New Holland F106.7A F106.7 F156.7A F156.7 Motor Grader Operator’s Manual 47421955 – PDF DOWNLOAD
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New Holland F106.7A F106.7 F156.7A F156.7 Motor Grader Operator’s Manual 47421955 – PDF DOWNLOAD
GENERAL INFORMATION:
Note to the owner:
- These operating instructions are designed to familiarize the operator with the machine and its designated use.
The instruction manual contains important information about how to operate the machine safely, properly, and economically. - Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes
and to increase the reliability and service life of the machine. - The instruction manual must be supplemented by the respective national rules and regulations for accident prevention and environmental protection.
• Operation, including setting-up, troubleshooting in the course of work, care, disposal of operation materials and
consumables
• Maintenance (inspection, servicing, repair work) and/or
• Transport
- In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper work must be observed (Complies with the VDMA recommendation “Operating Instructions”).
- The operating instructions are intended for construction machine specialists. They cannot provide basic knowledge.
This can be acquired, for example, in several days’ instruction by one of our qualified mechanics or by attending one
of our training courses for operators or maintenance personnel. - Your authorized dealer will be pleased to answer any questions you might have after reading the operating instructions.
- All our operating manuals are issued in German and then translated. Even a good translation may give rise to questions which we will be pleased to answer.
- The operating instructions are not work instructions for carrying out major repairs. Your authorized dealer will be glad to perform this work for you.
TABLE OF CONTENTS:
New Holland F106.7A F106.7 F156.7A F156.7 Motor Grader Operator’s Manual 47421955 – PDF DOWNLOAD
1 GENERAL INFORMATION
Note to the owner 1-1
Intended use 1-3
Electro-Magnetic Compatibility (EMC) 1-5
Manual scope 1-6
Abbreviations and units of measure 1-8
Identification plates 1-11
Driver´s cab ROPS and FOPS 1-17
Operator’s Manual storage on the machine 1-18
Machine orientation 1-19
Description of the main components 1-20
CE declaration of conformity 1-21
2 SAFETY INFORMATION
Safety rules and signal word definitions 2-1
Safety rules 2-2
First aid box storage compartment 2-28
Warning triangle 2-28
Noise Emission 2-29
Vibration to the operator 2-30
Safety signs 2-31
3 CONTROLS AND INSTRUMENTS
ACCESS TO OPERATOR’S PLATFORM
Access doors 3-1
Proper entry and exit 3-2
Adjust the mirrors 3-3
Cab interior light 3-3
Storage compartment 3-3
Sun protection 3-4
Intake openings 3-4
Tool kit 3-5
OPERATOR’S SEAT
Pneumatic suspension seat (Comfort seat) 3-6
Mechanical suspension seat 3-8
Seat belt 3-10
FORWARD CONTROLS
Control elements/front 3-11
Starter Switch 3-13
Windshield wiper and washer controls 3-14
Service brake 3-15
Parking brake 3-16
Steering column 3-17
Steering 3-18
Horn, turn signal, high beam and headlamp flasher 3-19
RIGHT-HAND SIDE CONTROLS
Right-hand side controls 3-21
Ventilation and heating 3-23
Air conditioning system (option) 3-25
Floodlight 3-27
Drive 3-29
Gearshift lever – powershift transmission 3-31
Brake-pressure-dependent transmission cutout/inching (option) 3-35
INSTRUMENT CLUSTER
Instrument panel warning and monitoring elements 3-36
Operation of the multi-functional LCD display 3-38
Instrument cluster Analog-Digital Instrument Cluster (ADIC) – Program 3-39
Calling up the service screens 3-42
Preferences menu 3-43
Options menu 3-45
Menu screen display 3-47
Date/time menu 3-48
Hardware/software menu 3-49
Combination instrument configuration menu 3-50
Fault codes screen 3-54
Instrument panel/indicator lamps 3-56
Transmission oil temperature 3-60
Hydraulic fluid temperature 3-61
Fuel reserve indicator 3-62
Engine coolant temperature display 3-63
Monitoring the indicators 3-64
4 OPERATING INSTRUCTIONS
COMMISSIONING THE UNIT
Filling the fuel tank 4-1
Refueling using the refueling station (Option) 4-2
STARTING THE UNIT
Before putting the machine into operation 4-4
Starting the engine 4-6
Warming up the machine 4-8
Machine movement start-up 4-9
STOPPING THE UNIT
Stopping the machine 4-10
Shut off the engine 4-10
MOVING THE UNIT
Engine speed adjustment 4-11
Throttle hand control – Adjust 4-11
Articulated joint 4-12
Driving on public roads 4-13
Check done during driving 4-16
Downhill driving 4-16
5 TRANSPORT OPERATIONS
PREPARING FOR ROAD TRANSPORT
Transporting the machine 5-1
Crane loading 5-3
6 WORKING OPERATIONS
GENERAL INFORMATION
Grader use 6-1
CONTROL LEVERS
Control levers for working attachments 6-2
Working attachments control levers 6-3
WORKING ATTACHMENTS
Increasing the working speed 6-5
Blade 6-5
Swivel arm adjustment 6-6
Wheel rake 6-8
Floating position (option) 6-9
Front grading blade (option) 6-10
Rear ripper (option) 6-11
Blade ripper (option) 6-13
Emergency lowering of the working equipment 6-14
AFTER DAILY USE
After daily use 6-16
7 MAINTENANCE
GENERAL INFORMATION
Instructions 7-1
Torque charts 7-3
Securing the machine 7-5
Engine hood 7-6
Lubrication plan – grease, front axle, tandem axle 7-8
Lubrication plan, grease blade 7-10
Inspection plan 7-12
Consumables 7-14
Capacities 7-23
Draining hose for oil changes 7-24
MAINTENANCE CHART
Maintenance Chart 7-25
ONCE BEFORE INITIAL COMMISSIONING
Maintenance – Check 7-27
Maintenance – Grease 7-27
WHEN THE WARNING LAMP LIGHTS
Check/change the main filter element – air intake system 7-28
EVERY 10 HOURS OR DAILY SERVICE
Check machine and units visually for defects, leaks and loss of consumables 7-29
Check the engine oil level/topping up oil 7-30
Check the coolant level/topping up coolant 7-32
Check and clean the combined radiator 7-34
Drain off water and deposits from the fuel tank 7-35
Check the air intake system 7-36
Check the lighting function 7-37
Check the monitoring, warning and control elements 7-37
Check the hydraulic system for leaks 7-37
Check the service brake function 7-37
Check the parking brake function 7-38
Check the wheel condition 7-42
Check the steering 7-42
Check the electrical system 7-42
Check the drive belt 7-43
Check the windshield washer fluid reservoir/topping up 7-45
EVERY 50 HOURS OR WEEKLY
Checking the hydraulic oil level/topping up 7-46
Check the tire pressure 7-47
Check the wheel nuts for tightness 7-48
Check the blade slewing gear oil level/topping up 7-48
Clean the grader 7-48
Check the powershift transmission oil level/topping up 7-49
ONCE AFTER 250 HOURS
Maintenance – Check 7-51
Maintenance – Replace 7-51
Maintenance – Change fluid 7-51
Maintenance – Grease 7-51
Maintenance – Calibrate 7-52
EVERY 250 HOURS
Change the front wheel drive oil filter (Only all-wheel version) 7-53
Check the rear axle oil levels/topping up 7-54
Check the cooling system 7-55
Check all lines, fittings and connections for leaks 7-55
Lubricate all articulated joints and hinges 7-55
Check the drive belt tension 7-55
Check the battery and cable connection 7-55
Grease the battery terminals 7-55
Check the differential gear on rear axle oil level 7-55
Check the tandem box on rear axle oil level 7-55
EVERY MONTH
Check the airconditioner 7-56
EVERY 500 HOURS
Bleed the fuel system 7-58
Change the hydraulic return flow filter 7-60
Check the service brake discs 7-62
Check the chain tension 7-63
Clean/change the fresh air filter mats 7-66
Check the heating for leaks 7-67
Check the driver´s cab mounting bolts 7-67
Check the engine bearing 7-67
EVERY 500 HOURS OR YEARLY
Change the engine oil 7-68
Change the oil filter 7-70
Change the fuel filter 7-72
EVERY 500 HOURS OR 2-YEARLY
Change the fuel prefilter 7-73
Change the coolant 7-74
EVERY 1000 HOURS
Change the rear axle oil 7-75
Change the blade slewing gear oil 7-76
Change the powershift transmission oil 7-77
Change the powershift transmission oil filter 7-79
Check the compressor drive belt 7-80
Change the differential gear on rear axle oil 7-81
Change the tandem box on rear axle oil 7-81
Grease the front wheel bearing (Only all-wheel version) 7-81
EVERY 1000 HOURS OR YEARLY
Check/change the main filter element – air intake system 7-82
Check/change the safety filter 7-85
EVERY 1500 HOURS
Change the CCV/engine breather filter 7-86
Calibrating the gear box 7-87
EVERY 2000 HOURS
Change the drive belt 7-89
EVERY 3000 HOURS
Clean the fuel tank 7-90
Check and adjust the hydraulic pressure 7-91
Depressurising the hydraulic system 7-92
Depressurising the hydraulic reservoir 7-94
Change the hydraulic reservoir breather valve 7-94
Clean the hydraulic reservoir 7-95
Change to environment friendly hydraulic fluid 7-96
Hydraulic fluid analyse 7-97
EVERY 3000 HOURS OR 3-YEARLY
Change the hydraulic oil 7-98
EVERY 4000 HOURS
Check valve setting on engine 7-100
STORAGE
Decommissioning procedure 7-101
Periodic checks during decommissioned period 7-103
Recommissioning 7-104
BATTERY
Battery 7-105
Recharging the battery 7-107
Assisted starting (Jump-starting) 7-108
FUSES
Checking/replacing fuses and relays 7-110
DIAGNOSIS SOCKETS
Diagnosis sockets 7-115
SOCKET OUTLET
12V DC socket outlet 7-116
LIGHTING SYSTEM
Replacing bulbs 7-117
EQUIPMENT
Replacing the blade cutting edges 7-125
FRONT WHEELS
Changing a wheel 7-126
WELDING OPERATIONS
Protection of the electronic modules during welding operations 7-127
8 TROUBLESHOOTING
FAULT CODE RESOLUTION
Clear fault memory 8-1
SYMPTOM(S)
Vehicle fault codes 8-3
Engine fault codes 8-5
Transmission – Fault codes 8-15
Coupling codes 8-17
FWD control fault codes (all-wheel control) 8-22
Internal AIC fault codes 8-23
Troubleshooting and correcting malfunctions 8-24
Air conditioner – fault tables 8-25
Combustion engine – fault table 8-27
Steering system – fault table 8-29
Brake system – fault table 8-30
Gearbox – Troubleshooting 8-31
Gearshift – fault table 8-32
Working equipment – fault table 8-33
Front-wheel drive of all wheel version (EDCV) – fault table 8-34
Telematics (option) – fault table 8-35
9 SPECIFICATIONS
Main dimensions 9-1
Weights 9-5
Noise level 9-6
Engine 9-6
Electrical installation 9-6
Capacities 9-7
Brakes 9-8
Axle 9-8
Front drive axle 9-9
Transmission 9-9
Dozer blade 9-9
Rear ripper (option) 9-10
Blade 9-10
Steering 9-11
Tire pressure – admissible tire size 9-11
Consumables 9-12
10 ACCESSORIES
Radio (option) 10-1
Rotary beacon (option) 10-1
Towing attachments (Option) 10-2
Telematics (option) – General description 10-3
Telematics (option) – Location overview 10-4
Telematics (option) – LED display 10-5
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V