New Holland F106.6 F106.6A F156.6 F156.6A GRADER Tier III Grader Operator’s Manual 87609109 – PDF DOWNLOAD
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New Holland F106.6 F106.6A F156.6 F156.6A GRADER Tier III Grader Operator’s Manual 87609109 – PDF DOWNLOAD
Foreword :
- These operating instructions are designed to familiarize the operator with the machine and its designated use. The instruction manual contains important information on how to operate the machine safely, properly and with maximum efficiency.
- Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine. The instruction manual must be supplemented by the respective national rules and regulations for accident prevention and environmental protection.
TABLE OF CONTENTS:
New Holland F106.6 F106.6A F156.6 F156.6A GRADER Tier III Grader Operator’s Manual 87609109 – PDF DOWNLOAD
PART 1 – INTRODUCTION 2
Foreword 3
Warranty 3
Fundamental saftey instructions 4
Warnings and symbols 4
Designated use 5
Organizational measures 6
Selection and qualification of personnel, basic responsibilities 7
Saftey instructions governing specific operational phases 7
Special work in conjunction with utilisation of the machine and maintenance and repair work during
operation, disposal of parts and consumables 8
Warning of special dangers 9
Hydraulic and pneumatic equipment 10
Noise 10
Oil, grease and other chemical substances 10
Transporting and towing, recommissioning 10
Operation, safety instructions 12
Operating instructions F106 6 / F106 6A / F156 6 / F156 6A
VIII
PART 2 – OPERATION 15
DESCRIPTION OF THE MACHINE 16
Machine layout 16
Basic machine 17
Frame 17
Drive 17
All-wheel drive 17
Rear axle, tandem drive 17
Front axle 17
Brakes 17
Steering 17
Hydraulic system 17
Electrical system 17
Equipment 17
Instrument panel warning and monitoring elements 18
Operation of the multi-function LCD display 20
Main screen 21
Service menu 24
Options 24
Language selection on initial start-up 25
Control elements in front 26
Control elements, side console 28
Instrument panel indicator lamps 30
Instrument panel indicators 31
Gearbox oil temperature 34
Hydraulic oil temperature 35
Hydraulic oil temperature indication (7) 35
Fuel reserve indicator 36
Engine coolant temperature indication 37
Putting the machine into operation 38
Every day before operation 38
Starting the engine 38
Refuelling 39
Refuelling – safety instructions 39
Filling in fuel 40
Refuelling system (Option) 41
Refuelling using the refuelling station 42
Switching the electrical system on and off 43
Battery main switch 43
Operating instructions F106 6 / F106 6A / F156 6 / F156 6A
IX
Starter switch 44
Run-in period 45
Starting and stopping the engine 46
Starting the engine 46
Noise emissions 47
Outside the machine 47
Inside the cab 47
CE Mark 47
Warning and instruction signs 49
Machine number 53
Engine number 53
Powershift transmission number 53
Component numbers 53
Cab door 54
Opening the door 54
Closing the door 54
Cab attachments 55
Adjusting the mirrors 55
Windows 55
Cab interior lighting 55
Storage compartment 55
Sun protection roller blind 55
Documentation 56
First-aid kit 56
Fire extinguisher (option) 56
Warning triangle 56
Driver’s cab ROPS and FOPS 57
Entering and leaving the cab 58
Engine speed adjustment 59
Engine failing to start 60
Shutting off the engine 60
Ventilation and heating 61
Ventilation 61
Heating 61
Intake openings 62
Outlet nozzles 62
Air conditioning system (option) 63
Switching on the air conditioner 63
Adjusting the temperature of the air 63
Switching off the air conditioner 63
Windscreen wiper / washer 64
Horn, turn signal, high beam and headlamp flasher 65
Switching on the lighting 65
Floodlamps, driver’s cab 66
Floodlamps 66
Operating instructions F106 6 / F106 6A / F156 6 / F156 6A
X
DRIVING 68
Driving – Safety instructions 68
Braking system 70
Service brake 70
Parking brake 70
Adjusting the steering column 71
Steering 72
Emergency steering 72
Center-pivot joint steering 72
Drive 73
All-wheel drive 73
Gearshift lever – powershift transmission 74
Warming up the machine 76
Bringing the machine to operating temperature 76
Warming up the powershift transmission 76
Warming up the working hydraulics 76
Center-pivot joint 77
Blocking the center-pivot joint 77
Unblocking the center-pivot joint 77
Driving 78
Driving on public roads 78
Before putting the machine into operation 81
Setting off 82
Checks during driving 83
Stopping 83
Downhill driving 83
Monitoring the warning lamps and indicators 84
Brake-pressure-dependent transmission cutout (optional) 85
Machine recovery / towing 86
Recovery and towing, safety instructions 86
Towing attachments 86
Transport 87
Transport – Important instructions 87
Crane loading 88
WORKING OPERATION 89
Working operation, safety instructions 89
Grader use 89
Operating instructions F106 6 / F106 6A / F156 6 / F156 6A
XI
Control levers for working attachments 90
Control layout 91
Working hydraulics – highspeed function 93
Increasing the working speed 93
Blade 93
Swivel arm 93
Readjusting the swivel arm 94
Wheel rake 95
Emergency lowering of the working equipment 96
Emergency lowering of the blade 96
Lowering the left-hand side of the blade 96
Lowering the right-hand side of the blade 96
Emergency lowering of the blade out of floating position 97
Lowering the left-hand side of the blade 97
Lowering the right-hand side of the blade 97
Emergency lowering of front blade / rear ripper 97
After daily use 98
WORKING EQUIPMENT 99
Assembly of working equipment – safety instructions 99
Securing the machine 100
Floating position function (option) 101
Front blade (option) 102
Rear ripper (option) 103
Blade ripper (option) 105
Rotary beacon (option) 106
Cab roof fan (option) 107
Radio (option) 107
Environmentally Compatible Hydraulic Fluid – biodegradable (optional equipment) 108
Environmentally compatible hydraulic fluid, Operator’s Manual 108
Environmentally compatible hydraulic fluid, conversion 108
Environmentally compatible hydraulic fluid, sampling 109
Adjustment of driver’s seat, safety instructions 110
Adjusting the operator’s seat – pneumatical supension (Comfort seat) 111
Adjusting the weight-dependent suspension 111
Adjustment of dampening 111
Adjusting the suspension / height of the seat 111
Adjusting the horizontal fore-aft suspension 112
Fore-and-aft adjustment 112
Seat depth adjustment 113
Backrest adjustment 113
Seat inclination adjustment 114
Adjusting the operator’s seat – mechanical supension 115
Adjusting the weight-dependent suspension 115
Weight adjustment 115
Height adjustment 116
Fore-and-aft adjustment 116
Seat depth adjustment 117
Backrest adjustment 117
Seat inclination adjustment 118
Retaining belt 119
Operating instructions F106 6 / F106 6A / F156 6 / F156 6A
XII
Calling up the service screens 120
Service/Select menu 120
Preferences menu 121
Options menu 123
Options 123
Combination menu 125
Fault codes 129
Fault screen 129
Red warnings 129
Yellow warnings 130
Fault code classification 130
Vehiclefault Codes 131
Transmission fault codes 143
Clutch-codes 146
Error code Four-Wheel-Drive (FWD)-control 150
Internal AIC-error 150
Deleting fault codes 151
Operating instructions F106 6 / F106 6A / F156 6 / F156 6A
XIII
PART 3 – INSPECTION AND SERVICING 152
Inspection and servicing – safety instructions 153
Inspection and servicing plans – Instructions 159
Intervals 159
Cleaning work 159
Warranty 159
Change of engine oil 160
Coolant change 160
Oils / Greases 160
Regular oil analyses 160
Servicing material 160
Further servicing works 160
Maintenance plans 161
Plan V – once before initial commissioning 161
Plan T – every 10 OH or once per working shift (whichever occurs first) 162
Plan W – every 50 OH or once a week (whichever occurs first) 162
Plan N – once after 250 OH after initial commissioning 163
Plan A – after every 250 OH 164
Plan B – after every 500 OH 164
Plan C – after every 1000 OH 164
Plan D – after every 3000 OH 164
Lubricating chart – Grease 166
Lubricating chart – Grease / Front axle / Tandem axle 166
Lubricating chart – Grease / Levelling blade 168
Inspection plan – Oil 170
Refilling quantities – Oil 171
Inspection plan – coolant 172
Inspection plan – coolant 173
Refilling quantities – coolant 173
Lubricants 174
I Oils for internal combustion engines (change interval 500 OH) Standard 174
I Oils for internal combustion engines (change interval 250 OH) Option 175
II Oils for Hydraulic System, mineral 176
II Oils for Hydraulic System (biodegradable) 177
III Oils for axles and gearboxes 178
III A Oils for Axles and Gearboxes (Selection) 179
IV Oils for powershift transmissions 180
V Greases for bearing points and slewing rings 181
Draining hose for oil changes 182
Ablaßschlauch für Ölwechsel 182
Operating instructions F106 6 / F106 6A / F156 6 / F156 6A
XIV
Engine 183
Engine and engine compartment, safety instructions for inspection and servicing 183
Engine hood 184
Checking the engine oil level / Topping up oil 185
Changing the engine oil 186
Replacing the engine oil filter 187
Alternator/water pump drive belt 188
Checking the coolant level 190
Air intake system 191
Dust removal valve 191
Main filter element 192
Checking / replacing the safety filter 194
Checking the air intake line 194
Fuel system 195
Fuel system, safety instructions 195
Replacing the fuel filter 196
Fuel prefilter water separator 197
Fuel tank, draining off water and deposits 198
Cleaning the fuel tank 199
Bleeding the fuel system 200
Work on electrical systems – Instructions 201
Battery 202
Warnings 202
Removing and installing the batteries 203
Battery – Fluid level, acid density and voltage checks 204
Replacing the battery 205
Recharging the battery after removal from the machine 206
Battery storage 207
Hydraulic system 207
Hydraulic system, safety instructions 207
Hydraulic system – checking and adjusting of pressures 208
Checking the hydraulic oil level 208
Depressurizing the hydraulic system 209
Depressurizing the hydraulic reservoir 209
Filling in hydraulic oil 210
Replacing the hydraulic reservoir breather valve 210
Changing the hydraulic oil 211
Draining off the hydraulic oil 211
Replacing the hydraulic oil return-flow filter 212
Cleaning the hydraulic reservoir 213
Cleaning the multi-purpose radiator 214
A front-wheel drive- changing the oil filter 215
Powershift transmission 216
Powershift transmission – Safety instructions 216
Powershift transmission – Checking the oil level 216
Powershift transmission – changing the oil 217
Powershift transmission – changing the oil filter 218
Operating instructions F106 6 / F106 6A / F156 6 / F156 6A
XV
Rear axle 219
Rear axle – Checking the oil levels 219
Rear axle – Changing the oil 219
Rear axle – Checking the chain tension 220
BLADE SLEWING GEAR 221
Blade slewing gear – checking the oil level 221
Blade slewing gear – changing the oil 221
BRAKES 222
Working on brakes – Safety instructions 222
Accumulators, safety instructions 222
Service brake 223
Parking brake 224
Removal of the protective hood 224
Adjusting elements 224
Maintenance and replacement of the brake lining pads 224
Installing the brake 225
Emergency release of the parking brake 225
Tyres and wheels 226
Tyres and wheels – Safety instructions 226
Checking the tyre pressure – Refilling the tyre 229
Changing a wheel 231
Preserving the engine 233
Recommissioning 233
Removing the engine preservation agent 234
Cleaning/replacing the fresh air/recirculated air filter mats in the cab 235
Cleaning the fresh air filter mat 235
Dry cleaning 235
Wet cleaning 235
Cleaning the recirculated air filter mat 235
Air conditioning system (option) 236
Safety instructions for inspection and servicing work 236
Air conditioner – Inspection and servicing work 237
Location of components inside the machine 237
Air conditioner – Checking / retensioning the compressor belt 238
Air conditioner fault tables 239
Electrical system 244
Electrical system, safety instructions 244
Alternator, instructions 244
Operating instructions F106 6 / F106 6A / F156 6 / F156 6A
XVI
PART 4 – REPAIR WORK 245
Repair work – safety instructions 246
Engine 248
Engine, repair instructions 248
Alternator, replacing the drive belt 248
Assisted Starting (with jumper cables), Safety Instructions 248
Assisted starting (with jumper cables) 249
Electrical system 251
Checking / replacing the fuses 251
Fuse / Relay box 1F/1K 252
Fuse / Relay box 2F/2K 253
Fuse / Relay box 3F/3K 254
Fuse / Relay box 4F/4K 255
Diagnosis sockets 256
Lighting 257
Headlamp – Driving light / Parking light (1, Fig 1) 258
Driving light 258
Parking light 258
Turn signal (2, Fig 1) 259
Rear lamp (3 and 4, Fig 1) 259
Number plate lamp (5, Fig 1) 260
Floodlamp (7, Fig 1) 261
Replacing bulbs 262
Bulbs – table 262
Rotary beacon (option) 263
EQUIPMENT 264
Blade – replacing the cutting edges 264
Welding operations 265
Welding operations, safety instructions 265
Protection of electronic modules during welding operations 266
Operating instructions F106 6 / F106 6A / F156 6 / F156 6A
XVII
PART 5 – ANNEX 269
Troubleshooting 270
Troubleshooting instructions 270
Fault table layout 270
FAULT TABLES 271
Fault table – combustion engine 271
Fault table – Steering system 272
Fault table – Brake system 273
Fault table – Travelling gearbox (manual transmission) 274
Fault table – Gearshift 275
Fault table – Working attachments 276
Front-wheel drive of all-wheel version (EDCV), fault table 277
Diesel fuel quality specifications 278
SN EN 590 class 0, January 2000 278
Index 279
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