New Holland F106.8 F106.8A F156.8 F156.8A TIER4B Motor Grader Operator’s Manual 87731712 – PDF DOWNLOAD
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New Holland F106.8 F106.8A F156.8 F156.8A TIER4B Motor Grader Operator’s Manual 87731712 – PDF DOWNLOAD
GENERAL INFORMATION:
Note to the owner:
- These operating instructions are designed to familiarize the operator with the machine and its designated use.
- The instruction manual contains important information about how to operate the machine safely, properly, and economically.
- Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes
and to increase the reliability and service life of the machine. - The instruction manual must be supplemented by the respective national rules and regulations for accident prevention and environmental protection.
The operating instructions must be read and used by any person in charge of carrying out work with or on the machine,
such as:
• Operation, including setting-up, troubleshooting in the course of work, care, disposal of operation materials and
consumables
• Maintenance (inspection, servicing, repair work) and/or
• Transport
- In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper work must be observed (Complies with the VDMA recommendation “Operating Instructions”).
- The operating instructions are intended for construction machinery specialists. They cannot provide basic knowledge.
- This can be acquired, for example, in several days’ instruction by one of our qualified mechanics or by attending one
of our training courses for operators or maintenance personnel.
TABLE OF CONTENTS:
New Holland F106.8 F106.8A F156.8 F156.8A TIER4B Motor Grader Operator’s Manual 87731712 – PDF DOWNLOAD
1 GENERAL INFORMATION
Note to the owner 1-1
Intended use 1-3
Electro-Magnetic Compatibility (EMC) 1-5
Manual scope and required training level 1-6
Metric and imperial units abbreviations 1-8
Identification plates 1-11
Driver´s cab ROPS and FOPS 1-17
Operator’s Manual storage on the machine 1-18
Machine orientation 1-19
Machine components 1-20
CE declaration of conformity 1-21
2 SAFETY INFORMATION
Safety rules and signal word definitions 2-1
Safety rules 2-2
Ecology and the environment 2-29
First-aid box storage compartment 2-30
Warning triangle 2-30
Noise emission 2-31
Vibration levels 2-32
Safety and informational signs 2-33
3 CONTROLS AND INSTRUMENTS
Access to operator’s platform
Access doors 3-1
Proper entry and exit 3-2
Adjust the mirrors 3-3
Cab interior light 3-4
Storage compartment 3-4
Sun protection 3-4
Intake openings 3-5
Tool kit 3-6
12V DC socket outlet 3-6
Operator’s seat
Pneumatic suspension seat (Comfort seat) 3-7
Mechanical suspension seat 3-9
Seat belt 3-11
Forward controls
Front console controls 3-12
Starter Switch 3-14
Windshield wiper and washer controls 3-15
Service brake 3-16
Parking brake 3-17
Steering column 3-18
Steering 3-19
Horn, turn signal, high beam and headlamp flasher 3-20
Right-hand side controls
Right-hand side controls 3-22
Ventilation and heating 3-24
Air conditioning system (option) 3-26
Floodlight 3-28
Drive 3-30
Gearshift lever – powershift transmission 3-36
Brake-pressure-dependent transmission cutout/inching (option) 3-40
Display
Instrument panel – Warning and monitoring elements 3-41
Operation of the multi-functional LCD display 3-43
Calling up the main menu 3-44
Calling up the settings menu 3-48
Calling up the display menu 3-51
Calling up the diagnostics menu 3-54
Calling up the service menu 3-58
Instrument panel/indicator lamps 3-61
Transmission oil temperature 3-66
Hydraulic fluid temperature 3-67
Fuel reserve indicator 3-68
Engine coolant temperature 3-69
Warning lamps 3-70
Selective Catalytic Reduction (SCR) system instrumentation warning 3-71
4 OPERATING INSTRUCTIONS
Commissioning the unit
Filling the fuel tank 4-1
Filling the DEF/AdBlue® tank 4-2
Refueling using the refueling station (Option) 4-4
Starting the unit
Before putting the machine into operation 4-6
Starting the engine 4-8
Warming up the machine 4-10
Machine movement start-up 4-11
Stopping the unit
Stopping the machine 4-12
Shut off the engine 4-13
Moving the unit
Foot throttle pedal 4-14
Hand throttle lever 4-14
Articulation joint 4-15
Driving on public roads 4-16
Check during driving 4-19
Downhill driving 4-19
5 TRANSPORT OPERATIONS
Preparing for road transport
Transporting the machine 5-1
Crane loading 5-3
6 WORKING OPERATIONS
General information
Grader use 6-1
Working attachments
Working attachments 6-2
Control levers for working attachments 6-3
Increasing the working speed 6-5
Blades 6-5
Swivel arm adjustment 6-6
Wheel lean 6-8
Floating position (option) 6-9
Dozer blade (option) 6-10
Rear ripper (option) 6-11
Moldboard ripper (option) 6-13
Emergency lowering of the working equipment 6-14
After daily use
After daily use 6-16
7 MAINTENANCE
General information
Instructions 7-1
Torque charts 7-4
Securing the machine 7-5
Engine hood 7-6
Biodiesel – Biodiesel fuels 7-8
Lubrication plan – Front axle, Tandem axle 7-10
Lubrication plan – Moldboard, Articulation frame 7-12
Inspection plan 7-14
Consumables 7-16
Capacities 7-26
Draining hose for oil changes 7-27
Selective Catalytic Reduction (SCR) – Overview 7-28
Selective Catalytic Reduction (SCR) system 7-31
Maintenance planning
Maintenance planning 7-36
Once before initial commissioning
Maintenance – Check 7-39
Maintenance – Grease 7-39
When the warning lamp lights
Change the main filter element – air intake system 7-40
Every 10 hours or daily service
Check machine and units visually for defects, leaks and loss of consumables 7-41
Check the engine oil level/topping up oil 7-42
Check the Organic Acid Technology (OAT) coolant level/topping up coolant 7-44
Check and clean the combined radiator 7-46
Check and clean the AC condenser (option) 7-47
Check the air intake system 7-48
Check the lighting function 7-48
Check the monitoring, warning and control elements 7-49
Check the hydraulic system for leaks 7-49
Check the service brake function 7-49
Check the parking brake function 7-50
Check the wheel condition 7-54
Check the steering 7-54
Check the electrical system 7-54
Check the drive belt 7-55
Check the windshield washer fluid reservoir/topping up 7-57
Check the DEF/AdBlue® tank level/topping up fluid 7-58
Every 50 hours or weekly
Check the hydraulic oil level/topping up oil 7-59
Check the tire pressure 7-60
Check the wheel nuts for tightness 7-61
Check the blade slewing gear oil level/topping up 7-61
Clean the grader 7-62
Check the powershift transmission oil level/topping up oil 7-63
Once after 250 hours
Maintenance – Check 7-65
Maintenance – Replace 7-65
Maintenance – Change fluid 7-66
Maintenance – Grease 7-66
Maintenance – Calibrate 7-66
Maintenance – Clean 7-66
Every 250 hours
Check the rear axle oil levels/topping up oil 7-67
Check the cooling system 7-69
Check all lines, fittings and connections for leaks 7-69
Lubricate all articulated joints and hinges 7-69
Check the drive belt tension 7-70
Check the battery and cable connection 7-70
Grease the battery terminals 7-70
Every month
Check the air conditioner 7-71
Every 500 hours
Bleed the fuel system 7-73
Change the hydraulic return flow filter 7-75
Check the service brake discs 7-77
Check the chain tension 7-78
Clean/change the fresh air filter on the cab 7-81
Check the heating for leaks 7-83
Check the driver´s cab mounting bolts 7-83
Check the engine bearing 7-83
Every 500 hours or yearly
Change the engine oil 7-84
Change the oil filter 7-86
Change the fuel filter 7-88
Change the DEF/AdBlue® tank vent filter 7-89
Clean the DEF/AdBlue® supply module pre-filter 7-89
Change the front-wheel drive oil filter (Only all-wheel version) 7-90
Every 500 hours or 2-yearly
Change the fuel pre-filter 7-91
Every 1000 hours
Change the blade slewing gear oil 7-92
Change the powershift transmission oil 7-93
Change the powershift transmission oil filter 7-95
Check the compressor drive belt 7-96
Change the tandem box swing unit oil 7-97
Drain off water and deposits from the fuel tank 7-98
Change the drive belt 7-99
Every 1000 hours or yearly
Change the main filter element – air intake system 7-100
Every 1500 hours
Change the CCV/engine breather filter 7-102
Calibrating the gear box 7-103
Every 2000 hours
Change the differential/side reducer gear oil on rear axle 7-105
Check valve setting on engine 7-105
Every 3000 hours
Clean the fuel tank 7-106
Check and adjust the hydraulic pressure 7-107
Depressurising the hydraulic system 7-108
Depressurising the hydraulic reservoir 7-110
Change the hydraulic reservoir breather valve 7-110
Clean the hydraulic reservoir 7-111
Change the environment friendly hydraulic fluid (if used) 7-112
Hydraulic fluid analyze 7-113
Every 3000 hours or every 3 years
Change the hydraulic oil 7-114
Change the safety filter – air intake system 7-116
Every 4000 hours or 2-yearly
Change the DEF/AdBlue® supply module main filter 7-118
Every 4000 hours or every 4 years
Change the Organic Acid Technology (OAT) coolant 7-119
As required maintenance
Clean the DEF/AdBlue® tank neck filter 7-121
Battery
Battery 7-122
Recharging the battery 7-124
Assisted starting (Jump-starting) 7-125
Diagnosis sockets
Diagnosis sockets 7-127
Lighting system
Replacing bulbs 7-128
Wheels
Changing a wheel 7-136
Equipment
Replacing the blade cutting edges 7-137
Welding operations
Protection of the electronic modules during welding operations 7-138
Fuse and relay locations
Checking/replacing fuses and relays 7-141
Storage
Decommissioning procedure 7-147
Periodic checks during decommissioned period 7-149
Recommissioning 7-150
8 SPECIFICATIONS
Main dimensions 8-1
Weights 8-5
Noise level 8-6
Engine 8-6
Electrical installation 8-6
Capacities 8-7
Brakes 8-8
Axle 8-8
Front drive axle 8-9
Transmission 8-9
Dozer blade (option) 8-9
Rear ripper (option) 8-10
Blade 8-10
Steering 8-10
Tire pressure – admissible tire size 8-11
Consumables 8-12
9 ACCESSORIES
Radio (option) 9-1
Rotary beacon (option) 9-1
Rear view camera (option) 9-2
Towing attachments (option) 9-3
Telematics (option) – General description 9-4
Telematics (option) – Location overview 9-5
Telematics (option) – LED display 9-6
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