Mitsubishi Forklift FBC15K FBC18K FBC18KL FBC20K FBC25K FBC25KE FBC25KL FBC30K FBC30KL Service Manual PDF

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Mitsubishi Forklift Truck FBC15K FBC18K FBC18KL FBC20K FBC25K FBC25KE FBC25KL FBC30K FBC30KL Service Manual P.NO.99759-73110 – PDF DOWNLOAD

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Mitsubishi Forklift Truck FBC15K FBC18K FBC18KL FBC20K FBC25K FBC25KE FBC25KL FBC30K FBC30KL Service Manual P.NO.99759-73110 – PDF DOWNLOAD

Language : English
Pages : 384
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Mitsubishi Forklift Truck FBC15K FBC18K FBC18KL FBC20K FBC25K FBC25KE FBC25KL FBC30K FBC30KL Service Manual P.NO.99759-73110 – PDF DOWNLOAD

• Chassis & Mast
  FBC15K, FBC18K, FBC18KL
  A3BC1-10200-up
  A3BC1-20200-up
  A3BC1-30200-up
  A3BC2-40200-up
  FBC20K, FBC25K
  A3BC2-10200-up
  A3BC2-20200-up
  A3BC2-30200-up
  A3BC2-40200-up
  A3BC2-80200-up
  FBC25KE, FBC25KL, FBC30K
  A3BC3-10200-up
  A3BC3-20200-up
  A3BC3-30200-up
  A3BC3-40200-up
  A3BC3-80200-up
  FBC30KL
  A3BC4-40200-up

Chapter 1: General Information
Scope 1 1
Truck Models Covered 1 1
Nameplate and Serial Number Locations1 2
Dimensions 1 3
Dimensions Chart 1 4
General Information (Standard Models)1 5
Chapter 2: Front Axle & Reduction Differential
Front Axle
Description 2 1
General Information 2 1
Front Wheels 2 2
Removal 2 2
Method 1 2 3
Method 2 2 3
Method 3 2 3
Installation2 4
Disassembly2 5
Removing Front Wheel Hub 2 6
Inspection after Disassembly 2 7
Reassembly2 8
Axle Housing 2 8
Front Wheel Hub 2 8
Hub Bearing Preload 2 9
Installation and Setting Preload 2 9
Reduction Differential
Description 2 10
Disassembly2 11
Inspection after Disassembly 2 12
Reduction Gear2 12
Differential 2 12
Reassembly2 13
Inspection and Adjustment 2 15
Side Bearing Preload2 15
Reduction Gear Backlash 2 15
Reduction Gear Face Runout 2 16
Tooth Contact2 16
Tooth Contact Adjustment 2 17
ii
TABLE OF CONTENTS
Chapter 3: Transfer Assembly
Description 3 1
Disassembly3 2
Disassembly Sequence3 2
Inspection after Disassembly 3 2
Reassembly3 5
Chapter 4: Rear Axle
Description 4 1
Rear Wheels 4 2
Removal 4 2
Installation 4 4
Rear Axle 4 7
Removal 4 7
Installation 4 8
Disassembly 4 9
Inspection after Disassembly4 11
Reassembly 4 12
Inspection and Adjustment 4 17
Minimum Turning Radius Adjustment 4 17
Chapter 5: Brake System
Description 5 1
Automatic Adjusting Device 5 1
General Information 5 1
Master Cylinder
Disassembly 5 2
Inspection after Disassembly5 3
Reassembly 5 3
Service Brakes
Disassembly
(FBC15K – 18KL) 5 4
(FBC20K – 30KL) 5 5
Inspection after Disassembly5 7
Reassembly
(FBC15K – 18KL) 5 8
(FBC20K – 30KL) 5 9
Wheel Cylinders
Disassembly 5 12
Inspection after Disassembly5 13
Reassembly 5 13
Inspection and Adjustment 5 14
iii
TABLE OF CONTENTS
Chapter 6: Steering System
Steering System
Description 6 1
Steering System 6 1
Oil Flow Sequence6 1
General Information 6 1
Steering Gear
Steering Wheel
Removal6 2
Installation6 2
Steering Gear 6 3
Inspection after Removal6 4
Disassembly 6 5
Working Rules and Tips6 6
Suggestions 6 6
Inspection after Disassembly 6 6
Reassembly 6 7
Suggestions 6 8
Steer Pump
Removal 6 9
Installation6 10
Disassembly6 11
Sequence6 11
Working Rules and Tips 6 12
Suggestions6 12
Inspection after Disassembly6 14
Reassembly 6 15
Sequence6 15
Suggestions6 16
Inspection after Reassembly 6 18
Chapter 7: Hydraulic System
Hydraulic System
Description 7 1
Schematic 7 1
Hydraulic Tank 7 2
Hydraulic Pump 7 3
Control Valve 7 5
Lift and Tilt Cylinders 7 6
Flow Regulator Valve7 7
Down Safety Valve 7 8
Removal and Installation Warning 7 9
iv
TABLE OF CONTENTS
Chapter 7: Hydraulic System, continued
Hydraulic Pump
Removal7 10
Installation7 11
Disassembly7 12
Working Rules and Tips 7 13
Suggestions 7 14
Inspection after Disassembly 7 16
Body 7 16
Mounting Flange Face 7 16
Bushes and Balance Plate 7 16
Gears7 16
Reassembly7 17
Inspection after Reassembly 7 22
Control Valve
Removal7 23
Installation7 24
Disassembly7 25
Suggestions7 27
Reassembly7 27
Lift and Tilt Cylinders
Removal
Lift Cylinders 7 28
Tilt Cylinders 7 31
Disassembly
Lift Cylinders 7 33
Tilt Cylinders 7 34
Flow Regulator Valve7 35
Inspection after Disassembly 7 36
Precautions for Reassembly 7 36
Inspection and Adjustment
Hydraulic Tank7 37
Control Valve 7 38
Lift and Tilt Cylinders 7 40
Adjusting Method7 41
Testing 7 42
v
TABLE OF CONTENTS
Chapter 8: Mast and Forks
Description 8 1
Removal and Installation 8 2
Disassembly 8 4
Inspection after Disassembly8 6
Reassembly8 7
Inspection and Adjustment 8 8
Forks8 8
Chain Tension Adjustment 8 9
Clearance Adjustment on Lift Bracket 8 10
Mast Clearance Adjustment 8 13
Main Roller Shim Replacement 8 15
Mast Strip Adjustment 8 15
Tilt Angle Adjustment8 16
Lift Cylinder Stroke Adjustment 8 17
Bleeding Lift Cylinders8 17
Service Data 8 19
Troubleshooting8 20
Chapter 9: Troubleshooting Section
Front Axle and Reduction Differential9 1
Brake System9 2
Steering System 9 4
Hydraulic System9 6
Rear Axle 9 8
Mast and Forks9 9
vi
TABLE OF CONTENTS
Chapter 10: Maintenance Service Data
Maintenance Service Data 10 1
Front Axle and Reduction Differential 10 1
Transfer Case 10 3
Rear Axle 10 4
Brake System10 6
Steering System, 10 11
Hydraulic System10 13
Mast and Forks (Simplex Mast) 10 16
Tightening Torques for Standard Bolts and Nuts 10 18
Fine Thread—With Spring Washer10 18
Fine Thread—Without Spring Washer 10 19
Coarse Thread—With Spring Washer 10 20
Coarse Thread—With Spring Washer 10 21
Maintenance Chart 10 22
Planned Replacement Parts 10 28
Lubrication Information 10 29
Chart 10 29
Lubricant Specifications 10 30
Recommended Brands of Lubrications10 30
Weight of Major Components (Approximate) 10 31
Special Service Tools 10 32
Special Tool Illustrations 10 33
Inspection Guide 10 36

G.B 27/01/25