Navistar International Truck TerraStar Wiring Diagrams Manual – PDF DOWNLOAD

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Navistar International Truck TerraStar Wiring Diagrams Manual – PDF DOWNLOAD

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Navistar International Truck TerraStar Wiring Diagrams Manual – PDF DOWNLOAD

Language :English
Pages :239
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Navistar International Truck TerraStar Wiring Diagrams Manual – PDF DOWNLOAD

toc 3
Table of Contents 3
INSTRUCTIONS AND CHARTS (Chapter 2) 9
21 Abbreviations, p 1 9
22 Acronyms, p 2 10
23 Circuit Diagram Instructions, p 3 11
24 Circuit Number Identification and Color, p 4 12
25 Circuit Number Identification and Color (Cont), p 5 13
26 Circuit Number Identification and Color (Cont), p 6 14
27 Lamp Bulb Chart, p 7 15
28 Relay Function and Wiring Diagram, p 8 16
29 Schematic Symbol Chart, p 9 17
210 Schematic Symbol Chart (Cont), p 10 18
211 Schematic Symbol Chart (Cont), p 11 19
212 Schematic Symbol Chart (Cont), p 12 20
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYS 21
31 Battery Feed, Dual, p 1 21
32 Ignition Feed – Standard, Theft Deterrent, Remote Start / S 22
33 J708 Data Link – Public Effects, p 3 23
34 J1708 Data Link – Private with Power Window and Lock, p 4 24
35 J1939 Data Link, p 5 25
36 Ground – IP, p 6 26
37 Zero Volt Reference, p 7 27
38 Battery Feed, Single, p 8 28
39 J1939 Data Link – V8 Engine, p 9 29
310 J1939 Data Link – V8 Engine with Allison WTEC, p 9A 30
311 J1939 Data Link – V8 Engine with Allison LCT with In-Cab T 31
312 Accessory Feed, p 10 32
313 J1939 Data Link – with Options, p 11 33
314 Ignition Feed – Relay 1, p 12 34
315 Intentionally Left Blank, p 13 35
316 Ignition Feed – Relay 3, p 14 36
317 Battery Feed, Dual, p 15 37
318 Battery Feed, Dual (Cont), p 16 38
319 Battery Feed, Single, p 17 39
320 Intentionally Left Blank, p 18 40
321 Ground – Seat and Seat Belt Sensor, p 19 41
322 Ground – IP, p 20 42
323 Ground – IP (Cont), P 21 43
324 Ground – IP (Cont), P 22 44
325 Ground – Chassis, p 23 45
326 Ground – IP, P 24 46
327 Ground – IP (Cont), P 25 47
328 Ground – Chassis, P 26 48
329 Intentionally Left Blank, P 27 49
330 Ground – Trailer Socket and Fuel Pump, P 28 50
CAB ACCESSORIES (Chapter 4) 51
41 Cigar Lighter and Power Feed, p 1 51
42 Cigar Lighter and Power Feed (Cont), p 2 52
43 Compass Display, p 3 53
44 Front Door Windows and Locks (Power), p 4 54
45 Front Door Windows and Locks (Power) For Crew, p 5 55
46 Horn – Electric and Air, p 6 56
47 Mirrors (Heated, Lighted & Power), p 7 57
48 2 – Way Radio, p 8 58
49 Intentionally Left Blank, p 9 59
410 Self Contained Air Seat, p 10 60
411 Radio (Entertainment) Speakers – with 16 Way Connector, p 61
412 Radio (Entertainment) Speakers – with 12 Way Connector, p 62
413 Radio (Entertainment), Speakers – with 16 Way Connector (C 63
414 Intentionally Left Blank, p 13 64
415 Intentionally Left Blank, p 14 65
416 Intentionally Left Blank, p 15 66
417 Intentionally Left Blank, p 16 67
418 Roof Aux Load, p 17 68
419 Intentionally Left Blank, p 18 69
420 Intentionally Left Blank, p 19 70
421 Intentionally Left Blank, p 20 71
422 Mirrors (Heated, Lighted & Power) , p 21 72
423 CB Power Radio, P 22 73
424 Back-Up Camera, p 23 74
425 Heated Seats, p 24 75
426 Switch Pack Optional Gauge Pack, p 25 76
427 Windshield Wiper, p 26 77
428 Seat Belt and Seat Sensor, p 27 78
429 Seat Belt and Seat Sensor (Cont), p 28 79
430 Seat Belt and Seat Sensor (Cont), p 29 80
431 Seat Belt and Seat Sensor (Cont), p 30 81
12V CHARGING AND CRANKING SYSTEM (Chapter 5) 82
51 Starting and Cranking Engine with Allison Transmission, p 82
52 Rocker Start, p 2 83
FANS AND ENGINE ACCESSORIES (Chapter 6) 84
61 Fan Wiring – V8 Engine, p 1 84
62 Snow Valve, p 2 85
ELECTRONIC ENGINES (Chapter 7) 86
71 Electronic Engine Controls – V8 Engine, p 1 86
72 Electronic Engine Controls – V8 Engine (Cont), p 2 87
73 Electronic Engine Controls – V8 Engine (Cont), p 3 88
74 Electronic Engine Controls – V8 Engine (Cont), p 3 89
75 Electronic Engine Controls – V8 Engine (Cont), P 4 90
76 Electronic Engine Controls – V8 Engine Cruise Controls, p 91
GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (Chapter 8) 92
81 Brake Switch and Park Brake Switch, p 1 92
82 Gauges and Warning Lights – Ammeter, p 2 93
83 Intentionally Left Blank, p 3 94
84 Air Pressure Input Circuit, p 4 95
85 IP Gauges and Warning Lights – Gauge Cluster, p 5 96
86 IP / Gauges, p 6 97
87 Warning Lights List, p 7 98
88 Warning Lights Controlling by Engine, Transmission, ABS Con 99
89 Engine Oil Press & Temp, Speedometer, Tach, Voltmeter & Wat100
810 Fuel Gauge Circuitry (Single Tank and Dual Tank), p 10101
LIGHTS (Chapter 9)102
91 Back-Up – with Allison Transmission, p 1102
92 Light System – Clearance, Marker, Park, Tail, Turn & Stop L103
93 Light System – Clearance, Marker, Park, Tail, Turn & Stop L104
94 Light System, Fog Light, p 4105
95 Headlights, p 5106
96 Panel Lights, p 6107
97 Intentionally Left Blank, p 7108
98 Light System – Clearance, Marker, Park, Tail, Turn & Stop L109
99 Light System – Clearance, Marker, Park, Tail, Turn & Stop L110
910 Aux Headlights, Snowplow Lights, p 10111
911 Aux Headlights, Snowplow Lights (Cont), p 11112
912 Dome Light System, p 12113
913 Clearance and Marker Light, p 13114
CHASSIS ACCESSORIES (Chapter 10)115
101 TRW ABS Brakes, p 1115
102 TRW ABS Brakes (Cont), p 2116
103 TRW ABS Brakes (Cont), p 3117
104 Body Builder and Trailer – Turn, Markers and Stop , p 4118
105 Body Builder and Trailer – Turn, Markers and Stop (Cont),119
106 Body Builder ACC Feed Wiring, p 6120
107 Body Builder Connections, p 7121
108 Intentionally Left Blank, p 8122
109 Remote Power Module – Cab Mounted, p 9123
1010 Remote Power Module – Cab Mounted (Cont), p 9A124
1011 Fuel / Heater Relay, p 10125
1012 Electric Trailer Brake, p 11126
1013 Hour Meter – PTO, p 12127
1014 Air dryer and Heated Drain Valve, p 13128
1015 Remote Start / Stop, p 14129
1016 Intentionally Left Blank, p 15130
1017 Wheelchair Lift Interlock, p 16131
1018 Wheelchair Lift Interlock (Cont), p 16A132
1019 Aux Inputs and Drivers, p 17133
1020 Aux and Power Source, p 17A134
1021 Transfer Case Effects, p 18135
1022 Fuel Transfer Pump, p 19136
1023 Trailer Socket – EOF, p 20137
1024 Body Builder & Trailer Socket – BOC & EOF, p 21138
1025 Aux Trailer Circuit, p 22139
1026 Transfer Case Effects with Controls for One Lift Axle, p140
1027 Intentionally Left Blank, p 24141
1028 Intentionally Left Blank, p 25142
1029 Intentionally Left Blank, p 26143
1030 Air Horn, p 27144
1031 Air Solenoid 4-Pack, p 28145
1032 Air Solenoid 8-Pack, p 29146
TRANSMISSION (Chapter 11)147
111 Allison Gen 4 1/2000 Transmission, p 1147
112 Allison Gen 4 1/2000 Transmission (Cont), p 2148
113 Allison Gen 1/2000 Transmission, p 3149
114 Transmission Allison MD (WTEC), p 4150
115 Allison Transmission 1/2000 with In-Cab TCM, p 5151
116 Shifter Interlock Effects, p 6152
117 Shifter Interlock Effect (Cont), p 7153
118 Allison WTEC Transmission Gen 8, p 8154
119 WTEC GEN 4 Transmission, p 9155
1110 WTEC GEN 4 Transmission (Cont), p 10156
1111 Transmission Retarder Controls Wiring with MD Transmissio157
AIR CONDITIONING (Chapter 12)158
121 HVAC System, p 1158
122 HVAC System (Cont), p 2159
123 Air Conditioning, p 3160
124 Air Conditioning (Cont), p 4161
CONNECTOR BODY COMPOSITES (Chapter 13)162
131 Connector Body Composites (71 / 72 / 254F / 254M / 400), p162
132 Connector Body Composites (421 / 422 / 422F / 423), p 2163
133 Connector Body Composites (424 / 828 / 1008FA), p 2A164
134 Connector Body Composites (1010), p 3165
135 Connector Body Composites (1011), p 4166
136 Connector Body Composites (1012), p 5167
137 Connector Body Composites (1013), p 6168
138 Connector Body Composites (1014), p 7169
139 Connector Body Composites (1015), p 8170
1310 Connector Body Composites (1016), p 9171
1311 Connector Body Composites (1017), p 10172
1312 Connector Body Composites (1018), p 11173
1313 Connector Body Composites (1019), p 12174
1314 Connector Body Composites (1020), p 13175
1315 Connector Body Composites (1025 / 1026), p 14176
1316 Connector Body Composites (1100 / 1100MA / 1101 / 1101A),177
1317 Connector Body Composites (1106 / 1107), p 16178
1318 Connector Body Composites (1110 / 1200 / 1210 / 1220), p179
1319 Connector Body Composites (1300 / 1301 / 1500 / 1501), p180
1320 Connector Body Composites (1501 / 1502 / 1503), p 18A181
1321 Connector Body Composites (1512 / 1600), p 19182
1322 Connector Body Composites (1601), p 20183
1323 Connector Body Composites (1602), p 21184
1324 Connector Body Composites (1603 / 1604 / 1623 / 1625), p185
1325 Connector Body Composites (1626 / 1657 / 1650 / 1660 / 16186
1326 Connector Body Composites (1700), p 24187
1327 Connector Body Composites (1700), p 25188
1328 Connector Body Composites (1700), p 26189
1329 Connector Body Composites (1700), p 27190
1330 Connector Body Composites (1701), p 28191
1331 Connector Body Composites (1701), p 29192
1332 Connector Body Composites (1701F), p 30193
1333 Connector Body Composites (1701F), p 31194
1334 Connector Body Composites (1702), p 32195
1335 Connector Body Composites (1702), p 33196
1336 Connector Body Composites (1800 / 1800F), p 34197
1337 Connector Body Composites (1800FA / 1804 / 1807 / 1809 / 198
1338 Connector Body Composites (1814A / 1814B / 1815 / 1815A /199
1339 Connector Body Composites (1873W / 1873X / 1873Y / 1873Z 200
1340 Connector Body Composites (1901 / 1912 / 1918 / 1927 / 19201
1341 Connector Body Composites (2000 / 2000F / 2002M / 2003M /202
1342 Connector Body Composites (2006M / 2115M / 2116F / 2117F 203
1343 Connector Body Composites (2302M / 2304M / 2305M / 2502M)204
1344 Connector Body Composites (2503 / 2600 / 2601M / 2602M), 205
1345 Connector Body Composites (3000 / 3001 / 3003 / 3100M / 3206
1346 Connector Body Composites (3201M / 3202M / 3203M / 3205M 207
1347 Connector Body Composites (3204 / 4000 / 4001 / 4004 / 40208
1348 Connector Body Composites (4033 / 4040 / 4041 / 4060 / 40209
1349 Connector Body Composites (4410A / 4410B / 4410D / 4411F 210
1350 Connector Body Composites (4412F1 / 4450AM / 4450BM / 445211
1351 Connector Body Composites (4460AM / 4460BF / 4460BM / 445212
1352 Connector Body Composites (6011 / 6020M), p 43213
1353 Connector Body Composites (6020M), p 44214
1354 Connector Body Composites (6022 / 6022A / 6200 / 6260HL /215
1355 Connector Body Composites (6262 / 6262NV / 6262T / 6263 /216
1356 Connector Body Composites (6333 / 6334 / 6400 / 6405 / 65217
1357 Connector Body Composites (6747 / 6900 / 7100 / 7103M), p218
1358 Connector Body Composites (7150), p 47A219
1359 Connector Body Composites (7150), p 47B220
1360 Connector Body Composites (7151), p 48221
1361 Connector Body Composites (7205F / 7206F / 7207M / 7207MA222
1362 Connector Body Composites (7208M / 7208A / 7250M / 7350 /223
1363 Connector Body Composites (7601M / 7603M / 7604M / 7605M 224
1364 Connector Body Composites (7711 / 7801M / 8000 / 8001), p225
1365 Connector Body Composites (8102 / 8150 / 8151 / 8200 / 82226
1366 Connector Body Composites (8502 / 8503 / 8505A / 8600 / 8227
1367 Connector Body Composites (8805 / 8807 / 8881 / 8882), p228
1368 Connector Body Composites (8883 / 8884A / 8884C), p 53A229
1369 Connector Body Composites (8995 / 8996), p 53B230
1370 Connector Body Composites (8997 / 8998 / 8999 / 9001), p231
1371 Connector Body Composites (9100 / 9101 / 9101A / 9102 / 9232
1372 Connector Body Composites (9511A / 9521 / 9522 / 9530), p233
1373 Connector Body Composites (9715 / 9715F / 9716 / 9716M / 234
1374 Connector Body Composites (9717 / 9717F / 9736 / 9737 / 9235
1375 Connector Body Composites (9778 / 9778F / 9779F / 9780M),236
1376 Connector Body Composites (9745 / 9746 / 9800), p 59237
1377 Connector Body Composites (9812 / 9900 / 9913B / 9915), p238
1378 Connector Body Composites (9916 / 9930 / 9994), p 60A239

S.M 23/2/2025