Mitsubishi Reach Truck RBS9-RBS10-RBS13-RBS14-RBS15-RBS18-RBS20-RBS25-RBS30 CA-LCA-WCA-WLCA Workshop Service Manual
FILE DETAILS:
Mitsubishi Reach Truck RBS9-RBS10-RBS13-RBS14-RBS15-RBS18-RBS20-RBS25-RBS30 CA-LCA-WCA-WLCA Workshop Service Manual
LANGUAGE:ENGLISH
PAGES:350
DOWNLOADABLE:YES
FILE TYPE:PDF
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
- Mitsubishi Reach Truck RBS9-RBS10-RBS13-RBS14-RBS15-RBS18-RBS20-RBS25-RBS30 CA-LCA-WCA-WLCA Workshop Service Manual
- Most accident happens due to the disregard of basic safety rules or precautions. In order to prevent accidents from happening, the factors responsible for accidents must be avoided beforehand. For this reason, please read this manual and fully understand the precautions for safety and the proper procedures and directions for inspection and maintenance before starting operation.
- Performing maintenance and repair without adequate knowledge may cause inadvertent accidents. It is not possible to cover all the possible cases of accidents in this “CONTROLLER MANUAL”. Therefore, attention should be given to precautions other than the ones mentioned in this “CONTROLLER MANUAL”.
- Especially, when repair and maintenance work which are not covered in this “CONTROLLER MANUAL” are carried out, always work under the direction of an instructor who understands the matter.
TABLE OF CONTENTS:
Mitsubishi Reach Truck RBS9-RBS10-RBS13-RBS14-RBS15-RBS18-RBS20-RBS25-RBS30 CA-LCA-WCA-WLCA Workshop Service Manual
1 GENERAL 15
1-1 Appearance 15
1-2 Specifications 16
2 DRIVE UNIT 19
2-1 Location and name 19
2-2 Disassembly and reassembly 20
2-2-1 Drive unit – removal and installation 20
2-2-2 Drive unit – disassembly and reassembly 23
2-3 Inspection and adjustment 26
2-3-1 Gears – Inspection and replacement 26
2-3-2 Bushing – inspection 27
2-3-3 Drive wheel – inspection 27
2-4 Troubleshooting 28
2-4-1 Drive unit – troubleshooting 28
3 CONTROL LINKAGE AND LOAD WHEEL 29
3-1 Location and name 29
3-1-1 Control linkage – main part names 29
3-1-2 Valve and cylinder for auto suspension
– main part names 31
3-1-3 Load wheel – main part names 32
3-2 Disassembly and reassembly 33
3-2-1 Control linkage
– disassembly and reassembly 33
3-2-2 Valve for auto suspension
– disassembly and reassembly 35
3-2-3 Load wheel
– disassembly and reassembly 35
3-2-4 “Bearing, sensor” – replacement procedure 36
3-3 Inspection and adjustment 40
3-3-1 Control linkage – adjustment 40
3-3-2 Air bleeding from the auto suspension cylinder 41
3-3-3 Caster pin – inspection 43
3-3-4 Bushing for Caster pin – inspection 43
3-3-5 Caster – inspection 43
3-3-6 Spring – inspection and replacement 44
3-3-7 Link pin and support pin – inspection 44
3-3-8 Bushing for link pin – inspection 45
3-3-9 Caster wheel – inspection 45
3-3-10 Load wheel – inspection 45
3-3-11 Checking auto suspension functions 46
3-3-12 Load wheel (with electromagnetic brake)
– inspection and adjustment 46
4 STEERING UNIT 47
4-1 Location and name 47
4-2 Disassembly and reassembly 48
4-2-1 Steering unit – removal and installation 48
4-2-2 Steering unit – disassembly and reassembly 49
4-3 Inspection and adjustment 50
4-3-1 Shaft comp – inspection and replacement 50
4-3-2 Knob – inspection and replacement 50
4-3-3 Steering wheel – inspection and replacement 50
4-3-4 Knob position – adjustment 51
4-3-5 Torque sensor neutral
– check and adjustment 51
4-4 Troubleshooting 52
4-4-1 Steering unit – troubleshooting 52
5 BRAKE 53
5-1 Location and name 53
5-1-1 Brake linkage – main part names 53
5-1-2 Disk brake – main part names 55
5-2 Disassembly and reassembly 57
5-2-1 Disk brake – disassembly and reassembly 57
5-2-2 Sheet metal brake
– disassembly and reassembly 58
5-3 Adjustment 59
5-3-1 Brake spring – adjustment 59
5-3-2 Brake linkage – adjustment 62
5-3-3 Foot switch – adjustment 63
5-3-4 Brake test 64
5-4 Troubleshooting 64
5-4-1 Brake – troubleshooting 64
6 HYDRAULIC SYSTEM 65
6-1 Oil piping circuit 65
6a HYDRAULIC PUMP 66
6a-1 Location and name 66
6a-2 Disassembly and reassembly 67
6a-2-1 Hydraulic pump – removal and installation 67
6a-3 Inspection and adjustment 69
6a-3-1 Hydraulic pump – inspection 69
6a-4 Troubleshooting 70
6a-4-1 Hydraulic pump – troubleshooting 70
6b OIL TANK AND OIL PIPING 71
6b-1 Disassembly and reassembly 71
6b-1-1 Plastic oil tank – disassembly and reassembly 72
6b-1-2 Steel oil tank – disassembly and reassembly 73
6b-1-3 Oil piping replacement – precautions 75
6b-2 Inspection and adjustment 76
6b-2-1 Oil – inspection 76
6b-2-2 Recommended oil and quantity for
hydraulic circuit (except brake and gear oil) 76
6b-2-3 Oil tank and filters – cleaning and check 79
6b-3 Troubleshooting 79
6b-3-1 Oil tank – troubleshooting 79
6c CONTROL VALVE 80
6c-1 Location and name 80
6c-1-1 Valve linkage – main part names 80
6c-2 Disassembly and reassembly 81
6c-2-1 Control valve – removal and installation 81
6c-3 Inspection and adjustment 87
6c-3-1 Relief pressure – measurement 87
6c-3-2 Microswitch – adjustment 88
6c-4 Troubleshooting 89
6c-4-1 Control valve – troubleshooting 89
6d CYLINDER 90
6d-1 Location and name 90
6d-1-1 Lift cylinder – main part names 90
6d-1-2 Tilt cylinder – main part names 92
6d-1-3 Reach cylinder – main part names 92
6d-2 Disassembly and reassembly 93
6d-2-1 Lift cylinder – removal :
Simplex Mast 93
6d-2-2 Lift cylinder – removal :
95
6d-2-3 Tilt cylinder – removal 97
6d-2-4 Reach cylinder – removal and installation 98
6d-2-5 Lift cylinder – installation and adjustment 99
6d-2-6 Tilt cylinder – installation 100
6d-2-7 Lift cylinder – disassembly and reassembly 102
6d-2-8 Reach cylinder
– disassembly and reassembly 105
6d-3 Inspection and adjustment 106
6d-3-1 Cylinder comp – inspection 106
6d-3-2 Piston rod – inspection 106
6d-3-3 Drift of tilt and lift lowering – inspection 106
6d-4 Troubleshooting 108
6d-4-1 Cylinder – troubleshooting 108
7 MAST 109
7-1 Location and name 109
7-2 Disassembly and reassembly 111
7-2-1 Lift bracket ass’y – removal 111
7-2-2 Mast ass’y – removal 113
7-2-3 Lift bracket and mast – installation 114
7-2-4 Mast – disassembly and reassembly 115
7-3 Inspection and adjustment 118
7-3-1 Mast , lift bracket and roller shaft
– inspection 118
7-3-2 Back shoe – inspection 119
7-3-3 Lift chain – inspection and replacement 119
7-3-4 Chain bolt – inspection 119
7-3-5 Chain wheel – inspection 120
7-3-6 Hose pulley – inspection 120
7-3-7 Roller – inspection and replacement 120
7-3-8 Fork – inspection and replacement 121
7-3-9 Side roller – adjustment 122
7-3-10 Lift chain – adjustment 122
7-3-11 Mast inclination
– inspection and adjustment 123
7-4 Troubleshooting 124
7-4-1 Mast – troubleshooting 124
Duplex & Triplex Mast
6c-2-2 Inner kit of control valve 85
8 MOTOR 125
8-1 Location and name 125
8-1-1 Traction motor – main part names 125
8-1-2 Hydraulic motor – main part names 125
8-1-3 EPS motor – main part names 126
8-1-4 Motors – specifications 127
8-2 Disassembly and reassembly 128
8-2-1 Drive unit – removal and installation 128
8-2-2 Hydraulic motor – removal and installation 132
8-2-3 EPS motor – removal and installation 133
8-2-4 Traction motor and hydraulic motor
– disassembly and reassembly 134
8-2-5 EPS motor – disassembly and reassembly 134
8-3 Inspection and adjustment 135
8-3-1 Rotor comp – inspection and replacement
(Traction / Hydraulic motor) 135
8-3-2 Armature comp
– inspection and replacement 136
8-3-3 Brush, Brush holder and Spring (EPS motor)
– inspection and replacement 136
8-3-4 Motor ass’y – inspection
(Traction / Hydraulic motor) 138
8-3-5 Motor ass’y (EPS motor) – inspection 139
8-3-6 Oil seal and permanent magnet (EPS motor)
– inspection and replacement 140
8-4 Troubleshooting 140
8-4-1 Motor – troubleshooting 140
9 ELECTRIC PARTS 141
9-1 Location and name 141
9a CONTROL UNIT 142
9a-1 Location and name 142
9a-2 Disassembly and reassembly 143
9a-2-1 Control unit – removal and installation 143
9a-2-2 Control unit – disassembly and reassembly 145
9a-3 Check and replacement 147
9a-3-1 FET Module – inspection and replacement 148
9a-3-2 Capacitor – inspection and replacement 150
9a-3-3 MPU board – inspection 151
9a-3-4 EPS controller – specifications 151
9b CONTROL PANEL 152
9b-1 Disassembly and reassembly 152
9b-1-1 Control panel
– disassembly and reassembly 152
9b-1-2 Caution on reassembly 153
9c ACCELERATOR 154
9c-1 Disassembly and reassembly 154
9c-1-1 Accelerator – disassembly and reassembly 154
9c-1-2 Lever – installation 155
9c-1-3 Accelerator potentiometer – adjustment 155
9d MAIN CONTACTOR AND FUSE 156
9d-1 Disassembly and reassembly 156
9d-1-1 Control unit – removal and installation 156
9d-2 Inspection and replacement 158
9d-2-1 Main contactor – inspection and replacement 158
9d-2-2 Fuse – replacement 158
9e FAN 159
9e-1 Disassembly and reassembly 159
9e-1-1 Fan – removal and installation 159
9f STEERING ANGLE POTENTIOMETER 159
9f-1 Disassembly and reassembly 159
9f-1-1 Potentiometer – removal and installation 159
9f-1-2 Potentiometer – adjustment 159
9g CHARGER 160
9g-1 Disassembly and reassembly 160
9g-1-1 Charger – disassembly and reassembly 160
9g-1-2 Transformer – disassembly and reassembly 161
9g-1-3 Built-in charger – specifications 162
9g-2 Inspection and replacement 163
9g-2-1 Magnetic contactor – inspection 163
9g-2-2 Plug comp and receptacle
– inspection and replacement 163
9g-2-3 Fuse and fuse base – inspection 163
9g-2-4 Transformer – inspection 164
9g-2-5 Diode – inspection 164
9g-3 Inspection After Assembly 165
9g-3-1 Timer – inspection 165
9g-3-2 Reserve function – inspection 166
9g-4 Charging procedure 167
9g-4-1 Automatic charge (Daily charge) 167
9g-4-2 Reserve charge 171
9g-4-3 Balancing charge 180
9g-5 Voltage tap 182
9g-5-1 Power supply voltage – check 182
9g-5-2 Voltage tap – selection 182
9g-5-3 Voltage tap – changing 183
9g-5-4 Fuse (three-phase voltage) – replacement 183
9h BATTERY 184
9h-1 Disassembly and reassembly 184
9h-1-1 Battery – removal and installation 184
9h-2 Inspection and adjustment 185
9h-2-1 Battery – inspection and adjustment 185
9h-2-2 Battery – Cleaning 185
9i MPU BOARD 188
9i-1 Location and name 188
9i-1-1 Travel/Hydraulic board 188
9i-1-3 EPS controller (EPS / DSP board) 189
9j OIS (Operator Interlock system) 190
9j-1 Limit switch – inspection and adjustment 190
10 LASER POINTER (OPTION) 191
10-1 Adjustment 191
10-1-1 Fork level – adjustment 191
10-1-2 Laser optical axis – adjustment 191
11 SERVICE DATA 192
11-1 Annual Inspection Service Data 192
11-2 Standard work hours
PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
