New Holland F106.6 F106.6A F156.6 F156.6A GRADER Tier III Grader Operator’s Manual 84282291 – PDF DOWNLOAD
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New Holland F106.6 F106.6A F156.6 F156.6A GRADER Tier III Grader Operator’s Manual 84282291 – PDF DOWNLOAD
Foreword :
These operating instructions are designed to familiarize the operator with the machine and its designated use. The instruction manual contains important information on how to operate the machine safely, properly and with maximum efficiency.
- Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
- The instruction manual must be supplemented by the respective national rules and regulations for accident prevention and environmental protection. The operating instructions must always be available in the driver’s cab of the machine.
- The operating instructions must be read and put into practice by any person in charge of carrying out work with or on the machine, such as
– operation, including setting-up, troubleshooting in the course of work, care, evacuation of production waste and disposal of fuels and consumables
– maintenance (inspection, servicing, repair) and/ or
– transport
- In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed.1) The operating instructions are directed to the construction- machine specialist. They cannot provide basic know-how.
- This can be acquired, for example, in several days’ instruction by one of our qualified mechanics or by attending one of our training courses for operators or maintenance personnel.
TABLE OF CONTENTS:
New Holland F106.6 F106.6A F156.6 F156.6A GRADER Tier III Grader Operator’s Manual 84282291 – PDF DOWNLOAD
PART 1 – INTRODUCTION 1
Declaration of Conformity 2
Sample of “EC” Declarion of Conformity 3
Foreword 5
Warranty 5
Fundamental saftey instructions 6
Warnings and symbols 6
Designated use 7
Preventing risks caused by vibrations 8
Vibration level inside the cab 8
Organizational measures 9
Selection and qualification of personnel, basic responsibilities 10
Saftey instructions governing specific operational phases 10
Special work in conjunction with utilisation of the machine and maintenance and repair work during
operation, disposal of parts and consumables 11
Warning of special dangers 12
Hydraulic and pneumatic equipment 13
Noise 13
Oil, grease and other chemical substances 13
Transporting and towing, recommissioning 13
Operation, safety instructions 14
OPERATING INSTRUCTIONS F106 6 / F106 6A / F156 6 / F156 6A
VIII
PART 2 – OPERATION 17
Identification, rating plates 18
Machine rating plate 19
Engine rating plate XIX
Rating plate for the cab 20
DESCRIPTION OF THE MACHINE 21
Machine layout 21
General description 22
Basic machine 22
Frame 22
Drive 22
All-wheel drive 22
Rear axle, tandem drive 22
Front axle 22
Brakes 22
Steering 22
Hydraulic system 22
Electrical system 22
Equipment 22
Instrument panel warning and monitoring elements 23
Operation of the multi-function LCD display 25
Main screen 26
Service menu 29
Options 29
Language selection on initial start-up 30
Control elements in front 32
Control elements, side console 34
Instrument panel indicator lamps 36
Instrument panel indicators 37
Gearbox oil temperature 40
Hydraulic oil temperature 41
Hydraulic oil temperature indication (7) 41
Fuel reserve indicator 42
Engine coolant temperature indication 43
Putting the machine into operation 44
Every day before operation 44
Starting the engine 44
Refuelling 45
Refuelling – safety instructions 45
Filling in fuel 46
Refuelling system (Option) 47
Refuelling using the refuelling station 48
OPERATING INSTRUCTIONS F106 6 / F106 6A / F156 6 / F156 6A
IX
Switching the electrical system on and off 49
Battery main switch 49
Starter switch 50
Run-in period 51
Starting and stopping the engine 52
Starting the engine 52
Noise emission 53
Outside the machine 53
Inside the cab 53
CE mark 53
Warning and instruction signs 54
Machine number 58
Engine number 58
Powershift transmission number 58
Component numbers 58
Cab door 59
Opening the door 59
Closing the door 59
Cab attachments 60
Adjusting the mirrors 60
Windows 60
Cab interior lighting 60
Storage compartment 60
Sun protection roller blind 60
Documentation 61
First-aid box 61
Fire extinguisher (optional) 61
Warning triangle 61
Driver’s cab ROPS and FOPS 62
Entering and leaving the cab 63
Engine speed adjustment 64
Engine failing to start 65
Shutting off the engine 65
Ventilation and heating 66
Ventilation 66
Heating 66
Intake openings 67
Outlet nozzles 67
Air conditioning system (option) 68
Switching on the air conditioner 68
Adjusting the temperature of the air 68
Switching off the air conditioner 68
Windscreen wiper / washer 69
Horn, turn signal, high beam and headlamp flasher 70
Switching on the lighting 70
Floodlamps, driver’s cab 71
Floodlamps 71
OPERATING INSTRUCTIONS F106 6 / F106 6A / F156 6 / F156 6A
X
DRIVING 73
Driving – Safety instructions 73
Braking system 75
Service brake 75
Parking brake 75
Adjusting the steering column 76
Steering 77
Emergency steering 77
Center-pivot joint steering 77
Drive 78
All-wheel drive 78
Gearshift lever – powershift transmission 79
Warming up the machine 81
Bringing the machine to operating temperature 81
Warming up the powershift transmission 81
Warming up the working hydraulics 81
Center-pivot joint 82
Blocking the center-pivot joint 82
Unblocking the center-pivot joint 82
Driving 83
Driving on public roads 83
Before putting the machine into operation 86
Setting off 87
Checks during driving 88
Stopping 88
Downhill driving 88
Monitoring the warning lamps and indicators 89
Brake-pressure-dependent transmission cutout (optional) 90
Machine recovery / towing 91
Recovery and towing, safety instructions 91
Towing attachments 91
Transport 92
Transport – Important instructions 92
Crane loading 93
WORKING OPERATION 94
Working operation, safety instructions 94
Grader use 94
Control levers for working attachments 95
Control layout 96
Working hydraulics – highspeed function 98
Increasing the working speed 98
Blade 98
Swivel arm 98
Readjusting the swivel arm 99
Wheel rake 100
OPERATING INSTRUCTIONS F106 6 / F106 6A / F156 6 / F156 6A
XI
Emergency lowering of the working equipment 101
Emergency lowering of the blade 101
Lowering the left-hand side of the blade 101
Lowering the right-hand side of the blade 101
Emergency lowering of the blade out of floating position 102
Lowering the left-hand side of the blade 102
Lowering the right-hand side of the blade 102
Emergency lowering of front blade / rear ripper 102
After daily use 103
WORKING EQUIPMENT 104
Assembly of working equipment – safety instructions 104
Securing the machine 105
Floating position function (option) 106
Front blade (option) 107
Rear ripper (option) 108
Blade ripper (option) 110
Rotary beacon (option) 111
Cab roof fan (option) 112
Radio (option) 112
Environmentally Compatible Hydraulic Fluid – biodegradable (optional equipment) 113
Environmentally compatible hydraulic fluid, Operator’s Manual 113
Environmentally compatible hydraulic fluid, conversion 113
Environmentally compatible hydraulic fluid, sampling 114
Adjustment of driver’s seat, safety instructions 115
Adjusting the operator’s seat – pneumatical supension (Comfort seat) 116
Adjusting the weight-dependent suspension 116
Adjustment of dampening 116
Adjusting the suspension / height of the seat 116
Adjusting the horizontal fore-aft suspension 116
Seat depth adjustment 117
Backrest adjustment 117
Seat inclination adjustment 117
Adjusting the operator’s seat – mechanical supension 118
Adjusting the weight-dependent suspension 118
Weight adjustment 118
Height adjustment 118
Seat depth adjustment 119
Backrest adjustment 119
Seat inclination adjustment 119
Retaining belt 120
Calling up the service screens 121
Service/Select menu 121
Preferences menu 122
Options menu 124
Options 124
Combination menu 126
OPERATING INSTRUCTIONS F106 6 / F106 6A / F156 6 / F156 6A
XII
Fault codes 130
Fault screen 130
Red warnings 130
Yellow warnings 131
Fault code classification 131
Vehiclefault Codes 132
Transmission fault codes 144
Clutch-codes 147
Error code Four-Wheel-Drive (FWD)-control 151
Internal AIC-error 151
Deleting fault codes 152
OPERATING INSTRUCTIONS F106 6 / F106 6A / F156 6 / F156 6A
XIII
PART 3 – INSPECTION AND SERVICING 153
Inspection and servicing – safety instructions 154
Inspection and servicing plans – Instructions 160
Intervals 160
Cleaning work 160
Warranty 160
Change of engine oil 161
Coolant change 161
Oils / Greases 161
Regular oil analyses 161
Servicing material 161
Further servicing works 161
Maintenance plans 162
Plan V – once before initial commissioning 162
Plan T – every 10 OH or once per working shift (whichever occurs first) 163
Plan W – every 50 OH or once a week (whichever occurs first) 163
Plan N – once after 250 OH after initial commissioning 164
Plan A – after every 250 OH 165
Plan B – after every 500 OH 165
Plan C – after every 1000 OH 165
Plan D – after every 3000 OH 165
Lubricating chart – Grease 168
Lubricating chart – Grease / Front axle / Tandem axle 168
Lubricating chart – Grease / Levelling blade 170
Inspection plan – Oil 172
Refilling quantities – Oil 173
Inspection plan – coolant 174
Inspection plan – coolant 175
Refilling quantities – coolant 175
Lubricants 176
I Oils for internal combustion engines (change interval 500 OH) Standard 176
I Oils for internal combustion engines (change interval 250 OH) Option 177
II Oils for Hydraulic System, mineral 178
II Oils for Hydraulic System (biodegradable) 179
III Oils for axles and gearboxes 180
III A Oils for Axles and Gearboxes (Selection) 181
IV Oils for powershift transmissions 182
V Greases for bearing points and slewing rings 183
Draining hose for oil changes 184
Ablaßschlauch für Ölwechsel 184
Engine 185
Engine and engine compartment, safety instructions for inspection and servicing 185
Engine hood 186
Checking the engine oil level / Topping up oil 187
Changing the engine oil 188
Replacing the engine oil filter 189
Alternator/water pump drive belt 190
Checking the coolant level 192
OPERATING INSTRUCTIONS F106 6 / F106 6A / F156 6 / F156 6A
XIV
Air intake system 193
Dust removal valve 193
Main filter element 194
Checking / replacing the safety filter 196
Checking the air intake line 196
Fuel system 197
Fuel system, safety instructions 197
Replacing the fuel filter 198
Fuel prefilter water separator 199
Fuel tank, draining off water and deposits 200
Cleaning the fuel tank 201
Bleeding the fuel system 202
Work on electrical systems – Instructions 203
Battery 204
Warnings 204
Removing and installing the batteries 205
Battery – Fluid level, acid density and voltage checks 206
Replacing the battery 207
Recharging the battery after removal from the machine 208
Battery storage 209
Hydraulic system 210
Hydraulic system, safety instructions 210
Hydraulic system – checking and adjusting of pressures 210
Checking the hydraulic oil level 210
Depressurizing the hydraulic system 211
Depressurizing the hydraulic reservoir 211
Filling in hydraulic oil 212
Replacing the hydraulic reservoir breather valve 212
Changing the hydraulic oil 213
Draining off the hydraulic oil 213
Replacing the hydraulic oil return-flow filter 214
Cleaning the hydraulic reservoir 215
Cleaning the multi-purpose radiator 216
A front-wheel drive- changing the oil filter 217
Powershift transmission 218
Powershift transmission – Safety instructions 218
Powershift transmission – Checking the oil level 218
Powershift transmission – changing the oil 219
Powershift transmission – changing the oil filter 220
Rear axle 221
Rear axle – Checking the oil levels 221
Rear axle – Changing the oil 221
Rear axle – Checking the chain tension 222
BLADE SLEWING GEAR 223
Blade slewing gear – checking the oil level 223
Blade slewing gear – changing the oil 223
BRAKES 224
Working on brakes – Safety instructions 224
Accumulators, safety instructions 224
Service brake 225
OPERATING INSTRUCTIONS F106 6 / F106 6A / F156 6 / F156 6A
XV
Parking brake 226
Removal of the protective hood 226
Adjusting elements 226
Maintenance and replacement of the brake lining pads 226
Installing the brake 227
Emergency release of the parking brake 227
Tyres and wheels 228
Tyres and wheels – Safety instructions 228
Checking the tyre pressure – Refilling the tyre 231
Changing a wheel 233
Decommissioning 235
Decommissioning work 235
Periodic controls during decommissioned period 235
Recommissioning 236
Preserving the engine 237
Removing the engine preservation agent 237
Cleaning/replacing the fresh air/recirculated air filter mats in the cab 238
Cleaning the fresh air filter mat 238
Dry cleaning 238
Wet cleaning 238
Cleaning the recirculated air filter mat 238
Air conditioning system (option) 239
Safety instructions for inspection and servicing work 239
Air conditioner – Inspection and servicing work 240
Location of components inside the machine 240
Air conditioner – Checking / retensioning the compressor belt 241
Air conditioner fault tables 242
Electrical system 246
Electrical system, safety instructions 246
Alternator, instructions 246
OPERATING INSTRUCTIONS F106 6 / F106 6A / F156 6 / F156 6A
XVI
PART 4 – REPAIR WORK 247
Repair work – safety instructions 248
Engine 250
Engine, repair instructions 250
Alternator, replacing the drive belt 250
Assisted Starting (with jumper cables), Safety Instructions 250
Assisted starting (with jumper cables) 251
Electrical system 253
Checking / replacing the fuses 253
Fuse / Relay box 1F/1K 254
Fuse / Relay box 2F/2K 255
Fuse / Relay box 3F/3K 256
Fuse / Relay box 4F/4K 257
Diagnosis sockets 258
Lighting 259
Headlamp – Driving light / Parking light (1, Fig 1) 260
Driving light 260
Parking light 260
Turn signal (2, Fig 1) 261
Rear lamp (3 and 4, Fig 1) 261
Number plate lamp (5, Fig 1) 262
Floodlamp (7, Fig 1) 263
Replacing bulbs 264
Bulbs – table 264
Rotary beacon (option) 265
Equipment 266
Blade – replacing the cutting edges 266
Welding operations 267
Welding operations, safety instructions 267
Protection of electronic modules during welding operations 268
OPERATING INSTRUCTIONS F106 6 / F106 6A / F156 6 / F156 6A
XVII
PART 5 – ANNEX 271
Troubleshooting 272
Troubleshooting instructions 272
Fault table layout 272
FAULT TABLES 273
Fault table – combustion engine 273
Fault table – Steering system 274
Fault table – Brake system 275
Fault table – Travelling gearbox (manual transmission) 276
Fault table – Gearshift 277
Fault table – Working attachments 278
Front-wheel drive of all-wheel version (EDCV), fault table 279
Diesel fuel quality specifications 280
SN EN 590 class 0, January 2000 280
Index 281
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V