Mitsubishi Pajero Pinin 1999 Workshop Manual – PDF DOWNLOAD

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Mitsubishi Pajero Pinin 1999 Workshop Manual – PDF DOWNLOAD

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Mitsubishi Pajero Pinin 1999 Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 919
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Mitsubishi Pajero Pinin 1999 Workshop Manual – PDF DOWNLOAD

TECHNICAL INFORMATION MANUAL
IKRE00E1
WORKSHOP MANUAL
ELECTRICAL WIRING EKRE00E1
BODY REPAIR MANUAL BKRE00E1
ENGINE GROUP PWEE9502-E
PARTS CATALOGUE I603F509D

WORKSHOP MANUAL 1
WARNING 2
GENERAL 3
HOW TO USE THIS MANUAL 4
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS 8
VEHICLE IDENTIFICATION 14
MAJOR SPECIFICATIONS 17
PRECAUTIONS BEFORE SERVICE 19
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 23
SUPPORT LOCATIONS FOR LIFTING AND JACKING 27
STANDARD PART/TIGHTENING-TORQUE TABLE 31
ENGINE 33
GENERAL INFORMATION 34
SERVICE SPECIFICATIONS 34
SEALANTS 35
SPECIAL TOOLS 36
ON-VEHICLE SERVICE 38
CRANKSHAFT PULLEY 48
CAMSHAFT AND CAMSHAFT OIL SEAL 49
OIL PAN 53
CRANKSHAFT OIL SEAL 55
CYLINDER HEAD GASKET 57
TIMING BELT 60
ENGINE ASSEMBLY 65
ENGINE LUBRICATION 67
GENERAL INFORMATION 68
SERVICE SPECIFICATIONS 69
SEALANT 69
LUBRICANTS 69
SPECIAL TOOLS 69
ON-VEHICLE SERVICE 70
FUEL 73
GASOLINE DIRECT INJECTION (GDI) 74
GENERAL INFORMATION 75
SERVICE SPECIFICATIONS 79
SEALANT 79
SPECIAL TOOLS 80
TROUBLESHOOTING 82
ON-VEHICLE SERVICE 164
FUEL PUMP (HIGH PRESSURE) AND FUEL PRESSURE REGULATOR (HIGH PRESSURE) 180
INJECTOR 183
THROTTLE BODY 186
INJECTOR DRIVER 188
THROTTLE VALVE CONTROLLER 189
FUEL SUPPLY 191
FUEL TANK 192
ENGINE COOLING 195
GENERAL INFORMATION 196
SERVICE SPECIFICATIONS 196
LUBRICANT 196
SEALANTS 197
SPECIAL TOOL 197
TROUBLESHOOTING 197
ON-VEHICLE SERVICE 202
THERMOSTAT 206
WATER PUMP 208
WATER HOSE AND WATER PIPE 209
RADIATOR 212
INTAKE AND EXHAUST 215
SERVICE SPECIFICATION 216
SPECIAL TOOL 216
AIR CLEANER 217
INTAKE MANIFOLD 218
EXHAUST MANIFOLD 220
EXHAUST PIPE AND MAIN MUFFLER 221
CATALYTIC CONVERTER 0
ENGINE ELECTRICAL 223
CHARGING SYSTEM 224
GENERAL INFORMATION 224
SERVICE SPECIFICATIONS 225
SPECIAL TOOL 225
ON-VEHICLE SERVICE 226
ALTERNATOR 233
STARTING SYSTEM 239
GENERAL INFORMATION 239
SERVICE SPECIFICATIONS 239
STARTER MOTOR 240
IGNITION SYSTEM 249
GENERAL INFORMATION 249
SERVICE SPECIFICATIONS 250
SPECIAL TOOL 250
ON-VEHICLE SERVICE 251
IGNITION COIL 253
CRANK ANGLE SENSOR 254
CAMSHAFT POSITION SENSOR 254
DETONATION SENSOR 255
ENGINE AND EMISSION CONTROL 257
ENGINE CONTROL SYSTEM 259
SERVICE SPECIFICATION 259
ON-VEHICLE SERVICE 259
ACCELERATOR CABLE AND PEDAL 260
EMISSION CONTROL SYSTEM 261
GENERAL INFORMATION 261
SERVICE SPECIFICATIONS 262
SPECIAL TOOL 262
VACUUM HOSE 262
CRANKCASE EMISSION CONTROL SYSTEM 264
EVAPORATIVE EMISSION CONTROL SYSTEM 266
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 269
EGR VALVE 272
CATALYTIC CONVERTER 273
CLUTCH 275
GENERAL INFORMATION 276
SERVICE SPECIFICATIONS 276
LUBRICANTS 276
ON-VEHICLE SERVICE 276
CLUTCH PEDAL 278
CLUTCH CONTROL 279
MANUAL TRANSMISSION 283
LUBRICANT 284
SEALANTS AND ADHESIVES 284
ON-VEHICLE SERVICE 284
TRANSMISSION CONTROL 286
TRANSMISSION AND TRANSFER 290
4WD INDICATOR CONTROL UNIT 291
AUTOMATIC TRANSMISSION 293
SERVICE SPECIFICATIONS 294
LUBRICANTS 294
SEALANTS AND ADHESIVES 294
SPECIAL TOOLS 295
TROUBLESHOOTING <A/T> 296
TROUBLESHOOTING <A/T KEY INTERLOCK AND SHIFT LOCK MECHANISMS> 324
ON-VEHICLE SERVICE 326
TRANSMISSION CONTROL* 342
A/T KEY INTERLOCK AND SHIFT LOCK MECHANISMS 346
TRANSMISSION ASSEMBLY 348
TRANSMISSION OIL COOLER 351
A/T-ECU 352
4WD INDICATOR CONTROL UNIT 352
PROPELLER SHAFT 353
GENERAL INFORMATION 354
SERVICE SPECIFICATIONS 354
LUBRICANT 354
SPECIAL TOOL 354
PROPELLER SHAFT 355
FRONT AXLE 361
GENERAL INFORMATION 362
SERVICE SPECIFICATIONS 364
LUBRICANTS 364
SEALANTS AND ADHESIVES 365
SPECIAL TOOLS 365
ON-VEHICLE SERVICE 370
HUB AND KNUCKLE ASSEMBLY 374
DRIVE SHAFT 379
MAIN SHAFT 386
DIFFERENTIAL CARRIER 388
FREE-WHEELING CLUTCH ASSEMBLY 405
SOLENOID VALVE, VACUUM PIPES AND VACUUM TANK 408
FRONT DIFFERENTIAL MOUNT 410
REAR AXLE 413
GENERAL INFORMATION 414
SERVICE SPECIFICATIONS 415
LUBRICANTS 415
SEALANTS AND ADHESIVES 416
SPECIAL TOOLS 416
ON-VEHICLE SERVICE 418
AXLE ASSEMBLY 421
AXLE SHAFT 423
DIFFERENTIAL CARRIER 427
WHEEL AND TYRE 439
GENERAL INFORMATION 440
SERVICE SPECIFICATIONS 440
TROUBLESHOOTING 441
ON-VEHICLE SERVICE 442
WHEEL AND TYRE 442
POWER PLANT MOUNT 443
ENGINE MOUNTING 444
TRANSMISSION MOUNTING 445
CONTENTS 447
GENERAL INFORMATION 448
SERVICE SPECIFICATIONS 449
SPECIAL TOOLS 449
ON-VEHICLE SERVICE 450
WHEEL ALIGMENT CHECK AND ADJUSTMENT 450
BALL JOINT DUST COVER CHECK 452
STRUT ASSEMBLY 453
STRUT BAR AND LOWER ARM 456
STABILIZER BAR 459
CROSSMEMBER 461
REAR SUSPENSION 462
GENERAL INFORMATION 463
SPECIAL TOOLS 464
REAR SUSPENSION ASSEMBLY 465
SERVICE BRAKES 468
BASIC BRAKE SYSTEM 469
GENERAL INFORMATION 470
SERVICE SPECIFICATIONS 471
LUBRICANTS 472
SEALANT 472
SPECIAL TOOLS 472
ON-VEHICLE SERVICE 473
BRAKE PEDAL 481
MASTER CYLINDER AND BRAKE BOOSTER 482
FRONT DISC BRAKE 487
REAR DISC BRAKE 492
LOAD SENSING PROPORTIONING VALVE 498
ANTI SKID BRAKING SYSTEM(ABS)<4WD> 500
GENERAL INFORMATION 502
SERVICE SPECIFICATIONS 502
LUBRICANTS 472
SEALANTS 472
SPECIAL TOOLS 503
TROUBLESHOOTING 504
ON-VEHICLE SERVICE 521
BRAKE PEDAL 481
MASTER CYLINDER AND BRAKE BOOSTER 482
FRONT DISC BRAKE 487
REAR DISC BRAKE 492
LOAD SENSING PROPORTIONING VALVE 498
HYDRAULIC UNIT AND ABS-ECU 525
WHEEL SPEED SENSOR 528
G SENSOR 530
PARKING BRAKES 532
GENERAL INFORMATION 533
SERVICE SPECIFICATIONS 533
LUBRICANTS 533
ON-VEHICLE SERVICE 534
PARKING BRAKE LEVER 536
PARKING BRAKE CABLE 537
PARKING BRAKE DRUM 539
STEERING 542
GENERAL INFORMATION 543
SERVICE SPECIFICATIONS 545
LUBRICANTS 545
SEALANT AND ADHESIVE 545
SPECIAL TOOLS 546
ON-VEHICLE SERVICE 548
STEERING WHEEL AND SHAFT* 553
POWER STEERING GEAR BOX AND LINKAGE 556
POWER STEERING OIL PUMP 570
POWER STEERING OIL HOSES 573
BODY 576
HOOD 578
FENDER* 579
SEALANT 579
FENDER 580
FUEL FILLER DOOR 581
WINDOW GLASS 583
ADHESIVE 583
SPECIAL TOOLS 583
WINDOW REPAIR 583
WINDSHIELD 585
QUARTER WINDOW GLASS 589
BACK DOOR GLASS 591
DOOR 593
SERVICE SPECIFICATIONS 593
SEALANT 593
SPECIAL TOOLS 593
TROUBLESHOOTING 593
ON-VEHICLE SERVICE 594
DOOR ASSEMBLY 597
DOOR TRIM AND WATERPROOF FILM 598
DOOR GLASS AND REGULATOR 601
DOOR HANDLE AND LATCH 605
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP 607
BACK DOOR 608
SERVICE SPECIFICATION 608
SEALANT 608
SPECIAL TOOL 608
TROUBLESHOOTING 608
ON-VEHICLE SERVICE 608
BACK DOOR ASSEMBLY 609
BACK DOOR TRIM AND WATERPROOF FILM 611
BACK DOOR HANDLE AND LATCH 612
KEYLESS ENTRY SYSTEM 613
TROUBLESHOOTING 613
ON-VEHICLE SERVICE 613
KEYLESS ENTRY SYSTEM 616
SUNROOF 617
SERVICE SPECIFICATION 617
TROUBLESHOOTING 617
ON-VEHICLE SERVICE 621
SUNROOF 622
EXTERIOR 626
FRONT BUMPER 627
REAR BUMPER 629
EXTERIOR PARTS 630
SPECIAL TOOL 630
EXTERIOR PARTS 631
MOULDING AND GARNISH 632
SPECIAL TOOL 632
MOULDING AND GARNISH 633
WINDSHIELD WIPER AND WASHER 635
SERVICE SPECIFICATIONS 635
TROUBLESHOOTING 635
WINDSHIELD WIPER AND WASHER 636
REAR WIPER AND WASHER 639
SERVICE SPECIFICATION 639
TROUBLESHOOTING 639
REAR WIPER AND WASHER 640
HEADLAMP WASHER 642
TROUBLESHOOTING 642
HEADLAMP WASHER 642
MARKS 644
OUTSIDE DOOR MIRROR 646
INTERIOR AND SUPPLEMENTAL RESTRAINT SYSTEM(SRS) 650
INTERIOR 651
SPECIAL TOOL 652
INSTRUMENT PANEL* 652
FLOOR CONSOLE 656
TRIMS 658
INSIDE REAR VIEW MIRROR 660
HEADLINING 660
SEAT 661
SEAT BELT 666
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 668
GENERAL INFORMATION 669
SRS SERVICE PRECAUTIONS 671
SPECIAL TOOLS 673
TEST EQUIPMENT 674
TROUBLESHOOTING 675
SRS MAINTENANCE 690
POST-COLLISION DIAGNOSIS 694
INDIVIDUAL COMPONENT SERVICE 697
WARNING/CAUTION LABELS 698
FRONT IMPACT SENSORS 699
SRS AIR BAG CONTROL UNIT (SRS-ECU) 701
AIR BAG MODULES AND CLOCK SPRING 703
SEAT BELT WITH PRE-TENSIONER 711
SIDE IMPACT SENSOR 713
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES 715
CHASSIS ELECTRICAL 728
CHASSIS ELECTRICAL 729
BATTERY 732
SERVICE SPECIFICATION 732
ON-VEHICLE SERVICE 732
IGNITION SWITCH AND IMMOBILIZER SYSTEM* 735
SPECIAL TOOL 735
TROUBLESHOOTING 735
IGNITION SWITCH AND IMMOBILIZER SYSTEM 740
COMBINATION METERS 744
SERVICE SPECIFICATIONS 744
SEALANT 745
SPECIAL TOOLS 745
TROUBLESHOOTING 746
ON-VEHICLE SERVICE 751
COMBINATION METERS 754
OUTSIDE THERMO SENSOR 756
SERVICE SPECIFICATIONS 756
HEADLAMP, FRONT TURN-SIGNAL LAMP AND FRONT FOG LAMP 757
SERVICE SPECIFICATIONS 757
SPECIAL TOOL 757
TROUBLESHOOTING 757
ON-VEHICLE SERVICE 758
HEADLAMP, FRONT TURN-SIGNAL LAMP AND FRONT FOG LAMP 762
SIDE TURN-SIGNAL LAMP 764
SPECIAL TOOL 764
TROUBLESHOOTING 764
SIDE TURN-SIGNAL LAMP 765
ROOM LAMP 765
TROUBLESHOOTING 765
REAR COMBINATION LAMP, REAR FOG LAMP 765
SPECIAL TOOLS 765
TROUBLESHOOTING 765
REAR COMBINATION LAMP, REAR FOG LAMP 766
HIGH-MOUNTED STOP LAMP AND LICENCE PLATE LAMP 769
COLUMN SWITCH 770
RHEOSTAT 771
SPECIAL TOOL 771
RHEOSTAT 771
HAZARD WARNING LAMP SWITCH 772
SPECIAL TOOL 772
HAZARD WARNING LAMP SWITCH 772
HORN 773
CIGARETTE LIGHTER 773
ACCESSORY SOCKET 774
RADIO AND TAPE PLAYER 775
TROUBLESHOOTING 775
RADIO AND TAPE PLAYER 788
CD AUTOCHANGER 789
SPEAKER 790
ANTENNA 791
REAR WINDOW DEFOGGER 792
ON-VEHICLE SERVICE 792
REAR WINDOW DEFOGGER SWITCH 793
MULTI-CENTER DISPLAY <MIDDLE GRADE> 794
SPECIAL TOOL 794
TROUBLESHOOTING 794
MULTI-CENTER DISPLAY 806
MULTI-CENTER DISPLAY <HIGH GRADE> 807
TROUBLESHOOTING 807
MULTI-CENTER DISPLAY 835
SMART WIRING SYSTEM (SWS) 836
GENERAL INFOMATION 837
SPECIAL TOOLS 840
TROUBLESHOOTING 841
HEATER, AIR CONDITIONER AND VENTILATION 884
GENERAL INFORMATION 886
SERVICE SPECIFICATIONS 887
LUBRICANTS 887
SPECIAL TOOLS 887
TROUBLESHOOTING 888
ON-VEHICLE SERVICE 891
HEATER CONTROL ASSEMBLY AND A/C SWITCH 902
HEATER UNIT*, BLOWER UNIT*, RESISTER* AND EVAPORATOR* 905
BLOWER MOTOR ASSEMBLY AND INSIDE/OUTSIDE AIR CHANGEOVER DAMPER MOTOR 908
COMPRESSOR AND TENSION PULLEY 909
CONDENSER AND CONDENSER FAN MOTOR 913
REFRIGERANT LINE 915
VENTILATORS* 917

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