Mitsubishi Pajero Sport 1998 Workshop Manual – PDF DOWNLOAD

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Mitsubishi Pajero Sport 1998 Workshop Manual – PDF DOWNLOAD

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Mitsubishi Pajero Sport 1998 Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 934
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Mitsubishi Pajero Sport 1998 Workshop Manual – PDF DOWNLOAD

G-TITLE 1
FOREWORD 1
WARNING! 2
00 3
GENERAL [00] 3
HOW TO USE THIS MANUAL 4
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS 8
TREATMENT BEFORE/AFTER FORDING A STREAM 15
VEHICLE IDENTIFICATION 18
MAJOR SPECIFICATIONS 22
PRECAUTIONS BEFORE SERVICE 23
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 27
SUPPORT LOCATIONS FOR LIFTING AND JACKING 30
STANDARD PARTS-TIGHTENING-TORQUE TABLE 32
11 33
ENGINE [11] 33
ENGINE <6G7> [11A] 34
GENERAL INFORMATION 35
SERVICE SPECIFICATIONS 36
SEALANT 37
SPECIAL TOOLS 38
ON-VEHICLE SERVICE 40
CRANKSHAFT PULLEY 50
CAMSHAFT 51
CAMSHAFT OIL SEAL 53
OIL PAN AND OIL SCREEN 55
CYLINDER HEAD GASKET 57
TIMING BELT 60
CRANKSHAFT FRONT OIL SEAL 66
CRANKSHAFT REAR OIL SEAL 67
ENGINE ASSEMBLY 68
ENGINE <4D5> [11B] 73
GENERAL INFORMATION 74
SERVICE SPECIFICATIONS 75
SEALANTS 75
SPECIAL TOOLS 76
ON-VEHICLE SERVICE 77
CRANKSHAFT PULLEY 89
CAMSHAFT AND CAMSHAFT OIL SEAL 90
OIL PAN AND OIL SCREEN 93
CYLINDER HEAD GASKET 95
TIMING BELT AND TIMING BELT B 98
CRANKSHAFT FRONT OIL SEAL 102
CRANKSHAFT REAR OIL SEAL 103
ENGINE ASSEMBLY 105
12 109
ENGINE LUBRICATION [12] 109
GENERAL INFORMATION 110
LUBRICANTS 111
SPECIAL TOOLS 111
ON-VEHICLE SERVICE 111
ENGINE OIL COOLER <4D5> 115
13 117
FUEL [13] 117
MULTIPOINT FUEL INJECTION (MPI) [13A] 118
GENERAL INFORMATION 119
SERVICE SPECIFICATIONS 122
SEALANT 122
SPECIAL TOOLS 122
TROUBLESHOOTING 125
ON-VEHICLE SERVICE 192
INJECTOR 207
THROTTLE BODY 209
DIESEL FUEL [13B] 213
GENERAL INFORMATION 214
SERVICE SPECIFICATIONS 214
SPECIAL TOOL 214
ON-VEHICLE SERVICE 214
INJECTION NOZZLE 218
INJECTION PUMP 222
FUEL SUPPLY [13C] 225
GENERAL INFORMATION 226
FUEL TANK 226
FUEL FILTER <4D5> 230
14 233
ENGINE COOLING [14] 233
GENERAL INFORMATION 234
SERVICE SPECIFICATIONS 234
LUBRICANT 234
SEALANTS 234
ON-VEHICLE SERVICE 235
COOLING FAN 238
THERMOSTAT 240
WATER PUMP 242
WATER HOSE AND WATER PIPE 245
RADIATOR 248
15 251
INTAKE AND EXHAUST [15] 251
SERVICE SPECIFICATIONS 252
SPECIAL TOOL 252
ON-VEHICLE SERVICE 252
AIR CLEANER 254
INTERCOOLER AND INTERCOOLER FAN-ECU 255
INTAKE MANIFOLD <6G7> 258
TURBOCHARGER AND EXHAUST MANIFOLD <4D5> 262
TURBOCHARGER 265
EXHAUST MANIFOLD <6G7> 268
EXHAUST PIPE AND MAIN MUFFLER 269
16 271
ENGINE ELECTRICAL [16] 271
CHARGING SYSTEM 272
GENERAL INFORMATION 272
SERVICE SPECIFICATIONS 273
SPECIAL TOOL 273
ON-VEHICLE SERVICE 274
ALTERNATOR 281
STARTING SYSTEM 288
GENERAL INFORMATION 288
SERVICE SPECIFICATIONS 289
STARTER MOTOR 289
IGNITION SYSTEM 297
GENERAL INFORMATION 297
SERVICE SPECIFICATIONS 298
SPECIAL TOOL 298
ON-VEHICLE SERVICE 298
CAMSHAFT POSITION SENSOR AND CRANKSHAFT ANGLE SENSOR <6G7> 308
GLOW SYSTEM 309
GENERAL INFORMATION 309
SERVICE SPECIFICATIONS 310
SEALANT 310
ON-VEHICLE SERVICE 311
GLOW PLUG 316
17 317
ENGINE AND EMISSION CONTROL [17] 317
ENGINE CONTROL SYSTEM 319
GENERAL INFORMATION 319
SERVICE SPECIFICATIONS 319
SEALANT 319
ON-VEHICLE SERVICE 319
ACCELERATOR CABLE AND PEDAL 320
AUTO-CRUISE CONTROL SYSTEM 322
GENERAL INFORMATION 322
SPECIAL TOOL 322
TROUBLESHOOTING 323
ON-VEHICLE SERVICE 339
AUTO-CRUISE CONTROL 342
EMISSION CONTROL SYSTEM <6G7> 344
GENERAL INFORMATION 344
SERVICE SPECIFICATIONS 345
VACUUM HOSE 345
CRANKCASE EMISSION CONTROL SYSTEM 347
EVAPORATIVE EMISSION CONTROL SYSTEM 349
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 352
CATALYTIC CONVERTER 355
CANISTER AND TWO-WAY VALVE 356
EMISSION CONTROL SYSTEM <4D5> 357
GENERAL INFORMATION 357
SERVICE SPECIFICATIONS 357
SEALANT 357
SPECIAL TOOL 357
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 358
21 365
CLUTCH [21] 365
GENERAL INFORMATION 366
SERVICE SPECIFICATIONS 366
LUBRICANTS 366
ON-VEHICLE SERVICE 366
CLUTCH PEDAL 368
CLUTCH CONTROL 369
22 373
MANUAL TRANSMISSION [22] 373
GENERAL INFORMATION 374
LUBRICANTS 374
SEALANTS 374
ON-VEHICLE SERVICE 375
TRANSMISSION CONTROL 377
TRANSMISSION ASSEMBLY 379
4WD INDICATOR-ECU 383
25 385
PROPELLER SHAFT [25] 385
GENERAL INFORMATION 386
SERVICE SPECIFICATIONS 386
LUBRICANT 386
SPECIAL TOOLS 386
PROPELLER SHAFT 387
26 393
FRONT AXLE [26] 393
GENERAL INFORMATION 394
SERVICE SPECIFICATIONS 396
LUBRICANTS 396
SEALANTS 397
SPECIAL TOOLS 397
ON-VEHICLE SERVICE 401
FRONT HUB ASSEMBLY 404
KNUCKLE 409
DRIVE SHAFT 413
INNER SHAFT 423
DIFFERENTIAL CARRIER 427
FREEWHEEL CLUTCH 446
27 455
REAR AXLE [27] 455
GENERAL INFORMATION 456
SERVICE SPECIFICATIONS 457
LUBRICANTS 457
SEALANTS 458
SPECIAL TOOLS 458
ON-VEHICLE SERVICE 461
AXLE ASSEMBLY 463
AXLE SHAFT 465
DIFFERENTIAL CARRIER 472
31 487
WHEEL AND TYRE [31] 487
GENERAL INFORMATION 488
SERVICE SPECIFICATIONS 488
TROUBLESHOOTING 489
ON-VEHICLE SERVICE 490
WHEEL AND TYRE 490
UNDERFLOOR SPARE TYRE CARRIER 491
32 493
POWER PLANT MOUNT [32] 493
GENERAL INFORMATION 494
SPECIAL TOOL 495
FRONT ENGINE MOUNTING 496
REAR ENGINE MOUNTING 497
FRONT DIFFERENTIAL MOUNTING 499
FRONT SUSPENSION CROSSMEMBER 501
33a 503
FRONT SUSPENSION [33A] 503
GENERAL INFORMATION 504
SERVICE SPECIFICATIONS 504
SEALANTS 505
SPECIAL TOOLS 505
ON-VEHICLE SERVICE 506
SHOCK ABSORBER AND UPPER ARM 509
LOWER ARM AND TORSION BAR 513
STABILIZER BAR 517
34 519
REAR SUSPENSION [34] 519
GENERAL INFORMATION 520
SERVICE SPECIFICATIONS 520
SPECIAL TOOLS 521
ON-VEHICLE SERVICE 521
LOWER ARM 522
SHOCK ABSORBER AND LATERAL ROD 524
COIL SPRING AND AXLE BUMPER 525
STABILIZER BAR 526
35 527
SERVICE BRAKES [35] 527
BASIC BRAKE SYSTEM [35A] 528
GENERAL INFORMATION 529
SERVICE SPECIFICATIONS 531
LUBRICANTS 532
SEALANT 532
SPECIAL TOOL 532
TROUBLESHOOTING 533
ON-VEHICLE SERVICE 535
BRAKE PEDAL 548
MASTER CYLINDER AND BRAKE BOOSTER 549
LOAD SENSING PROPORTIONING VALVE 552
FRONT DISC BRAKE 553
REAR DISC BRAKE 559
ANTI-SKID BRAKING SYSTEM (ABS) <4WD> [35B] 565
GENERAL INFORMATION 566
SERVICE SPECIFICATIONS 567
LUBRICANT 567
SPECIAL TOOLS 567
TROUBLESHOOTING 568
ON-VEHICLE SERVICE 586
MASTER CYLINDER AND BRAKE BOOSTER 590
HYDRAULIC UNIT 592
WHEEL SPEED SENSOR 594
G-SENSOR 596
36 597
PARKING BRAKES [36] 597
GENERAL INFORMATION 598
SERVICE SPECIFICATIONS 598
LUBRICANTS 598
SEALANT 598
ON-VEHICLE SERVICE 599
PARKING BRAKE LEVER 601
PARKING BRAKE CABLE 602
PARKING BRAKE DRUM 603
37a 605
STEERING [37A] 605
GENERAL INFORMATION 606
SERVICE SPECIFICATIONS 607
LUBRICANTS 608
SEALANTS 608
SPECIAL TOOLS 608
ON-VEHICLE SERVICE 611
STEERING WHEEL AND SHAFT 619
POWER STEERING GEAR BOX 622
POWER STEERING OIL PUMP 630
POWER STEERING HOSES 638
STEERING LINKAGE 642
42 647
BODY [42] 647
BODY MOUNTING 649
HOOD 650
FENDER 651
SEALANT 651
FENDER 651
FUEL FILLER DOOR 652
WINDOW GLASS 653
ADHESIVES 653
SPECIAL TOOL 653
WINDOW REPAIR 653
WINDSHIELD 655
QUARTER WINDOW GLASS 658
TAILGATE WINDOW GLASS 660
DOOR 662
SERVICE SPECIFICATIONS 662
SEALANT 662
SPECIAL TOOLS 662
TROUBLESHOOTING 664
ON-VEHICLE SERVICE 673
DOOR ASSEMBLY 676
DOOR TRIM AND WATERPROOF FILM 678
DOOR GLASS AND REGULATOR 681
DOOR HANDLE AND LATCH 685
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP 688
TAILGATE 689
SEALANT 689
SPECIAL TOOL 689
TROUBLESHOOTING 689
ON-VEHICLE SERVICE 689
TAILGATE ASSEMBLY 691
TAILGATE TRIM AND WATERPROOF FILM 693
TAILGATE HANDLE AND LATCH 694
SUNROOF 695
SEALANT AND ADHESIVE 695
ON-VEHICLE SERVICE 695
SUNROOF 698
51 705
EXTERIOR [51] 705
FRONT BUMPER 706
REAR BUMPER 708
BUMPER GUARD 710
GRILLE, MOULDING AND GARNISH 711
SPECIAL TOOL 711
GRILLE, MOULDING AND GARNISH 711
EXTERIOR PARTS 713
WIDE FENDER 714
SIDE STEP <VEHICLES WITHOUT WIDE FENDER> 716
SIDE STEP <VEHICLES WITH WIDE FENDER> 717
WINDSHIELD WIPER AND WASHER 720
SERVICE SPECIFICATION 720
WINDSHIELD WIPER AND WASHER 720
REAR WIPER AND WASHER 723
SERVICE SPECIFICATION 723
REAR WIPER AND WASHER 723
HEADLAMP WASHER 726
MARKS 728
DOOR MIRROR 732
SPECIAL TOOL 732
DOOR MIRROR 732
52 737
INTERIOR AND SUPPLEMENTAL RESTRAINT SYSTEM (SRS) [52] 737
INTERIOR [52A] 738
SERVICE SPECIFICATIONS 739
SPECIAL TOOL 739
INSTRUMENT PANEL <L H DRIVE VEHICLES> 740
INSTRUMENT PANEL <R H DRIVE VEHICLES> 744
FLOOR CONSOLE 748
TRIMS 749
INSIDE REAR VIEW MIRROR 750
FRONT SEAT 751
REAR SEAT 754
FRONT SEAT BELT 757
REAR SEAT BELT 758
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) [52B] 759
GENERAL INFORMATION 760
SRS SERVICE PRECAUTIONS 761
SERVICE SPECIFICATION 763
SEALANT 763
SPECIAL TOOLS 763
TEST EQUIPMENT 763
TROUBLESHOOTING 764
SRS MAINTENANCE 772
POST-COLLISION DIAGNOSIS 776
INDIVIDUAL COMPONENT SERVICE 778
WARNING/CAUTION LABELS 779
FRONT IMPACT SENSORS 780
SRS AIR BAG CONTROL UNIT (SRS-ECU) 782
AIR BAG MODULES AND CLOCK SPRING 783
AIR BAG MODULE DISPOSAL PROCEDURES 791
SENSOR CABLE INSTALLATION PROCEDURES 797
54 799
CHASSIS ELECTRICAL [54] 799
BATTERY 802
SERVICE SPECIFICATION 802
ON-VEHICLE SERVICE 802
IGNITION SWITCH AND IMMOBILIZER SYSTEM 805
SPECIAL TOOL 805
TROUBLESHOOTING 805
IGNITION SWITCH AND IMMOBILIZER SYSTEM 817
COMBINATION METERS 822
SERVICE SPECIFICATIONS 822
SEALANT 822
SPECIAL TOOLS 823
TROUBLESHOOTING 823
ON-VEHICLE SERVICE 827
COMBINATION METERS 830
MULTI-METER 832
TROUBLESHOOTING 832
ON-VEHICLE SERVICE 836
MULTI-METER 837
OUTSIDE THERMO SENSOR 838
SERVICE SPECIFICATIONS 838
OUTSIDE THERMO SENSOR 838
HEADLAMP AND FRONT COMBINATION LAMP 839
SERVICE SPECIFICATIONS 839
SPECIAL TOOLS 839
TROUBLESHOOTING 840
ON-VEHICLE SERVICE 846
HEADLAMP AND FRONT COMBINATION LAMP 848
FRONT FOG LAMP 851
SERVICE SPECIFICATIONS 851
SPECIAL TOOL 851
ON-VEHICLE SERVICE 851
FRONT FOG LAMP 853
TURN-SIGNAL LAMP 854
REAR COMBINATION LAMP 855
REAR FOG LAMP 857
SPECIAL TOOL 857
REAR FOG LAMP 857
HIGH-MOUNTED STOP LAMP 859
RHEOSTAT 860
SPECIAL TOOL 860
RHEOSTAT 860
HAZARD WARNING LAMP SWITCH 861
SPECIAL TOOL 861
HAZARD WARNING LAMP SWITCH 861
HORN 862
CIGARETTE LIGHTER 863
ACCESSORY SOCKET 864
RADIO AND TAPE PLAYER 865
SPECIAL TOOL 865
TROUBLESHOOTING 865
RADIO AND TAPE PLAYER 883
SPEAKER 883
ANTENNA 884
SPECIAL TOOL 884
ANTENNA 884
REAR WINDOW DEFOGGER 885
SPECIAL TOOL 885
ON-VEHICLE SERVICE 885
REAR WINDOW DEFOGGER SWITCH 886
55 887
HEATER, AIR CONDITIONER AND VENTILATION [55] 887
GENERAL INFORMATION 889
SERVICE SPECIFICATIONS 890
LUBRICANTS 890
SEALANT 891
SPECIAL TOOL 891
TROUBLESHOOTING 891
ON-VEHICLE SERVICE 894
HEATER CONTROL ASSEMBLY AND A/C SWITCH 909
HEATER UNIT AND HEATER CORE 912
BLOWER ASSEMBLY AND RESISTOR 914
EVAPORATOR <VEHICLES WITH A/C> 916
REAR HEATHER UNIT 918
COMPRESSOR AND TENSION PULLEY 920
CONDENSER AND CONDENSER FAN MOTOR 925
REFRIGERANT LINE 927
ENGINE COOLANT TEMPERATURE SWITCH <4D5> 929
IDLE-UP SYSTEM <4D5> 931
OUTSIDE AIR TEMPERATURE SENSOR <6G7> 932
VENTILATORS 933

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