Mitsubishi Truck FBC15N FBC18N FBC18LN FBC20N FBC25N FBC25EN FBC25LN FBC30N FBC30LN Service Manual PDF

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Mitsubishi Forklift Truck FBC15N FBC18N FBC18LN FBC20N FBC25N FBC25EN FBC25LN FBC30N FBC30LN Service Manual P.NO.99759-7B110 – PDF DOWNLOAD

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Mitsubishi Forklift Truck FBC15N FBC18N FBC18LN FBC20N FBC25N FBC25EN FBC25LN FBC30N FBC30LN Service Manual P.NO.99759-7B110 – PDF DOWNLOAD

Language : English
Pages : 402
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Mitsubishi Forklift Truck FBC15N FBC18N FBC18LN FBC20N FBC25N FBC25EN FBC25LN FBC30N FBC30LN Service Manual P.NO.99759-7B110 – PDF DOWNLOAD

Chassis & Mast

• FBC15N, FBC18N, FBC18LN
  A4BC1-10200-up
  A4BC1-20200-up
  A4BC1-30200-up
• FBC20N, FBC25N
  A4BC2-10200-up
  A4BC2-20200-up
• FBC25EN, FBC25LN, FBC30N
  A4BC3-20200-up
  A4BC3-30200-up
  A4BC3-40200-up
• FBC30LN
  A4BC4-10200-up

Chapter 1: General Information
Scope. 1.1
Truck Models Covered . 1.1
Nameplate and Serial Number Locations1.2
Dimensions . 1.3
Dimensions Chart1.4
General Information (Standard Models) . 1.5
Chapter 2: Front Axle & Reduction Differential
Front Axle
Description. 2.1
General Information . 2.1
Removal. 2.2
Front Wheels2.2
Method 12.3
Method 22.3
Method 32.3
Installation2.4
Disassembly . 2.5
Removing Front Wheel Hub. 2.6
Inspection after Disassembly. 2.7
Reassembly2.8
Axle Housing2.8
Front Wheel Hub 2.8
Hub Bearing Preload 2.10
Installation and Setting Preload . 2.10
Reduction Differential
Description. 2.11
Disassembly . 2.12
Inspection after Disassembly. 2.13
Reduction Gear2.13
Differential2.13
Reassembly2.14
Inspection and Adjustment . 2.16
Side Bearing Preload. 2.16
Reduction Gear Backlash2.16
Reduction Gear Face Runout 2.17
Tooth Contact. 2.17
Tooth Contact Adjustment 2.18
Transfer Assembly 2.21
Front Axle . 2.23
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Chapter 3: Transfer Assembly
Description. 3.1
Disassembly . 3.2
Disassembly Sequence 3.2
Inspection after Disassembly. 3.4
Reassembly3.5
Chapter 4: Rear Axle
Description. 4.1
Rear Wheels. 4.2
Removal. 4.2
Steering Cylinder4.3
Installation4.4
Rear Axle . 4.7
Removal. 4.7
Installation4.8
Disassembly . 4.9
Inspection after Disassembly. 4.11
Reassembly4.12
Inspection and Adjustment . 4.17
Minimum Turning Radius Adjustment . 4.17
Chapter 5: Brake System
Description. 5.1
Automatic Adjusting Device . 5.1
General Information . 5.1
Master Cylinder
Disassembly . 5.2
Inspection after Disassembly. 5.3
Reassembly5.3
Service Brakes
Disassembly
(FBC15N – FBC18LN) . 5.4
(FBC20N – FBC30LN) . 5.5
Inspection after Disassembly. 5.7
Reassembly
(FBC15N – FBC18LN) . 5.8
(FBC20N – FBC30LN) . 5.9
Wheel Cylinders
Disassembly . 5.12
Inspection after Disassembly. 5.13
Reassembly5.13
Inspection and Adjustment . 5.14
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Chapter 6: Steering System
Steering System
Description. 6.1
Steering System 6.1
Oil Flow Sequence 6.1
General Information. 6.1
Steering Gear
Steering Wheel
Removal. 6.2
Installation6.2
Steering Gear . 6.3
Inspection after Removal . 6.4
Disassembly . 6.5
Working Rules and Tips. 6.6
Suggestions . 6.6
Inspection after Disassembly. 6.6
Reassembly6.7
Steer Pump
Removal. 6.8
Installation6.9
Disassembly . 6.10
Sequence . 6.10
Working Rules and Tips. 6.11
Suggestions . 6.11
Inspection after Disassembly. 6.13
Reassembly6.14
Sequence . 6.14
Suggestions . 6.15
Inspection after Reassembly 6.17
Chapter 7: Hydraulic System
Hydraulic System
Description. 7.1
Schematics 7.1
Hydraulic Tank7.5
Hydraulic Pump. 7.6
Control Valve7.8
Lift and Tilt Cylinders 7.9
Down Safety Valve. 7.10
Removal and Installation Warning 7.11
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Hydraulic Pump
Removal. 7.12
Installation7.13
Disassembly . 7.14
Working Rules and Tips. 7.14
Suggestions . 7.16
Inspection after Disassembly. 7.18
Body . 7.18
Mounting Flange Face . 7.18
Bushes and Balance Plate . 7.18
Gears. 7.18
Reassembly7.19
Inspection after Reassembly 7.23
Control Valve
Removal. 7.24
Installation7.25
Disassembly . 7.26
Suggestions . 7.27
Reassembly7.27
Lift and Tilt Cylinders
Removal
Lift Cylinders7.28
Tilt Cylinders7.31
Disassembly
Lift Cylinders7.33
Tilt Cylinders7.34
Inspection after Disassembly. 7.35
Precautions for Reassembly7.35
Inspection and Adjustment
Hydraulic Tank7.36
Control Valve7.37
Lift and Tilt Cylinders 7.40
Adjusting Method . 7.41
Testing 7.42
Chapter 8: Mast and Forks
Description. 8.1
Removal and Installation8.2
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Disassembly8.4
Inspection after Disassembly. 8.6
Reassembly8.7
Inspection and Adjustment . 8.8
Forks8.8
Chain Tension Adjustment. 8.9
Clearance Adjustment on Lift Bracket8.10
Mast Clearance Adjustment. 8.13
Main Roller Shim Replacement. 8.15
Mast Strip Adjustment8.15
Tilt Angle Adjustment. 8.16
Lift Cylinder Stroke Adjustment 8.17
Bleeding Lift Cylinders . 8.17
Service Data8.18
Troubleshooting8.20
Chapter 9: Troubleshooting
Front Axle and Reduction Differential 9.1
Brake System . 9.2
Steering System . 9.4
Hydraulic System . 9.6
Rear Axle . 9.8
Mast and Forks9.9
Chapter 10: Maintenance Service Data
Maintenance Service Data . 10.1
Front Axle and Reduction Differential 10.1
Transfer Case . 10.3
Rear Axle . 10.4
Brake System . 10.6
Steering System,10.11
Hydraulic System . 10.13
Mast and Forks (Simplex Mast). 10.16
Mast and Forks10.17
Tightening Torques for Standard Bolts and Nuts . 10.18
Fine Thread—With Spring Washer 10.18
Fine Thread—Without Spring Washer . 10.18
Coarse Thread—With Spring Washer10.18
Coarse Thread—With Spring Washer10.18
Tightening Torques for Standard Bolts and Nuts with Standard Threads 10.19
Coarse Thread—Inches. 10.19
G.B 27/01/25