Mitsubishi Pajero Sport 1999 Chassis Workshop Manual PWJE9812 PDF

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Mitsubishi Pajero Sport 1999 Chassis Workshop Manual PWJE9812 – PDF DOWNLOAD

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Mitsubishi Pajero Sport 1999 Chassis Workshop Manual PWJE9812 – PDF DOWNLOAD

Language : English
Pages : 921
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Mitsubishi Pajero Sport 1999 Chassis Workshop Manual PWJE9812 – PDF DOWNLOAD

GENERAL 4
HOW TO USE THIS MANUAL 5
SCOPE OF MAINTENANCE, REPAIR AND SERVICING EXPLANATIONS 5
DEFINITION OF TERMS 5
INDICATION OF TIGHTENING TORQUE 5
MODEL INDICATIONS 6
EXPLANATION OF MANUAL CONTENTS 7
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS 9
TROUBLESHOOTING CONTENTS 9
DIAGNOSIS FUNCTION 10
HOW TO USE THE INSPECTION PROCEDURES 12
CONNECTOR MEASUREMENT SERVICE POINTS 13
CONNECTOR INSPECTION 14
INSPECTION SERVICE POINTS FOR A BLOWN FUSE 15
POINT TO NOTE FOR INTERMITTENT MALFUNCTIONS 15
TREATMENT BEFORE/AFTER FORDING A STREAM 16
INSPECTION AND SERVICE BEFORE FORDING A STREAM 16
INSPECTION AND SERVICE AFTER FORDING A STREAM 18
VEHICLE IDENTIFICATION 19
VEHICLE INFORMATION CODE PLATE 19
MODELS 20
MODEL CODE 20
CHASSIS NUMBER 21
ENGINE MODEL NUMBER 22
MAJOR SPECIFICATIONS 23
PRECAUTIONS BEFORE SERVICE 24
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 28
SRS SREVICE PRECAUTIONS 29
SUPPORT LOCATIONS FOR LIFTING AND JACKING 31
SUPPORT POSITIONS FOR A GARAGE JACK AND AXLE STANDS 31
SUPPORT POSITION FOR A SINGLE-POST LIFT OR DOUBLE-POST AND H-BAR LIFT 32
STANDARD PARTS-TIGHTENING-TORQUE TABLE 33
ENGINE 34
ENGINE <6G7> 35
GENERAL INFORMATION 36
SERVICE SPECIFICATIONS 37
SEALANT 38
SPECIAL TOOLS 39
ON-VEHICLE SERVICE 41
DRIVE BELT TENSION CHECK AND ADJUSTMENT 41
IGNITION TIMING CHECK 45
IDLE SPEED CHECK 45
IDLE MIXTURE CHECK 46
COMPRESSION PRESSURE CHECK 46
MANIFOLD VACUUM CHECK 47
LASH ADJUSTER CHECK 48
CRANKSHAFT PULLEY 51
CAMSHAFT 52
CAMSHAFT OIL SEAL 54
OIL PAN AND OIL SCREEN 56
CYLINDER HEAD GASKET 58
TIMING BELT 61
CRANKSHAFT FRONT OIL SEAL 67
CRANKSHAFT REAR OIL SEAL 68
ENGINE ASSEMBLY 69
ENGINE <4D5> 73
GENERAL INFORMATION 74
SERVICE SPECIFICATIONS 75
SEALANTS 75
SPECIAL TOOLS 76
ON-VEHICLE SERVICE 77
DRIVE BELT TENSION CHECK AND ADJUSTMENT 77
VALVE CLEARANCE CHECK AND ADJUSTMENT 80
INJECTION TIMING CHECK AND ADJUSTMENT 81
IDLE SPEED CHECK AND ADJUSTMENT 84
IDLE-UP MECHANISM CHECK AND ADJUSTMENT FOR A/C 84
COMPRESSION PRESSURE CHECK 85
TIMING BELT TENSION ADJUSTMENT 86
TIMING BELT B TENSION ADJUSTMENT 87
CRANKSHAFT PULLEY 89
CAMSHAFT AND CAMSHAFT OIL SEAL 90
OIL PAN AND OIL SCREEN 93
CYLINDER HEAD GASKET 95
TIMING BELT AND TIMING BELT B 98
CRANKSHAFT FRONT OIL SEAL 102
CRANKSHAFT REAR OIL SEAL 103
ENGINE ASSEMBLY 105
ENGINE LUBRICATION 108
GENERAL INFORMATION 109
LUBRICANTS 110
SPECIAL TOOLS 110
ON-VEHICLE SERVICE 110
ENGINE OIL CHECK 110
ENGINE OIL REPLACEMENT 110
OIL FILTER REPLACEMENT 111
OIL LEVEL WARNING SYSTEM CHECK 112
ENGINE OIL COOLER <4D5> 114
FUEL 116
MULTIPOINT FUEL INJECTION (MPI) 117
GENERAL INFORMATION 118
SERVICE SPECIFICATIONS 121
SEALANT 121
SPECIAL TOOLS 121
TROUBLESHOOTING 124
ON-VEHICLE SERVICE 191
THROTTLE BODY (THROTTLE VALVE AREA) CLEANING 191
IDLE POSITION SWITCH AND THROTTLE POSITION SENSOR ADJUSTMENT 192
FIXED SAS ADJUSTMENT 193
BASIC IDLE SPEED ADJUSTMENT 193
FUEL PRESSURE TEST 195
FUEL PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE FUEL LINE PRESSURE) 198
FUEL PUMP OPERATION CHECK 198
COMPONENT LOCATION 199
CONTROL RELAY AND FUEL PUMP RELAY CONTINUITY CHECK 200
INTAKE AIR TEMPERATURE SENSOR CHECK 200
ENGINE COOLANT TEMPERATURE SENSOR CHECK 200
THROTTLE POSITION SENSOR CHECK 201
IDLE POSITION SWITCH CHECK 201
OXYGEN SENSOR CHECK 202
INJECTOR CHECK 203
IDLE SPEED CONTROL (ISC) SERVO (STEPPER MOTOR) CHECK 204
PURGE CONTROL SOLENOID VALVE CHECK 205
EGR CONTROL SOLENOID VALVE CHECK 205
INJECTOR 206
THROTTLE BODY 208
DIESEL FUEL 212
GENERAL INFORMATION 213
SERVICE SPECIFICATIONS 213
SPECIAL TOOL 213
ON-VEHICLE SERVICE 213
FUEL INJECTION TIMING CHECK AND ADJUSTMENT 213
ENGINE IDLE SPEED CHECK AND ADJUSTMENT 213
EVACUATION OF WATER FROM FUEL FILTER 213
EVACUATION OF AIR FROM FUEL LINE 214
FUEL FILTER CARTRIDGE REPLACEMENT 214
FUEL INJECTION PUMP CHECK 214
BOOST COMPENSATOR CHECK 215
INJECTION NOZZLE CHECK AND ADJUSTMENT 215
INJECTION NOZZLE 217
INJECTION PUMP 221
FUEL SUPPLY 223
GENERAL INFORMATION 224
FUEL TANK 224
FUEL FILTER <4D5> 228
ENGINE COOLING 230
GENERAL INFORMATION 231
SERVICE SPECIFICATIONS 231
LUBRICANT 231
SEALANTS 231
ON-VEHICLE SERVICE 232
ENGINE COOLANT LEAK CHECKING 232
RADIATOR CAP VALVE OPENING PRESSURE CHECK 232
ENGINE COOLANT REPLACEMENT 232
CONCENTRATION MEASUREMENT 233
COOLING FAN 235
THERMOSTAT 237
WATER PUMP 239
WATER HOSE AND WATER PIPE 242
RADIATOR 245
INTAKE AND EXHAUST 247
SERVICE SPECIFICATIONS 248
SPECIAL TOOL 248
ON-VEHICLE SERVICE 248
INTAKE MANIFOLD VACUUM CHECK <6G7> 248
TURBOCHARGER SUPERCHARGING CHECK <4D5> 248
WASTE GATE ACTUATOR CHECK <4D5> 249
POWER RELAY CHECK 249
AIR CLEANER 250
INTERCOOLER AND INTERCOOLER FAN-ECU 251
INTAKE MANIFOLD <6G7> 254
TURBOCHARGER AND EXHAUST MANIFOLD <4D5> 258
TURBOCHARGER 261
EXHAUST MANIFOLD <6G7> 264
EXHAUST PIPE AND MAIN MUFFLER 265
ENGINE ELECTRICAL 267
CHARGING SYSTEM 268
GENERAL INFORMATION 268
SERVICE SPECIFICATIONS 269
SPECIAL TOOL 269
ON-VEHICLE SERVICE 270
ALTERNATOR OUTPUT LINE VOLTAGE DROP TEST 270
OUTPUT CURRENT TEST 271
REGULATED VOLTAGE TEST 273
WAVEFORM CHECK USING AN ANALYZER 275
ALTERNATOR 277
STARTING SYSTEM 284
GENERAL INFORMATION 284
SERVICE SPECIFICATIONS 285
STARTER MOTOR 285
IGNITION SYSTEM 293
GENERAL INFORMATION 293
SERVICE SPECIFICATIONS 294
SPECIAL TOOL 294
ON-VEHICLE SERVICE 294
IGNITION COIL CHECK 294
POWER TRANSISTOR CONTINUITY CHECK 295
RESISTIVE CORD CHECK 296
SPARK PLUG CHECK 296
WAVEFORM CHECK USING AN ANALYZER (IGNITION PRIMARY AND SECONDARY VOLTAGE WAVEFORMS) 297
CAMSHAFT POSITION SENSOR AND CRANKSHAFT ANGLE SENSOR <6G7> 304
GLOW SYSTEM 305
GENERAL INFORMATION 305
SERVICE SPECIFICATIONS 306
SEALANT 306
ON-VEHICLE SERVICE 307
SELF-REGULATING GLOW SYSTEM CHECK 307
GLOW & EGR CONTROL UNIT CHECK 308
GLOW PLUG RELAY CHECK 310
GLOW PLUG CHECK 310
ENGINE COOLANT TEMPERATURE SENSOR CHECK 311
GLOW PLUG 312
ENGINE AND EMISSION CONTROL 313
ENGINE CONTROL SYSTEM 315
GENERAL INFORMATION 315
SERVICE SPECIFICATIONS 315
SEALANT 315
ON-VEHICLE SERVICE 315
ACCELERATOR CABLE CHECK AND ADJUSTMENT 315
ACCELERATOR CABLE AND PEDAL 316
AUTO-CRUISE CONTROL SYSTEM 318
GENERAL INFORMATION 318
SPECIAL TOOL 318
TROUBLESHOOTING 319
ON-VEHICLE SERVICE 335
AUTO-CRUISE CONTROL MAIN SWITCH CHECK 335
AUTO-CRUISE CONTROL SWITCH CHECK 335
AUTO-CRUISE CONTROL COMPONENT CHECK 336
EMISSION CONTROL SYSTEM <6G7> 340
GENERAL INFORMATION 340
EMISSION CONTROL DEVICE REFERENCE TABLE 340
SERVICE SPECIFICATIONS 341
VACUUM HOSE 341
VACUUM HOSE PIPING DIAGRAM 341
VACUUM CIRCUIT DIAGRAM 342
VACUUM HOSE CHECK 343
VACUUM HOSE INSTALLATION 343
CRANKCASE EMISSION CONTROL SYSTEM 343
GENERAL INFORMATION 343
SYSTEM DIAGRAM 343
COMPONENT LOCATION 344
POSITIVE CRANKCASE VENTILATION SYSTEM CHECK 344
PCV VALVE CHECK 344
EVAPORATIVE EMISSION CONTROL SYSTEM 345
GENERAL INFORMATION 345
SYSTEM DIAGRAM 345
COMPONENT LOCATION 345
PURGE CONTROL SYSTEM CHECK 346
PURGE PORT VACUUM CHECK 346
PURGE CONTROL SOLENOID VALVE CHECK 347
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 348
GENERAL INFORMATION 348
OPERATION 348
SYSTEM DIAGRAM 348
COMPONENT LOCATION 348
EXHAUST GAS RECIRCULATION (EGR) CONTROL SYSTEM CHECK 349
EGR VALVE CHECK 349
EGR PORT VACUUM CHECK 350
EGR CONTROL SOLENOID VALVE CHECK 350
CATALYTIC CONVERTER 351
GENERAL INFORMATION 351
CANISTER AND TWO-WAY VALVE 352
EMISSION CONTROL SYSTEM <4D5> 353
GENERAL INFORMATION 353
SERVICE SPECIFICATIONS 353
SEALANT 353
SPECIAL TOOL 353
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 354
GENERAL INFORMATION 354
SYSTEM DIAGRAM 354
COMPONENT LOCATION 354
FUNCTION CHECK 355
EGR SOLENOID VALVE OPERATION CHECK 355
LEVER POSITION SENSOR (LPS) ADJUSTMENT 356
ENGINE SPEED SENSOR CHECK 357
ENGINE COOLANT TEMPERATURE SENSOR CHECK 357
CHECK AT THE GLOW & EGR CONTROL UNIT 358
TWO-WAY VALVE 359
CLUTCH 360
GENERAL INFORMATION 361
SERVICE SPECIFICATIONS 361
LUBRICANTS 361
ON-VEHICLE SERVICE 361
CLUTCH PEDAL INSPECTION AND ADJUSTMENT 361
CLUTCH PEDAL POSITION SWITCH CONTINUITY CHECK 362
BLEEDING 362
CLUTCH PEDAL 363
CLUTCH CONTROL 364
CLUTCH MASTER CYLINDER 366
MANUAL TRANSMISSION 367
GENERAL INFORMATION 368
LUBRICANTS 368
SEALANTS 368
ON-VEHICLE SERVICE 369
TRANSMISSION OIL CHECK 369
OIL REPLACEMENT 369
4WD DETECTION SWITCH CONTINUITY CHECK 370
HIGH/LOW DETECTION SWITCH CONTINUITY CHECK 370
TRANSMISSION CONTROL 371
TRANSMISSION ASSEMBLY 373
4WD INDICATOR-ECU 377
PROPELLER SHAFT 379
GENERAL INFORMATION 380
SERVICE SPECIFICATIONS 380
LUBRICANT 380
SPECIAL TOOLS 380
PROPELLER SHAFT 381
FRONT AXLE 387
GENERAL INFORMATION 388
SERVICE SPECIFICATIONS 390
LUBRICANTS 390
SEALANTS 391
SPECIAL TOOLS 391
ON-VEHICLE SERVICE 395
FRONT AXLE TOTAL BACKLASH CHECK 395
FRONT AXLE GEAR OIL LEVEL CHECK 396
DRIVE SHAFT AXIAL PLAY CHECK 396
SOLENOID VALVE OPERATION CHECK 396
FRONT HUBE ASSEMBLY 398
KNUCKLE 403
DRIVE SHAFT 407
INNER SHAFT 417
DIFFERENTIAL CARRIER 421
FREEWHEEL CLUTCH 440
REAR AXLE 448
GENERAL INFORMATION 449
SERVICE SPECIFICATIONS 450
LUBRICANTS 450
SEALANTS 451
SPECIAL TOOLS 451
ON-VEHICLE SERVICE 454
REAR AXLE TOTAL BACKLASH CHECK 454
AXLE SHAFT AXIAL PLAY CHECK 454
AXLE SHAFT AXIAL PLAY ADJUSTMENT 454
GEAR OIL LEVEL CHECK 455
AXLE ASSEMBLY 456
AXLE SHAFT 458
DIFFERENTIAL CARRIER 465
WHEEL AND TYRE 480
GENERAL INFORMATION 481
SERVICE SPECIFICATIONS 481
TROUBLESHOOTING 482
ON-VEHICLE SERVICE 483
TYRE INFLATION PRESSURE CHECK 483
TYRE WEAR CHECK 483
WHEEL RUNOUT CHECK 483
WHEEL AND TYRE 483
UNDERFLOOR SPARE TYRE CARRIER 484
POWER PLANT MOUNT 485
GENERAL INFORMATION 486
SPECIAL TOOL 487
FRONT ENGINE MOUNTING 488
REAR ENGINE MOUNTING 489
FRONT DIFFERENTIAL MOUNTING 491
FRONT SUSPENSION CROSSMEMBER 493
FRONT SUSPENSION 494
GENERAL INFORMATION 495
SERVICE SPECIFICATIONS 495
SEALANTS 496
SPECIAL TOOLS 496
ON-VEHICLE SERVICE 497
FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT 497
BALL JOINT DUST COVER CHECK 499
SHOCK ABSORBER AND UPPER ARM 500
LOWER ARM AND TORSION BAR 504
STABILIZER BAR 508
REAR SUSPENSION 509
GENERAL INFORMATION 510
SERVICE SPECIFICATIONS 510
SPECIAL TOOLS 511
ON-VEHICLE SERVICE 511
REAR WHEEL ALIGNMENT 511
LOWER ARM 512
LOWER ARM BUSHING REPLACEMENT 513
SHOCK ABSORBER AND LATERAL ROD 514
LATERAL ROD BUSHING REPLACEMENT 514
COIL SPRING AND AXLE BUMPER 515
STABILIZER BAR 516
SERVICE BRAKES 517
BASIC BRAKE SYSTEM 518
GENERAL INFORMATION 519
SERVICE SPECIFICATIONS 521
LUBRICANTS 522
SEALANT 522
SPECIAL TOOL 522
TROUBLESHOOTING 523
ON-VEHICLE SERVICE 525
BRAKE PEDAL CHECK AND ADJUSTMENT 525
STOP LAMP SWITCH CHECK 527
BRAKE BOOSTER OPERATING TEST 527
CHECK VALVE OPERATION CHECK 528
BRAKE BOOSTER VACUUM SWITCH CHECK <4D5> 528
BLEEDING 529
BRAKE FLUID LEVEL SENSOR CHECK 530
LOAD SENSING SPRING LENGTH CHECK AND ADJUSTMENT 530
LOAD SENSING PROPORTIONING VALVE FUNCTION TEST 530
DISC BRAKE PAD CHECK AND REPLACEMENT 531
DISC BRAKE ROTOR CHECK 533
THICKNESS CHECK 536
BRAKE LINING THICKNESS CHECK 536
BRAKE DISC INSIDE DIAMETER CHECK 537
BRAKE LINING AND BRAKE DISC CONNECTION CHECK 537
BRAKE PEDAL 538
MASTER CYLINDER AND BRAKE BOOSTER 539
MASTER CYLINDER 541
LOAD SENSING PROPORTIONING VALVE 542
FRONT DISC BRAKE 543
REAR DISC BRAKE 549
ANTI-SKID BRAKING SYSTEM (ABS) <4WD> 554
GENERAL INFORMATION 555
SERVICE SPECIFICATIONS 556
LUBRICANT 556
SPECIAL TOOLS 556
TROUBLESHOOTING 557
ON-VEHICLE SERVICE 575
WHEEL SPEED SENSOR OUTPUT VOLTAGE CHECK 575
HYDRAULIC UNIT TEST 577
ABS WARNING LAMP RELAY CONTINUITY CHECK 578
REMEDY FOR A FLAT BATTERY 578
MASTER CYLINDER AND BRAKE BOOSTER 579
MASTER CYLINDER 580
HYDRAULIC UNIT 581
WHEEL SPEED SENSOR 583
G-SENSOR 585
PARKING BRAKES 586
GENERAL INFORMATION 587
SERVICE SPECIFICATIONS 587
LUBRICANTS 587
SEALANT 587
ON-VEHICLE SERVICE 588
PARKING BRAKE LEVER STROKE CHECK 588
PARKING BRAKE SWITCH CHECK 589
PARKING BRAKE LEVER 590
PARKING BRAKE CABLE 591
PARKING BRAKE DRUM 592
STEERING 594
GENERAL INFORMATION 595
SERVICE SPECIFICATIONS 596
LUBRICANTS 597
SEALANTS 597
SPECIAL TOOLS 597
ON-VEHICLE SERVICE 600
STEERING WHEEL FREE PLAY CHECK 600
STEERING ANGLE CHECK 600
STEERING GEAR BACKLASH CHECK 601
TIE ROD END BALL JOINT VARIATION CHECK (SHAFT DIRECTION) 601
TIE ROD END BALL JOINT STARTING TORQUE CHECK 602
STATIONARY STEERING EFFORT CHECK 602
CHECKING STEERING WHEEL RETURN TO CENTRE 603
DRIVE BELT TENSION CHECK 603
FLUID LEVEL CHECK 603
FLUID REPLACEMENT 604
BLEEDING 605
OIL PUMP PRESSURE TEST 606
POWER STEERING OIL PRESSURE SWITCH CHECK 607
BALL JOINT DUST COVER CHECK 607
STEERING WHEEL AND SHAFT 608
POWER STEERING GEAR BOX 611
POWER STEERING OIL PUMP 619
POWER STEERING HOSES 627
STEERING LINKAGE 631
BODY 635
BODY MOUNTING 637
HOOD 638
FENDER 639
SEALANT 639
FENDER 639
FUEL FILLER DOOR 640
WINDOW GLASS 641
ADHESIVES 641
SPECIAL TOOL 641
WINDOW REPAIR 641
WINDSHIELD 643
QUARTER WINDOW GLASS 646
TAILGATE WINDOW GLASS 648
DOOR 650
SERVICE SPECIFICATIONS 650
SEALANT 650
SPECIAL TOOLS 650
TROUBLESHOOTING 652
ON-VEHICLE SERVICE 661
DOOR FIT ADJUSTMENT 661
DOOR WINDOW GLASS ADJUSTMENT 661
ADJUSTMENT AND REPLACEMENT WHEN THERE IS A MALFUNCTION OF THE POWER WINDOWS 661
POWER WINDOW SAFETY MECHANISM CHECK 662
DOOR OUTSIDE HANDLE PLAY CHECK 662
POWER WINDOW OPERATION CURRENT CHECK 663
CIRCUIT BREAKER (INCORPORATED IN THE POWER WINDOW MOTOR) CHECK 663
DOOR INSIDE HANDLE PLAY CHECK AND ADJUSTMENT 663
DOOR ASSEMBLY 664
DOOR TRIM AND WATERPROOF FILM 666
DOOR GLASS AND REGULATOR 669
DOOR HANDLE AND LATCH 673
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP 676
TAILGATE 677
SEALANT 677
SPECIAL TOOL 677
TROUBLESHOOTING 677
ON-VEHICLE SERVICE 677
TAILGATE FIT ADJUSTMENT 677
TAILGATE HANDLE PLAY INSPECTION 678
TAILGATE ASSEMBLY 679
TAILGATE TRIM AND WATERPROOF FILM 681
TAILGATE HANDLE AND LATCH 682
SUNROOF 683
SEALANT AND ADHESIVE 683
ON-VEHICLE SERVICE 683
WATER TEST 683
SUNROOF FIT ADJUSTMENT 683
OPERATION CHECK 684
SUNROOF 686
EXTERIOR 693
FRONT BUMPER 694
REAR BUMPER 696
BUMPER GUARD 698
GRILLE, MOULDING AND GARNISH 699
SPECIAL TOOL 699
GRILLE, MOULDING AND GARNISH 699
EXTERIOR PARTS 701
WIDE FENDER 702
SIDE STEP <VEHICLES WITHOUT WIDE FENDER> 704
SIDE STEP <VEHICLES WITH WIDE FENDER> 705
WINDSHIELD WIPER AND WASHER 708
SERVICE SPECIFICATION 708
WINDSHIELD WIPER AND WASHER 708
REAR WIIPER AND WASHER 711
SERVICE SPECIFICATION 711
REAR WIPER AND WASHER 711
HEADLAMP WASHER 714
MARKS 716
DOOR MIRROR 720
SPECIAL TOOL 720
DOOR MIRROR 720
INTERIOR AND SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 724
INTERIOR 725
SERVICE SPECIFICATIONS 726
SPECIAL TOOL 726
INSTRUMENT PANEL <L H DRIVE VEHICLES> 727
INSTRUMENT PANEL <R H DRIVE VEHICLES> 731
FLOOR CONSOLE 735
TRIMS 736
INSIDE REAR VIEW MIRROR 737
FRONT SEAT 738
REAR SEAT 741
FRONT SEAT BELT 744
REAR SEAT BELT 745
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 746
GENERAL INFORMATION 747
SRS SERVICE PRECAUTIONS 748
SERVICE SPECIFICATION 750
SEALANT 750
SPECIAL TOOLS 750
TEST EQUIPMENT 750
TROUBLESHOOTING 751
SRS MAINTENANCE 759
POST-COLLISION DIAGNOSIS 763
INDIVIDUAL COMPONENT SERVICE 765
WARNING/CAUTION LABELS 766
FRONT IMPACT SENSORS 767
SRS AIR BAG CONTROL UNIT (SRS-ECU) 769
AIR BAG MODULES AND CLOCK SPRING 770
AIR BAG MODULE DISPOSAL PROCEDURES 778
UNDEPLOYED AIR BAG MODULE DISPOSAL 778
DEPLOYED AIR BAG MODULE DISPOSAL PROCEDURES 783
SENSOR CABLE INSTALLATION PROCEDURES 784
CHASSIS ELECTRICAL 786
BATTERY 789
SERVICE SPECIFICATION 789
ON-VEHICLE SERVICE 789
FLUID LEVEL AND SPECIFIC GRAVITY CHECK 789
CHARGING 790
BATTERY TEST PROCEDURE 791
IGNITION SWITCH AND IMMOBILIZER SYSTEM 792
SPECIAL TOOL 792
TROUBLESHOOTING 792
IGNITION SWITCH AND IMMOBILIZER SYSTEM 804
COMBINATION METERS 809
SERVICE SPECIFICATIONS 809
SEALANT 809
SPECIAL TOOLS 810
TROUBLESHOOTING 810
ON-VEHICLE SERVICE 814
SPEEDOMETER CHECK 814
TACHOMETER CHECK 815
FUEL GAUGE UNIT CHECK 815
ENGINE COOLANT TEMPERATURE GAUGE UNIT CHECK 816
COMBINATION METERS 817
MULTI-METER 819
TROUBLESHOOTING 819
ON-VEHICLE SERVICE 823
VEHICLE MAGNETIC COMPENSATION 823
MULTI-METER 824
OUTSIDE THERMO SENSOR 825
SERVICE SPECIFICATIONS 825
OUTSIDE THERMO SENSOR 825
HEADLAMP AND FRONT COMBINATION LAMP 826
SERVICE SPECIFICATIONS 826
SPECIAL TOOLS 826
TROUBLESHOOTING 827
ON-VEHICLE SERVICE 833
HEADLAMP AIMING 833
INTENSITY MEASUREMENT 834
BULB REPLACEMENT 834
HEADLAMP AND FRONT COMBINATION LAMP 835
FRONT FOG LAMP 838
SERVICE SPECIFICATIONS 838
SPECIAL TOOL 838
ON-VEHICLE SERVICE 838
FRONT FOG LAMP AIMING 838
BULB REPLACEMENT 839
FRONT FOG LAMP 840
TURN-SIGNAL LAMP 841
REAR COMBINATION LAMP 842
REAR FOG LAMP 844
SPECIAL TOOL 844
REAR FOG LAMP 844
HIGH-MOUNTED STOP LAMP 846
RHEOSTAT 847
SPECIAL TOOL 847
RHEOSTAT 847
HAZARD WARNING LAMP SWITCH 848
SPECIAL TOOL 848
HAZARD WARNING LAMP SWITCH 848
HORN 849
CIGARETTE LIGHTER 850
ACCESSORY SOCKET 851
RADIO AND TAPE PLAYER 852
SPECIAL TOOL 852
TROUBLESHOOTING 852
QUICK-REFERENCE TROUBLESHOOTING CHART 852
CHART 853
RADIO AND TAPE PLAYER WITH ANTI-THEFT SYSTEM 867
RADIO AND TAPE PLAYER 870
SPEAKER 870
ANTENNA 871
SPECIAL TOOL 871
ANTENNA 871
REAR WINDOW DEFOGGER 872
SPECIAL TOOL 872
ON-VEHICLE SERVICE 872
PRINTED-HEATER LINE CHECK 872
REAR WINDOW DEFOGGER SWITCH 873
HEATER, AIR CONDITIONER AND VENTILATION 874
GENERAL INFORMATION 876
SAFETY PRECAUTIONS 876
SERVICE SPECIFICATIONS 877
LUBRICANTS 877
SEALANT 878
SPECIAL TOOL 878
TROUBLESHOOTING 878
ON-VEHICLE SERVICE 881
SIGHT GLASS REFRIGERANT LEVEL TEST 881
MAGNETIC CLUTCH TEST 881
RECEIVER DRIER TEST 881
DUAL PRESSURE SWITCH CHECK 882
COMPRESSOR DRIVE BELT ADJUSTMENT 882
CHARGING 883
PERFORMANCE TEST 888
REFRIGERANT LEAK REPAIR 889
COMPRESSOR NOISE 890
POWER RELAY CONTINUITY CHECK 890
IDLE-UP OPERATION CHECK 892
VACUUM ACTUATOR CHECK <4D5> 894
IDLE-UP SOLENOID VALVE CHECK <4D5> 895
HEATER CONTROL ASSEMBLY AND A/C SWITCH 896
HEATER UNIT AND HEATER CORE 899
BLOWER ASSEMBLY AND RESISTOR 901
EVAPORATOR <VEHICLES WITH A/C> 903
REAR HEATER UNIT 905
COMPRESSOR AND TENSION PULLEY 907
CONDENSER AND CONDENSER FAN MOTOR 912
REFRIGERANT LINE 914
ENGINE COOLANT TEMPERATURE SWITCH <4D5> 916
IDLE-UP SYSTEM <4D5> 918
OUTSIDE AIR TEMPERATURE SENSOR <6G7> 919
VENTILATORS 920

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