Mitsubishi Diesel Forklift Truck Fd100nz Fd120nz Fd135nz Fd150anz Workshop Service Manual
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Mitsubishi Diesel Forklift Truck Fd100nz Fd120nz Fd135nz Fd150anz Workshop Service Manual
- This service manual is a guide for servicing Mitsubishi Forklift Trucks. The long productive life of your forklift truck(s) depends on regular and proper servicing, servicing consistent with what you will learn by reading this service manual.
- Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair or rebuild the forklift truck. The descriptions, illustrations and specifications contained in this manual are for forklift trucks with serial numbers in effect at the time of printing. Mitsubishi Forklift Trucks reserves the right to change specifications or designs without notice and without incurring obligations.
- For your convenience the instructions are grouped by systems as an easy reference. For engine servicing, please refer to the applicable engine service manual. 6D16-TL diesel engine.
SAFETY PRECAUTIONS:
A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual.
Use proper lifting procedures when removing any components.
Following is a list of basic precautions that should always be observed.
(1) Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
(2) Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when using a hammer or sledge on any part of the truck or its attachments with a hammer or sledge.
Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loose fitting or torn clothing. Remove all rings from fingers when working on machinery.
(3) Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
(4) Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
(5) Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.
TABLE OF CONTENTS:
Mitsubishi Diesel Forklift Truck Fd100nz Fd120nz Fd135nz Fd150anz Workshop Service Manual
Chapter 1 GENERAL INFORMATION
1 Model View 1-1
2 Applicable Truck Model 1-2
3 Serial Number Locations1-3
4 Technical Data 1-4
41 Dimensions1-5
42 Performance 1-6
Chapter 2 COOLING SYSTEM
1 Specifications 2-1
2 Structure2-2
3 Removing Radiator and Intercooler 2-3
31 Preparation2-3
32 Removal Sequence 2-3
33 Suggestions for Removal 2-4
4 Inspection and Adjustment of Radiator and Intercooler2-5
41 Intercooler 2-5
42 Inspecting Fan Belt 2-5
43 Radiator 2-5
44 Antifreeze and Cooling Water 2-6
5 Installing Radiator and Intercooler 2-6
51 Suggestions for Installation2-6
6 Troubleshooting 2-7
61 Service Data2-8
Chapter 3 ELECTRICAL SYSTEM
1 Specifications 3-1
2 Chassis Electrical Devices and Wiring Outline 3-2
21 Relay Box3-3
3 Structure3-4
31 Console Box3-4
32 Function of Meter Panel3-5
33 Side Panel 3-7
34 Key Switch (Anti-Restart Switch) 3-9
35 Combination Switch 3-10
36 Fuse Box Connection Table (Chassis)3-13
4 Disassembling Console Box3-14
41 Preparation3-14
42 Disassembly Sequence 3-14
5 Reassembling Console Box3-14
6 Battery and Maintenance 3-15
61 Electrolyte Specific Gravity (SG) and Charging Adjustment 3-15
62 Electrolyte Specific Gravity and State of Charge 3-15
TABLE OF CONTENTS
TOC-2
63 Precautions for Charging Battery 3-15
64 Precautions to Handle Alternator Charging System 3-16
7 Troubleshooting 3-17
71 Starter System 3-17
72 Gauges 3-17
73 Lighting System 3-18
74 Alarm Unit 3-19
75 Battery 3-19
8 Electrical Schematic 3-20
Chapter 4 CONTROLLERS
1 Outline 4-1
11 System Configuration4-1
12 Color coding4-3
13 Controller External View 4-4
2 Service Tool Functions4-12
21 Menu structure4-12
22 Input Monitor and Output Monitor4-13
23 Fault Status 4-17
24 Fault History4-18
3 Error Code List 4-19
4 Troubleshooting4-20
41 General Precautions 4-20
42 VCM-3 Memory Check Error (F01) 4-22
43 VCM-3 Battery Voltage Error (F02) 4-24
44 VCM-3 Communication Error (F03)4-26
45 MP Communication Error (F07)4-28
46 Lift Lever Neutral Error (F10)4-30
47 Tilt Lever Neutral Error (F11)4-32
48 Attachment 1 Lever Neutral Error (F12) 4-34
49 Attachment 2 Lever Neutral Error (F13) 4-36
410 Attachment 3 Lever Neutral Error (F14) 4-38
411 Shift Lever Error (F16) 4-40
412 Vehicle Speed Error (F17)4-41
413 Lift Lever Error (F20) 4-42
414 Tilt Lever Error (F22) 4-44
415 Attachment 1 Lever Error (F24) 4-46
416 Attachment 2 Lever Error (F26) 4-48
417 Attachment 3 Lever Error (F28) 4-50
418 Joystick Lever Error (F29)4-52
419 VCM-3 Sensor Voltage Error (F31) 4-54
420 Vehicle Speed Sensor Error (F34) 4-56
421 Output Unit Error (F41) 4-58
422 Output Unit Life Control Signal (F42) 4-58
423 Output Unit Memory Check Error (F43) 4-59
424 Output Unit PWM Voltage Error (F44)4-60
425 Output Unit Communication Error (F45) 4-62
426 Input Unit Error (F46) 4-64
TABLE OF CONTENTS
TOC-3
427 Input Unit Life Control Signal (F47) 4-65
428 Input Unit Memory Check Error (F48)4-66
429 Input Unit Communication Error (F49) 4-66
430 Lift Up Solenoid Error (F50) 4-68
431 Lift Down Solenoid Error (F52) 4-70
432 Lift Solenoid Leak (F54) 4-72
433 Tilt Forward Solenoid Error (F55) 4-76
434 Tilt Backward Solenoid Error (F57)4-78
435 Tilt Solenoid Leak (F59) 4-80
436 Attachment 1A Solenoid Error (F60) 4-84
437 Attachment 1B Solenoid Error (F62) 4-86
438 Attachment 1 Solenoid Leak (F64)4-88
439 Attachment 2A Solenoid Error (F65) 4-92
440 Attachment 2B Solenoid Error (F67) 4-94
441 Attachment 2 Solenoid Leak (F69)4-96
442 Attachment 3A Solenoid Error (F70) 4-100
443 Attachment 3B Solenoid Error (F72) 4-102
444 Attachment 3 Solenoid Leak (F74)4-104
445 Unload Solenoid Error (F75)4-108
446 Unload Solenoid Leak (F79) 4-110
447 Transmission Forward Solenoid Error (F85) 4-112
448 Transmission Backward Solenoid Error (F87) 4-114
449 Transmission Solenoid Leak (F89) 4-116
450 VCM3-OP Memory Check Error (F91)4-118
451 VCM3-OP Battery Voltage Error (F92)4-120
452 VCM3-OP Speed Change Solenoid 1 Error (F93) 4-122
453 VCM3-OP Speed Change Solenoid 2 Error (F94) 4-124
454 VCM3-OP Speed Change Solenoid Leak (F95) 4-126
455 VCM3-OP Setting Error (F96) 4-128
456 VCM3-OP Communication Error (F97) 4-130
Chapter 5 TILTABLE SYSTEM
1 Specifications 5-1
2 Structure 5-2
21 Outline 5-2
22 Hand Pump 5-3
23 Tiltable Cylinder5-4
24 Hydraulic Latch A and B 5-5
3 Filling Fluid 5-6
4 Bleeding Tiltable Cylinder 5-6
5 Hydraulic Circuit Schematic5-8
6 Service Data5-9
61 Tiltable Cylinder5-9
62 Cylinder bracket 5-9
63 Pin A and B 5-10
TABLE OF CONTENTS
TOC-4
Chapter 6 POWER TRAIN
1 Specifications 6-1
2 Structure 6-2
3 Reduction Ratio6-3
4 Removal and Installation of Engine and Transmission Unit 6-4
41 Preparation 6-4
42 Removing Covers and Engine Control Cables 6-5
43 Removing Harnesses 6-6
44 Disconnecting Pipes and Hoses 6-8
45 Preparation for Removal of Engine and Transmission Unit 6-9
46 Removing Engine and Transmission 6-10
5 Installing Engine and Transmission 6-11
51 Suggestions for Installation6-11
52 Capacity and Brand of Oils and Cooling Water6-13
Chapter 7 3-SPEED POWERSHIFT TRANSMISSION
1 Specifications 7-1
2 Structure 7-2
21 Torque converter 7-2
22 Transmission 7-3
23 Power Flow – Forward7-4
24 Power Flow – Reverse7-5
25 Control Valve 7-6
26 Main Regulator Valve7-6
27 3-Speed Transmission Hydraulic Circuit 7-7
28 Automatic 3-Speed Shift Mechanism7-9
29 Torque Converter Drive Control 7-10
3 Removing Transmission 7-11
31 Removing Torque Converter 7-11
4 Installing Transmission 7-12
5 Disassembling Torque Converter 7-13
51 Disassembly Sequence 7-13
52 Suggestions for Disassembly 7-13
6 Inspecting and Correcting Torque Converter 7-14
7 Reassembling Torque Converter 7-17
71 Reassembly Sequence 7-17
72 Suggestions for Torque Converter Reassembly7-18
8 Disassembling Transmission7-19
81 Disassembly Sequence of Control Valve and External Parts7-19
82 Disassembling Transmission Cover and Output, 1st/3rd Clutch,
Forward Clutch, Reverse Clutch, and Input Shafts7-20
83 Suggestions for Transmission Disassembly 7-21
84 Disassembly Sequence of Stator Shaft and Oil Pump7-23
85 Suggestions for Oil Pump Disassembly 7-24
86 Disassembly Sequence of Forward Clutch Shaft Assembly 7-26
TABLE OF CONTENTS
TOC-5
87 Suggestions for Disassembly of Forward Clutch Shaft Assembly 7-27
88 Disassembly Sequence of 1st/3rd Speed Clutch Shaft Assembly 7-28
89 Suggestions for Disassembly of 1st/3rd Clutch Shaft Assembly 7-28
810 Disassembly Sequence of Reverser Clutch Shaft Assembly7-29
811 Suggestions for Disassembly of Reverse Clutch Shaft Assembly 7-29
9 Inspecting and Correcting Transmission7-30
10 Reassembling Transmission7-33
101 Reassembly Sequence of Forward Clutch Assembly
(1st/3rd Clutch Shaft Assembly) (Reverse Clutch Shaft Assembly)7-33
102 Suggestions for Reassembly of Forward Clutch Assembly
(1st/3rd Clutch Shaft Assembly) (Reverse Clutch Shaft Assembly)7-34
103 Reassembly Sequence of Stator Shaft and Oil Pump7-35
104 Suggestions for Stator Shaft and Oil Pump Reassembly7-36
105 Reassembly Sequence of Input Shaft, Forward Clutch, 1st/3rd Speed Clutch,
Reverse Clutch, Output Shafts and Transmission Cover 7-37
106 Suggestions for Reassembly of Input Shaft, Forward Clutch, 1st/3rd Speed
Clutch, Reverse Clutch, Output Shafts and Transmission Cover7-38
107 Reassembly Sequence of Control Valve and External Parts 7-40
11 Disassembling Control Valve 7-41
111 Disassembly Sequence 7-41
12 Inspecting and Correcting Control Valve7-42
13 Reassembling Control Valve 7-43
131 Preparation7-43
132 Reassembly Sequence 7-43
133 Suggestions for Control Valve Reassembly 7-43
14 Disassembling Main Regulator Valve7-44
141 Disassembly Sequence 7-44
15 Inspecting and Correcting of Main Regulator Valve 7-44
16 Reassembling Main Regulator Valve 7-44
161 Suggestions for Reassembly 7-44
17 Adjustment 7-45
171 Adjusting Brake Pedal and Inching Pedal7-45
172 Measuring Oil Pressure 7-47
173 Measuring Stall Speed 7-50
174 10 m (33 ft) Acceleration Test 7-50
175 Testing Automatic 3-Speed Transmission Functions 7-51
18 Troubleshooting 7-52
19 Service Data7-57
191 Stall Speed and Oil Pressure7-57
192 Pump Boss 7-57
193 Pilot Boss7-58
194 Oil Pump7-58
195 Stator7-59
196 Flexible Plate 7-60
197 Clutch7-61
198 Input Shaft, Forward, Reverse, and 1st/ 3rd Speed Clutch Shafts,
and Servo Case7-62
199 Backlash of Gears 7-63
TABLE OF CONTENTS
TOC-6
1910 Control Valve 7-64
1911 Main Regulator Valve7-65
1912 Inching Pedal Control7-65
Chapter 8 FRONT AXLE AND REDUCTION DIFFERENTIAL
1 Specifications 8-1
2 Structure 8-2
21 Outline 8-2
22 Reduction Differential8-4
3 Removing Front Wheels 8-5
31 Preparation 8-5
32 Removal Sequence 8-5
33 Suggestions for Removal8-6
4 Installing Front Wheels 8-7
41 Suggestions for Installation8-7
5 Removing Front Axle and Reduction Differential 8-8
51 Preparation 8-8
52 Removal Sequence 8-9
53 Suggestions for Removal8-10
6 Installing Front Axle and Reduction Differential 8-11
61 Suggestions for Installation8-11
7 Removing Reduction Differential 8-12
71 Preparation 8-12
72 Removal Sequence 8-12
73 Suggestions for Removal8-12
8 Installing Reduction Differential 8-13
81 Suggestions for Installation8-13
9 Disassembling Hub Reduction 8-14
91 Preparation (On-truck Condition) 8-14
92 Disassembly Sequence of Hub Reduction 8-14
93 Suggestions for Hub Reduction Disassembly 8-15
94 Disassembly Sequence of Wheel Brake 8-16
95 Suggestions for Wheel Brake Disassembly 8-16
10 Inspecting and Correcting Hub Reduction 8-17
101 Reassembly Sequence of Wheel Brake 8-18
102 Suggestions for Wheel Brake Reassembly 8-18
103 Reassembly Sequence of Hub Reduction 8-19
104 Suggestions for Reassembling of Hub Reduction 8-20
11 Disassembling Reduction Differential8-22
111 Preparation 8-22
112 Disassembly Sequence of Differential Gear Assembly 8-23
113 Suggestions for Disassembling of Differential Gear Assembly 8-23
114 Disassembly Sequence of Reduction and Parking Brake Assembly 8-24
115 Suggestions for Disassembling of Reduction and Parking Brake Assembly 8-24
116 Inspecting and Correcting Reduction and Parking Brake Assembly 8-25
12 Reassembling Reduction Differential 8-27
TABLE OF CONTENTS
TOC-7
121 Reassembly Sequence of Differential Gear Assembly 8-27
122 Suggestions for Reassembling Differential Gear Assembly8-28
123 Adjusting Preload of Reduction Pinion 8-30
124 Adjusting the Contact Between Gear and Pinion Teeth 8-32
125 Reassembly Sequence of Reduction and Parking Brake Assembly 8-36
126 Reassembling Reduction and Parking Brake Assembly 8-37
127 Assembly Sequence of Reduction Differential8-38
128 Suggestions for Reassembling of Reduction Differential 8-38
13 Troubleshooting 8-39
14 Service Data8-40
141 Front Axle 8-40
142 Reduction Differential 8-42
Chapter 9 REAR AXLE
1 Specifications 9-1
2 Structure9-2
21 Rear Axle9-2
22 Power Steering Cylinder9-3
3 Removing Rear Wheel9-4
31 Preparation9-4
32 Removal Sequence 9-4
33 Suggestions for Removal 9-5
4 Installing Rear Wheel 9-5
41 Suggestions for Installation9-5
5 Removing Rear Axle 9-6
51 Preparation9-6
52 Removal Sequence 9-6
6 Installing Rear Axle 9-8
61 Suggestions for Installation9-8
7 Disassembling Rear Axle Assembly 9-9
71 Disassembly Sequence 9-9
72 Suggestions for Removal 9-10
8 Reassembling Rear Axle 9-12
81 Reassembly Sequence 9-12
9 Disassembling Power Steering Cylinder 9-17
91 Disassembly Sequence 9-17
92 Suggestions for Disassembly 9-18
10 Inspecting and Adjusting Power Steering Cylinder 9-19
11 Reassembling Power Steering Cylinder 9-20
111 Reassembly Sequence 9-20
112 Suggestions for Reassembly 9-20
12 Adjustment 9-22
121 Measuring Minimum Turning Radius9-22
13 Troubleshooting 9-23
14 Service Data9-24
TABLE OF CONTENTS
TOC-8
141 Rear Axle9-24
142 Power Steering Cylinder 9-25
Chapter 10 BRAKE SYSTEM
1 Specifications 10-1
2 Structure 10-2
21 Outline of Wheel Brake System10-2
22 Air Governor10-3
23 Relay Valve 10-4
24 Brake Control Valve 10-6
25 Air Master 10-7
26 Wheel Brake10-10
27 Parking Brake System10-11
28 Parking Brake Lever 10-12
29 Parking Brake 10-13
3 Removing Wheel Brake 10-14
31 Preparation 10-14
32 Removal Sequence 10-14
33 Suggestions for Removal10-15
4 Installing Wheel Brake10-17
41 Suggestions for Installation10-17
5 Disassembling Wheel Brake10-18
51 Disassembly Sequence 10-18
52 Suggestions for Disassembly 10-19
6 Inspecting and Correcting Wheel Brake 10-20
7 Reassembling Wheel Brake 10-21
71 Reassembly Sequence of Wheel Brake 10-21
72 Suggestions for Reassembly10-22
8 Disassembling Wheel Cylinder 10-24
81 Disassembly Sequence of Wheel Cylinder 10-24
9 Inspecting and Correcting Wheel Cylinder 10-25
10 Reassembling Wheel Cylinder 10-25
101 Suggestions for Reassembly10-25
11 Disassembling Air Governor10-26
111 Disassembly Sequence 10-26
12 Reassembling Air Governor 10-26
13 Disassembling Air Master10-27
131 Disassembly Sequence 10-27
132 Suggestions for Disassembly 10-27
14 Reassembling Air Master10-28
141 Suggestions for Reassembly10-28
15 Disassembling Parking Brake 10-29
151 Disassembly Sequence 10-29
16 Inspecting and Correcting Parking Brake10-30
17 Reassembling Parking Brake10-30
TABLE OF CONTENTS
TOC-9
171 Suggestions for Reassembly 10-30
18 Disassembling Brake Control Valve 10-31
181 Disassembly Sequence 10-31
19 Reassembling Brake Control Valve 10-32
191 Suggestions for Reassembly 10-32
20 Disassembling Air Dryer10-33
201 Disassembly Sequence 10-33
21 Inspecting and Correcting Air Dryer 10-34
211 Scheduled Inspection of Air Dryer10-34
22 Reassembling Air Dryer 10-35
221 Suggestions for Reassembly 10-35
23 Adjustment and Operational Test10-37
231 Inspecting Wheel Brake 10-37
232 Bleeding Brake System 10-39
233 Bleeding Brake Pedal10-40
234 Inspecting Brake Control Valve10-40
235 Adjusting Parking Brake10-41
24 Troubleshooting 10-42
241 Wheel Brake10-42
242 Parking Brake 10-43
243 Air Dryer10-43
25 Service Data10-44
251 Brake Pedal 10-44
252 Brake Control Valve 10-44
253 Air Master 10-45
254 Wheel Brake10-47
255 Wheel Cylinder10-48
256 Parking Brake Lever 10-48
257 Parking Brake Drum 10-49
258 Air Dryer10-50
Chapter 11 STEERING SYSTEM
1 Specifications 11-1
21 Steering System11-2
31 Main Components11-6
32 Suggestions for Disassembly and Reassembly 11-6
42 Installing Steering Wheel11-8
44 Removing Steering Valve11-9
45 Installing Steering Wheel11-9
47 Reassembling Tilt Lock Lever 11-10
51 Disassembly Sequence of Steering Valve11-11
53 Inspection after Disassembly 11-15
61 Preparation 11-16
62 Reassembly Sequence of Steering Valve11-16
TABLE OF CONTENTS
TOC-10
Chapter 12 HYDRAULIC SYSTEM
1 Specifications 12-1
2 Structure 12-2
21 Hydraulic Line 12-2
22 Hydraulic Tank 12-3
23 Priority Valve 12-4
24 Control Valve 12-5
25 Lift and Tilt Cylinders 12-6
26 Flow Regulator Valve 12-7
3 Removing Control Valve 12-7
31 Preparation 12-7
32 Removal Sequence 12-8
33 Suggestions for Removal12-8
4 Removing Lift Cylinders 12-9
41 Suggestions for Removal12-10
5 Installing Lift Cylinders12-10
51 Suggestions for Installation12-10
6 Removing Tilt Cylinders 12-11
61 Preparation 12-11
62 Removal Sequence 12-11
63 Suggestions for Removal12-12
7 Removing Gear Pump12-13
8 Disassembling Gear Pump 12-14
81 Preparation 12-14
82 Disassembly Sequence 12-14
83 Suggestions for Disassembly 12-15
9 Inspecting and Correcting Gear Pump 12-16
10 Reassembling Gear Pump 12-18
101 Preparation 12-18
102 Suggestions for Reassembly12-18
11 Installing Gear Pump 12-19
12 Disassembling Priority Valve12-20
121 Disassembly Sequence 12-20
122 Suggestions for Disassembly 12-20
13 Reassembling Priority Valve12-20
131 Suggestions for Reassembly12-20
14 Disassembly and Reassembly of Control Valve12-21
141 Disassembly Sequence 12-21
142 Reassembly Sequence12-21
143 Suggestions for Reassembly12-21
144 Disassembling Inlet Valve Assembly 12-22
145 Cleaning and Inspecting Inlet Valve Assembly12-27
146 Reassembling Inlet Valve Assembly 12-27
147 Disassembly and Reassembly of Tilt Valve Assembly12-31
148 Cleaning and Inspection of Tilt Valve Assembly 12-33
149 Reassembling Tilt Valve Assembly12-33
TABLE OF CONTENTS
TOC-11
1410 Disassembly and Reassembly of Attachment Valve Assembly12-35
1411 Cleaning and Inspecting Attachment Valve Assembly 12-37
1412 Reassembling Attachment Valve Assembly12-37
15 Disassembling Flow Regulator Valve12-39
151 Disassembly Sequence 12-39
16 Inspecting and Correcting Flow Regulator Valve 12-39
17 Reassembling Flow Regulator Valve12-39
18 Disassembling Lift Cylinder12-40
181 Disassembly Sequence 12-40
182 Suggestions for Disassembly 12-40
19 Inspecting Cylinder 12-42
20 Reassembling Lift Cylinder 12-44
201 Reassembly Sequence 12-44
202 Suggestions for Reassembly 12-44
21 Disassembling Tilt Cylinder12-46
211 Disassembly Sequence 12-46
212 Suggestions for Disassembly 12-47
22 Inspecting and Correcting Tilt Cylinder 12-48
23 Reassembling Tilt Cylinder12-50
231 Reassembly Sequence 12-50
232 Suggestions for Reassembly 12-50
24 Inspecting and Adjusting Hydraulic System12-51
241 Hydraulic Oil12-51
242 Test Operation of Gear Pump 12-51
243 Control Valve 12-52
244 Adjusting Main Relief Valve12-53
245 Checking Priority Valve Function 12-54
25 Tests 12-55
251 Vertical Drift Test 12-55
252 Tilt Drift Test12-55
26 Troubleshooting 12-56
27 Service Data12-59
271 Gear Pump 12-59
272 Control Valve 12-60
273 Priority Valve 12-61
274 Hydraulic Tank12-62
275 Flow Regulator Valve 12-63
276 Lift Cylinder 12-64
277 Tilt Cylinder12-65
Chapter 13 MASTS AND FORKS
1 Specifications 13-1
2 Structure13-2
3 Removing Mast and Lift Bracket 13-3
31 Removal Sequence 13-3
TABLE OF CONTENTS
TOC-12
32 Suggestions for Removal13-4
4 Disassembling Mast Assembly 13-6
41 Disassembly Sequence 13-6
42 Suggestions for Disassembly 13-7
5 Inspecting and Correcting Mast Assembly 13-7
6 Reassembling Mast Assembly 13-9
61 Suggestions for Reassembly13-9
7 Adjusting Mast Assembly13-14
8 Troubleshooting 13-17
9 Service Data 13-18
Chapter 14 FORK POSITIONER
1 Applicable Attachment Model 14-1
11 Simultaneous Move Fork Positioner 14-1
12 Independent Move Fork Positioner 14-1
2 Specifications 14-2
21 Fork Positioner 14-2
22 Applicable Fork Blade14-3
3 Structure 14-4
4 Removing Fork Positioner 14-5
41 Preparation 14-5
42 Removal Sequence of Fork Positioner (Simultaneous Move Type)14-5
43 Removal Sequence of Fork Positioner (Independent Move Type)14-6
44 Suggestions for Removal of Fork Positioner 14-7
5 Inspecting and Correcting Fork Positioner 14-9
6 Installing Fork Positioner14-9
61 Suggestions for Installation14-9
7 Disassembling Fork Positioner Cylinder 14-10
71 Disassembly Sequence 14-10
72 Suggestions for Disassembly 14-11
8 Inspecting and Correcting Fork Positioner Cylinder 14-11
9 Reassembling Fork Positioner Cylinder 14-14
91 Reassembly Sequence 14-14
92 Suggestions for Reassembly14-14
10 Inspection and Adjustment after Reassembly of Fork Positioner 14-15
11 Troubleshooting 14-15
12 Service Data 14-16
TABLE OF CONTENTS
TOC-13
Chapter 15 Service Data
1 Maintenance Schedule15-1
2 Tightening Torques for Standard Bolts and Nuts 15-15
21 Metric fine thread15-15
22 Metric coarse thread 15-17
3 Periodic Replacement Parts15-19
31 Location of Periodic Replacement Parts 15-20
4 Lubrication Instructions 15-21
41 Lubrication Chart 15-21
42 Recommended Fuels and Oils 15-22
43 Adjustment Value and Oil Quantities15-25
5 Weight of Major Devices15-26
6 Special tools15-27
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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Need help with the wiring harness.