Mitsubishi Pajero Sport MY 2013 Pre-Delivery & Periodic Inspection & Maintenance Manual PDF

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Mitsubishi Pajero Sport MY 2013 Pre-Delivery & Periodic Inspection & Maintenance Manual – PDF DOWNLOAD

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Mitsubishi Pajero Sport MY 2013 Pre-Delivery & Periodic Inspection & Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 94
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Mitsubishi Pajero Sport MY 2013 Pre-Delivery & Periodic Inspection & Maintenance Manual – PDF DOWNLOAD

GENERAL 1
HOW TO USE THIS MANUAL 2
PRECAUTIONS BEFORE SERVICE 2
PROTECTING THE VEHICLE 2
DOING SERVICE WORK IN GROUPS OF TWO OR MORE MECHANICS 2
REMOVAL AND DISASSEMBLY 2
SPECIAL TOOLS 3
PARTS TO BE REPLACED 3
PARTS 3
TUBES AND OTHER RUBBER PARTS 3
LUBRICANTS 3
BRAKE FLUID 4
SERVICING THE ELECTRICAL SYSTEM 4
APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS 4
PRE-INSPECTION CONDITION 4
VEHICLE WASHING 4
MULTI USE TESTER (M U T -III) SUB ASSEMBLY 5
IN ORDER TO PREVENT VEHICLES FROM FIRE 5
ENGINE OILS 5
PRE-DELIVERY INSPECTION 7
NOTES CONCERNING ENTRIES 9
PAINTWORK TERMS 11
FIRST STEP 12
1 CONNECTION OF DARK CURRENT CONNECTOR 12
BODY 13
2 WRAP FILM 13
REMOVAL PROCEDURE 14
3 EXTERIOR 18
4 OPERATION OF DOOR LOCKING SYSTEMS AND DOOR HINGES 18
5 OPERATION OF DOOR MIRRORS, WINDOWS AND SUNROOF 18
UNDER HOOD 19
6 ENGINE OIL LEVEL 19
7 BRAKE MASTER CYLINDER FLUID LEVEL 19
8 CLUTCH MASTER CYLINDER FLUID LEVEL 19
9 WASHER FLUID LEVEL 19
10 BATTERY CONDITION AND CONNECTIONS 19
11 POWER STEERING FLUID LEVEL 20
12 ELECTRICAL WIRING 20
UNDER VEHICLE 20
13 TYRE AND SPARE TYRE PRESSURES 20
14 SUSPENSION SYSTEM 20
15 STEERING LINKAGE AND SPLIT PINS 21
16 UNDER BODY 21
BEFORE ROAD TEST 22
17 SEAT ADJUSTERS AND SEATBACK LATCHES 22
18 INHIBITOR SWITCH 22
19 IDLE CONTROL KNOB 22
20 INSTRUMENT PANEL CONTROLS 22
21 METERS, GAUGES, WARNING LAMPS AND INDICATION LAMPS 22
22 AIR CONDITIONER, HEATER AND DEFROSTER SYSTEM 22
23 WIPERS AND WASHERS 23
24 OPERATION OF SERVICE BRAKES AND PARKING BRAKES 23
25 CLUTCH OPERATION 23
26 OPERATION OF SEAT BELTS, SHOULDER BELTS AND RETRACTORS 24
ROAD TEST 24
27 ENGINE PERFORMANCE AND EXHAUST GAS 24
28 TRANSMISSION IN ALL RANGES 24
29 BRAKES 25
30 STEERING CONTROL 25
31 VIBRATION AND RATTLES 25
32 ELECTRICAL EQUIPMENT 25
AFTER ROAD TEST 26
33 IDLE SPEED 26
34 IGNITION TIMING 26
35 RADIATOR COOLANT LEVEL 26
36 HOSES, FLUID LINES AND CONNECTIONS LOCATED UNDER HOOD 26
37 MANUAL TRANSMISSION AND TRANSFER (4WD) OIL LEVEL 26
38 AUTOMATIC TRANSMISSION FLUID LEVEL 27
39 ENGINE, TRANSMISSION, STEERING GEAR BOX AND DIFFERENTIAL FOR LEAKS 27
40 FRONT AND REAR DIFFERENTIAL OIL LEVELS 27
41 HOSES, FLUID LINES AND CONNECTIONS LOCATED UNDER VEHICLE 27
FINAL STEPS 28
42 HEADLAMP AIMING 28
43 EQUIPMENT 28
44 EXTERIOR AND INTERIOR 28
45 OWNER INSTRUCTIONS 28
PERIODIC INSPECTION AND MAINTENANCE 29
PERIODIC INSPECTION AND MAINTENANCE SCHEDULE 31
OPERATIONS INSIDE THE ENGINE COMPARTMENT 38
A1 CHECK DRIVE BELT FOR CRACKS, FRAYING, WEAR, AND ADJUST ITS TENSION 38
DRIVE BELT TENSION CHECK AND ADJUSTMENT<4G64> 41
A2 CHECK VACUUM PUMP OIL HOSE FOR DAMAGE 44
A3 CHECK INTAKE AIR HOSE AND TURBOCHARGER OIL HOSE FOR DAMAGE (Vehicles with turbocharger) 45
A4 REPLACE ENGINE TIMING BELT (Except vehicles with timing chain) 45
A5 CHECK OPERATION OF CRANKCASE EMISSION CONTROL SYSTEM 45
A6 REPLACE SPARK PLUGS 46
A7 CHECK VALVE CLEARANCE (Except vehicles with auto-lash adjuster) 46
<4M41> 46
<4D56> 50
<6B31 (intake side)> 54
A8 CHECK RADIATOR HOSES FOR DAMAGE AND PROPER CONNECTION 55
A9 CHECK ENGINE COOLANT LEVEL IN RESERVOIR 55
A10 CHANGE ENGINE COOLANT 55
A11 CHECK AIR CLEANER ELEMENT FOR CLOGGING AND DAMAGE 58
A12 REPLACE AIR CLEANER ELEMENT 59
A13 CHECK FLUID LEVEL IN BRAKE RESERVOIR AND CLUTCH RESERVOIR 59
A14 CHANGE BRAKE FLUID 59
A15 CHECK BATTERY CONDITION 60
A16 REPLACE FUEL FILTER 60
<Diesel powered vehicles with plastic fuel filter case> 61
OPERATIONS UNDER THE VEHICLE 65
B1 CHECK SUSPENSION SYSTEM FOR DAMAGE AND LOOSENESS 65
B2 CHECK SUSPENSION ARM BALL JOINTS FOR PLAY, AND DUST COVERS FOR DAMAGE 66
B3 LUBRICATE PROPELLER SHAFT WITH GREASE FITTING 66
B4 CHECK DRIVESHAFT BOOTS FOR DAMAGE 66
B5 CHECK STEERING LINKAGE FOR DAMAGE AND LOOSE CONNECTIONS (including seals and boots) 66
B6 CHECK MANUAL TRANSMISSION FOR OIL LEAKAGE (In case of leakage, check the oil level) 67
B7 CHECK TRANSFER FOR OIL LEAKAGE (In case of leakage, check the oil level) 68
B8 CHANGE GEAR OIL IN MANUAL TRANSMISSION 68
B9 CHANGE GEAR OIL IN TRANSFER 69
B10 CHECK FRONT AND REAR DIFFERENTIAL FOR OIL LEAKAGE (IN CASE OF LEAKAGE, CHECK THE OIL LEVEL) 69
CHECK OIL LEAKAGE 69
CHECK OIL LEVEL FRONT DIFFERENTIAL 69
REAR DIFFERENTIAL 70
B11 CHANGE GEAR OIL IN FRONT AND REAR DIFFERENTIAL 70
Front differential 70
Rear differential 70
B12 CHECK EXHAUST PIPE CONNECTIONS FOR GAS LEAKAGE, AND CHECK PIPE INSTALLATION 70
OPERATIONS INSIDE THE VEHICLE 71
C1 CHECK BRAKE PEDAL AND CLUTCH PEDAL FOR FREE PLAY 71
C2 CHECK PARKING BRAKE LEVER STROKE AND PLAY 72
C3 REPLACE AIR PURIFIER FILTER 73
OPERATIONS OUTSIDE THE VEHICLE 74
D1 CHECK WHEEL ALIGNMENT 74
D2 CHECK FRONT AND REAR WHEEL BEARINGS FOR PLAY 76
<Front wheel> 76
<Rear wheel> 76
D3 CHECK BRAKE HOSES AND PIPES FOR LEAKAGE 76
D4 CHECK BRAKE PADS AND DISCS FOR WEAR 77
D5 CHECK BRAKE SHOE LININGS AND DRUMS (DRUM IN DISC) FOR WEAR 78
D6 CHECK FUEL HOSES AND PIPES FOR LEAKAGE OR DETERIORATION 78
OPERATIONS AFTER ENGINE IS WARMED UP 79
E1 CHECK FLUID LEVEL IN AUTOMATIC TRANSMISSION 79
E2 CHANGE AUTOMATIC TRANSMISSION FLUID 79
E3 CHANGE ENGINE OIL 81
<4D56, 4M41> 81
<6G74, 6B31, 4G64> 82
E4 REPLACE ENGINE OIL FILTER 83
<4D56, 4M41> 83
<6G74> 83
<6B31> 84
<4G64> 85
E5 CHECK ENGINE IDLING SPEED 86
<4D56, 4M41> 86
<6G74> 86
<6B31> 87
<4G64> 87
E6 CHECK CO CONCENTRATION (PETROL-POWERED VEHICLES) 88
<6G74> 88
<6B31> 89
<4G64> 89
E7 CHECK EXHAUST GAS RECIRCULATION (EGR) SYSTEM 90
<4D56, 4M41> 90
<6G74> 91
<4G64> 92
OTHERS 94
F1 CHECK BODY CONDITION FOR DAMAGE 94
F2 CHECK THE COMMON RAIL ENGINE (small injection quantity learning) 94
F3 ROAD TEST 94

S.V 08/24