Mustang 1750RT 1750RT NXT2 2100RT 2100RT NXT2 2500RT Compact Track Loader Operator’s Manual 50940361 – PDF DOWNLOAD
FILE DETAILS:
Mustang 1750RT 1750RT NXT2 2100RT 2100RT NXT2 2500RT Compact Track Loader Operator’s Manual 50940361 – PDF DOWNLOAD
Language : English
Pages : 266
Downloadable : Yes
File Type : PDF
Size: 13.7 MB
DESCRIPTION:
Mustang 1750RT 1750RT NXT2 2100RT 2100RT NXT2 2500RT Compact Track Loader Operator’s Manual 50940361 – PDF DOWNLOAD
1750RT/1750RT NXT2
Tier 4i Engines – SN 30981 – 131000
Tier 4 Engines – SN 131201 and Up
2100RT/2100RT NXT2
Tier 4i Engines – SN 40501 – 241000
Tier 4 Engines – SN 241101 and Up
2500RT
Tier 4 Engines – SN 80251 and Up
Contents and Use of this Manual:
This Operator’s Manual provides information about the safe and proper operation and maintenance for the machine. Major points of safe operation and maintenance are detailed in the Safety chapter of this manual.
- This manual also includes general troubleshooting and specification information about the machine.
- Follow the instructions in the Safety, Operation, and Maintenance chapters concerning accident prevention regulations, safety and occupational regulations, and machine and traffic regulations.
- Manitou Group is not liable for damage resulting from the failure to follow these regulations. It is the owner’s or employer’s responsibility to fully instruct each operator in the proper and safe operation and maintenance of the machine.
- A storage location is provided behind the operator’s seat for storing the Operator’s Manual. After using the manual, return it to the storage container.
- The Operator’s Manual is considered a permanent part of the machine and should be with the machine at all times. If the machine is resold, include this operator’s manual as part of the sale.
- Replace the Operator’s Manual promptly if it becomes damaged, lost, or stolen. Some illustrations in this manual may show doors, guards and shields open or removed for illustrative purposes only. BE SURE all doors, guards and shields are in their proper operating positions BEFORE starting the engine to operate the machine.
- Because of ongoing product improvements, information included in this manual may not exactly match the machine. Manitou Group reserves the right to modify and improve products at any time without notice or obligation.
Service and Registration :
- The wide Mustang dealership network stands ready to provide any assistance that may be required, including genuine service parts. All parts should be obtained from or ordered through your dealer.
- When ordering service parts, provide complete information about the part and he quantity required. Also provide the model and serial numbers of the machine. For your safety and continued proper operation, use only genuine service parts. Record the model and serial numbers in the spaces below for quick reference.
TABLE OF CONTENTS:
Mustang 1750RT 1750RT NXT2 2100RT 2100RT NXT2 2500RT Compact Track Loader Operator’s Manual 50940361 – PDF DOWNLOAD
Delivery Checklists i
Introduction 9
Safety Symbol 9
Contents and Use of this Manual 9
Safety Symbol and Signal Words 10
Safety Alert Symbol 10
Signal Words 10
Machine Orientation 10
Proper Machine Use 10
Service and Registration 11
Machine Model and Serial Numbers 11
Component Serial Numbers 11
Component Identification 13
Fields of Application 14
Using Attachments 14
Vibration Information 15
Vibration Measurement and Actions 15
Vibration Levels 16
Fire Extinguisher 16
Manufacturer Information 16
Indicator and Operation Symbols 17
Safety 19
Safety Symbol and Signal Words 19
Safety Alert Symbol 19
Signal Words 19
Mandatory Safety Shutdown Procedure 20
Before Starting 20
During Operation 21
Applications with Load-Handling Devices 24
Parking the Machine 25
Electrical Energy 25
Maintenance and Service Safety Practices 25
Battery Hazards 27
Fire Hazards 28
Additional Safety Equipment 28
Crystalline Silica Exposure 29
Transporting the Machine 29
Lifting the Machine with a Crane 29
Loading and Transporting the Machine 29
Safety Decals 30
New Decal Application 30
ANSI-Style Safety Decals 31
ISO-Style Safety Decals 33
Specifications 35
Fluids/Lubricants Types and Capacities 35
Dimensions 36
Payloads/Capacities 38
Weights 39
Track Drive 39
Coolant Compound Table 39
Table of Contents
50940361/BP1115 2 Printed in U S A
Engine 40
Hydraulic System 41
General 41
Drive Hydraulics 42
Pumps 42
Cylinders 43
Forces and Cycle Times 43
Electrical System 44
Sound Power/Pressure Levels 44
Vibration Levels 44
Features 45
Standard Features 45
Optional Features 45
Common Materials and Densities 46
Controls 47
Multi-Function Display 48
Switches/Indicators 49
Multi-Function Display Screens 50
Screen Access 50
Status, Maintenance and Error Code Screens 50
Configuration Screens 52
Audible Alerts 55
Control Joysticks 55
Joystick Tilt Function ISO/D-H Control Patterns 55
Activating D-H Control Pattern Option 55
Deactivating D-H Control Pattern Option 56
Left Joystick Functions 56
Right Joystick Functions 57
Joystick Buttons/Switch Functions 57
Joystick Control Sensitivity 58
Configuring Control Sensitivity 58
Straight Tracking Adjust 59
Parking Brake/Work Hydraulics Lock-out 60
Cab Heat and Air Conditioning (Option) 61
Operator’s Seat 61
Seat Forward and Back Horizontal Adjustment 62
Seat Height Vertical Height/Weight Suspension Adjustment 62
Air Suspension 62
Mechanical Suspension 62
Seat Belt 62
Fastening/Unfastening the Seat Belt 62
Armrest/Joystick Console Adjustment 63
Throttle Controls 63
Travel Controls 64
Travel Speed Range Selection 64
Travel Speed Limit (Option) 64
Activating Travel Speed Limit Option 64
Deactivating Travel Speed Limit Option 65
Travel Speed Limit Option Operation 66
Lift Arm Float Button 66
Hydraglide™ Button (Option) 67
Work Lights 67
Work Lights 67
Battery Disconnect Switch (Option) 68
Windshield Wipers/Washer 68
Wiper/Washer Control 68
Printed in U S A 3 50940361/BP1115
Washer Fluid Reservoir 68
Operation 69
Operational Checks 69
Pre-Start Checks 69
Checks During Operation 70
Parking Checks 70
Before Operation 71
Cab Entry and Exit 71
Opening/Closing the Cab Door (Option) 71
Cab Door Emergency Exit 72
Cab Door Removal 72
Seat and Armrest/Joystick Console Adjustment 72
Seat Belt 73
Parking Brake 73
Disengage Parking Brake 74
Starting the Engine 74
Cold-Starting 75
After Starting 75
Warm Up 76
Run-In Period 76
Stopping the Engine 76
Engine Stalling 77
Diesel Particulate Filter (DPF) Regeneration Procedures 77
Reset Regeneration 78
Stationary Regeneration 78
Forcing Stationary Regeneration 80
Regeneration Inhibit 81
Cancelling Regeneration Inhibit 82
Recovery Regeneration 83
DPF Service 84
After Operation 85
Jump-Starting 85
Travel Drive Operation 87
ISO Pattern Travel Drive Controls 88
D-H Pattern Travel Drive Controls (Option) 88
Straight Tracking Adjust 89
Rubber Track Use Cautions and Tips 90
Sprocket Tooth Wear and Track Life 92
Travel Drive Error Condition Operation (Limp Mode) 93
Alternate Transport Mode Activation 93
Alternate Transport Mode Cancel 94
Backup Alarm 94
Lift Arm Operation 95
Attachment Transport Position 95
Joystick Control Patterns 95
ISO Pattern Lift Arm Operation Controls 95
D-H Pattern Lift Arm Operation Controls (Option) 96
Self-Leveling 97
Self-Leveling Cancel (Option) 97
Lift Arm Float 98
Hydraglide™ Ride Control System (Option) 99
Hydraulics Control Lock 100
Lift Arm Support 101
Engage Lift Arm Support 101
Disengage Lift Arm Support 102
Connecting/Disconnecting Attachments 103
50940361/BP1115 4 Printed in U S A
Connecting Attachments 103
Disconnecting Attachments 104
Powering Attachments with Hydraulic Function 105
Connecting Hydraulic Attachments to the Auxiliary Hydraulic Circuits 105
Disconnecting Hydraulic Attachments from the Auxiliary Hydraulics Circuit 105
Auxiliary Hydraulics Operation 106
Standard-Flow Auxiliary Hydraulics Control 106
High-Flow Auxiliary Hydraulics Control (Option) 106
Optional 14-Pin Connector 107
Switch / Pin Assignments 107
Working with Buckets 108
Digging Tips 108
Safety Instructions When Working with Buckets 108
Working with Standard Buckets 109
Scooping 109
Loading 109
Tips When Loading Trucks 110
Digging 110
Grading without Float 110
Grading Using Float 111
Backfilling 112
Working with Pallet Forks 112
Safety Instructions When Working with Pallet Forks 112
Transporting Loads Using Pallet Forks 114
Loading Pallet Forks 114
Lifting Loads Using Pallet Forks 114
Transporting Load Using Pallet Forks 114
Setting Down Loads Using Pallet Forks 114
Lifting the Machine using a Crane 115
Crane Lifting Preparation 115
Loading and Transporting the Machine on a Transport Vehicle 116
Loading and Securing the Machine 116
Storage Box 117
Maintenance 119
Maintenance Schedule 120
Checks, Cleaning and Inspection 120
Leakage Check 121
Lubrication and Filter Changes 121
Functional Check 121
Maintenance Interval 122
Engine Maintenance 123
Engine Access 123
Closing Engine Covers 123
Engine Oil 124
Checking Engine Oil Level 124
Changing Engine Oil and Filter 125
Engine Air Filters 127
Changing Air Filter Elements 127
Engine Cooling System 128
Checking Coolant Level 128
Cleaning Radiator Fins 129
Draining/Refilling Cooling System 129
V-Belt Maintenance 130
Checking and Adjusting V-belt Tension 130
Air Conditioning V-Belt 131
DPF Service 131
Printed in U S A 5 50940361/BP1115
Fuel System Maintenance 131
Adding Fuel 132
Water Separator Inspection/Maintenance 132
Changing Fuel Filter 134
Hydraulic System Maintenance 135
Checking Hydraulic Oil Level 135
Changing Hydraulic Oil and Filter 136
Hydraulic Hose Maintenance 138
Travel Motor Maintenance 139
Travel Motor Gearbox Oil 139
Track Maintenance 139
Track Replacement 140
General Lubrication 143
Tilting ROPS/FOPS 144
Raising ROPS/FOPS 144
Lower ROPS/FOPS 145
Electrical System 146
Battery 146
Using a Booster Battery (Jump-Starting) 147
Fuses and Relays 148
Engine Compartment Fuses/Relays
Model 2500RT (SN 80251 and Up) 148
Engine Compartment Fuses/Relays 150
Engine Compartment Fuses/Relays 152
Fuses Under ROPS/FOPS 153
Control Modules 154
Multi-function Control Module 154
Lift Arm and Standard Auxiliary Flow Control Module 154
Engine Control Module (ECU) 154
Main/Drive Control Module 154
Long-Term Storage 155
Before Storage 155
After Storage 155
Air Conditioning Maintenance 156
Air Conditioning Filters 156
Cab Air Filter 156
Outside Air Intake Filter 156
Windshield Washer Reservoir 157
Final Shutdown / Decommissioning 158
Before Disposal 158
Machine Disposal 158
Maintenance Log 159
Troubleshooting 161
Engine Troubleshooting 161
Indicator Lamp Troubleshooting 162
Seal and Hose Troubleshooting 163
Hydraulic System Troubleshooting 164
Hydrostatic Travel Drive System Troubleshooting 165
Electrical Troubleshooting 167
Miscellaneous Troubleshooting 168
Error Codes 168
Controller Communication Error Codes 168
Engine Error Codes 168
Drive and Valve Error Codes 176
Schematics 185
50940361/BP1115 6 Printed in U S A
Schematic Conventions 185
Model 2500RT (SN 80251 and Up) Schematics 186
2500RT Fuse/Relay Locations Index 186
2500RT Connector / Splice Locations Index 187
Engine/Starting and Charging – Model 2500RT 190
Engine Sensors – Models 2500RT 191
Engine ECU – Models 2500RT 192
Power Distribution/Fuses – Models 2500RT 193
Power Distribution/Relays – Models 2500RT 194
I/O Controller – Models 2500RT 195
Solenoid Controller A – Models 2500RT 196
Solenoid Controller B – Models 2500RT 197
Operator/Drive Controls – Models 2500RT 198
High-Flow/Self-Level/Power-A-Tach® Quick Attach System – Models 2500RT 199
HVAC – Models 2500RT 200
Track Tension/Work Lights – Models 2500RT 201
Wipers/Washer Pump – Models 2500RT 202
EU Road Lighting – Models 2500RT 203
Auxiliary Power/Dome Light/Radio – Models 2500RT 204
Operator CAN Interface – Models 2500RT 205
Grounds – Models 2500RT 206
Model 1750RT with Tier 4 Engines (Serial Numbers 131201 and Up)
Model 2100RT with Tier 4 Engines (Serial Numbers 241101 and Up) 207
Models 1750RT and 2100RT with Tier 4 Engines – Fuse/Relay Locations Index 207
1750RT / 2100RT with Tier 4 Engines Connector / Splice Locations Index 208
Engine/Starting and Charging – Models 1750RT / 2100RT with Tier 4 Engines 210
Power Distribution/Fuses – Models 1750RT / 2100RT with Tier 4 Engines 211
Power Distribution/Relays – Models 1750RT / 2100RT with Tier 4 Engines 212
Engine Sensors – Models 1750RT / 2100RT with Tier 4 Engines 213
Engine ECU – Models 1750RT / 2100RT with Tier 4 Engines 214
Engine ECU (Continued) – Models 1750RT / 2100RT with Tier 4 Engines 215
I/O Controller – Models 1750RT / 2100RT with Tier 4 Engines 216
Solenoid Controller A – Models 1750RT / 2100RT with Tier 4 Engines 217
Solenoid Controller B – Models 1750RT / 2100RT with Tier 4 Engines 218
Operator/Drive Controls – Models 1750RT / 2100RT with Tier 4 Engines 219
High-Flow/Self-Level/Power-A-Tach® Quick Attach System – Models 1750RT / 2100RT with Tier 4
Engines 220
HVAC – Models 1750RT / 2100RT with Tier 4 Engines 221
Track Tension/Work Lights – Models 1750RT / 2100RT with Tier 4 Engines 222
Wipers/Washer Pumps – Models 1750RT / 2100RT with Tier 4 Engines 223
EU Road Lighting – Models 1750RT / 2100RT with Tier 4 Engines 224
Auxiliary Power/Dome Light/Radio – Models 1750RT / 2100RT with Tier 4 Engines 225
Operator CAN Interface – Models 1750RT / 2100RT with Tier 4 Engines 226
Grounds – Models 1750RT / 2100RT with Tier 4 Engines 227
Model 1750RT with interim Tier 4 Engines (Serial Numbers 30981 – 131000), Model 2100RT with interim Tier 4 Engines
(Serial Numbers 40501 – 241000) 228
1750RT (Serial Numbers 30981 – 131000), 2100RT (Serial Numbers 40501 – 241000) Fuse/Relay Locations
Index 228
1750RT (Serial Numbers 30981 – 131000), 2100RT (Serial Numbers 40501 – 241000) Connector / Splice Locations
Index 229
Engine/Starting and Charging – Model 1750RT / 2100RT with interim Tier 4 Engines 232
Engine Sensors – Model 1750RT / 2100RT with interim Tier 4 Engines 233
Engine ECU – Model 1750RT / 2100RT with interim Tier 4 Engines 234
Power Distribution – Model 1750RT / 2100RT with interim Tier 4 Engines 235
Controller 3 – Model 1750RT / 2100RT with interim Tier 4 Engines 236
Controller 2 – Model 1750RT / 2100RT with interim Tier 4 Engines 237
Controller 1 – Model 1750RT / 2100RT with interim Tier 4 Engines 238
Printed in U S A 7 50940361/BP1115
Operator/Drive Controls – Model 1750RT / 2100RT with interim Tier 4 Engines 239
High-Flow/Self-Level/Power-A-Tach® Quick Attach System – Model 1750RT / 2100RT with interim Tier 4 Engines
240
HVAC – Model 1750RT / 2100RT with interim Tier 4 Engines 241
Track Tension/Lighting Control – Model 1750RT / 2100RT with interim Tier 4 Engines 242
Wipers/Washer Pumps – Model 1750RT / 2100RT with interim Tier 4 Engines 243
Work Lights – Model 1750RT / 2100RT with interim Tier 4 Engines 244
EU Road Lighting – Model 1750RT / 2100RT with interim Tier 4 Engines 245
Operator Display/CAN Interface – Model 1750RT / 2100RT with interim Tier 4 Engines 246
Grounds – Model 1750RT / 2100RT with interim Tier 4 Engines 247
Hydraulic Schematic 249
Index 251
EC Declaration of Conformity 255
Torque Specifications 257
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V