Mitsubishi FBC15K FBC18K FBC18KL FBC20K FBC25K FBC25KE FBC25KL FBC30K FBC30KL Service Manual – PDF DOWNLOAD
FILE DETAILS:
Mitsubishi FBC15K FBC18K FBC18KL FBC20K FBC25K FBC25KE FBC25KL FBC30K FBC30KL Service Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Mitsubishi
DESCRIPTION:
Mitsubishi FBC15K FBC18K FBC18KL FBC20K FBC25K FBC25KE FBC25KL FBC30K FBC30KL Service Manual – PDF DOWNLOAD
Pub No : 99759-73110
FBC15K, FBC18K, FBC18KL
A3BC1-10200-up
A3BC1-20200-up
A3BC1-30200-up
A3BC2-40200-up
FBC20K, FBC25K
A3BC2-10200-up
A3BC2-20200-up
A3BC2-30200-up
A3BC2-40200-up
A3BC2-80200-up
FBC25KE, FBC25KL, FBC30K
A3BC3-10200-up
A3BC3-20200-up
A3BC3-30200-up
A3BC3-40200-up
A3BC3-80200-up
FBC30KL
A3BC4-40200-up
TABLE OF CONTENTS:
Mitsubishi FBC15K FBC18K FBC18KL FBC20K FBC25K FBC25KE FBC25KL FBC30K FBC30KL Service Manual – PDF DOWNLOAD
Chapter 1: General Information
Scope 11
Truck Models Covered 11
Nameplate and Serial Number Locations 12
Dimensions 13
Dimensions Chart 14
General Information (Standard Models) 15
Chapter 2: Front Axle & Reduction Differential
Front Axle
Description 21
General Information 21
Front Wheels 22
Removal 22
Method 1 23
Method 2 23
Method 3 23
Installation 24
Disassembly 25
Removing Front Wheel Hub 26
Inspection after Disassembly 27
Reassembly 28
Axle Housing 28
Front Wheel Hub 28
Hub Bearing Preload 29
Installation and Setting Preload 29
Reduction Differential
Description 210
Disassembly 211
Inspection after Disassembly 212
Reduction Gear 212
Differential 212
Reassembly 213
Inspection and Adjustment 215
Side Bearing Preload 215
Reduction Gear Backlash 215
Reduction Gear Face Runout 216
Tooth Contact 216
Tooth Contact Adjustment 217
ii
TABLE OF CONTENTS
Chapter 3: Transfer Assembly
Description 31
Disassembly 32
Disassembly Sequence 32
Inspection after Disassembly 32
Reassembly 35
Chapter 4: Rear Axle
Description 41
Rear Wheels 42
Removal 42
Installation 44
Rear Axle 47
Removal 47
Installation 48
Disassembly 49
Inspection after Disassembly 411
Reassembly 412
Inspection and Adjustment 417
Minimum Turning Radius Adjustment 417
Chapter 5: Brake System
Description 51
Automatic Adjusting Device 51
General Information 51
Master Cylinder
Disassembly 52
Inspection after Disassembly 53
Reassembly 53
Service Brakes
Disassembly
(FBC15K – 18KL) 54
(FBC20K – 30KL) 55
Inspection after Disassembly 57
Reassembly
(FBC15K – 18KL) 58
(FBC20K – 30KL) 59
Wheel Cylinders
Disassembly 512
Inspection after Disassembly 513
Reassembly 513
Inspection and Adjustment 514
iii
TABLE OF CONTENTS
Chapter 6: Steering System
Steering System
Description 61
Steering System 61
Oil Flow Sequence 61
General Information 61
Steering Gear
Steering Wheel
Removal 62
Installation 62
Steering Gear 63
Inspection after Removal 64
Disassembly 65
Working Rules and Tips 66
Suggestions 66
Inspection after Disassembly 66
Reassembly 67
Suggestions 68
Steer Pump
Removal 69
Installation610
Disassembly611
Sequence611
Working Rules and Tips612
Suggestions 612
Inspection after Disassembly614
Reassembly 615
Sequence615
Suggestions 616
Inspection after Reassembly 618
Chapter 7: Hydraulic System
Hydraulic System
Description 71
Schematic 71
Hydraulic Tank 72
Hydraulic Pump 73
Control Valve 75
Lift and Tilt Cylinders 76
Flow Regulator Valve 77
Down Safety Valve 78
Removal and Installation Warning 79
iv
TABLE OF CONTENTS
Chapter 7: Hydraulic System, continued
Hydraulic Pump
Removal 710
Installation 711
Disassembly 712
Working Rules and Tips 713
Suggestions 714
Inspection after Disassembly 716
Body 716
Mounting Flange Face 716
Bushes and Balance Plate 716
Gears 716
Reassembly 717
Inspection after Reassembly 722
Control Valve
Removal 723
Installation 724
Disassembly 725
Suggestions 727
Reassembly 727
Lift and Tilt Cylinders
Removal
Lift Cylinders 728
Tilt Cylinders 731
Disassembly
Lift Cylinders 733
Tilt Cylinders 734
Flow Regulator Valve 735
Inspection after Disassembly 736
Precautions for Reassembly 736
Inspection and Adjustment
Hydraulic Tank 737
Control Valve 738
Lift and Tilt Cylinders 740
Adjusting Method 741
Testing 742
v
TABLE OF CONTENTS
Chapter 8: Mast and Forks
Description 81
Removal and Installation 82
Disassembly 84
Inspection after Disassembly 86
Reassembly 87
Inspection and Adjustment 88
Forks 88
Chain Tension Adjustment 89
Clearance Adjustment on Lift Bracket 810
Mast Clearance Adjustment 813
Main Roller Shim Replacement 815
Mast Strip Adjustment 815
Tilt Angle Adjustment 816
Lift Cylinder Stroke Adjustment 817
Bleeding Lift Cylinders 817
Service Data 819
Troubleshooting 820
Chapter 9: Troubleshooting Section
Front Axle and Reduction Differential 91
Brake System 92
Steering System 94
Hydraulic System 96
Rear Axle 98
Mast and Forks 99
vi
TABLE OF CONTENTS
Chapter 10: Maintenance Service Data
Maintenance Service Data 101
Front Axle and Reduction Differential 101
Transfer Case 103
Rear Axle 104
Brake System 106
Steering System, 1011
Hydraulic System 1013
Mast and Forks (Simplex Mast) 1016
Tightening Torques for Standard Bolts and Nuts 1018
Fine Thread—With Spring Washer 1018
Fine Thread—Without Spring Washer 1019
Coarse Thread—With Spring Washer 1020
Coarse Thread—With Spring Washer 1021
Maintenance Chart 1022
Planned Replacement Parts 1028
Lubrication Information 1029
Chart 1029
Lubricant Specifications 1030
Recommended Brands of Lubrications 1030
Weight of Major Components (Approximate) 1031
Special Service Tools 1032
Special Tool Illustrations 1033
Inspection Guide 1036
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.