Mitsubishi Outlander 2013 6B3 (GF4W) Pre-Delivery & Periodic Inspection & Maintenance Manual PDF

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Mitsubishi Outlander 2013 6B3 (GF4W) Pre-Delivery Inspection & Periodic Inspection & Maintenance Manual – PDF DOWNLOAD

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Mitsubishi Outlander 2013 6B3 (GF4W) Pre-Delivery Inspection & Periodic Inspection & Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 76
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Mitsubishi Outlander 2013 6B3 (GF4W) Pre-Delivery Inspection & Periodic Inspection & Maintenance Manual – PDF DOWNLOAD

GENERAL 1
HOW TO USE THIS MANUAL 2
PRECAUTIONS BEFORE SERVICE 2
PROTECTING THE VEHICLE 2
DOING SERVICE WORK IN GROUPS OF TWO OR MORE MECHANICS 2
REMOVAL AND DISASSEMBLY 2
SPECIAL TOOLS 3
PARTS TO BE REPLACED 3
PARTS 3
TUBES AND OTHER RUBBER PARTS 3
LUBRICANTS 3
BRAKE FLUID 4
SERVICING THE ELECTRICAL SYSTEM 4
APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS 4
PRE-INSPECTION CONDITION 4
VEHICLE WASHING 4
MULTI USE TESTER (M U T -III) SUB ASSEMBLY 5
IN ORDER TO PREVENT VEHICLES FROM FIRE 5
ENGINE OILS 5
PRE-DELIVERY INSPECTION 7
NOTES CONCERNING ENTRIES 9
PAINTWORK TERMS 11
FIRST STEP 12
1 CONNECTION OF DARK CURRENT CONNECTOR 12
BODY 12
2 WRAP FILM 12
REMOVAL PROCEDURE 13
3 EXTERIOR 17
4 OPERATION OF DOOR LOCKING SYSTEMS AND DOOR HINGES 17
5 OPERATION OF DOOR MIRRORS, WINDOWS AND SUNROOF 17
UNDER HOOD 18
6 ENGINE OIL LEVEL 18
7 BRAKE MASTER CYLINDER FLUID LEVEL 18
8 CLUTCH MASTER CYLINDER FLUID LEVEL 18
9 WASHER FLUID LEVEL 18
10 BATTERY CONDITION AND CONNECTIONS 18
11 POWER STEERING FLUID LEVEL 19
12 ELECTRICAL WIRING 19
UNDER VEHICLE 19
13 TYRE AND SPARE TYRE PRESSURES 19
14 SUSPENSION SYSTEM 19
15 STEERING LINKAGE AND SPLIT PINS 20
16 UNDER BODY 20
BEFORE ROAD TEST 21
17 SEAT ADJUSTERS AND SEATBACK LATCHES 21
18 INHIBITOR SWITCH 21
19 IDLE CONTROL KNOB 21
20 INSTRUMENT PANEL CONTROLS 21
21 METERS, GAUGES, WARNING LAMPS AND INDICATION LAMPS 21
22 AIR CONDITIONER, HEATER AND DEFROSTER SYSTEM 21
23 WIPERS AND WASHERS 22
24 OPERATION OF SERVICE BRAKES AND PARKING BRAKES 22
25 CLUTCH OPERATION 22
26 OPERATION OF SEAT BELTS, SHOULDER BELTS AND RETRACTORS 23
ROAD TEST 23
27 ENGINE PERFORMANCE AND EXHAUST GAS 23
28 TRANSMISSION IN ALL RANGES 23
29 BRAKES 24
30 STEERING CONTROL 24
31 VIBRATION AND RATTLES 24
32 ELECTRICAL EQUIPMENT 24
AFTER ROAD TEST 25
33 IDLE SPEED 25
34 IGNITION TIMING 25
35 RADIATOR COOLANT LEVEL 25
36 HOSES, FLUID LINES AND CONNECTIONS LOCATED UNDER HOOD 25
37 MANUAL TRANSMISSION AND TRANSFER (4WD) OIL LEVEL 25
38 AUTOMATIC TRANSMISSION FLUID LEVEL 26
39 ENGINE, TRANSMISSION, STEERING GEAR BOX AND DIFFERENTIAL FOR LEAKS 26
40 FRONT AND REAR DIFFERENTIAL OIL LEVELS 26
41 HOSES, FLUID LINES AND CONNECTIONS LOCATED UNDER VEHICLE 26
FINAL STEPS 27
42 HEADLAMP AIMING 27
43 EQUIPMENT 27
44 EXTERIOR AND INTERIOR 27
45 OWNER INSTRUCTIONS 27
PERIODIC INSPECTION AND MAINTENANCE 29
PERIODIC INSPECTION AND MAINTENANCE SCHEDULE 31
OPERATIONS INSIDE THE ENGINE COMPARTMENT 36
A1 CHECK DRIVE BELT FOR CRACKS, FRAYING, WEAR, AND ADJUST ITS TENSION 36
DRIVE BELT CONDITION 36
DRIVE BELT TENSION CHECK <4B1, 4J1> 36
DRIVE BELT TENSION CHECK <4N1> 36
WATER PUMP DRIVE BELT TENSION CHECK <4N1> 36
ALTERNATOR & OTHERS BELT TENSION CHECK <6B3> 38
A2 CHECK INTAKE AIR HOSE FOR DAMAGE (VEHICLES WITH A TURBOCHARGER) 38
A3 REPLACE SPARK PLUGS 38
A4 CHECK VALVE CLEARANCE (EXCEPT VEHICLES WITH AUTO-LASH ADJUSTER) 39
<4B1> 39
<4J1> 41
<4N1> 44
<6B3 – Intake valve> 45
A5 CHECK RADIATOR HOSES FOR DAMAGE AND PROPER CONNECTION 46
A6 CHECK ENGINE COOLANT LEVEL IN RESERVOIR 46
A7 CHANGE ENGINE COOLANT 46
<4B1 and 4J1> 46
<4N1> 47
<6B3> 48
A8 CHECK AIR CLEANER ELEMENT FOR CLOGGING AND DAMAGE 49
A9 REPLACE AIR CLEANER ELEMENT 49
A10 CHECK FLUID LEVEL IN BRAKE RESERVOIR AND CLUTCH RESERVOIR 49
A11 CHANGE BRAKE FLUID 49
A12 CHECK BATTERY CONDITION 50
A13 REPLACE FUEL FILTER 51
<Petrol-powered vehicles> 51
<Diesel-powered vehicles> 53
OPERATIONS UNDER THE VEHICLE 55
B1 CHECK SUSPENSION SYSTEM FOR DAMAGE AND LOOSENESS 55
B2 CHECK SUSPENSION ARM BALL JOINTS FOR PLAY, AND DUST COVERS FOR DAMAGE 56
B3 CHECK DRIVESHAFT BOOTS FOR DAMAGE 56
B4 CHECK STEERING LINKAGE FOR DAMAGE AND LOOSE CONNECTIONS (INCLUDING SEALS AND BOOTS) 56
B5 CHECK MANUAL TRANSMISSION FOR OIL LEAKAGE (IN CASE OF LEAKAGE, CHECK THE OIL LEVEL) 56
B6 CHECK TRANSFER FOR OIL LEAKAGE (IN CASE OF LEAKAGE, CHECK THE OIL LEVEL) 57
B7 CHANGE GEAR OIL IN MANUAL TRANSMISSION 58
B8 CHANGE GEAR OIL IN TRANSFER 58
B9 CHECK REAR DIFFERENTIAL FOR OIL LEAKAGE (IN CASE OF LEAKAGE, CHECK THE OIL LEVEL) 59
B10 CHANGE GEAR OIL IN REAR DIFFERENTIAL 59
B11 CHECK EXHAUST PIPE CONNECTIONS FOR GAS LEAKAGE, AND CHECK PIPE INSTALLATION 59
OPERATIONS INSIDE THE VEHICLE 60
C1 CHECK BRAKE PEDAL AND CLUTCH PEDAL FOR FREE PLAY 60
BRAKE PEDAL HEIGHT CHECK 60
BRAKE PEDAL FREE PLAY CHECK AND ADJUSTMENT 61
BRAKE PEDAL-TO-FLOOR PANEL CLEARANCE CHECK AND ADJUSTMENT 61
CLUTCH PEDAL CHECK 62
C2 CHECK PARKING BRAKE LEVER STROKE AND PLAY 62
C3 REPLACE AIR PURIFIER FILTER 63
OPERATIONS OUTSIDE THE VEHICLE 63
D1 CHECK WHEEL ALIGNMENT 63
FRONT WHEEL ALIGNMENT 63
TOE-IN 63
CAMBER, CASTER AND KINGPIN INCLINATION 64
REAR WHEEL ALIGNMENT 64
D2 CHECK FRONT AND REAR WHEEL BEARINGS FOR PLAY 65
<FRONT WHEEL> 65
<REAR WHEEL> 65
D3 CHECK BRAKE HOSES AND PIPES FOR LEAKAGE 65
D4 CHECK BRAKE PADS AND DISCS FOR WEAR 66
<FRONT> 66
<REAR> 66
BRAKE DISC CHECK 66
D5 CHECK FUEL HOSES AND PIPES FOR LEAKAGE OR DETERIORATION 68
OPERATIONS AFTER ENGINE IS WARMED UP 68
E1 CHECK FLUID LEVEL IN AUTOMATIC TRANSMISSION AND CVT 68
<F1CJA and W1CJA> 68
<W6AJA> 69
E2 CHANGE AUTOMATIC TRANSMISSION FLUID AND CVT FLUID 70
SPECIFICATIONS 70
CHANGE PROCEDURE 70
E3 CHANGE ENGINE OIL 72
<4B1, 4J1> 72
<4N1> 73
E4 REPLACE ENGINE OIL FILTER 73
CHECK EXHAUST GAS RECIRCULATION (EGR) SYSTEM 74
CHECKING THE OPERATION SOUND 74
CHECKING THE COIL RESISTANCE 74
OPERATION CHECK 75
CLEANING THE EXHAUST GAS RECIRCULATION VALVE 75
OTHERS 76
F1 CHECK BODY CONDITION FOR DAMAGE 76
F2 CHECK THE COMMON RAIL ENGINE (SMALL INJECTION QUANTITY LEARNING) 76
LEARNING PROCEDURE 76
F3 ROAD TEST 76

S.V 08/24