION 3778
DIAGNOSIS AND REPAIR WORKFLOW 3778
Work Flow 3778
OVERALL SEQUENCE 3778
DETAILED FLOW 3778
DTC/CIRCUIT DIAGNOSIS 3781
INTERIOR ROOM LAMP POWER SUPPLY CIRCUIT 3781
Description 3781
Component Function Check 3781
Diagnosis Procedure 3781
INTERIOR ROOM LAMP CONTROL CIRCUIT 3783
Description 3783
Component Function Check 3783
Diagnosis Procedure 3783
LUGGAGE ROOM LAMP CIRCUIT 3785
Description 3785
Diagnosis Procedure 3785
POWER SWITCH ILLUMINATION CIRCUIT 3786
Description 3786
Component Function Check 3786
Diagnosis Procedure 3786
SYMPTOM DIAGNOSIS 3788
INTERIOR LIGHTING SYSTEM SYMPTOMS 3788
Symptom Table 3788
REMOVAL AND INSTALLATION 3789
MAP LAMP 3789
Removal and Installation 3789
REMOVAL 3789
INSTALLATION 3789
Replacement 3789
MAP LAMP BULB 3789
ROOM LAMP 3790
Exploded View 3790
Removal and Installation 3790
REMOVAL 3790
INSTALLATION 3791
Replacement 3791
ROOM LAMP BULB 3791
LUGGAGE ROOM LAMP 3793
Exploded View 3793
Removal and Installation 3793
REMOVAL 3793
INSTALLATION 3794
Replacement 3794
LUGGAGE ROOM LAMP BULB 3794
CHARGE PORT LIGHT 3795
Exploded View 3795
Removal and Installation 3795
REMOVAL 3795
INSTALLATION 3796
Replacement 3796
SERVICE DATA AND SPECIFICATIONS (SDS) 3797
SERVICE DATA AND SPECIFICATIONS (SDS) 3797
Bulb Specifications 3797
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
37-Wiper and Washer pdf 3798
QUICK REFERENCE INDEX 0
Table of Contents 3798
PRECAUTION 3800
PRECAUTIONS 3800
Precaution for Technicians Using Medical Electric 3800
OPERATION PROHIBITION 3800
NORMAL CHARGE PRECAUTION 3800
PRECAUTION AT TELEMATICS SYSTEM OPERATION 3800
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 3800
Point to Be Checked Before Starting Maintenance Work 3800
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 3800
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 3801
Precaution for Procedure without Cowl Top Cover 3801
Precaution for Removing 12V Battery 3801
SYSTEM DESCRIPTION 3802
COMPONENT PARTS 3802
Component Parts Location 3802
Washer Switch 3803
Front wiper motor 3803
Front and rear washer motor 3803
Washer fluid level switch 3803
Rear wiper motor 3804
SYSTEM 3805
FRONT WIPER AND WASHER SYSTEM 3805
FRONT WIPER AND WASHER SYSTEM : System Description 3805
SYSTEM DIAGRAM 3805
OUTLINE 3805
FRONT WIPER BASIC OPERATION 3805
FRONT WIPER LO OPERATION 3805
FRONT WIPER HI OPERATION 3805
FRONT WIPER INT OPERATION 3805
FRONT WIPER AUTO STOP OPERATION 3806
FRONT WIPER OPERATION LINKED WITH WASHER 3807
FRONT WIPER SERVICE POSITION OPERATION 3807
WIPER LINKED AUTO LIGHTING FUNCTION (EXCEPT FOR CANADA) 3807
FRONT WIPER AND WASHER SYSTEM : Fail-safe 3807
FAIL-SAFE OPERATION 3807
REAR WIPER AND WASHER SYSTEM 3807
REAR WIPER AND WASHER SYSTEM : System Description 3808
SYSTEM DIAGRAM 3808
OUTLINE 3808
REAR WIPER BASIC OPERATION 3808
REAR WIPER ON OPERATION 3808
REAR WIPER INT OPERATION 3808
REAR WIPER AUTO STOP OPERATION 3808
REAR WIPER OPERATION LINKED WITH WASHER 3809
REAR WIPER AND WASHER SYSTEM : Fail-safe 3809
FAIL-SAFE OPERATION 3809
DIAGNOSIS SYSTEM (BCM) 3810
COMMON ITEM 3810
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 3810
APPLICATION ITEM 3810
SYSTEM APPLICATION 3810
WIPER 3810
WIPER : CONSULT Function – WIPER 3811
DATA MONITOR 3811
ACTIVE TEST 3811
WORK SUPPORT 3811
DIAGNOSIS SYSTEM (IPDM E/R) 3812
Diagnosis Description 3812
AUTO ACTIVE TEST 3812
Description 3812
Operation Procedure 3812
Inspection in Auto Active Test Mode 3812
Concept of auto active test 3813
Diagnosis chart in auto active test mode 3813
CONSULT Function (IPDM E/R) 3813
APPLICATION ITEM 3813
SELF DIAGNOSTIC RESULT 3813
DATA MONITOR 3813
ACTIVE TEST 3814
CAN DIAG SUPPORT MNTR 3814
ECU DIAGNOSIS INFORMATION 3815
BCM, IPDM E/R 3815
List of ECU Reference 3815
WIRING DIAGRAM 3816
WIPER AND WASHER SYSTEM 3816
Wiring Diagram 3816
BASIC INSPECTION 3823
DIAGNOSIS AND REPAIR WORK FLOW 3823
Work Flow 3823
OVERALL SEQUENCE 3823
DETAILED FLOW 3823
DTC/CIRCUIT DIAGNOSIS 3825
WIPER AND WASHER FUSE 3825
Diagnosis Procedure 3825
FRONT WIPER MOTOR LO CIRCUIT 3826
Component Function Check 3826
Diagnosis Procedure 3826
FRONT WIPER MOTOR HI CIRCUIT 3827
Component Function Check 3827
Diagnosis Procedure 3827
FRONT WIPER STOP POSITION SIGNAL CIRCUIT 3828
Component Function Check 3828
Diagnosis Procedure 3828
FRONT WIPER MOTOR GROUND CIRCUIT 3829
Diagnosis Procedure 3829
WASHER MOTOR CIRCUIT 3830
Diagnosis Procedure 3830
WASHER SWITCH 3831
Component Inspection 3831
REAR WIPER MOTOR CIRCUIT 3832
Component Function Check 3832
Diagnosis Procedure 3832
REAR WIPER STOP POSITION SIGNAL CIRCUIT 3834
Component Function Check 3834
Diagnosis Procedure 3834
SYMPTOM DIAGNOSIS 3835
WIPER AND WASHER SYSTEM SYMPTOMS 3835
Symptom Table 3835
NORMAL OPERATING CONDITION 3837
Description 3837
FRONT WIPER MOTOR PROTECTION FUNCTION 3837
REAR WIPER MOTOR PROTECTION FUNCTION 3837
FRONT WIPER DOES NOT OPERATE 3838
Description 3838
Diagnosis Procedure 3838
REMOVAL AND INSTALLATION 3840
WASHER TANK 3840
Exploded View 3840
Removal and Installation 3840
REMOVAL 3840
INSTALLATION 3840
WASHER PUMP 3841
Removal and Installation 3841
WASHER LEVEL SWITCH 3842
Removal and Installation 3842
FRONT WASHER NOZZLE AND TUBE 3843
Exploded View 3843
Hydraulic Layout 3843
Removal and Installation 3843
REMOVAL 3843
INSTALLATION 3844
Inspection and Adjustment 3844
INSPECTION 3844
Washer Nozzle Inspection 3844
ADJUSTMENT 3844
Washer Nozzle Spray Position Adjustment 3844
FRONT WIPER ARM 3846
Exploded View 3846
Removal and Installation 3846
REMOVAL 3846
INSTALLATION 3846
Adjustment 3847
WIPER BLADE POSITION ADJUSTMENT 3847
FRONT WIPER BLADE 3848
Exploded View 3848
Removal and Installation 3848
REMOVAL 3848
INSTALLATION 3848
Replacement 3849
FRONT WIPER DRIVE ASSEMBLY 3850
Exploded View 3850
REMOVAL 3850
DISASSEMBLY 3850
Removal and Installation 3851
REMOVAL 3851
INSTALLATION 3851
Disassembly and Assembly 3851
DISASSEMBLY 3851
ASSEMBLY 3851
WIPER AND WASHER SWITCH 3852
Exploded View 3852
REAR WIPER ARM 3853
Exploded View 3853
Removal and Installation 3853
REMOVAL 3853
INSTALLATION 3853
Adjustment 3854
REAR WIPER BLADE POSITION ADJUSTMENT 3854
REAR WIPER MOTOR 3855
Exploded View 3855
Removal and Installation 3855
REMOVAL 3855
INSTALLATION 3855
REAR WASHER NOZZLE AND TUBE 3856
Hydraulic Layout 3856
Removal and Installation 3856
REMOVAL 3856
INSTALLATION 3857
Inspection and Adjustment 3857
INSPECTION 3857
Washer Nozzle Inspection 3857
ADJUSTMENT 3857
Washer Nozzle Spray Position adjustment 3857
SERVICE DATA AND SPECIFICATIONS (SDS) 3859
SERVICE DATA AND SPECIFICATIONS (SDS) 3859
Specifications 3859
WINDSHIELD WASHER FLUID 3859
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
38-Defogger pdf 3860
QUICK REFERENCE INDEX 0
Table of Contents 3860
PRECAUTION 3862
PRECAUTIONS 3862
Precaution for Technicians Using Medical Electric 3862
OPERATION PROHIBITION 3862
NORMAL CHARGE PRECAUTION 3862
PRECAUTION AT TELEMATICS SYSTEM OPERATION 3862
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 3862
Point to Be Checked Before Starting Maintenance Work 3862
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 3862
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 3863
Precaution for Removing 12V Battery 3863
SYSTEM DESCRIPTION 3864
COMPONENT PARTS 3864
Component Parts Location 3864
Rear window defogger 3865
Door mirror defogger 3865
SYSTEM 3866
System Description 3866
SYSTEM DIAGRAM 3866
OPERATION DESCRIPTION 3866
TIMER FUNCTION 3866
DIAGNOSIS SYSTEM (BCM) 3867
COMMON ITEM 3867
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 3867
APPLICATION ITEM 3867
SYSTEM APPLICATION 3867
REAR WINDOW DEFOGGER 3867
REAR WINDOW DEFOGGER : CONSULT Function (BCM – REAR DEFOGGER) 3868
DATA MONITOR 3868
ACTIVE TEST 3868
DIAGNOSIS SYSTEM (IPDM E/R) 3869
Diagnosis Description 3869
AUTO ACTIVE TEST 3869
Description 3869
Operation Procedure 3869
Inspection in Auto Active Test Mode 3869
Concept of auto active test 3870
Diagnosis chart in auto active test mode 3870
CONSULT Function (IPDM E/R) 3870
APPLICATION ITEM 3870
SELF DIAGNOSTIC RESULT 3870
DATA MONITOR 3870
ACTIVE TEST 3871
CAN DIAG SUPPORT MNTR 3871
ECU DIAGNOSIS INFORMATION 3872
BCM, IPDM E/R 3872
List of ECU Reference 3872
WIRING DIAGRAM 3873
REAR WINDOW DEFOGGER SYSTEM 3873
Wiring Diagram 3873
BASIC INSPECTION 3881
DIAGNOSIS AND REPAIR WORK FLOW 3881
Work Flow 3881
OVERALL SEQUENCE 3881
DETAILED FLOW 3881
DTC/CIRCUIT DIAGNOSIS 3884
REAR WINDOW DEFOGGER SWITCH 3884
Component Function Check 3884
Diagnosis Procedure 3884
REAR WINDOW DEFOGGER RELAY 3886
Component Function Check 3886
Diagnosis Procedure 3886
REAR WINDOW DEFOGGER 3887
Component Function Check 3887
Diagnosis Procedure 3887
Component Inspection 3888
DOOR MIRROR DEFOGGER LH 3889
Component Function Check 3889
Diagnosis Procedure 3889
DOOR MIRROR DEFOGGER RH 3890
Component Function Check 3890
Diagnosis Procedure 3890
SYMPTOM DIAGNOSIS 3891
REAR WINDOW DEFOGGER AND DOOR MIRROR DEFOGGERS DO NOT OPERATE 3891
Diagnosis Procedure 3891
REAR WINDOW DEFOGGER DOES NOT OPERATE BUT BOTH DOOR MIRROR DEFOGGERS OPERATE 3892
Diagnosis Procedure 3892
3893
Diagnosis Procedure 3893
DOOR MIRROR DEFOGGER DOES NOT OPERATE 3894
Diagnosis Procedure 3894
REAR WINDOW DEFOGGER SWITCH DOES NOT LIGHT, BUT REAR WINDOW DEFOGGER OPERATES 3895
Diagnosis Procedure 3895
REMOVAL AND INSTALLATION 3896
FILAMENT 3896
Inspection and Repair 3896
INSPECTION 3896
REPAIR 3896
REPAIR EQUIPMENT 3896
REPAIRING PROCEDURE 3897
CONDENSER 3898
Removal and Installation 3898
REMOVAL 3898
INSTALLATION 3898
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
39-Horn pdf 3899
QUICK REFERENCE INDEX 0
Table of Contents 3899
PRECAUTION 3900
PRECAUTIONS 3900
Precaution for Technicians Using Medical Electric 3900
OPERATION PROHIBITION 3900
NORMAL CHARGE PRECAUTION 3900
PRECAUTION AT TELEMATICS SYSTEM OPERATION 3900
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 3900
Point to Be Checked Before Starting Maintenance Work 3900
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 3900
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 3901
Precaution for Removing 12V Battery 3901
WIRING DIAGRAM 3902
HORN 3902
Wiring Diagram 3902
REMOVAL AND INSTALLATION 3905
HORN 3905
Exploded View 3905
Removal and Installation 3905
REMOVAL 3905
INSTALLATION 3905
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
40-Approaching Vehicle Sound for Pedestrians (VPS) pdf 3906
QUICK REFERENCE INDEX 0
Table of Contents 3906
PRECAUTION 3909
PRECAUTIONS 3909
Precaution for Technicians Using Medical Electric 3909
OPERATION PROHIBITION 3909
NORMAL CHARGE PRECAUTION 3909
PRECAUTION AT TELEMATICS SYSTEM OPERATION 3909
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 3909
Point to Be Checked Before Starting Maintenance Work 3909
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 3909
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 3910
Precautions for Removing Battery Terminal 3910
WORK PROCEDURE 3910
PREPARATION 3912
PREPARATION 3912
Commercial Service Tools 3912
SYSTEM DESCRIPTION 3913
COMPONENT PARTS 3913
Component Parts Location 3913
Approaching Vehicle Sound For Pedestrians (VSP) Speaker 3914
Start Up Sound Speaker 3914
Approaching Vehicle Sound For Pedestrians (VSP) Control Unit 3915
Approaching Vehicle Sound For Pedestrians (VSP) OFF Switch 3915
Approaching Vehicle Sound For Pedestrian (VSP) OFF Indicator 3915
Approaching Vehicle Sound For Pedestrians (VSP) Warning Lamp 3915
SYSTEM 3917
System Description 3917
SYSTEM DIAGRAM 3917
Except for Mexico 3917
For Mexico 3917
SYSTEM DESCRIPTION 3918
VSP Control Unit Input Signal (CAN Communication) 3918
Description 3918
START UP SOUND SYSTEM 3918
START UP SOUND SYSTEM : System Description 3918
SYSTEM DIAGRAM 3918
SYSTEM DESCRIPTION 3918
POWER SWITCH OPERATION SOUND 3918
Operation Description 3918
Operation Condition 3918
Operation Stop Condition 3919
Signal Path 3919
Timing Chart 3919
READY EFFECT SOUND 3919
Operation Description 3919
Operation Condition 3920
Operation Stop Condition 3920
Signal Path 3920
Timing Chart 3920
APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) SYSTEM 3921
APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) SYSTEM : System Description 3921
SYSTEM DIAGRAM 3921
Except for Mexico 3921
For Mexico 3921
SYSTEM DESCRIPTION (Except for Mexico) 3921
SYSTEM DESCRIPTION (For Mexico) 3922
DRIVING START SOUND 3922
Operation Description 3922
Operation Condition 3922
Operation Stop Condition 3922
Signal Path 3922
Timing Chart 3923
DRIVING SOUND 3923
Operation Description 3923
Operation Condition 3923
Operation Stop Condition 3924
Signal Path 3924
Timing Chart 3924
REVERSE SOUND 3925
Operation Description 3925
Operation Condition 3925
Operation Stop Condition 3925
Signal Path 3925
Timing Chart 3926
VSP SYSTEM OPERATION STOP AND RESUME FUNCTION 3926
Operation Description 3926
Stopping VSP System Operation 3926
Cancelling VSP System Operation Stop 3926
Signal Path 3926
VSP SYSTEM MALFUNCTION DETECTION FUNCTION (Except for Mexico) 3927
Signal Path 3927
VSP SYSTEM MALFUNCTION DETECTION FUNCTION (For Mexico) 3927
Signal Path 3927
CHARGE SOUND SYSTEM 3927
CHARGE SOUND SYSTEM : System Description 3927
SYSTEM DIAGRAM 3927
SYSTEM DESCRIPTION 3927
PLUG-IN DETECTION SOUND 3927
Operation Description 3927
Operation Condition 3928
Signal Path 3928
Timing Chart 3928
CHARGE ACCEPTANCE SOUND 3928
Operation Description 3928
Operation Condition 3928
Signal Path 3929
Timing Chart 3929
CHARGE PORT LID UNLOCKED SOUND/NORMAL CHARGE CONNECTOR UNLOCKED SOUND 3929
Operation Description 3929
Operation Condition 3930
Signal Path 3930
Timing Chart 3931
NORMAL CHARGE CONNECTOR IMPROPER CONNECTION WARNING SOUND 3931
Operation Description 3931
Operation Condition 3931
Operation Stop Condition 3932
Signal Path 3932
Timing Chart 3932
Fail-Safe 3933
DIAGNOSIS SYSTEM (VSP) 3934
CONSULT Function 3934
APPLICATION ITEM 3934
ECU IDENTIFICATION 3934
SELF-DIAGNOSTIC RESULTS 3934
Freeze frame data (FFD) 3934
DATA MONITOR 3934
ACTIVE TEST 3935
ECU DIAGNOSIS INFORMATION 3936
APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) CONTROL UNIT 3936
Reference Value 3936
VALUES ON THE DIAGNOSIS TOOL 3936
TERMINAL LAYOUT 3938
PHYSICAL VALUES 3938
Fail-Safe 3939
DTC Index 3939
WIRING DIAGRAM 3940
APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) SYSTEM 3940
Wiring Diagram 3940
BASIC INSPECTION 3945
DIAGNOSIS AND REPAIR WORKFLOW 3945
Work Flow 3945
OVERALL SEQUENCE 3945
DETAILED FLOW 3945
DTC/CIRCUIT DIAGNOSIS 3947
U1000 CAN COMM CIRCUIT 3947
Description 3947
DTC Logic 3947
DTC DETECTION LOGIC 3947
Diagnosis Procedure 3947
U1010 CONTROL UNIT (CAN) 3948
Description 3948
DTC Logic 3948
DTC DETECTION LOGIC 3948
Diagnosis Procedure 3948
B2741 VSP CONTROL UNIT 3949
DTC Logic 3949
DTC DETECTION LOGIC 3949
DTC CONFIRMATION PROCEDURE 3949
Diagnosis Procedure 3949
Component Inspection (Start Up Sound Speaker) 3950
Component Inspection (VSP Speaker) 3950
POWER SUPPLY AND GROUND CIRCUIT 3952
APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) CONTROL UNIT 3952
APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) CONTROL UNIT : Diagnosis Procedure 3952
APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) SPEAKER SIGNAL CIRCUIT 3953
Description 3953
Component Function Check 3953
Diagnosis Procedure 3953
START UP SOUND SPEAKER SIGNAL CIRCUIT 3955
Description 3955
Component Function Check 3955
Diagnosis Procedure 3955
APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) WARNING LAMP SIGNAL CIRCUIT 3957
Description 3957
Component Function Check 3957
Diagnosis Procedure 3957
APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) OFF SWITCH SIGNAL CIRCUIT 3959
Description 3959
Component Function Check 3959
Diagnosis Procedure 3959
Component Inspection 3960
APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) OFF INDICATOR SIGNAL CIRCUIT 3961
Description 3961
Component Function Check 3961
Diagnosis Procedure 3961
POWER SWITCH SIGNAL CIRCUIT 3963
Description 3963
Component Function Check 3963
Diagnosis Procedure 3963
SYMPTOM DIAGNOSIS 3964
APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) SYSTEM SYMPTOMS 3964
Symptom Table 3964
Except for Mexico 3964
For Mexico 3964
THE APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) WARNING LAMP DOES NOT TURN ON OR OFF 3965
Description 3965
Diagnosis Procedure 3965
THE APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) OFF INDICATOR DOES NOT TURN ON OR OFF 3966
Description 3966
Diagnosis Procedure 3966
THE APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) SYSTEM CAN NOT BE CANCELED 3967
Description 3967
Diagnosis Procedure 3967
THE APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) SPEAKER DOES NOT SOUND 3968
Description 3968
Diagnosis Procedure 3968
THE START UP SOUND SPEAKER DOES NOT SOUND 3969
Description 3969
Diagnosis Procedure 3969
THE POWER SWITCH OPERATION SOUND DOES NOT SOUND 3970
Description 3970
Diagnosis Procedure 3970
NORMAL OPERATING CONDITION 3971
APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) SYSTEM 3971
APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) SYSTEM : Description 3971
START UP SOUND SYSTEM 3971
START UP SOUND SYSTEM : Description 3971
CHARGE SOUND SYSTEM 3971
CHARGE SOUND SYSTEM : Description 3971
REMOVAL AND INSTALLATION 3972
APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) CONTROL UNIT 3972
Removal and Installation 3972
REMOVAL 3972
INSTALLATION 3972
START UP SOUND SPEAKER 3973
Removal and Installation 3973
REMOVAL 3973
INSTALLATION 3973
APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) SPEAKER 3974
Exploded View 3974
DISASSEMBLY 3974
Removal and Installation 3974
REMOVAL 3974
INSTALLATION 3974
Disassembly and Assembly 3974
DISASSEMBLY 3974
ASSEMBLY 3974
APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) OFF SWITCH 3975
Exploded View 3975
REMOVAL 3975
Removal and Installation 3975
REMOVAL 3975
INSTALLATION 3975
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
41-Power Outlet pdf 3976
QUICK REFERENCE INDEX 0
Table of Contents 3976
PRECAUTION 3977
PRECAUTIONS 3977
Precaution for Technicians Using Medical Electric 3977
OPERATION PROHIBITION 3977
NORMAL CHARGE PRECAUTION 3977
PRECAUTION AT TELEMATICS SYSTEM OPERATION 3977
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 3977
Point to Be Checked Before Starting Maintenance Work 3977
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 3977
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 3978
Precaution for Removing 12V Battery 3978
WIRING DIAGRAM 3979
POWER SOCKET 3979
Wiring Diagram 3979
REMOVAL AND INSTALLATION 3981
POWER SOCKET 3981
Removal and Installation 3981
REMOVAL 3981
INSTALLATION 3981
SERVICE DATA AND SPECIFICATIONS (SDS) 3982
SERVICE DATA AND SPECIFICATIONS (SDS) 3982
Power Socket 3982
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
42-Body Control System pdf 3983
QUICK REFERENCE INDEX 0
Table of Contents 3983
PRECAUTION 3985
PRECAUTIONS 3985
Precaution for Technicians Using Medical Electric 3985
OPERATION PROHIBITION 3985
NORMAL CHARGE PRECAUTION 3985
PRECAUTION AT TELEMATICS SYSTEM OPERATION 3985
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 3985
Point to Be Checked Before Starting Maintenance Work 3985
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 3985
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 3986
Precaution for Removing 12V Battery 3986
SYSTEM DESCRIPTION 3987
COMPONENT PARTS 3987
BODY CONTROL SYSTEM 3987
BODY CONTROL SYSTEM : Component Parts Location 3987
POWER CONSUMPTION CONTROL SYSTEM 3987
POWER CONSUMPTION CONTROL SYSTEM : Component Parts Location 3987
SYSTEM 3988
BODY CONTROL SYSTEM 3988
BODY CONTROL SYSTEM : System Description 3988
OUTLINE 3988
BCM CONTROL FUNCTION LIST 3988
BODY CONTROL SYSTEM : Fail-safe 3989
FAIL-SAFE CONTROL BY DTC 3989
REAR WIPER MOTOR PROTECTION 3989
FAIL-SAFE CONTROL OF COMBINATION SWITCH READING FUNCTION CAUSED BY LOW POWER SUPPLY VOLTAGE 3989
COMBINATION SWITCH READING SYSTEM 3989
COMBINATION SWITCH READING SYSTEM : System Description 3990
SYSTEM DIAGRAM 3990
OUTLINE 3990
COMBINATION SWITCH MATRIX 3990
COMBINATION SWITCH READING FUNCTION 3991
Description 3991
Operation Example 3991
WIPER VOLUME DIAL POSITION 3992
SIGNAL BUFFER SYSTEM 3993
SIGNAL BUFFER SYSTEM : System Description 3993
SYSTEM DIAGRAM 3993
OUTLINE 3993
Signal transmission function list 3993
POWER CONSUMPTION CONTROL SYSTEM 3993
POWER CONSUMPTION CONTROL SYSTEM : System Description 3994
SYSTEM DIAGRAM 3994
OUTLINE 3994
LOW POWER CONSUMPTION CONTROL WITH BCM 3994
Sleep mode activation 3994
Wake-up operation 3995
DIAGNOSIS SYSTEM (BCM) 3996
COMMON ITEM 3996
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 3996
APPLICATION ITEM 3996
SYSTEM APPLICATION 3996
DOOR LOCK 3996
DOOR LOCK : CONSULT Function (BCM – DOOR LOCK) 3997
SELF DIAGNOSTIC RESULT 3997
DATA MONITOR 3997
ACTIVE TEST 3997
WORK SUPPORT 3997
REAR DEFOGGER 3997
REAR DEFOGGER : CONSULT Function (BCM – REAR DEFOGGER) 3997
DATA MONITOR 3997
ACTIVE TEST 3998
BUZZER 3998
BUZZER : CONSULT Function (BCM – BUZZER) 3998
DATA MONITOR 3998
ACTIVE TEST 3998
INT LAMP 3998
INT LAMP : CONSULT Function (BCM – INT LAMP) 3998
DATA MONITOR 3998
ACTIVE TEST 3999
WORK SUPPORT 3999
HEADLAMP 3999
HEADLAMP : CONSULT Function (BCM – HEAD LAMP) 3999
DATA MONITOR 3999
ACTIVE TEST 3999
WORK SUPPORT 4000
WIPER 4000
WIPER : CONSULT Function – WIPER 4000
DATA MONITOR 4000
ACTIVE TEST 4001
WORK SUPPORT 4001
FLASHER 4001
FLASHER : CONSULT Function (BCM – FLASHER) 4001
DATA MONITOR 4001
ACTIVE TEST 4001
WORK SUPPORT 4001
AIR CONDITIONER 4002
AIR CONDITIONER : CONSULT Function (BCM – AIR CONDITIONER) 4002
DATA MONITOR 4002
ACTIVE TEST 4002
INTELLIGENT KEY 4002
INTELLIGENT KEY : CONSULT Function (BCM – INTELLIGENT KEY) 4002
SELF DIAGNOSTIC RESULT 4002
DATA MONITOR 4002
ACTIVE TEST 4003
WORK SUPPORT 4003
COMB SW 4004
COMB SW : CONSULT Function (BCM – COMB SW) 4004
DATA MONITOR 4004
BCM 4005
BCM : CONSULT Function (BCM – BCM) 4005
ECU IDENTIFICATION 4005
SELF DIAGNOSTIC RESULT 4005
WORK SUPPORT 4005
CONFIGURATION 4005
CAN DIAG SUPPORT MNTR 4005
IMMU 4005
IMMU : CONSULT Function (BCM – IMMU) 4005
SELF DIAGNOSTIC RESULT 4005
DATA MONITOR 4005
ACTIVE TEST 4006
WORK SUPPORT 4006
BATTERY SAVER 4006
BATTERY SAVER : CONSULT Function (BCM – BATTERY SAVER) 4006
DATA MONITOR 4006
ACTIVE TEST 4006
WORK SUPPORT 4007
TRUNK 4007
TRUNK : CONSULT Function (BCM – TRUNK) 4007
DATA MONITOR 4007
THEFT ALM 4007
THEFT ALM : CONSULT Function (BCM – THEFT) 4007
DATA MONITOR 4007
ACTIVE TEST 4007
WORK SUPPORT 4008
RETAINED POWER 4008
RETAINED POWER : CONSULT Function (BCM – RETAINED PWR) 4008
DATA MONITOR 4008
SIGNAL BUFFER 4008
SIGNAL BUFFER : CONSULT Function (BCM – SIGNAL BUFFER) 4008
DATA MONITOR 4008
AIR PRESSURE MONITOR 4008
AIR PRESSURE MONITOR : CONSULT Function (BCM – AIR PRESSURE MONITOR) 4008
SELF DIAGNOSTIC RESULT 4008
DATA MONITOR 4008
ACTIVE TEST 4009
WORK SUPPORT 4009
ECU DIAGNOSIS INFORMATION 4010
BCM 4010
Reference Value 4010
VALUES ON THE DIAGNOSIS TOOL 4010
TERMINAL LAYOUT 4014
PHYSICAL VALUES 4014
Fail-safe 4028
FAIL-SAFE CONTROL BY DTC 4028
REAR WIPER MOTOR PROTECTION 4028
FAIL-SAFE CONTROL OF COMBINATION SWITCH READING FUNCTION CAUSED BY LOW POWER SUPPLY VOLTAGE 4029
DTC Inspection Priority Chart 4029
DTC Index 4030
WIRING DIAGRAM 4032
BCM 4032
Wiring Diagram 4032
BASIC INSPECTION 4039
INSPECTION AND ADJUSTMENT 4039
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (BCM) 4039
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (BCM) : Description 4039
BEFORE REPLACEMENT 4039
AFTER REPLACEMENT 4039
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (BCM) : Work Procedure 4039
CONFIGURATION (BCM) 4039
CONFIGURATION (BCM) : Description 4040
CONFIGURATION (BCM) : Work Procedure 4040
CONFIGURATION (BCM) : Configuration list 4041
TRANSIT MODE CANCEL OPERATION 4042
Description 4042
Work Procedure 4042
DTC/CIRCUIT DIAGNOSIS 4043
U1000 CAN COMM CIRCUIT 4043
Description 4043
DTC Logic 4043
DTC DETECTION LOGIC 4043
Diagnosis Procedure 4043
U1010 CONTROL UNIT (CAN) 4044
DTC Logic 4044
DTC DETECTION LOGIC 4044
Diagnosis Procedure 4044
U0293 HV C/U CAN COMM 4045
DTC Logic 4045
DTC DETECTION LOGIC 4045
DTC CONFIRMATION PROCEDURE 4045
Diagnosis Procedure 4045
U0415 VEHICLE SPEED 4046
Description 4046
DTC Logic 4046
DTC DETECTION LOGIC 4046
DTC CONFIRMATION PROCEDURE 4046
Diagnosis Procedure 4046
B2562 LOW VOLTAGE 4047
DTC Logic 4047
DTC DETECTION LOGIC 4047
DTC CONFIRMATION PROCEDURE 4047
Diagnosis Procedure 4047
POWER SUPPLY AND GROUND CIRCUIT 4048
Diagnosis Procedure 4048
COMBINATION SWITCH INPUT CIRCUIT 4049
Diagnosis Procedure 4049
COMBINATION SWITCH OUTPUT CIRCUIT 4051
Diagnosis Procedure 4051
SYMPTOM DIAGNOSIS 4053
COMBINATION SWITCH SYSTEM SYMPTOMS 4053
Symptom Table 4053
REMOVAL AND INSTALLATION 4054
BCM 4054
Removal and Installation 4054
REMOVAL 4054
INSTALLATION 4054
COMBINATION SWITCH 4055
Exploded View 4055
Removal and Installation 4055
REMOVAL 4055
INSTALLATION 4055
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
43-LAN System pdf 4056
QUICK REFERENCE INDEX 0
Table of Contents 4056
CAN FUNDAMENTAL 4061
HOW TO USE THIS MANUAL 4061
HOW TO USE THIS SECTION 4061
Information 4061
PRECAUTION 4062
PRECAUTIONS 4062
Precautions for Trouble Diagnosis 4062
Precautions for Harness Repair 4062
SYSTEM DESCRIPTION 4063
SYSTEM 4063
CAN COMMUNICATION SYSTEM 4063
CAN COMMUNICATION SYSTEM : System Description 4063
DIAG ON CAN 4063
DIAG ON CAN : System Description 4063
SYSTEM DIAGRAM 4063
DESCRIPTION 4064
TROUBLE DIAGNOSIS 4065
Component Description 4065
Condition of Error Detection 4065
CAN COMMUNICATION SYSTEM ERROR 4065
WHEN DTC OF CAN COMMUNICATION IS INDICATED EVEN THOUGH CAN COMMUNICATION SYSTEM IS NORMAL 4065
Symptom When Error Occurs in CAN Communication System 4066
ERROR EXAMPLE 4066
Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit) Open Circuit 4066
Example: TCM Branch Line Open Circuit 4067
Example: Data Link Connector Branch Line Open Circuit 4067
Example: CAN-H, CAN-L Harness Short Circuit 4068
CAN Diagnosis with CONSULT 4068
Self-Diagnosis 4069
CAN Diagnostic Support Monitor 4069
MONITOR ITEM (CONSULT) 4069
Without PAST 4069
With PAST 4070
How to Use CAN Communication Signal Chart 4071
BASIC INSPECTION 4072
DIAGNOSIS AND REPAIR WORKFLOW 4072
Trouble Diagnosis Flow Chart 4072
Trouble Diagnosis Procedure 4072
INTERVIEW WITH CUSTOMER 4072
INSPECTION OF VEHICLE CONDITION 4073
CHECK OF CAN SYSTEM TYPE (HOW TO USE CAN SYSTEM TYPE SPECIFICATION CHART) 4073
CAN System Type Specification Chart (Style A) 4073
CAN System Type Specification Chart (Style B) 4074
CREATE INTERVIEW SHEET 4075
Interview Sheet (Example) 4076
DETECT THE ROOT CAUSE 4076
CAN 4077
HOW TO USE THIS MANUAL 4077
HOW TO USE THIS SECTION 4077
Information 4077
Abbreviation List 4077
PRECAUTION 4078
PRECAUTIONS 4078
Precaution for Technicians Using Medical Electric 4078
OPERATION PROHIBITION 4078
NORMAL CHARGE PRECAUTION 4078
PRECAUTION AT TELEMATICS SYSTEM OPERATION 4078
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 4078
High Voltage Precautions 4078
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 4079
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 4079
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 4079
PROHIBITED ITEMS TO CARRY DURING THE WORK 4079
4079
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 4080
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 4081
Point to Be Checked Before Starting Maintenance Work 4081
Precautions for Removing Battery Terminal 4081
WORK PROCEDURE 4081
Precautions for Trouble Diagnosis 4082
Precautions for Harness Repair 4082
PREPARATION 4083
PREPARATION 4083
Commercial Service Tools 4083
SYSTEM DESCRIPTION 4085
COMPONENT PARTS 4085
Component Parts Location 4085
SYSTEM 4086
CAN COMMUNICATION SYSTEM 4086
CAN COMMUNICATION SYSTEM : System Description 4086
SYSTEM DIAGRAM 4086
DESCRIPTION 4086
CAN Communication Signal Generation 4086
The Construction of CAN Communication Signal (Message) 4087
CAN COMMUNICATION LINE 4088
CAN SIGNAL COMMUNICATIONS 4088
CAN COMMUNICATION SYSTEM : CAN Communication Control Circuit 4090
CAN COMMUNICATION SYSTEM : CAN System Specification Chart 4090
VEHICLE EQUIPMENT IDENTIFICATION INFORMATION 4091
CAN COMMUNICATION SYSTEM : CAN Communication Signal Chart 4092
WIRING DIAGRAM 4099
CAN SYSTEM 4099
Wiring Diagram 4099
BASIC INSPECTION 4107
DIAGNOSIS AND REPAIR WORKFLOW 4107
Interview Sheet 4107
DTC/CIRCUIT DIAGNOSIS 4108
MALFUNCTION AREA CHART 4108
CAN Communication Circuit 4108
MAIN LINE 4108
BRANCH LINE 4108
SHORT CIRCUIT 4108
EV System CAN Circuit 4108
MAIN LINE 4108
BRANCH LINE 4108
SHORT CIRCUIT 4109
MAIN LINE BETWEEN IPDM-E AND DLC CIRCUIT 4110
Diagnosis Procedure 4110
MAIN LINE BETWEEN DLC AND VSP CIRCUIT 4112
Diagnosis Procedure 4112
MAIN LINE BETWEEN INV/MC AND DLC CIRCUIT 4113
Diagnosis Procedure 4113
EV/HEV BRANCH LINE CIRCUIT (CAN COMMUNICATION CIRCUIT) 4115
Diagnosis Procedure 4115
ABS BRANCH LINE CIRCUIT 4116
Diagnosis Procedure 4116
BRAKE BRANCH LINE CIRCUIT 4117
Diagnosis Procedure 4117
IPDM-E BRANCH LINE CIRCUIT 4118
Diagnosis Procedure 4118
DLC BRANCH LINE CIRCUIT (CAN COMMUNICATION CIRCUIT) 4119
Diagnosis Procedure 4119
EPS BRANCH LINE CIRCUIT 4120
Diagnosis Procedure 4120
M&A BRANCH LINE CIRCUIT 4121
Diagnosis Procedure 4121
STRG BRANCH LINE CIRCUIT 4122
Diagnosis Procedure 4122
A-BAG BRANCH LINE CIRCUIT 4123
Diagnosis Procedure 4123
AV BRANCH LINE CIRCUIT 4124
Diagnosis Procedure 4124
AVM BRANCH LINE CIRCUIT 4125
Diagnosis Procedure 4125
VSP BRANCH LINE CIRCUIT 4126
Diagnosis Procedure 4126
BCM BRANCH LINE CIRCUIT 4127
Diagnosis Procedure 4127
EV/HEV BRANCH LINE CIRCUIT (EV SYSTEM CAN CIRCUIT) 4128
Diagnosis Procedure 4128
INV/MC BRANCH LINE CIRCUIT 4129
Diagnosis Procedure 4129
OBC/PD MODULE BRANCH LINE CIRCUIT 4130
Diagnosis Procedure 4130
DLC BRANCH LINE CIRCUIT (EV SYSTEM CAN CIRCUIT) 4131
Diagnosis Procedure 4131
HVAC BRANCH LINE CIRCUIT 4132
Diagnosis Procedure 4132
TCU BRANCH LINE CIRCUIT 4133
Diagnosis Procedure 4133
HV BAT BRANCH LINE CIRCUIT 4134
Diagnosis Procedure 4134
CAN COMMUNICATION CIRCUIT 4136
Diagnosis Procedure 4136
EV SYSTEM CAN CIRCUIT 4138
Diagnosis Procedure 4138
CAN SYSTEM (TYPE 1) 4141
DTC/CIRCUIT DIAGNOSIS 4141
MAIN LINE BETWEEN IPDM-E AND DLC CIRCUIT 4141
Diagnosis Procedure 4141
MAIN LINE BETWEEN DLC AND VSP CIRCUIT 4143
Diagnosis Procedure 4143
MAIN LINE BETWEEN INV/MC AND DLC CIRCUIT 4144
Diagnosis Procedure 4144
EV/HEV BRANCH LINE CIRCUIT (CAN COMMUNICATION CIRCUIT) 4146
Diagnosis Procedure 4146
ABS BRANCH LINE CIRCUIT 4147
Diagnosis Procedure 4147
BRAKE BRANCH LINE CIRCUIT 4148
Diagnosis Procedure 4148
IPDM-E BRANCH LINE CIRCUIT 4149
Diagnosis Procedure 4149
DLC BRANCH LINE CIRCUIT (CAN COMMUNICATION CIRCUIT) 4150
Diagnosis Procedure 4150
EPS BRANCH LINE CIRCUIT 4151
Diagnosis Procedure 4151
M&A BRANCH LINE CIRCUIT 4152
Diagnosis Procedure 4152
STRG BRANCH LINE CIRCUIT 4153
Diagnosis Procedure 4153
A-BAG BRANCH LINE CIRCUIT 4154
Diagnosis Procedure 4154
VSP BRANCH LINE CIRCUIT 4155
Diagnosis Procedure 4155
BCM BRANCH LINE CIRCUIT 4156
Diagnosis Procedure 4156
EV/HEV BRANCH LINE CIRCUIT (EV SYSTEM CAN CIRCUIT) 4157
Diagnosis Procedure 4157
INV/MC BRANCH LINE CIRCUIT 4158
Diagnosis Procedure 4158
OBC/PD MODULE BRANCH LINE CIRCUIT 4159
Diagnosis Procedure 4159
DLC BRANCH LINE CIRCUIT (EV SYSTEM CAN CIRCUIT) 4160
Diagnosis Procedure 4160
HVAC BRANCH LINE CIRCUIT 4161
Diagnosis Procedure 4161
HV BAT BRANCH LINE CIRCUIT 4162
Diagnosis Procedure 4162
CAN COMMUNICATION CIRCUIT 4164
Diagnosis Procedure 4164
EV SYSTEM CAN CIRCUIT 4166
Diagnosis Procedure 4166
CAN SYSTEM (TYPE 2) 4169
DTC/CIRCUIT DIAGNOSIS 4169
MAIN LINE BETWEEN IPDM-E AND DLC CIRCUIT 4169
Diagnosis Procedure 4169
MAIN LINE BETWEEN DLC AND VSP CIRCUIT 4171
Diagnosis Procedure 4171
MAIN LINE BETWEEN INV/MC AND DLC CIRCUIT 4172
Diagnosis Procedure 4172
EV/HEV BRANCH LINE CIRCUIT (CAN COMMUNICATION CIRCUIT) 4174
Diagnosis Procedure 4174
ABS BRANCH LINE CIRCUIT 4175
Diagnosis Procedure 4175
BRAKE BRANCH LINE CIRCUIT 4176
Diagnosis Procedure 4176
IPDM-E BRANCH LINE CIRCUIT 4177
Diagnosis Procedure 4177
DLC BRANCH LINE CIRCUIT (CAN COMMUNICATION CIRCUIT) 4178
Diagnosis Procedure 4178
EPS BRANCH LINE CIRCUIT 4179
Diagnosis Procedure 4179
M&A BRANCH LINE CIRCUIT 4180
Diagnosis Procedure 4180
STRG BRANCH LINE CIRCUIT 4181
Diagnosis Procedure 4181
A-BAG BRANCH LINE CIRCUIT 4182
Diagnosis Procedure 4182
AV BRANCH LINE CIRCUIT 4183
Diagnosis Procedure 4183
VSP BRANCH LINE CIRCUIT 4184
Diagnosis Procedure 4184
BCM BRANCH LINE CIRCUIT 4185
Diagnosis Procedure 4185
EV/HEV BRANCH LINE CIRCUIT (EV SYSTEM CAN CIRCUIT) 4186
Diagnosis Procedure 4186
INV/MC BRANCH LINE CIRCUIT 4187
Diagnosis Procedure 4187
OBC/PD MODULE BRANCH LINE CIRCUIT 4188
Diagnosis Procedure 4188
DLC BRANCH LINE CIRCUIT (EV SYSTEM CAN CIRCUIT) 4189
Diagnosis Procedure 4189
HVAC BRANCH LINE CIRCUIT 4190
Diagnosis Procedure 4190
TCU BRANCH LINE CIRCUIT 4191
Diagnosis Procedure 4191
HV BAT BRANCH LINE CIRCUIT 4192
Diagnosis Procedure 4192
CAN COMMUNICATION CIRCUIT 4194
Diagnosis Procedure 4194
EV SYSTEM CAN CIRCUIT 4196
Diagnosis Procedure 4196
CAN SYSTEM (TYPE 3) 4199
DTC/CIRCUIT DIAGNOSIS 4199
MAIN LINE BETWEEN IPDM-E AND DLC CIRCUIT 4199
Diagnosis Procedure 4199
MAIN LINE BETWEEN DLC AND VSP CIRCUIT 4201
Diagnosis Procedure 4201
MAIN LINE BETWEEN INV/MC AND DLC CIRCUIT 4202
Diagnosis Procedure 4202
EV/HEV BRANCH LINE CIRCUIT (CAN COMMUNICATION CIRCUIT) 4204
Diagnosis Procedure 4204
ABS BRANCH LINE CIRCUIT 4205
Diagnosis Procedure 4205
BRAKE BRANCH LINE CIRCUIT 4206
Diagnosis Procedure 4206
IPDM-E BRANCH LINE CIRCUIT 4207
Diagnosis Procedure 4207
DLC BRANCH LINE CIRCUIT (CAN COMMUNICATION CIRCUIT) 4208
Diagnosis Procedure 4208
EPS BRANCH LINE CIRCUIT 4209
Diagnosis Procedure 4209
M&A BRANCH LINE CIRCUIT 4210
Diagnosis Procedure 4210
STRG BRANCH LINE CIRCUIT 4211
Diagnosis Procedure 4211
A-BAG BRANCH LINE CIRCUIT 4212
Diagnosis Procedure 4212
AV BRANCH LINE CIRCUIT 4213
Diagnosis Procedure 4213
AVM BRANCH LINE CIRCUIT 4214
Diagnosis Procedure 4214
VSP BRANCH LINE CIRCUIT 4215
Diagnosis Procedure 4215
BCM BRANCH LINE CIRCUIT 4216
Diagnosis Procedure 4216
EV/HEV BRANCH LINE CIRCUIT (EV SYSTEM CAN CIRCUIT) 4217
Diagnosis Procedure 4217
INV/MC BRANCH LINE CIRCUIT 4218
Diagnosis Procedure 4218
OBC/PD MODULE BRANCH LINE CIRCUIT 4219
Diagnosis Procedure 4219
DLC BRANCH LINE CIRCUIT (EV SYSTEM CAN CIRCUIT) 4220
Diagnosis Procedure 4220
HVAC BRANCH LINE CIRCUIT 4221
Diagnosis Procedure 4221
HV BAT BRANCH LINE CIRCUIT 4222
Diagnosis Procedure 4222
CAN COMMUNICATION CIRCUIT 4224
Diagnosis Procedure 4224
EV SYSTEM CAN CIRCUIT 4226
Diagnosis Procedure 4226
CAN SYSTEM (TYPE 4) 4229
DTC/CIRCUIT DIAGNOSIS 4229
MAIN LINE BETWEEN IPDM-E AND DLC CIRCUIT 4229
Diagnosis Procedure 4229
MAIN LINE BETWEEN DLC AND VSP CIRCUIT 4231
Diagnosis Procedure 4231
MAIN LINE BETWEEN INV/MC AND DLC CIRCUIT 4232
Diagnosis Procedure 4232
EV/HEV BRANCH LINE CIRCUIT (CAN COMMUNICATION CIRCUIT) 4234
Diagnosis Procedure 4234
ABS BRANCH LINE CIRCUIT 4235
Diagnosis Procedure 4235
BRAKE BRANCH LINE CIRCUIT 4236
Diagnosis Procedure 4236
IPDM-E BRANCH LINE CIRCUIT 4237
Diagnosis Procedure 4237
DLC BRANCH LINE CIRCUIT (CAN COMMUNICATION CIRCUIT) 4238
Diagnosis Procedure 4238
EPS BRANCH LINE CIRCUIT 4239
Diagnosis Procedure 4239
M&A BRANCH LINE CIRCUIT 4240
Diagnosis Procedure 4240
STRG BRANCH LINE CIRCUIT 4241
Diagnosis Procedure 4241
A-BAG BRANCH LINE CIRCUIT 4242
Diagnosis Procedure 4242
AV BRANCH LINE CIRCUIT 4243
Diagnosis Procedure 4243
AVM BRANCH LINE CIRCUIT 4244
Diagnosis Procedure 4244
VSP BRANCH LINE CIRCUIT 4245
Diagnosis Procedure 4245
BCM BRANCH LINE CIRCUIT 4246
Diagnosis Procedure 4246
EV/HEV BRANCH LINE CIRCUIT (EV SYSTEM CAN CIRCUIT) 4247
Diagnosis Procedure 4247
INV/MC BRANCH LINE CIRCUIT 4248
Diagnosis Procedure 4248
OBC/PD MODULE BRANCH LINE CIRCUIT 4249
Diagnosis Procedure 4249
DLC BRANCH LINE CIRCUIT (EV SYSTEM CAN CIRCUIT) 4250
Diagnosis Procedure 4250
HVAC BRANCH LINE CIRCUIT 4251
Diagnosis Procedure 4251
TCU BRANCH LINE CIRCUIT 4252
Diagnosis Procedure 4252
HV BAT BRANCH LINE CIRCUIT 4253
Diagnosis Procedure 4253
CAN COMMUNICATION CIRCUIT 4255
Diagnosis Procedure 4255
EV SYSTEM CAN CIRCUIT 4257
Diagnosis Procedure 4257
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
44-Power Control System pdf 4260
QUICK REFERENCE INDEX 0
Table of Contents 4260
IPDM E/R 4262
PRECAUTION 4262
PRECAUTIONS 4262
Precaution for Technicians Using Medical Electric 4262
OPERATION PROHIBITION 4262
NORMAL CHARGE PRECAUTION 4262
PRECAUTION AT TELEMATICS SYSTEM OPERATION 4262
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 4262
Point to Be Checked Before Starting Maintenance Work 4262
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 4262
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 4263
Precaution for Removing 12V Battery 4263
PREPARATION 4264
PREPARATION 4264
Special Service Tools 4264
SYSTEM DESCRIPTION 4265
COMPONENT PARTS 4265
Component Parts Location 4265
SYSTEM 4266
RELAY CONTROL SYSTEM 4266
RELAY CONTROL SYSTEM : System Description 4266
SYSTEM DIAGRAM 4266
DESCRIPTION 4266
RELAY CONTROL SYSTEM : Fail-Safe 4267
CAN COMMUNICATION CONTROL 4267
If No CAN Communication Is Available With BCM 4267
IGNITION RELAY MALFUNCTION DETECTION FUNCTION 4267
FRONT WIPER PROTECTION FUNCTION 4268
SIGNAL BUFFER SYSTEM 4268
SIGNAL BUFFER SYSTEM : System Description 4268
SYSTEM DIAGRAM 4268
DESCRIPTION 4268
POWER CONSUMPTION CONTROL SYSTEM 4268
POWER CONSUMPTION CONTROL SYSTEM : System Description 4269
SYSTEM DIAGRAM 4269
DESCRIPTION 4269
Outline 4269
Sleep Mode Activation 4269
Wake-up Operation 4269
DIAGNOSIS SYSTEM (IPDM E/R) 4270
Diagnosis Description 4270
AUTO ACTIVE TEST 4270
Description 4270
Operation Procedure 4270
Inspection in Auto Active Test Mode 4270
Concept of auto active test 4271
Diagnosis chart in auto active test mode 4271
CONSULT Function (IPDM E/R) 4271
APPLICATION ITEM 4271
SELF DIAGNOSTIC RESULT 4271
DATA MONITOR 4271
ACTIVE TEST 4272
CAN DIAG SUPPORT MNTR 4272
ECU DIAGNOSIS INFORMATION 4273
IPDM E/R 4273
Reference Value 4273
VALUES ON THE DIAGNOSIS TOOL 4273
TERMINAL LAYOUT 4274
PHYSICAL VALUES 4274
Fail-Safe 4276
CAN COMMUNICATION CONTROL 4276
If No CAN Communication Is Available With BCM 4276
IGNITION RELAY MALFUNCTION DETECTION FUNCTION 4277
FRONT WIPER PROTECTION FUNCTION 4277
DTC Index 4277
WIRING DIAGRAM 4279
IPDM E/R 4279
Wiring Diagram 4279
DTC/CIRCUIT DIAGNOSIS 4284
U1000 CAN COMM CIRCUIT 4284
Description 4284
DTC Logic 4284
DTC DETECTION LOGIC 4284
Diagnosis Procedure 4284
B2098 IGNITION RELAY ON STUCK 4285
DTC Logic 4285
DTC DETECTION LOGIC 4285
DTC CONFIRMATION PROCEDURE 4285
Diagnosis Procedure 4285
B2099 IGNITION RELAY OFF STUCK 4286
DTC Logic 4286
DTC DETECTION LOGIC 4286
DTC CONFIRMATION PROCEDURE 4286
Diagnosis Procedure 4286
POWER SUPPLY AND GROUND CIRCUIT 4287
Diagnosis Procedure 4287
REMOVAL AND INSTALLATION 4288
IPDM E/R 4288
Exploded View 4288
Removal and Installation 4288
REMOVAL 4288
INSTALLATION 4289
POWER DISTRIBUTION SYSTEM 4290
PRECAUTION 4290
PRECAUTIONS 4290
Precaution for Technicians Using Medical Electric 4290
OPERATION PROHIBITION 4290
NORMAL CHARGE PRECAUTION 4290
PRECAUTION AT TELEMATICS SYSTEM OPERATION 4290
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 4290
Point to Be Checked Before Starting Maintenance Work 4290
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 4290
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 4291
SYSTEM DESCRIPTION 4292
COMPONENT PARTS 4292
Component Parts Location 4292
Power Switch 4293
SYSTEM 4294
POWER DISTRIBUTION SYSTEM 4294
POWER DISTRIBUTION SYSTEM : System Description 4294
SYSTEM DIAGRAM 4294
SYSTEM DESCRIPTION 4294
BATTERY SAVER SYSTEM 4294
Reset Condition of Battery Saver System 4294
READY SET CONDITION TABLE BY POWER SWITCH OPERATION 4294
Fail-safe 4294
FAIL-SAFE CONTROL BY DTC 4294
REAR WIPER MOTOR PROTECTION 4295
FAIL-SAFE CONTROL OF COMBINATION SWITCH READING FUNCTION CAUSED BY LOW POWER SUPPLY VOLTAGE 4295
DIAGNOSIS SYSTEM (BCM) 4296
COMMON ITEM 4296
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 4296
APPLICATION ITEM 4296
SYSTEM APPLICATION 4296
INTELLIGENT KEY 4296
INTELLIGENT KEY : CONSULT Function (BCM – INTELLIGENT KEY) 4297
SELF DIAGNOSTIC RESULT 4297
DATA MONITOR 4297
ACTIVE TEST 4297
WORK SUPPORT 4298
ECU DIAGNOSIS INFORMATION 4300
BCM, IPDM E/R 4300
List of ECU Reference 4300
WIRING DIAGRAM 4301
POWER DISTRIBUTION SYSTEM 4301
Wiring Diagram 4301
BASIC INSPECTION 4309
DIAGNOSIS AND REPAIR WORK FLOW 4309
Work Flow 4309
OVERALL SEQUENCE 4309
DETAILED FLOW 4309
DTC/CIRCUIT DIAGNOSIS 4312
B2614 ACC RELAY CIRCUIT 4312
DTC Logic 4312
DTC DETECTION LOGIC 4312
DTC CONFIRMATION PROCEDURE 4312
Diagnosis Procedure 4312
Component Inspection 4313
B2616 IGNITION RELAY CIRCUIT 4314
DTC Logic 4314
DTC DETECTION LOGIC 4314
DTC CONFIRMATION PROCEDURE 4314
Diagnosis Procedure 4314
Component Inspection 4315
B2618 BCM 4316
DTC Logic 4316
DTC DETECTION LOGIC 4316
DTC CONFIRMATION PROCEDURE 4316
Diagnosis Procedure 4316
B261A POWER SWITCH 4318
DTC Logic 4318
DTC DETECTION LOGIC 4318
DTC CONFIRMATION PROCEDURE 4318
Diagnosis Procedure 4318
B26F1 IGNITION RELAY 4320
DTC Logic 4320
DTC DETECTION LOGIC 4320
DTC CONFIRMATION PROCEDURE 4320
Diagnosis Procedure 4320
B26F2 IGNITION RELAY 4321
DTC Logic 4321
DTC DETECTION LOGIC 4321
DTC CONFIRMATION PROCEDURE 4321
Diagnosis Procedure 4321
B26F6 BCM 4322
DTC Logic 4322
DTC DETECTION LOGIC 4322
DTC CONFIRMATION PROCEDURE 4322
Diagnosis Procedure 4322
POWER SWITCH 4323
Component Function Check 4323
Diagnosis Procedure 4323
Component Inspection 4324
POWER SWITCH POSITION INDICATOR 4325
Description 4325
Component Function Check 4325
Diagnosis Procedure 4325
SYMPTOM DIAGNOSIS 4327
POWER SWITCH DOES NOT OPERATE 4327
Description 4327
Conditions of Vehicle (Operating Conditions) 4327
Diagnosis Procedure 4327
POWER SWITCH POSITION INDICATOR DOES NOT ILLUMINATE 4328
Description 4328
Conditions of Vehicle (Operating Conditions) 4328
Diagnosis Procedure 4328
REMOVAL AND INSTALLATION 4329
NATS ANTENNA AMP 4329
Removal and Installation 4329
REMOVAL 4329
INSTALLATION 4329
POWER SWITCH 4330
Removal and Installation 4330
REMOVAL 4330
INSTALLATION 4330
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
45-Charging System pdf 4331
QUICK REFERENCE INDEX 0
Table of Contents 4331
PRECAUTION 4332
PRECAUTIONS 4332
Precaution for Technicians Using Medical Electric 4332
OPERATION PROHIBITION 4332
NORMAL CHARGE PRECAUTION 4332
PRECAUTION AT TELEMATICS SYSTEM OPERATION 4332
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 4332
Point to Be Checked Before Starting Maintenance Work 4332
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 4332
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 4333
Precaution for Removing 12V Battery 4333
SYSTEM DESCRIPTION 4334
COMPONENT PARTS 4334
Solar Cell Module 4334
SYSTEM 4335
SOLAR CELL MODULE 4335
SOLAR CELL MODULE : System Description 4335
Operating conditions 4335
Recharging 12V battery 4335
WIRING DIAGRAM 4336
SOLAR CELL MODULE 4336
Wiring Diagram 4336
BASIC INSPECTION 4339
DARK CURRENT 4339
Work Procedure 4339
DTC/CIRCUIT DIAGNOSIS 4340
SOLAR CELL MODULE 4340
Diagnosis Procedure 4340
SYMPTOM DIAGNOSIS 4342
DISCHARGED 12V BATTERY 4342
Description 4342
DESCRIPTION 4342
INTERVIEW 4342
Work history 4342
Usual usage pattern 4342
Usage pattern immediately before the occurrence of malfunction 4342
Situation at parking immediately before the occurrence of the malfunction 4342
Vehicle condition at the occurrence of malfunction 4343
Diagnosis Procedure 4343
REMOVAL AND INSTALLATION 4345
SOLAR CELL MODULE 4345
Exploded View 4345
Removal and Installation 4345
REMOVAL 4345
INSTALLATION 4346
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
46-Power Supply, Gound and Circuit Elements pdf 4347
QUICK REFERENCE INDEX 0
Table of Contents 4347
PRECAUTION 4349
PRECAUTIONS 4349
Precaution for Technicians Using Medical Electric 4349
OPERATION PROHIBITION 4349
NORMAL CHARGE PRECAUTION 4349
PRECAUTION AT TELEMATICS SYSTEM OPERATION 4349
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 4349
Point to Be Checked Before Starting Maintenance Work 4349
High Voltage Precautions 4349
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 4350
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 4350
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 4350
PROHIBITED ITEMS TO CARRY DURING THE WORK 4350
4350
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 4351
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 4352
Precaution for Removing 12V Battery 4352
PREPARATION 4353
PREPARATION 4353
Special Service Tools 4353
SYSTEM DESCRIPTION 4354
COMPONENT PARTS 4354
Circuit Breaker 4354
12V Battery 4354
Harness Connector 4354
HARNESS CONNECTOR (TAB-LOCKING TYPE) 4354
HARNESS CONNECTOR (SLIDE-LOCKING TYPE) 4355
HARNESS CONNECTOR (LEVER LOCKING TYPE) 4356
HIGH VOLTAGE HARNESS CONNECTOR (2-STEP TYPE, 3-STEP TYPE) 4357
2-Step Type 4357
3-Step Type 4358
Standardized Relay 4358
NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS 4358
TYPE OF STANDARDIZED RELAYS 4359
WIRING DIAGRAM 4361
POWER SUPPLY ROUTING CIRCUIT 4361
Wiring Diagram – Battery Power Supply – 4361
Wiring Diagram – Accessory Power Supply – 4369
Wiring Diagram-On Power Supply- 4372
Fuse 4380
Fusible Link 4380
GROUND 4381
Ground Distribution 4381
MAIN HARNESS 4381
MOTOR ROOM HARNESS 4384
MOTOR CONTROL HARNESS 4388
BODY HARNESS 4389
BACK DOOR HARNESS 4392
HIGH VOLTAGE HARNESS 4394
HARNESS 4395
Harness Layout 4395
HOW TO READ HARNESS LAYOUT 4395
OUTLINE 4395
MAIN HARNESS 4396
MOTOR ROOM HARNESS 4399
MOTOR ROOM HARNESS (PASSENGER COMPARTMENT) 4401
MOTOR CONTROL HARNESS 4402
BODY HARNESS (LH SIDE) 4403
BODY HARNESS (RH SIDE) 4405
ROOM LAMP HARNESS 4407
FRONT DOOR LH HARNESS 4408
FRONT DOOR RH HARNESS 4409
REAR DOOR LH HARNESS 4410
REAR DOOR RH HARNESS 4411
BACK DOOR HARNESS 4412
HIGH VOLTAGE HARNESS 4413
ELECTRICAL UNITS LOCATION 4415
Electrical Units Location 4415
ENGINE COMPARTMENT 4415
PASSENGER COMPARTMENT 4416
LUGGAGE COMPARTMENT 4418
HARNESS CONNECTOR 4419
Description 4419
HARNESS CONNECTOR (TAB-LOCKING TYPE) 4419
HARNESS CONNECTOR (SLIDE-LOCKING TYPE) 4419
HARNESS CONNECTOR (LEVER LOCKING TYPE) 4420
HARNESS CONNECTOR (DIRECT-CONNECT SRS COMPONENT TYPE) 4421
STANDARDIZED RELAY 4422
Description 4422
NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS 4422
TYPE OF STANDARDIZED RELAYS 4422
FUSE BLOCK – JUNCTION BOX (J/B) 4424
Terminal Arrangement 4424
FUSE, FUSIBLE LINK AND RELAY BOX 4425
Terminal Arrangement 4425
FUSE, FUSIBLE LINK AND RELAY BOX 1 AND FUSIBLE LINK BOX (BATTERY) 4425
FUSE AND RELAY BOX 4426
FUSE, FUSIBLE LINK AND RELAY BOX 2 4427
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 4428
IPDM E/R Terminal Arrangement 4428
BASIC INSPECTION 4429
12V BATTERY INSPECTION 4429
How to Handle 12V Battery 4429
METHODS OF PREVENTING OVER-DISCHARGE 4429
Work Flow 4429
12V BATTERY DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI 4429
12V BATTERY DIAGNOSIS WITHOUT EXP-800 NI OR GR8-1200 NI 4429
Check Electrolyte Level 4429
Specific Gravity Check 4430
Charging The 12V Battery 4431
ADDITIONAL SERVICE WHEN REMOVING 12V BATTERY NEGATIVE TERMINAL 4432
Special Repair Requirement 4432
FUSE INSPECTION 4433
How To Check 4433
FUSIBLE LINK INSPECTION 4434
How To Check 4434
REMOVAL AND INSTALLATION 4435
12V BATTERY 4435
Exploded View 4435
Removal and Installation 4435
REMOVAL 4435
INSTALLATION 4435
BATTERY TRAY 4437
Exploded View 4437
Removal and Installation 4437
REMOVAL 4437
INSTALLATION 4437
BATTERY TERMINAL WITH FUSIBLE LINK 4438
Exploded View 4438
Removal and Installation 4438
REMOVAL 4438
INSTALLATION 4438
BATTERY CURRENT SENSOR 4439
Exploded View 4439
Removal and Installation 4439
REMOVAL 4439
INSTALLATION 4439
SERVICE DATA AND SPECIFICATIONS (SDS) 4440
SERVICE DATA AND SPECIFICATIONS (SDS) 4440
12V Battery 4440
47-Meter, Warning Lamp and Indicator pdf 4441
QUICK REFERENCE INDEX 0
Table of Contents 4441
PRECAUTION 4443
PRECAUTIONS 4443
Precaution for Technicians Using Medical Electric 4443
OPERATION PROHIBITION 4443
NORMAL CHARGE PRECAUTION 4443
PRECAUTION AT TELEMATICS SYSTEM OPERATION 4443
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 4443
Point to Be Checked Before Starting Maintenance Work 4443
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 4443
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 4444
Precaution for Removing 12V Battery 4444
PREPARATION 4445
PREPARATION 4445
Commercial Service Tools 4445
SYSTEM DESCRIPTION 4446
COMPONENT PARTS 4446
METER SYSTEM 4446
METER SYSTEM : Component Parts Location 4446
METER SYSTEM : Upper Meter 4446
METER SYSTEM : Combination Meter 4446
METER SYSTEM : Meter Control Switch 4447
SYSTEM 4448
METER SYSTEM 4448
METER SYSTEM : System Description 4448
SYSTEM DIAGRAM 4448
Combination Meter Input Signal (CAN Communication) 4448
Combination Meter Output Signal (CAN Communication) 4450
Combination Meter Output Signal (Communication line) 4450
DESCRIPTION 4450
Combination Meter 4450
Upper Meter 4451
LIST OF COMMUNICATIONS SIGNALS SENT BETWEEN COMBINATION METER AND UPPER METER 4451
METER CONTROL FUNCTION LIST 4451
Combination Meter Function List 4451
Upper Meter Function List 4454
ARRANGEMENT OF COMBINATION METER 4455
METER SYSTEM : Fail-Safe 4455
FAIL-SAFE 4455
SPEEDOMETER 4456
SPEEDOMETER : System Description 4456
SYSTEM DIAGRAM 4456
DESCRIPTION 4457
SIGNAL PATH 4457
POWER METER 4457
POWER METER : System Description 4457
SYSTEM DIAGRAM 4457
DESCRIPTION 4457
SIGNAL PATH 4457
LIST OF POWER METER FUNCTIONS 4458
TIMING CHART 4458
LI-ION BATTERY TEMPERATURE GAUGE 4459
LI-ION BATTERY TEMPERATURE GAUGE : System Description 4459
SYSTEM DIAGRAM 4459
DESCRIPTION 4459
SIGNAL PATH 4459
RELATIONSHIPS OF THE NUMBER OF LIGHTING SEGMENTS OF LI-ION BATTERY TEMPERATURE GAUGE AND LI-ION BATTERY TEMPERATURE 4459
LI-ION BATTERY CAPACITY LEVEL GAUGE 4460
LI-ION BATTERY CAPACITY LEVEL GAUGE : System Description 4460
SYSTEM DIAGRAM 4460
DESCRIPTION 4460
SIGNAL PATH 4461
RELATIONSHIPS OF LI-ION BATTERY CAPACITY LEVEL GAUGE AND LI-ION BATTERY AVAILABLE CHARGE GAUGE 4461
LI-ION BATTERY CAPACITY LEVEL GAUGE INDICATION CHANGE CAUSED BY GRADUAL CAPACITY LOSS 4462
LI-ION BATTERY CAPACITY LEVEL GAUGE INDICATION CHANGE CAUSED BY TEMPERATURE CHANGE 4462
LI-ION BATTERY AVAILABLE CHARGE GAUGE 4463
LI-ION BATTERY AVAILABLE CHARGE GAUGE : System Description 4464
SYSTEM DIAGRAM 4464
DESCRIPTION 4464
SIGNAL PATH 4464
LI-ION BATTERY AVAILABLE CHARGE GAUGE PARAMETER 4464
RELATIONSHIPS OF LI-ION BATTERY CAPACITY LEVEL GAUGE AND LI-ION BATTERY AVAILABLE CHARGE GAUGE 4465
LI-ION BATTERY AVAILABLE CHARGE GAUGE INDICATION CHANGE CAUSED BY TEMPERATURE CHANGE 4465
ECO INDICATOR 4466
ECO INDICATOR : System Description 4467
SYSTEM DIAGRAM 4467
DESCRIPTION 4467
SIGNAL PATH 4467
LIST OF ECO INDICATOR FUNCTIONS 4467
ECO TREE GROWTH PATTERN 4467
Flow of ECO Tree Growth 4468
DRIVING RANGE DISPLAY 4468
DRIVING RANGE DISPLAY : System Description 4468
SYSTEM DIAGRAM 4468
DESCRIPTION 4468
Driving Range Display Pattern 4469
SIGNAL PATH 4469
OUTSIDE AIR TEMPERATURE DISPLAY 4469
OUTSIDE AIR TEMPERATURE DISPLAY : System Description 4469
SYSTEM DIAGRAM 4469
DESCRIPTION 4469
SIGNAL PATH 4470
TIMER CHARGE AND A/C-HEATER TIMER (CLIMATE CTRL TIMER) (WITHOUT NAVIGATION) 4470
TIMER CHARGE AND A/C-HEATER TIMER (CLIMATE CTRL TIMER) (WITHOUT NAVIGATION) : System Description 4470
SYSTEM DIAGRAM 4470
DESCRIPTION 4470
Timer Charge Function 4470
A/C-Heater Timer (Climate Ctrl Timer) Function 4470
SIGNAL PATH 4471
MASTER WARNING LAMP 4471
MASTER WARNING LAMP : System Description 4471
SYSTEM DIAGRAM 4471
Combination Meter Input Signal (CAN Communication) 4471
Combination Meter Output Signal (Communication Line) 4472
DESCRIPTION 4472
METER ILLUMINATION CONTROL 4472
METER ILLUMINATION CONTROL : System Description 4473
SYSTEM DIAGRAM 4473
DESCRIPTION 4473
SIGNAL PATH 4473
METER EFFECT FUNCTION 4473
METER EFFECT FUNCTION : System Description 4474
SYSTEM DIAGRAM 4474
DESCRIPTION 4474
READY Effect Function 4474
Operation of gauges and illuminations during READY effect 4474
READY effect Judgment 4474
SIGNAL PATH 4474
INFORMATION DISPLAY 4475
INFORMATION DISPLAY : System Description 4475
SYSTEM DIAGRAM 4475
Combination Meter Input Signal (CAN Communication) 4475
DESCRIPTION 4476
ASCD STATUS DISPLAY 4477
TRIP COMPUTER 4477
Current Electricity Consumption 4477
Average Electricity Consumption 4477
Average Vehicle Speed 4478
Travel Distance 4478
Travel Time 4478
CHARGING TIME DISPLAY 4478
INTERRUPT INDICATION 4478
Interrupt Display Items 4478
Push Start Display 4479
Remove Charge Connector Warning Display 4479
Door Open Warning 4479
Electric Shift Warning 4480
Li-ion Battery Low Charge Warning 4480
Power Limitation Warning 4480
Light Reminder Warning 4480
Check Tire Pressure Warning 4481
DC/DC Converter Warning 4481
Intelligent Key System Warning 4481
Low Washer Fluid Warning 4481
Driver alert (Alarms) 4482
Outside temp (Alarms) 4482
Tire (Maintenance) 4482
Other 1, Other 2, Other 3 (Maintenance) 4483
Meter Illumination Level Indication 4483
TIMER STATUS REMINDER DISPLAY 4483
WARNING CHECK INDICATION 4483
Warning Display Items 4483
SETTING 4484
Target Amount of Charge (Without Navigation) 4484
Timer charge (Without Navigation) 4484
A/C-heater timer (Climate Ctrl Timer) (Without Navigation) 4484
Clock 4484
Maintenance 4484
Alarms 4485
Units 4485
Language 4485
Effects 4485
Factory 4485
Settings-reject Indication 4485
ODO/TRIP METER 4486
SHIFT INDICATOR 4486
OPERATION 4487
Switch Name and Function 4487
DIAGNOSIS SYSTEM (COMBINATION METER) 4488
Description 4488
COMBINATION METER SELF-DIAGNOSIS MODE 4488
STARTING COMBINATION METER SELF-DIAGNOSIS MODE 4488
How to Initiate Self-Diagnosis Mode 4488
CONSULT Function (METER/M&A) 4489
CONSULT APPLICATION ITEMS 4489
SELF DIAG RESULT 4489
DATA MONITOR 4489
Display Item List 4489
W/L ON HISTORY 4492
Display Item 4492
ECU DIAGNOSIS INFORMATION 4494
COMBINATION METER 4494
Reference Value 4494
VALUES ON THE DIAGNOSIS TOOL 4494
TERMINAL LAYOUT 4500
PHYSICAL VALUES 4500
Fail-Safe 4504
FAIL-SAFE 4504
DTC Index 4505
UPPER METER 4506
Reference Value 4506
TERMINAL LAYOUT 4506
PHYSICAL VALUES 4506
WIRING DIAGRAM 4508
METER SYSTEM 4508
Wiring Diagram 4508
BASIC INSPECTION 4520
DIAGNOSIS AND REPAIR WORKFLOW (METER SYSTEM) 4520
Work flow 4520
OVERALL SEQUENCE 4520
DETAILED FLOW 4520
DTC/CIRCUIT DIAGNOSIS 4522
U1000 CAN COMM CIRCUIT 4522
Description 4522
DTC Logic 4522
DTC DETECTION LOGIC 4522
Diagnosis Procedure 4522
U1010 CONTROL UNIT (CAN) 4523
Description 4523
DTC Logic 4523
DTC DETECTION LOGIC 4523
Diagnosis Procedure 4523
B2205 VEHICLE SPEED 4524
Description 4524
DTC Logic 4524
DTC DETECTION LOGIC 4524
Diagnosis Procedure 4524
POWER SUPPLY AND GROUND CIRCUIT 4525
COMBINATION METER 4525
COMBINATION METER : Diagnosis Procedure 4525
UPPER METER 4525
UPPER METER : Diagnosis Procedure 4525
1 CHECK POWER SUPPLY CIRCUIT 4525
4527
Description 4527
Diagnosis Procedure 4527
1 CHECK CONNECTOR 4527
METER CONTROL SWITCH SIGNAL CIRCUIT 4529
Diagnosis Procedure 4529
Component Inspection 4530
WASHER FLUID LEVEL SWITCH CIRCUIT 4531
Diagnosis Procedure 4531
Component Inspection 4531
PARKING BRAKE SWITCH SIGNAL CIRCUIT 4533
Diagnosis Procedure 4533
Component Inspection 4533
SYMPTOM DIAGNOSIS 4535
THE METER CONTROL SWITCH IS INOPERATIVE 4535
Description 4535
Diagnosis Procedure 4535
THE DOOR OPEN WARNING CONTINUES DISPLAYING, OR DOES NOT DISPLAY 4536
Description 4536
Diagnosis Procedure 4536
UPPER METER DOES NOT OPERATE 4537
Description 4537
Diagnosis Procedure 4537
THE OUTSIDE AIR TEMPERATURE DISPLAY IS INCORRECT 4538
Description 4538
Diagnosis Procedure 4538
THE LOW WASHER FLUID WARNING CONTINUES DISPLAYING, or DOES NOT DISPLAY 4539
Description 4539
Diagnosis Procedure 4539
THE PARKING BRAKE RELEASE WARNING CONTINUES DISPLAYING, OR DOES NOT DISPLAY 4540
Description 4540
Diagnosis Procedure 4540
NORMAL OPERATING CONDITION 4541
INFORMATION DISPLAY 4541
INFORMATION DISPLAY : Description 4541
OUTSIDE AIR TEMPERATURE 4541
REMOVAL AND INSTALLATION 4542
COMBINATION METER 4542
Exploded View 4542
REMOVAL 4542
DISASSEMBLY 4542
Removal and Installation 4542
REMOVAL 4542
INSTALLATION 4542
Disassembly and Assembly 4542
DISASSEMBLY 4542
ASSEMBLY 4542
UPPER METER 4543
Exploded View 4543
REMOVAL 4543
DISASSEMBLY 4543
Removal and Installation 4543
REMOVAL 4543
INSTALLATION 4543
Disassembly and Assembly 4543
DISASSEMBLY 4543
ASSEMBLY 4543
METER CONTROL SWITCH 4544
Exploded View 4544
REMOVAL 4544
DISASSEMBLY 4544
Removal and Installation 4544
REMOVAL 4544
INSTALLATION 4544
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
48-Warning Chime System pdf 4545
QUICK REFERENCE INDEX 0
Table of Contents 4545
PRECAUTION 4547
PRECAUTIONS 4547
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 4547
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 4547
Precaution for Technicians Using Medical Electric 4547
OPERATION PROHIBITION 4547
NORMAL CHARGE PRECAUTION 4547
PRECAUTION AT TELEMATICS SYSTEM OPERATION 4547
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 4548
Point to Be Checked Before Starting Maintenance Work 4548
SYSTEM DESCRIPTION 4549
COMPONENT PARTS 4549
Component Parts Location 4549
Combination Meter 4549
SYSTEM 4550
WARNING CHIME SYSTEM 4550
WARNING CHIME SYSTEM : System Description 4550
SYSTEM DIAGRAM 4550
COMBINATION METER INPUT/OUTPUT SIGNAL (CAN COMMUNICATION SIGNAL) 4550
Input signal 4550
Output signal 4550
BCM INPUT/OUTPUT SIGNAL (CAN COMMUNICATION SIGNAL) 4550
Input signal 4550
Output signal 4550
COMBINATION METER 4550
BCM 4550
WARNING CHIME FUNCTION LIST 4550
WARNING CHIME SYSTEM : Fail-Safe 4551
FAIL-SAFE 4551
LIGHT REMINDER WARNING CHIME 4552
LIGHT REMINDER WARNING CHIME : System Description 4552
SYSTEM DIAGRAM 4552
WARNING CHIME OPERATION CONDITIONS 4552
WARNING CHIME CANCEL CONDITIONS 4552
SIGNAL PATH 4553
TIMING CHART 4553
SEAT BELT WARNING CHIME 4553
SEAT BELT WARNING CHIME : System Description 4554
SYSTEM DIAGRAM 4554
WARNING OPERATION CONDITIONS 4554
WARNING CANCEL CONDITIONS 4554
SIGNAL PATH 4554
TIMING CHART 4555
SOUND SPECIFICATION 4555
PARKING BRAKE RELEASE WARNING CHIME 4555
PARKING BRAKE RELEASE WARNING CHIME : Parking Brake Release Warning Chime 4555
SYSTEM DIAGRAM 4555
WARNING OPERATION CONDITIONS 4555
WARNING CANCEL CONDITIONS 4555
SIGNAL PATH 4556
TIMING CHART 4556
DIAGNOSIS SYSTEM (COMBINATION METER) 4557
Description 4557
COMBINATION METER SELF-DIAGNOSIS MODE 4557
STARTING COMBINATION METER SELF-DIAGNOSIS MODE 4557
How to Initiate Self-Diagnosis Mode 4557
CONSULT Function (METER/M&A) 4558
CONSULT APPLICATION ITEMS 4558
SELF DIAG RESULT 4558
DATA MONITOR 4558
Display Item List 4558
W/L ON HISTORY 4561
Display Item 4561
DIAGNOSIS SYSTEM (BCM) 4563
COMMON ITEM 4563
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 4563
APPLICATION ITEM 4563
SYSTEM APPLICATION 4563
BUZZER 4563
BUZZER : CONSULT Function (BCM – BUZZER) 4564
DATA MONITOR 4564
ACTIVE TEST 4564
ECU DIAGNOSIS INFORMATION 4565
COMBINATION METER 4565
Reference Value 4565
VALUES ON THE DIAGNOSIS TOOL 4565
TERMINAL LAYOUT 4571
PHYSICAL VALUES 4571
Fail-Safe 4575
FAIL-SAFE 4575
DTC Index 4576
BCM 4577
List of ECU Reference 4577
WIRING DIAGRAM 4578
WARNING CHIME SYSTEM 4578
Wiring Diagram 4578
BASIC INSPECTION 4583
DIAGNOSIS AND REPAIR WORKFLOW 4583
Work Flow 4583
OVERALL SEQUENCE 4583
DETAILED FLOW 4583
DTC/CIRCUIT DIAGNOSIS 4585
POWER SUPPLY AND GROUND CIRCUIT 4585
COMBINATION METER 4585
COMBINATION METER : Diagnosis Procedure 4585
BCM 4585
BCM : Diagnosis Procedure 4585
METER BUZZER CIRCUIT 4587
Component Function Check 4587
Diagnosis Procedure 4587
SEAT BELT BUCKLE SWITCH SIGNAL CIRCUIT (DRIVER SIDE) 4588
Component Function Check 4588
Diagnosis Procedure 4588
Component Inspection 4589
SYMPTOM DIAGNOSIS 4590
THE LIGHT REMINDER WARNING DOES NOT SOUND 4590
Description 4590
Diagnosis Procedure 4590
THE SEAT BELT WARNING CONTINUES SOUNDING, OR DOES NOT SOUND 4591
Description 4591
Diagnosis Procedure 4591
THE PARKING BRAKE RELEASE WARNING CONTINUES SOUNDING, OR DOES NOT SOUND 4592
Description 4592
Diagnosis Procedure 4592
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
49-Audio, Visual and Navigation System pdf 4593
QUICK REFERENCE INDEX 0
Table of Contents 4593
AUDIO W/O NAVI (EXCEPT MEXICO) 4603
PRECAUTION 4603
PRECAUTIONS 4603
Precaution for Technicians Using Medical Electric 4603
OPERATION PROHIBITION 4603
NORMAL CHARGE PRECAUTION 4603
PRECAUTION AT TELEMATICS SYSTEM OPERATION 4603
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 4603
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 4603
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 4604
Precaution for Trouble Diagnosis 4604
AV COMMUNICATION SYSTEM 4604
Precaution for Harness Repair 4604
AV COMMUNICATION SYSTEM 4604
Precaution for Removing 12V Battery 4604
PREPARATION 4606
PREPARATION 4606
Commercial Service Tool 4606
SYSTEM DESCRIPTION 4607
COMPONENT PARTS 4607
Component Parts Location 4607
Audio Unit 4608
Speaker 4608
FRONT DOOR SPEAKER 4608
REAR DOOR SPEAKER 4608
Bluetooth Control Unit 4608
Bluetooth Antenna 4609
Microphone 4609
USB Connector 4609
Steering Switch 4609
Rear View Camera 4610
Antenna 4610
RADIO ANTENNA 4610
Rod Antenna 4610
Antenna Base 4610
SYSTEM 4611
AUDIO UNIT 4611
AUDIO UNIT : System Description 4611
SYSTEM DIAGRAM 4611
AUDIO SYSTEM 4611
HANDS-FREE PHONE SYSTEM 4611
System Operation 4611
Bluetooth 4611
Steering Switch 4612
Microphone 4612
Audio Unit 4612
SPEED SENSITIVE VOLUME SYSTEM 4612
REAR VIEW MONITOR FUNCTION 4612
Operation Description 4612
Camera Image Operation Principle 4612
Vehicle Width and Distance Guide Lines Display Function at Rear View Monitor Display 4612
Precautions for Side Distance Guide Lines and predictive course line Display on the Rear View Monitor Display 4612
DIAGNOSIS SYSTEM (AUDIO UNIT) 4614
Description 4614
On Board Diagnosis Function 4614
METHOD OF STARTING 4614
SELF DIAGNOSIS MODE 4614
Audio Unit Self Diagnosis 4614
Audio Unit Self Diagnosis Results 4615
Audio Unit Confirmation/Adjustment 4615
Display Diagnosis 4616
Vehicle Signals 4616
Speaker Test 4616
Error History 4617
Camera System 4617
AV COMM Diagnosis 4618
Delete Unit Connection Log 4618
Initialize Settings 4618
4619
Diagnosis Description 4619
Bluetooth 4619
OPERATION PROCEDURE 4619
Work Flow 4619
ECU DIAGNOSIS INFORMATION 4620
AUDIO UNIT 4620
Reference Value 4620
TERMINAL LAYOUT 4620
PHYSICAL VALUES 4620
4623
Reference Value 4623
TERMINAL LAYOUT 4623
PHYSICAL VALUES 4623
WIRING DIAGRAM 4625
AUDIO W/O NAVI (EXCEPT MEXICO) 4625
Wiring Diagram 4625
BASIC INSPECTION 4638
DIAGNOSIS AND REPAIR WORKFLOW 4638
Work Flow 4638
OVERALL SEQUENCE 4638
DETAILED FLOW 4638
DTC/CIRCUIT DIAGNOSIS 4640
POWER SUPPLY AND GROUND CIRCUIT 4640
AUDIO UNIT 4640
AUDIO UNIT : Diagnosis Procedure 4640
4640
4640
FRONT DOOR SPEAKER 4642
Diagnosis Procedure 4642
REAR DOOR SPEAKER 4644
Diagnosis Procedure 4644
CAMERA IMAGE SIGNAL CIRCUIT 4646
Diagnosis Procedure 4646
4648
Diagnosis Procedure 4648
4650
Diagnosis Procedure 4650
MICROPHONE SIGNAL CIRCUIT 4651
Diagnosis Procedure 4651
STEERING SWITCH 4653
Diagnosis Procedure 4653
USB CONNECTOR 4655
Diagnosis Procedure 4655
SYMPTOM DIAGNOSIS 4656
AUDIO SYSTEM 4656
Symptom Table 4656
RELATED TO AUDIO 4656
RELATED TO HANDS-FREE PHONE 4657
Check Compatibility 4657
RELATED TO REAR VIEW CAMERA 4658
NORMAL OPERATING CONDITION 4659
Description 4659
RELATED TO NOISE 4659
Type of Noise and Possible Cause 4659
RELATED TO HANDS-FREE PHONE 4659
REMOVAL AND INSTALLATION 4661
AUDIO UNIT 4661
Removal and Installation 4661
REMOVAL 4661
INSTALLATION 4661
4661
Time Adjustment and Check Method with VCM 4661
FRONT DOOR SPEAKER 4662
Removal and Installation 4662
REMOVAL 4662
INSTALLATION 4662
REAR DOOR SPEAKER 4663
Removal and Installation 4663
REMOVAL 4663
INSTALLATION 4663
MICROPHONE 4664
Removal and Installation 4664
REMOVAL 4664
INSTALLATION 4664
BLUETOOTH CONTROL UNIT 4665
Removal and Installation 4665
REMOVAL 4665
INSTALLATION 4665
ANTENNA BASE 4666
Removal and Installation 4666
REMOVAL 4666
INSTALLATION 4666
STEERING SWITCH 4667
Exploded View 4667
Removal and Installation 4667
REMOVAL 4667
INSTALLATION 4667
USB CONNECTOR 4668
Removal and Installation 4668
REMOVAL 4668
INSTALLATION 4668
REAR VIEW CAMERA 4669
Removal and Installation 4669
REMOVAL 4669
INSTALLATION 4669
AUDIO W/O NAVI (FOR MEXICO) 4670
PRECAUTION 4670
PRECAUTIONS 4670
Precaution for Technicians Using Medical Electric 4670
OPERATION PROHIBITION 4670
NORMAL CHARGE PRECAUTION 4670
PRECAUTION AT TELEMATICS SYSTEM OPERATION 4670
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 4670
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 4670
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 4671
Precaution for Trouble Diagnosis 4671
AV COMMUNICATION SYSTEM 4671
Precaution for Harness Repair 4671
AV COMMUNICATION SYSTEM 4671
Precaution for Removing 12V Battery 4671
Cautions in Removing AV Control Unit (Models with AV Control Unit) 4672
PREPARATION 4673
PREPARATION 4673
Commercial Service Tool 4673
SYSTEM DESCRIPTION 4674
COMPONENT PARTS 4674
Component Parts Location 4674
AV Control Unit 4675
DESCRIPTION 4675
SD Card Slot 4675
Display 4675
Audio Amplifier 4675
AM/FM Electronic Tuner 4676
CD Drive 4676
USB Interface 4676
Bluetooth 4676
Speaker 4676
Front door speaker 4676
Rear door speaker 4676
Tweeter 4676
Radio Antenna and Antenna Feeder 4677
RADIO ANTENNA 4677
Rod Antenna 4677
Antenna Base 4677
Antenna circuit 4677
Steering Switch 4679
Multifunction Switch 4679
USB Connector 4679
Microphone 4679
Auxiliary Input Jack 4680
Around View Monitor Control Unit 4680
Rear View Camera 4680
Side Camera 4680
Front Camera 4681
Steering Angle Sensor 4681
SYSTEM 4682
MULTI AV SYSTEM 4682
MULTI AV SYSTEM : System Diagram 4682
MULTI AV SYSTEM : System Description 4682
AUTO LIGHT ADJUSTMENT FUNCTION 4683
CAN COMMUNICATION 4683
Energy Flow Display Function 4683
Vehicle Setting Function 4683
TYPE OF VOICE SIGNAL 4683
Reception Voice Signal 4683
Speech Sound Signal 4683
Guide Sound Signal 4684
AUDIO FUNCTION 4684
MP3/WMA Playback Function 4684
Vehicle Speed Interlock Volume Function 4684
Bluetooth 4684
USB CONNECTING FUNCTION 4684
iPod 4684
BLUETOOTH 4685
AROUND VIEW MONITOR FUNCTION 4685
Display 4685
Operation 4685
MULTI AV SYSTEM : Fail-safe 4689
FAIL-SAFE CONDITIONS 4689
Display Indication 4689
CONTROL 4689
CANCELLATION CONDITIONS 4690
OPERATION 4691
Switch name and Function 4691
Names and functions of AV control unit switches 4691
Names and functions of steering switch 4692
HANDLING PRECAUTION 4693
Display 4693
Audio 4693
4693
RESTRICTIONS ON iPod 4694
USB Connection 4694
Hands-Free Phone 4694
SD Card 4694
DIAGNOSIS SYSTEM (AV CONTROL UNIT) 4695
Diagnosis Description 4695
On Board Diagnosis Function 4695
ON BOARD DIAGNOSIS ITEM 4695
Starting procedure 4695
SELF-DIAGNOSIS MODE 4696
Detection Range of Self-diagnosis Mode 4697
SELF-DIAGNOSIS RESULTS 4697
Only Unit Part Is Displayed In Red 4697
CONFIRMATION/ADJUSTMENT MODE 4697
Display Diagnosis 4698
Vehicle Signals 4698
Steering Angle Adjustment 4699
Error location display 4699
AV COMM Diagnosis 4700
Hands-Free Phone 4701
Clock Setting 4701
Delete Unit Connection Log 4701
User Data Initialization 4701
Version Information 4702
Software Update 4702
CONSULT Function 4702
CONSULT FUNCTIONS 4702
ECU IDENTIFICATION 4702
SELF DIAGNOSTIC RESULT 4702
DATA MONITOR 4703
CONFIGURATION 4703
CAN DIAG SUPPORT MNTR 4703
DIAGNOSIS SYSTEM (AROUND VIEW MONITOR CONTROL UNIT) 4704
CONSULT Function 4704
CONSULT FUNCTIONS 4704
ECU IDENTIFICATION 4704
SELF DIAGNOSTIC RESULT 4704
DATA MONITOR 4704
WORK SUPPORT 4704
Calibrating Camera Image (front camera, pass-side camera, dr-side camera, and rear camera) 4705
Initialize Camera Image Calibration 4705
Select Language of Warning Message 4705
Predictive Course Line Display 4705
Steering Angle Sensor Adjustment 4705
Non-Viewable Area Reminder 4706
CONFIGURATION 4706
CAN DIAG SUPPORT MNTR 4706
ECU DIAGNOSIS INFORMATION 4707
AV CONTROL UNIT 4707
Reference Value 4707
VALUES ON THE DIAGNOSIS TOOL 4707
TERMINAL LAYOUT 4707
PHYSICAL VALUES 4707
Fail-safe 4710
FAIL-SAFE CONDITIONS 4710
Display Indication 4710
CONTROL 4711
CANCELLATION CONDITIONS 4711
DTC Index 4711
AROUND VIEW MONITOR CONTROL UNIT 4713
Reference Value 4713
VALUES ON THE DIAGNOSIS TOOL 4713
TERMINAL LAYOUT 4713
PHYSICAL VALUES 4713
DTC Index 4715
WIRING DIAGRAM 4717
AUDIO W/O NAVI (FOR MEXICO) 4717
Wiring Diagram 4717
BASIC INSPECTION 4734
DIAGNOSIS AND REPAIR WORK FLOW 4734
Work Flow 4734
OVERALL SEQUENCE 4734
DETAILED FLOW 4734
INSPECTION AND ADJUSTMENT 4736
SOFTWARE UPDATE (AV CONTROL UNIT) 4736
SOFTWARE UPDATE (AV CONTROL UNIT) : Description 4736
SOFTWARE UPDATE (AV CONTROL UNIT) : Work Procedure 4736
ADDITIONAL SERVICE WHEN REPLACING AV CONTROL UNIT 4737
ADDITIONAL SERVICE WHEN REPLACING AV CONTROL UNIT : Description 4737
BEFORE REPLACEMENT 4737
AFTER REPLACEMENT 4737
ADDITIONAL SERVICE WHEN REPLACING AV CONTROL UNIT : Work Procedure 4737
ADDITIONAL SERVICE WHEN REPLACING AROUND VIEW MONITOR CONTROL UNIT 4738
ADDITIONAL SERVICE WHEN REPLACING AROUND VIEW MONITOR CONTROL UNIT : Description 4738
CONFIGURATION (AV CONTROL UNIT) 4738
CONFIGURATION (AV CONTROL UNIT) : Description 4738
CONFIGURATION (AV CONTROL UNIT) : Work Procedure 4738
CONFIGURATION (AV CONTROL UNIT) : Configuration List 4739
CONFIGURATION (AROUND VIEW MONITOR CONTROL UNIT) 4739
CONFIGURATION (AROUND VIEW MONITOR CONTROL UNIT) : Work Procedure 4739
PREDICTIVE COURSE LINE CENTER POSITION ADJUSTMENT 4740
PREDICTIVE COURSE LINE CENTER POSITION ADJUSTMENT : Description 4740
PREDICTIVE COURSE LINE CENTER POSITION ADJUSTMENT : Work Procedure 4740
CALIBRATING CAMERA IMAGE (AROUND VIEW MONITOR) 4740
CALIBRATING CAMERA IMAGE (AROUND VIEW MONITOR) : Description 4740
CALIBRATING CAMERA IMAGE (AROUND VIEW MONITOR) : Work Procedure 4740
CALIBRATION FLOWCHART 4740
CALIBRATION PROCEDURE 4741
DTC/CIRCUIT DIAGNOSIS 4746
U0428 STEERING ANGLE SENSOR 4746
DTC Logic 4746
Diagnosis Procedure 4746
U1000 CAN COMM CIRCUIT 4747
AV CONTROL UNIT 4747
AV CONTROL UNIT : Description 4747
AV CONTROL UNIT : DTC Logic 4747
DTC DETECTION LOGIC 4747
AV CONTROL UNIT : Diagnosis Procedure 4747
AROUND VIEW MONITOR CONTROL UNIT 4747
AROUND VIEW MONITOR CONTROL UNIT : Description 4747
AROUND VIEW MONITOR CONTROL UNIT : DTC Logic 4747
DTC DETECTION LOGIC 4747
AROUND VIEW MONITOR CONTROL UNIT : Diagnosis Procedure 4747
U1010 CONTROL UNIT (CAN) 4749
AV CONTROL UNIT 4749
AV CONTROL UNIT : DTC Logic 4749
DTC DETECTION LOGIC 4749
AROUND VIEW MONITOR CONTROL UNIT 4749
AROUND VIEW MONITOR CONTROL UNIT : DTC Logic 4749
DTC DETECTION LOGIC 4749
U111A REAR CAMERA IMAGE SIGNAL CIRCUIT 4750
DTC Logic 4750
Diagnosis Procedure 4750
U111B SIDE CAMERA RH IMAGE SIGNAL CIRCUIT 4752
DTC Logic 4752
Diagnosis Procedure 4752
U111C FRONT CAMERA IMAGE SIGNAL CIRCUIT 4754
DTC Logic 4754
Diagnosis Procedure 4754
U111D SIDE CAMERA LH IMAGE SIGNAL CIRCUIT 4756
DTC Logic 4756
Diagnosis Procedure 4756
U121F AV CONTROL UNIT 4758
DTC Logic 4758
U1232 STEERING ANGLE SENSOR 4759
AV CONTROL UNIT 4759
AV CONTROL UNIT : DTC Logic 4759
AV CONTROL UNIT : Diagnosis Procedure 4759
AROUND VIEW MONITOR CONTROL UNIT 4759
AROUND VIEW MONITOR CONTROL UNIT : DTC Logic 4759
AROUND VIEW MONITOR CONTROL UNIT : Diagnosis Procedure 4759
U1263 USB 4760
DTC Logic 4760
DTC DETECTION LOGIC 4760
Diagnosis Procedure 4760
U1300 AV COMM CIRCUIT 4761
Description 4761
SELF-DIAGNOSIS RESULTS DISPLAY ITEM 4761
U1304 CAMERA IMAGE CALIBRATION 4762
DTC Logic 4762
Diagnosis Procedure 4762
U1305 CONFIG UNFINISH 4763
DTC Logic 4763
Diagnosis Procedure 4763
U1310 AV CONTROL UNIT 4764
DTC Logic 4764
POWER SUPPLY AND GROUND CIRCUIT 4765
AV CONTROL UNIT 4765
AV CONTROL UNIT : Diagnosis Procedure 4765
AROUND VIEW MONITOR CONTROL UNIT 4765
AROUND VIEW MONITOR CONTROL UNIT : Diagnosis Procedure 4765
FRONT DOOR SPEAKER 4767
Diagnosis Procedure 4767
TWEETER 4769
Diagnosis Procedure 4769
REAR DOOR SPEAKER 4771
Diagnosis Procedure 4771
AUXILIARY INPUT JACK 4773
Diagnosis Procedure 4773
MICROPHONE SIGNAL CIRCUIT 4774
Diagnosis Procedure 4774
STEERING SWITCH 4776
Diagnosis Procedure 4776
USB CONNECTOR 4778
Diagnosis Procedure 4778
SYMPTOM DIAGNOSIS 4779
MULTI AV SYSTEM 4779
Symptom Table 4779
RELATED TO AUDIO 4779
RELATED TO HANDS-FREE PHONE 4780
RELATED TO AROUND VIEW MONITOR 4780
NORMAL OPERATING CONDITION 4782
Description 4782
RELATED TO NOISE 4782
Type of Noise and Possible Cause 4782
RELATED TO HANDS-FREE PHONE 4782
REMOVAL AND INSTALLATION 4784
AV CONTROL UNIT 4784
Removal and Installation 4784
REMOVAL 4784
INSTALLATION 4784
4784
Time Adjustment and Check Method with VCM 4784
MULTIFUNCTION SWITCH 4785
Removal and Installation 4785
REMOVAL 4785
INSTALLATION 4785
FRONT DOOR SPEAKER 4786
Removal and Installation 4786
REMOVAL 4786
INSTALLATION 4786
TWEETER 4787
Removal and Installation 4787
REMOVAL 4787
INSTALLATION 4787
REAR DOOR SPEAKER 4788
Removal and Installation 4788
REMOVAL 4788
INSTALLATION 4788
MICROPHONE 4789
Removal and Installation 4789
REMOVAL 4789
INSTALLATION 4789
ANTENNA FEEDER 4790
Antenna Feeder 4790
GPS ANTENNA 4791
Removal and Installation 4791
REMOVAL 4791
INSTALLATION 4791
ANTENNA BASE 4792
Removal and Installation 4792
REMOVAL 4792
INSTALLATION 4792
STEERING SWITCH 4793
Exploded View 4793
Removal and Installation 4793
REMOVAL 4793
INSTALLATION 4793
AUXILIARY INPUT JACK 4794
Removal and Installation 4794
REMOVAL 4794
INSTALLATION 4794
USB CONNECTOR 4795
Removal and Installation 4795
REMOVAL 4795
INSTALLATION 4795
AROUND VIEW MONITOR CONTROL UNIT 4796
Removal and Installation 4796
REMOVAL 4796
INSTALLATION 4796
FRONT CAMERA 4797
Removal and Installation 4797
REMOVAL 4797
INSTALLATION 4797
SIDE CAMERA 4798
Removal and Installation 4798
REAR VIEW CAMERA 4799
Removal and Installation 4799
REMOVAL 4799
INSTALLATION 4799
NAVIGATION WITHOUT BOSE 4800
PRECAUTION 4800
PRECAUTIONS 4800
Precaution for Technicians Using Medical Electric 4800
OPERATION PROHIBITION 4800
NORMAL CHARGE PRECAUTION 4800
PRECAUTION AT TELEMATICS SYSTEM OPERATION 4800
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 4800
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 4800
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 4801
Precaution for Trouble Diagnosis 4801
AV COMMUNICATION SYSTEM 4801
Precaution for Harness Repair 4801
AV COMMUNICATION SYSTEM 4801
Precaution for Removing 12V Battery 4801
Cautions in Removing AV Control Unit (Models with AV Control Unit) 4802
PREPARATION 4803
PREPARATION 4803
Commercial Service Tool 4803
SYSTEM DESCRIPTION 4804
COMPONENT PARTS 4804
Component Parts Location 4804
AV Control Unit 4805
DESCRIPTION 4805
SD Card Slot 4805
Display 4805
Audio Amplifier 4805
AM/FM Electronic Tuner 4806
Satellite Radio Tuner 4806
CD Drive 4806
USB Interface 4806
Bluetooth 4806
Speaker 4806
Front door speaker 4806
Rear door speaker 4806
Tweeter 4806
Radio Antenna and Antenna Feeder 4807
RADIO ANTENNA 4807
Rod Antenna 4807
Antenna Base 4807
Antenna circuit 4807
Steering Switch 4809
Multifunction Switch 4809
TCU 4809
GPS Antenna 4809
USB Connector 4810
Microphone 4810
TEL Antenna 4810
Rear View Camera 4810
Auxiliary Input Jack 4811
SD Card 4811
SYSTEM 4812
MULTI AV SYSTEM 4812
MULTI AV SYSTEM : System Diagram 4812
CAN communication 4812
AV control unit Input Signal 4812
TCU Input Signal 4813
MULTI AV SYSTEM : System Description 4813
COMMUNICATION SIGNAL 4814
Auto light adjustment function 4814
CAN COMMUNICATION 4814
Energy Flow Display Function 4814
Vehicle Setting Function 4814
TYPE OF VOICE SIGNAL 4814
Reception Voice Signal 4814
Speech Sound Signal 4814
CARWINGS Reading Voice Signal 4815
Guide Sound Signal 4815
AUDIO FUNCTION 4815
MP3/WMA Playback Function 4815
Vehicle Speed Interlock Volume Function 4815
Bluetooth 4815
Satellite Radio 4816
USB CONNECTING FUNCTION 4816
iPod 4816
NAVIGATION SYSTEM FUNCTION 4816
Description 4816
Position Detection Principle 4816
Map-matching 4817
GPS (Global Positioning System) 4817
BLUETOOTH 4818
VOICE RECOGNITION FUNCTION 4818
Major Functions 4818
REAR VIEW CAMERA FUNCTION 4818
Operation Description 4818
Camera Image Operation Principle 4819
Side Distance Guide Lines and Possible Route Lines Display Function at Rear View Monitor Display 4819
TIMER CHARGE AND A/C-HEATER TIMER FUNCTION 4819
Timer Charge Function 4819
A/C-Heater Timer Function 4819
MULTI AV SYSTEM : Map Data Update 4820
MULTI AV SYSTEM : Fail-safe 4820
FAIL-SAFE CONDITIONS 4820
Display Indication 4820
CONTROL 4820
CANCELLATION CONDITIONS 4821
OPERATION 4822
Switch name and Function 4822
Names and functions of AV control unit switches 4822
Names and functions of steering switch 4823
Menu Display by Pressing Each Switch 4823
MENU 4823
<GRAPHIC> ZERO EMISSION MENU 4825
MAP MENU 4826
Map menu at current location 4826
Map menu after scroll of map 4826
HANDLING PRECAUTION 4828
Display 4828
Audio 4828
4828
RESTRICTIONS ON iPod 4829
USB Connection 4829
CARWINGS 4829
Hands-Free Phone 4829
SD Card 4829
DIAGNOSIS SYSTEM (AV CONTROL UNIT) 4830
Diagnosis Description 4830
On Board Diagnosis Function 4830
ON BOARD DIAGNOSIS ITEM 4830
Starting procedure 4831
SELF-DIAGNOSIS MODE 4832
Detection Range of Self-diagnosis Mode 4832
SELF-DIAGNOSIS RESULTS 4833
Only Unit Part Is Displayed In Red 4833
A Connecting Cable Between Units Is Displayed In Yellow 4833
CONFIRMATION/ADJUSTMENT MODE 4833
Display Diagnosis 4834
Vehicle Signals 4834
Navigation 4835
Error location display 4835
AV COMM Diagnosis 4837
Hands-Free Phone, CARWINGS 4837
Clock Setting 4837
XM 4838
Delete Unit Connection Log 4838
User Data Initialization 4838
Version Information 4838
Software Update 4838
CONSULT Function 4839
CONSULT FUNCTIONS 4839
ECU IDENTIFICATION 4839
SELF DIAGNOSTIC RESULT 4839
DATA MONITOR 4839
CONFIGURATION 4839
CAN DIAG SUPPORT MNTR 4839
ECU DIAGNOSIS INFORMATION 4840
AV CONTROL UNIT 4840
Reference Value 4840
VALUES ON THE DIAGNOSIS TOOL 4840
TERMINAL LAYOUT 4840
PHYSICAL VALUES 4840
Fail-safe 4844
FAIL-SAFE CONDITIONS 4844
Display Indication 4844
CONTROL 4845
CANCELLATION CONDITIONS 4845
DTC Index 4845
WIRING DIAGRAM 4847
NAVIGATION WITHOUT BOSE 4847
Wiring Diagram 4847
BASIC INSPECTION 4867
DIAGNOSIS AND REPAIR WORK FLOW 4867
Work Flow 4867
OVERALL SEQUENCE 4867
DETAILED FLOW 4867
INSPECTION AND ADJUSTMENT 4869
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL 4869
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Description 4869
WORK AFTER AV CONTROL UNIT REPLACEMENT 4869
WORK AFTER REMOVING THE 12V BATTERY TERMINAL 4869
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Work Procedure 4869
SOFTWARE UPDATE (AV CONTROL UNIT) 4869
SOFTWARE UPDATE (AV CONTROL UNIT) : Description 4869
SOFTWARE UPDATE (AV CONTROL UNIT) : Work Procedure 4869
ADDITIONAL SERVICE WHEN REPLACING AV CONTROL UNIT 4871
ADDITIONAL SERVICE WHEN REPLACING AV CONTROL UNIT : Description 4871
BEFORE REPLACEMENT 4871
AFTER REPLACEMENT 4871
ADDITIONAL SERVICE WHEN REPLACING AV CONTROL UNIT : Work Procedure 4871
CONFIGURATION (AV CONTROL UNIT) 4872
CONFIGURATION (AV CONTROL UNIT) : Description 4872
CONFIGURATION (AV CONTROL UNIT) : Work Procedure 4872
CONFIGURATION (AV CONTROL UNIT) : Configuration List 4873
PREDICTIVE COURSE LINE CENTER POSITION ADJUSTMENT 4873
PREDICTIVE COURSE LINE CENTER POSITION ADJUSTMENT : Description 4873
PREDICTIVE COURSE LINE CENTER POSITION ADJUSTMENT : Work Procedure 4873
DTC/CIRCUIT DIAGNOSIS 4874
U1000 CAN COMM CIRCUIT 4874
Description 4874
DTC Logic 4874
DTC DETECTION LOGIC 4874
Diagnosis Procedure 4874
U1010 CONTROL UNIT (CAN) 4875
DTC Logic 4875
DTC DETECTION LOGIC 4875
U121F AV CONTROL UNIT 4876
DTC Logic 4876
U1244 GPS ANTENNA 4877
DTC Logic 4877
Diagnosis Procedure 4877
U1258 SATELLITE RADIO ANTENNA 4878
DTC Logic 4878
Diagnosis Procedure 4878
U1263 USB 4879
DTC Logic 4879
DTC DETECTION LOGIC 4879
Diagnosis Procedure 4879
U1266 AV CONTROL UNIT 4880
DTC Logic 4880
U1300 AV COMM CIRCUIT 4881
Description 4881
SELF-DIAGNOSIS RESULTS DISPLAY ITEM 4881
U1310 AV CONTROL UNIT 4882
DTC Logic 4882
POWER SUPPLY AND GROUND CIRCUIT 4883
AV CONTROL UNIT 4883
AV CONTROL UNIT : Diagnosis Procedure 4883
FRONT DOOR SPEAKER 4884
Diagnosis Procedure 4884
TWEETER 4886
Diagnosis Procedure 4886
REAR DOOR SPEAKER 4888
Diagnosis Procedure 4888
CAMERA IMAGE SIGNAL CIRCUIT 4890
Diagnosis Procedure 4890
AUXILIARY INPUT JACK 4892
Diagnosis Procedure 4892
MICROPHONE SIGNAL CIRCUIT 4893
Diagnosis Procedure 4893
STEERING SWITCH 4895
Diagnosis Procedure 4895
USB CONNECTOR 4897
Diagnosis Procedure 4897
SYMPTOM DIAGNOSIS 4898
MULTI AV SYSTEM 4898
Symptom Table 4898
RELATED TO AUDIO 4898
RELATED TO HANDS-FREE PHONE 4899
RELATED TO NAVIGATION 4899
NORMAL OPERATING CONDITION 4901
Description 4901
RELATED TO NOISE 4901
Type of Noise and Possible Cause 4901
RELATED TO HANDS-FREE PHONE 4901
RELATED TO NAVIGATION 4902
Basic Operation 4902
Vehicle Mark 4902
Destination, Passing Points and Menu Items Cannot be Selected/Set 4903
Voice Guide 4903
Route Search 4904
Examples of Current-Location Mark Displacement 4904
Location Correction by Map-Matching is Slow 4908
Name of Road is Not Displayed 4908
4908
Vehicle Mark Shows a Position Which is Completely Wrong 4908
Vehicle Mark Jumps 4909
Vehicle Mark is in a River or Sea 4909
Vehicle Mark Automatically Rotates 4909
When Driving on Same Road, Sometimes Vehicle Mark is in Right Place and Sometimes it is in Wrong Place 4909
REMOVAL AND INSTALLATION 4910
AV CONTROL UNIT 4910
Removal and Installation 4910
REMOVAL 4910
INSTALLATION 4910
4910
Time Adjustment and Check Method with VCM 4910
MULTIFUNCTION SWITCH 4911
Removal and Installation 4911
REMOVAL 4911
INSTALLATION 4911
FRONT DOOR SPEAKER 4912
Removal and Installation 4912
REMOVAL 4912
INSTALLATION 4912
TWEETER 4913
Removal and Installation 4913
REMOVAL 4913
INSTALLATION 4913
REAR DOOR SPEAKER 4914
Removal and Installation 4914
REMOVAL 4914
INSTALLATION 4914
GPS ANTENNA 4915
Removal and Installation 4915
REMOVAL 4915
INSTALLATION 4915
MICROPHONE 4916
Removal and Installation 4916
REMOVAL 4916
INSTALLATION 4916
ANTENNA FEEDER 4917
Antenna Feeder 4917
ANTENNA BASE 4918
Removal and Installation 4918
REMOVAL 4918
INSTALLATION 4918
STEERING SWITCH 4919
Exploded View 4919
Removal and Installation 4919
REMOVAL 4919
INSTALLATION 4919
AUXILIARY INPUT JACK 4920
Removal and Installation 4920
REMOVAL 4920
INSTALLATION 4920
USB CONNECTOR 4921
Removal and Installation 4921
REMOVAL 4921
INSTALLATION 4921
REAR VIEW CAMERA 4922
Removal and Installation 4922
REMOVAL 4922
INSTALLATION 4922
NAVIGATION WITH BOSE 4923
PRECAUTION 4923
PRECAUTIONS 4923
Precaution for Technicians Using Medical Electric 4923
OPERATION PROHIBITION 4923
NORMAL CHARGE PRECAUTION 4923
PRECAUTION AT TELEMATICS SYSTEM OPERATION 4923
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 4923
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 4923
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 4924
Precaution for Trouble Diagnosis 4924
AV COMMUNICATION SYSTEM 4924
Precaution for Harness Repair 4924
AV COMMUNICATION SYSTEM 4924
Precaution for Removing 12V Battery 4924
Cautions in Removing AV Control Unit (Models with AV Control Unit) 4925
PREPARATION 4926
PREPARATION 4926
Commercial Service Tool 4926
SYSTEM DESCRIPTION 4927
COMPONENT PARTS 4927
Component Parts Location 4927
AV Control Unit 4928
DESCRIPTION 4928
SD Card Slot 4929
Display 4929
Audio Amplifier 4929
AM/FM Electronic Tuner 4929
Satellite Radio Tuner 4929
CD Drive 4929
USB Interface 4929
Bluetooth 4929
BOSE Amp 4930
Speaker 4930
Front door speaker 4930
Rear door speaker 4930
Tweeter 4930
Subwoofer 4930
Radio Antenna and Antenna Feeder 4930
RADIO ANTENNA 4930
Rod Antenna 4931
Antenna Base 4931
Antenna circuit 4931
Steering Switch 4933
Multifunction Switch 4933
TCU 4933
GPS Antenna 4933
USB Connector 4934
Microphone 4934
TEL Antenna 4934
Around View Monitor Control Unit 4934
Rear View Camera 4935
Side Camera 4935
Front Camera 4935
Steering Angle Sensor 4935
Auxiliary Input Jack 4936
SD Card 4936
SYSTEM 4937
MULTI AV SYSTEM 4937
MULTI AV SYSTEM : System Diagram 4937
CAN communication 4937
AV control unit Input Signal 4937
TCU Input Signal 4938
MULTI AV SYSTEM : System Description 4938
COMMUNICATION SIGNAL 4939
Auto light adjustment function 4939
CAN COMMUNICATION 4939
Energy Flow Display Function 4939
Vehicle Setting Function 4939
TYPE OF VOICE SIGNAL 4939
Reception Voice Signal 4939
Speech Sound Signal 4940
CARWINGS Reading Voice Signal 4940
Guide Sound Signal 4940
AUDIO FUNCTION 4940
MP3/WMA Playback Function 4940
Vehicle Speed Interlock Volume Function 4940
Bluetooth 4940
Satellite Radio 4941
USB CONNECTING FUNCTION 4941
NAVIGATION SYSTEM FUNCTION 4941
Description 4941
Position Detection Principle 4941
Map-matching 4942
GPS (Global Positioning System) 4943
BLUETOOTH 4943
VOICE RECOGNITION FUNCTION 4943
Major Functions 4944
AROUND VIEW MONITOR FUNCTION 4944
Display 4944
Operation 4944
TIMER CHARGE AND A/C-HEATER TIMER FUNCTION 4948
Timer Charge Function 4948
A/C-Heater Timer Function 4948
MULTI AV SYSTEM : Map Data Update 4949
MULTI AV SYSTEM : Fail-safe 4949
FAIL-SAFE CONDITIONS 4949
Display Indication 4949
CONTROL 4949
CANCELLATION CONDITIONS 4950
OPERATION 4951
Switch name and Function 4951
Names and functions of AV control unit switches 4951
Names and functions of steering switch 4952
Menu Display by Pressing Each Switch 4952
MENU 4952
<GRAPHIC> ZERO EMISSION MENU 4954
MAP MENU 4955
Map menu at current location 4955
Map menu after scroll of map 4955
HANDLING PRECAUTION 4957
Display 4957
Audio 4957
4957
RESTRICTIONS ON iPod 4958
USB Connection 4958
CARWINGS 4958
Hands-Free Phone 4958
SD Card 4958
DIAGNOSIS SYSTEM (AV CONTROL UNIT) 4959
Diagnosis Description 4959
On Board Diagnosis Function 4959
ON BOARD DIAGNOSIS ITEM 4959
Starting procedure 4960
SELF-DIAGNOSIS MODE 4961
Detection Range of Self-diagnosis Mode 4961
SELF-DIAGNOSIS RESULTS 4962
Only Unit Part Is Displayed In Red 4962
A Connecting Cable Between Units Is Displayed In Yellow 4962
CONFIRMATION/ADJUSTMENT MODE 4962
Display Diagnosis 4963
Vehicle Signals 4963
Navigation 4964
Error location display 4964
AV COMM Diagnosis 4966
Hands-Free Phone, CARWINGS 4966
Clock Setting 4966
XM 4967
Delete Unit Connection Log 4967
User Data Initialization 4967
Version Information 4967
Software Update 4967
CONSULT Function 4968
CONSULT FUNCTIONS 4968
ECU IDENTIFICATION 4968
SELF DIAGNOSTIC RESULT 4968
DATA MONITOR 4968
WORK SUPPORT 4968
CONFIGURATION 4968
CAN DIAG SUPPORT MNTR 4968
DIAGNOSIS SYSTEM (AROUND VIEW MONITOR CONTROL UNIT) 4969
CONSULT Function 4969
CONSULT FUNCTIONS 4969
ECU IDENTIFICATION 4969
SELF DIAGNOSTIC RESULT 4969
DATA MONITOR 4969
WORK SUPPORT 4969
Calibrating Camera Image (front camera, pass-side camera, dr-side camera, and rear camera) 4970
Initialize Camera Image Calibration 4970
Select Language of Warning Message 4970
Predictive Course Line Display 4970
Steering Angle Sensor Adjustment 4970
Non-Viewable Area Reminder 4971
CONFIGURATION 4971
CAN DIAG SUPPORT MNTR 4971
ECU DIAGNOSIS INFORMATION 4972
AV CONTROL UNIT 4972
Reference Value 4972
VALUES ON THE DIAGNOSIS TOOL 4972
TERMINAL LAYOUT 4972
PHYSICAL VALUES 4972
Fail-safe 4976
FAIL-SAFE CONDITIONS 4976
Display Indication 4976
CONTROL 4977
CANCELLATION CONDITIONS 4977
DTC Index 4977
BOSE AMP 4979
Reference Values 4979
TERMINAL LAYOUT 4979
PHYSICAL VALUES 4979
AROUND VIEW MONITOR CONTROL UNIT 4982
Reference Value 4982
VALUES ON THE DIAGNOSIS TOOL 4982
TERMINAL LAYOUT 4982
PHYSICAL VALUES 4982
DTC Index 4984
WIRING DIAGRAM 4986
NAVIGATION WITH BOSE 4986
Wiring Diagram 4986
BASIC INSPECTION 5010
DIAGNOSIS AND REPAIR WORK FLOW 5010
Work Flow 5010
OVERALL SEQUENCE 5010
DETAILED FLOW 5010
INSPECTION AND ADJUSTMENT 5012
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL 5012
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Description 5012
WORK AFTER THE AV CONTROL UNIT REPLACEMENT 5012
WORK AFTER REMOVED THE 12V BATTERY TERMINAL 5012
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Work Procedure 5012
SOFTWARE UPDATE (AV CONTROL UNIT) 5012
SOFTWARE UPDATE (AV CONTROL UNIT) : Description 5012
SOFTWARE UPDATE (AV CONTROL UNIT) : Work Procedure 5012
ADDITIONAL SERVICE WHEN REPLACING AV CONTROL UNIT 5014
ADDITIONAL SERVICE WHEN REPLACING AV CONTROL UNIT : Description 5014
BEFORE REPLACEMENT 5014
AFTER REPLACEMENT 5014
ADDITIONAL SERVICE WHEN REPLACING AV CONTROL UNIT : Work Procedure 5014
ADDITIONAL SERVICE WHEN REPLACING AROUND VIEW MONITOR CONTROL UNIT 5015
ADDITIONAL SERVICE WHEN REPLACING AROUND VIEW MONITOR CONTROL UNIT : Description 5015
CONFIGURATION (AV CONTROL UNIT) 5015
CONFIGURATION (AV CONTROL UNIT) : Description 5015
CONFIGURATION (AV CONTROL UNIT) : Work Procedure 5015
CONFIGURATION (AV CONTROL UNIT) : Configuration List 5016
CONFIGURATION (AROUND VIEW MONITOR CONTROL UNIT) 5016
CONFIGURATION (AROUND VIEW MONITOR CONTROL UNIT) : Work Procedure 5016
PREDICTIVE COURSE LINE CENTER POSITION ADJUSTMENT 5017
PREDICTIVE COURSE LINE CENTER POSITION ADJUSTMENT : Description 5017
PREDICTIVE COURSE LINE CENTER POSITION ADJUSTMENT : Work Procedure 5017
CALIBRATING CAMERA IMAGE (AROUND VIEW MONITOR) 5017
CALIBRATING CAMERA IMAGE (AROUND VIEW MONITOR) : Description 5017
CALIBRATING CAMERA IMAGE (AROUND VIEW MONITOR) : Work Procedure 5017
CALIBRATION FLOWCHART 5017
CALIBRATION PROCEDURE 5018
DTC/CIRCUIT DIAGNOSIS 5023
U0428 STEERING ANGLE SENSOR 5023
DTC Logic 5023
Diagnosis Procedure 5023
U1000 CAN COMM CIRCUIT 5024
AV CONTROL UNIT 5024
AV CONTROL UNIT : Description 5024
AV CONTROL UNIT : DTC Logic 5024
DTC DETECTION LOGIC 5024
AV CONTROL UNIT : Diagnosis Procedure 5024
AROUND VIEW MONITOR CONTROL UNIT 5024
AROUND VIEW MONITOR CONTROL UNIT : Description 5024
AROUND VIEW MONITOR CONTROL UNIT : DTC Logic 5024
DTC DETECTION LOGIC 5024
AROUND VIEW MONITOR CONTROL UNIT : Diagnosis Procedure 5024
U1010 CONTROL UNIT (CAN) 5026
AV CONTROL UNIT 5026
AV CONTROL UNIT : DTC Logic 5026
DTC DETECTION LOGIC 5026
AROUND VIEW MONITOR CONTROL UNIT 5026
AROUND VIEW MONITOR CONTROL UNIT : DTC Logic 5026
DTC DETECTION LOGIC 5026
U111A REAR CAMERA IMAGE SIGNAL CIRCUIT 5027
DTC Logic 5027
Diagnosis Procedure 5027
U111B SIDE CAMERA RH IMAGE SIGNAL CIRCUIT 5029
DTC Logic 5029
Diagnosis Procedure 5029
U111C FRONT CAMERA IMAGE SIGNAL CIRCUIT 5031
DTC Logic 5031
Diagnosis Procedure 5031
U111D SIDE CAMERA LH IMAGE SIGNAL CIRCUIT 5033
DTC Logic 5033
Diagnosis Procedure 5033
U121F AV CONTROL UNIT 5035
DTC Logic 5035
U1232 STEERING ANGLE SENSOR 5036
AV CONTROL UNIT 5036
AV CONTROL UNIT : DTC Logic 5036
AV CONTROL UNIT : Diagnosis Procedure 5036
AROUND VIEW MONITOR CONTROL UNIT 5036
AROUND VIEW MONITOR CONTROL UNIT : DTC Logic 5036
AROUND VIEW MONITOR CONTROL UNIT : Diagnosis Procedure 5036
U1244 GPS ANTENNA 5037
DTC Logic 5037
Diagnosis Procedure 5037
U1258 SATELLITE RADIO ANTENNA 5038
DTC Logic 5038
Diagnosis Procedure 5038
U1263 USB 5039
DTC Logic 5039
DTC DETECTION LOGIC 5039
Diagnosis Procedure 5039
U1266 AV CONTROL UNIT 5040
DTC Logic 5040
U1300 AV COMM CIRCUIT 5041
Description 5041
SELF-DIAGNOSIS RESULTS DISPLAY ITEM 5041
U1304 CAMERA IMAGE CALIBRATION 5042
DTC Logic 5042
Diagnosis Procedure 5042
U1305 CONFIG UNFINISH 5043
DTC Logic 5043
Diagnosis Procedure 5043
U1310 AV CONTROL UNIT 5044
DTC Logic 5044
POWER SUPPLY AND GROUND CIRCUIT 5045
AV CONTROL UNIT 5045
AV CONTROL UNIT : Diagnosis Procedure 5045
BOSE AMP 5045
BOSE AMP : Diagnosis Procedure 5045
AROUND VIEW MONITOR CONTROL UNIT 5046
AROUND VIEW MONITOR CONTROL UNIT : Diagnosis Procedure 5046
FRONT DOOR SPEAKER 5048
Diagnosis Procedure 5048
TWEETER 5051
Diagnosis Procedure 5051
REAR DOOR SPEAKER 5054
Diagnosis Procedure 5054
SUBWOOFER 5057
Diagnosis Procedure 5057
AMP ON SIGNAL CIRCUIT 5059
Diagnosis Procedure 5059
AUXILIARY INPUT JACK 5060
Diagnosis Procedure 5060
MICROPHONE SIGNAL CIRCUIT 5061
Diagnosis Procedure 5061
STEERING SWITCH 5063
Diagnosis Procedure 5063
USB CONNECTOR 5065
Diagnosis Procedure 5065
SYMPTOM DIAGNOSIS 5066
MULTI AV SYSTEM 5066
Symptom Table 5066
RELATED TO AUDIO 5066
RELATED TO HANDS-FREE PHONE 5068
RELATED TO NAVIGATION 5068
RELATED TO AROUND VIEW MONITOR 5069
NORMAL OPERATING CONDITION 5071
Description 5071
RELATED TO NOISE 5071
Type of Noise and Possible Cause 5071
RELATED TO HANDS-FREE PHONE 5071
RELATED TO NAVIGATION 5072
Basic Operation 5072
Vehicle Mark 5072
Destination, Passing Points and Menu Items Cannot be Selected/Set 5073
Voice Guide 5073
Route Search 5074
Examples of Current-Location Mark Displacement 5074
Location Correction by Map-Matching is Slow 5078
Name of Road is Not Displayed 5078
5078
Vehicle Mark Shows a Position Which is Completely Wrong 5078
Vehicle Mark Jumps 5079
Vehicle Mark is in a River or Sea 5079
Vehicle Mark Automatically Rotates 5079
When Driving on Same Road, Sometimes Vehicle Mark is in Right Place and Sometimes it is in Wrong Place 5079
REMOVAL AND INSTALLATION 5080
AV CONTROL UNIT 5080
Removal and Installation 5080
REMOVAL 5080
INSTALLATION 5080
5080
Time Adjustment and Check Method with VCM 5080
MULTIFUNCTION SWITCH 5081
Removal and Installation 5081
REMOVAL 5081
INSTALLATION 5081
FRONT DOOR SPEAKER 5082
Removal and Installation 5082
REMOVAL 5082
INSTALLATION 5082
TWEETER 5083
Removal and Installation 5083
REMOVAL 5083
INSTALLATION 5083
REAR DOOR SPEAKER 5084
Removal and Installation 5084
REMOVAL 5084
INSTALLATION 5084
GPS ANTENNA 5085
Removal and Installation 5085
REMOVAL 5085
INSTALLATION 5085
MICROPHONE 5086
Removal and Installation 5086
REMOVAL 5086
INSTALLATION 5086
ANTENNA FEEDER 5087
Antenna Feeder 5087
ANTENNA BASE 5088
Removal and Installation 5088
REMOVAL 5088
INSTALLATION 5088
STEERING SWITCH 5089
Exploded View 5089
Removal and Installation 5089
REMOVAL 5089
INSTALLATION 5089
AUXILIARY INPUT JACK 5090
Removal and Installation 5090
REMOVAL 5090
INSTALLATION 5090
USB CONNECTOR 5091
Removal and Installation 5091
REMOVAL 5091
INSTALLATION 5091
SUBWOOFER 5092
Removal and Installation 5092
REMOVAL 5092
INSTALLATION 5092
BOSE SPEAKER AMP 5093
Removal and Installation 5093
REMOVAL 5093
INSTALLATION 5093
AROUND VIEW MONITOR CONTROL UNIT 5094
Removal and Installation 5094
REMOVAL 5094
INSTALLATION 5094
FRONT CAMERA 5095
Removal and Installation 5095
REMOVAL 5095
INSTALLATION 5095
SIDE CAMERA 5096
Removal and Installation 5096
REAR VIEW CAMERA 5097
Removal and Installation 5097
REMOVAL 5097
INSTALLATION 5097
TELEMATICS SYSTEM 5098
PRECAUTION 5098
PRECAUTIONS 5098
Precaution for Technicians Using Medical Electric 5098
OPERATION PROHIBITION 5098
NORMAL CHARGE PRECAUTION 5098
PRECAUTION AT TELEMATICS SYSTEM OPERATION 5098
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 5098
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 5098
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 5099
Precaution for Trouble Diagnosis 5099
AV COMMUNICATION SYSTEM 5099
Precaution for Harness Repair 5099
AV COMMUNICATION SYSTEM 5099
Precaution for Removing 12V Battery 5099
Cautions in Removing AV Control Unit (Models with AV Control Unit) 5100
PREPARATION 5101
PREPARATION 5101
Commercial Service Tool 5101
SYSTEM DESCRIPTION 5102
COMPONENT PARTS 5102
Component Parts Location 5102
AV Control Unit 5103
GPS Antenna 5103
Multifunction Switch 5103
TCU 5103
TEL Antenna 5104
Antenna Feeder 5104
FEEDER LAYOUT 5104
SYSTEM 5106
TELEMATICS SYSTEM 5106
TELEMATICS SYSTEM : System Diagram 5106
CAN COMMUNICATION 5106
AV Control Unit Input Signal 5106
TCU Input Signal 5106
TELEMATICS SYSTEM : System Description 5107
COMMUNICATION SIGNAL 5107
CARWINGS SERVICE FUNCTION 5107
Automatic Update of Charge Facility/Search for Nearest Charge Station 5108
Information channel/probe information 5108
Remote Air Conditioning (Immediate ON/Timer Reservation) Operation 5108
Remote Charge Operation 5109
Automatic Notification for Unplugged Status/Charge Status 5110
Charge Check 5110
Drive plan 5110
ECO drive 5110
OPERATION 5112
Switch Name and Function 5112
Names and functions of AV control unit switches 5112
Menu Display by Pressing Each Switch 5113
MENU 5113
<GRAPHIC> ZERO EMISSION MENU 5115
MAP MENU 5115
Map menu at current location 5115
Map menu after scroll of map 5116
HANDLING PRECAUTION 5117
Telematics&CARWINGS 5117
DIAGNOSIS SYSTEM (TCU) 5118
CONSULT Function 5118
CONSULT FUNCTIONS 5118
ECU IDENTIFICATION 5118
SELF DIAGNOSTIC RESULT 5118
DATA MONITOR 5118
WORK SUPPORT 5118
CAN DIAG SUPPORT MNTR 5118
ECU DIAGNOSIS INFORMATION 5119
TCU 5119
Reference Value 5119
TERMINAL LAYOUT 5119
INPUT/OUTPUT SIGNAL STANDARD 5119
DTC Index 5120
WIRING DIAGRAM 5121
NAVIGATION WITHOUT BOSE 5121
Wiring Diagram 5121
NAVIGATION WITH BOSE 5141
Wiring Diagram 5141
BASIC INSPECTION 5165
DIAGNOSIS AND REPAIR WORK FLOW 5165
Work Flow 5165
OVERALL SEQUENCE 5165
DETAILED FLOW 5165
INSPECTION AND ADJUSTMENT 5167
ADDITIONAL SERVICE WHEN USING TELEMATICS SYSTEM (WORK STEP VIEW) 5167
ADDITIONAL SERVICE WHEN USING TELEMATICS SYSTEM (WORK STEP VIEW) : Process Chart 5167
ADDITIONAL SERVICE WHEN USING TELEMATICS SYSTEM FOR THE FIRST TIME/RE-SUBSCRIPTION 5167
ADDITIONAL SERVICE WHEN USING TELEMATICS SYSTEM FOR THE FIRST TIME/RE-SUBSCRIPTION : Description 5167
PREPARATION FOR ACTIVATION 5167
ADDITIONAL SERVICE WHEN USING TELEMATICS SYSTEM FOR THE FIRST TIME/RE-SUBSCRIPTION : Work Procedure 5167
ADDITIONAL SERVICE WHEN REPLACING TCU 5169
ADDITIONAL SERVICE WHEN REPLACING TCU : Description 5169
Preparation before activation operation 5169
ADDITIONAL SERVICE WHEN REPLACING TCU : Work Procedure 5169
ADDITIONAL SERVICE WHEN TCU CONNECTING CENTER CHANGED 5171
ADDITIONAL SERVICE WHEN TCU CONNECTING CENTER CHANGED : Description 5171
Operation to change the connecting center 5171
ADDITIONAL SERVICE WHEN TCU CONNECTING CENTER CHANGED : Work Procedure 5171
DTC/CIRCUIT DIAGNOSIS 5172
U1000 CAN COMM CIRCUIT 5172
Description 5172
DTC Logic 5172
DTC DETECTION LOGIC 5172
Diagnosis Procedure 5172
U1010 CONTROL UNIT (CAN) 5173
DTC Logic 5173
DTC DETECTION LOGIC 5173
U1A00 TCU 5174
DTC Logic 5174
Diagnosis Procedure 5174
U1A01 TCU 5175
DTC Logic 5175
U1A02 TCU 5176
DTC Logic 5176
U1A03 TCU 5177
DTC Logic 5177
U1A04 TCU 5178
DTC Logic 5178
U1A05 TCU 5179
DTC Logic 5179
Diagnosis Procedure 5179
U1A07 TEL ANTENNA 5180
DTC Logic 5180
Diagnosis Procedure 5180
U1A08 TEL ANTENNA 5181
DTC Logic 5181
Diagnosis Procedure 5181
POWER SUPPLY AND GROUND CIRCUIT 5182
TCU 5182
TCU : Diagnosis Procedure 5182
SYMPTOM DIAGNOSIS 5183
TELEMATICS SYSTEM 5183
Symptom Table 5183
TELEMATICS SYSTEM 5183
NORMAL OPERATING CONDITION 5184
Description 5184
REMOVAL AND INSTALLATION 5185
AV CONTROL UNIT 5185
Removal and Installation 5185
REMOVAL 5185
INSTALLATION 5185
5185
Time Adjustment and Check Method with VCM 5185
TCU 5186
Removal and Installation 5186
REMOVAL 5186
INSTALLATION 5186
GPS ANTENNA 5187
Removal and Installation 5187
REMOVAL 5187
INSTALLATION 5187
MICROPHONE 5188
Removal and Installation 5188
REMOVAL 5188
INSTALLATION 5188
TEL ANTENNA 5189
Removal and Installation 5189
REMOVAL 5189
INSTALLATION 5189
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
50-Cruise Control System pdf 5190
QUICK REFERENCE INDEX 0
Table of Contents 5190
PRECAUTION 5191
PRECAUTIONS 5191
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 5191
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 5191
SYSTEM DESCRIPTION 5192
AUTOMATIC SPEED CONTROL DEVICE (ASCD) 5192
Information 5192
POWER SUPPLY ROUTING CIRCUIT 14
FUSE BLOCK – JUNCTION BOX (J/B) 77
FUSE, FUSIBLE LINK AND RELAY BOX 78
51-Maintenance pdf 5193
QUICK REFERENCE INDEX 0
Table of Contents 5193
PRECAUTION 5195
PRECAUTIONS 5195
Precaution for Technicians Using Medical Electric 5195
OPERATION PROHIBITION 5195
NORMAL CHARGE PRECAUTION 5195
PRECAUTION AT TELEMATICS SYSTEM OPERATION 5195
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION 5195
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 5195
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 5196
High Voltage Precautions 5196
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION 5196
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS 5196
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS 5196
PROHIBITED ITEMS TO CARRY DURING THE WORK 5196
5196
PREPARATION 5198
PREPARATION 5198
Commercial Service Tool 5198
PERIODIC MAINTENANCE 5199
GENERAL MAINTENANCE 5199
FOR USA AND CANADA 5199
FOR USA AND CANADA : Explanation of General Maintenance 5199
OUTSIDE THE VEHICLE 5199
INSIDE THE VEHICLE 5199
UNDER THE HOOD AND VEHICLE 5200
FOR MEXICO 5200
FOR MEXICO : General Maintenance 5200
OUTSIDE THE VEHICLE 5200
INSIDE THE VEHICLE 5201
UNDER THE HOOD AND VEHICLE 5202
PERIODIC MAINTENANCE 5203
FOR USA AND CANADA 5203
FOR USA AND CANADA : Introduction of Periodic Maintenance 5203
FOR USA AND CANADA : Schedule 1 5203
EV System Maintenance 5203
Chassis and Body Maintenance 5203
FOR USA AND CANADA : Schedule 2 5204
EV System Maintenance 5204
Chassis and Body Maintenance 5205
FOR MEXICO 5205
FOR MEXICO : Periodic Maintenance 5205
EV SYSTEM MAINTENANCE 5205
CHASSIS AND BODY MAINTENANCE 5206
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS 5206
RECOMMENDED FLUIDS AND LUBRICANTS 5208
FOR USA AND CANADA 5208
FOR USA AND CANADA : Fluids and Lubricants 5208
FOR USA AND CANADA : Anti-Freeze Coolant Mixture Ratio 5208
FOR MEXICO 5209
FOR MEXICO : Fluids and Lubricants 5209
FOR MEXICO : Coolant Mixture Ratio 5209
EV SYSTEM MAINTENANCE 5210
COOLANT 5210
COOLANT : Inspection 5210
COOLANT AMOUNT INSPECTION 5210
LEAKAGE CHECK 5210
COOLANT : Draining 5210
COOLANT : Refilling 5211
REFILLING 5211
CHECK WATER FLOW SOUND 5211
RESERVOIR TANK CAP 5211
RESERVOIR TANK CAP : Inspection 5212
CHARGE PORT 5212
CHARGE PORT : Inspection 5212
INSPECTION PROCEDURES 5212
Quick Charge Port 5212
Normal Charge Port 5213
Handling of charge port 5214
Cleaning of charge port 5214
Handling of damaged cap 5214
Cleaning of the inside of rubber cap 5214
CHASSIS MAINTENANCE 5215
REDUCTION GEAR OIL 5215
REDUCTION GEAR OIL : Inspection 5215
OIL LEAKAGE 5215
OIL LEVEL 5215
REDUCTION GEAR OIL : Draining and Refilling 5215
DRAINING 5215
REFILLING 5215
WHEELS 5215
WHEELS : Inspection 5216
APPEARANCE 5216
WHEELS : Wheel Balance Adjustment 5216
BALANCING WHEELS (ADHESIVE WEIGHT TYPE) 5216
Preparation Before Adjustment 5216
Wheel Balance Adjustment 5216
WHEELS : Tire Rotation 5217
BRAKE FLUID LEVEL AND LEAKS 5217
BRAKE FLUID LEVEL AND LEAKS : Inspection 5218
BRAKE LINES AND CABLES 5218
BRAKE LINES AND CABLES : Inspection 5218
BRAKE FLUID 5218
BRAKE FLUID : Changing 5218
DISC BRAKE 5218
DISC BRAKE : Inspection 5218
DISC ROTOR 5218
CALIPER 5218
BRAKE PAD 5219
DISC BRAKE : Front Disc Brake 5219
DISC BRAKE : Rear Disc Brake 5219
STEERING GEAR AND LINKAGE 5219
STEERING GEAR AND LINKAGE : Inspection 5219
STEERING GEAR 5219
STEERING LINKAGE 5220
AXLE AND SUSPENSION PARTS 5220
AXLE AND SUSPENSION PARTS : Inspection 5220
DRIVE SHAFT 5220
DRIVE SHAFT : Inspection 5220
BODY MAINTENANCE 5221
LOCKS, HINGES AND HOOD LATCH 5221
LOCKS, HINGES AND HOOD LATCH : Lubricating 5221
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS 5221
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS : Inspection 5221
BODY CORROSION 5221
BODY CORROSION : Checking Body Corrosion 5221
HEMMED PANELS 5221
PANEL JOINT 5221
PANEL EDGE 5221
PARTS CONTACT 5221
PROTECTORS 5222
ANTI-CORROSION MATERIALS 5222
DRAIN HOLES 5222
SERVICE DATA AND SPECIFICATIONS (SDS) 5223
SERVICE DATA AND SPECIFICATIONS (SDS) 5223
COOLANT 5223
COOLANT : Periodical Maintenance Specification 5223
COOLANT CAPACITY (APPROXIMATE) 5223
RESERVOIR TANK CAP 5223
RADIATOR 5223
ROAD WHEEL 5223
ROAD WHEEL : Road Wheel 5223
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V