Mitsubishi 2010 Lancer Sportback Body Repair Manual – PDF DOWNLOAD

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Mitsubishi 2010 Lancer Sportback Body Repair Manual – PDF DOWNLOAD

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Mitsubishi 2010 Lancer Sportback Body Repair Manual – PDF DOWNLOAD

Language : English
Pages : 178
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Mitsubishi 2010 Lancer Sportback Body Repair Manual – PDF DOWNLOAD

PrefaceForBRM_MMNA 1
Manual description_BRM 2
GR00000100-1 3
BODY CONSTRUCTION 3
BODY COMPONENTS 4
BODY MAIN CROSS-SECTIONAL VIEWS 6
MAINTENANCE, SERVICEABILITY 8
FENDER SHIELD 8
SIDE STRUCTURE 9
SIDE OUTER PANEL 10
BODY CONSTRUCTION CHARACTERISTICS 11
HEADLIGHT SUPPORT 11
FENDER SHIELD 12
FRONT SIDEMEMBER REINFORCEMENT 14
FRONT DECK 17
DASH PANEL 18
SIDE STRUCTURE 19
SIDE STRUCTURE REINFORCEMENT 21
FRONT FLOOR 24
REAR FLOOR 25
REAR FLOOR SIDEMEMBER REINFORCEMENT 26
SILENCER APPLICATION LOCATIONS 29
FOAMING MATERIAL USAGE LOCATIONS 30
STIFFENER APPLICATION LOCATIONS 32
GR00000200-2 33
BODY DIMENSIONS 33
BODY DIMENSIONS AND MEASUREMENT METHODS 34
TYPE A (PROJECTED DIMENSIONS) 35
TYPE B (ACTUAL-MEASUREMENT DIMENSIONS) 40
GR00000300-3 57
WELDED PANEL REPLACEMENT 57
ULTRA HIGH STRENGTH STEEL PLATE 58
ADVANTAGES OF ULTRA HIGH STRENGTH STEEL PLATE 58
PRECAUTION UPON MAINTENANCE OF ULTRA HIGH STRENGTH STEEL PLATE 58
FRONT END CROSSMEMBER 59
FENDER SHIELD 60
NOTE ON REPAIR WORK 63
FRONT SIDEMEMBER (PARTIAL REPLACEMENT) 64
FRONT PILLAR 65
NOTE ON REPAIR WORK 67
FRONT PILLAR (PARTIAL REPLACEMENT) 72
NOTE ON REPAIR WORK 73
CENTER PILLAR 77
NOTE ON REPAIR WORK 78
SIDE SILL 81
NOTE ON REPAIR WORK 83
QUARTER OUTER 86
NOTE ON REPAIR WORK 88
REAR END CROSSMEMBER 90
NOTE ON REPAIR WORK 91
NOTE ON REPAIR WORK 93
REAR FLOOR 94
NOTE ON REPAIR WORK 96
ROOF 97
QUARTER INNER 98
NOTE ON REPAIR WORK 100
QUARTER INNER LOWER 103
FRONT DOOR OUTER PANEL (WELDED TYPE) 105
FRONT DOOR OUTER PANEL (ADHESION TYPE) 106
NOTE ON REPAIR WORK 106
REAR DOOR OUTER PANEL (WELDED TYPE) 107
REAR DOOR OUTER PANEL (ADHESION TYPE) 108
NOTE ON REPAIR WORK 108
ALUMINUM PANEL <RALLIART> 109
Description of aluminum panel 109
Advantage of aluminum panel 109
Precautions upon sheet metal processing 110
Correction of uneven surface 111
Operation procedure of MIG welding 112
Other welding 114
Finish with putty 115
GR00000400-4 117
CORROSION PROTECTION 117
BODY SEALING LOCATIONS 118
FLOOR 118
UPPER BODY 118
SIDE BODY 119
UNDERCOAT APPLICATION LOCATIONS 122
GR00000500-5 123
SYNTHETIC-RESIN PARTS 123
LOCATION OF SYNTHETIC-RESIN PARTS 124
GR00000600-6 127
BODY COLOR 127
BODY COLOR CODE 128
BODY COLOR CHARTS 128
BODY COLORING 129
GR00000700-9 131
BASE OF BODY REPAIR 131
GENERAL 132
WELDING 132
FUSION WELDING 132
PRESSURE WELDING 132
BRAZING 132
ADVANTAGES OF ELECTRIC RESISTANCE SPOT WELDING 132
PLUG WELDING 140
CONTINUOUS WELDING 141
NOTES REGARDING MIG WELDING 142
BRAZING 142
Notes with regard to brazing work 142
GAS WELDING 143
BODY REPAIR 144
STANDARD PROCEDURES FOR REPLACEMENT OF WELDED PANELS 144
CAUTIONS REGARDING BODY REPAIR 151
THEFT PROTECTION 152
PANEL REPAIR CAUTION 153
HOW TO PEEL OFF THE SURFACE MASKING FILM FROM THE THEFT-PROTECTION LABEL 153
REPAIRS USING A HAMMER AND DOLLY 155
OVERALL ROUGH REPAIRS 157
FRAME STRAIGHTENING NOTES 157
CHECKING FOR FRAME CRACKING OR FLAKING 158
REPAIRING CRACKS 158
NOTES REGARDING REPAIR WORK 160
SAFETY MEASURES 160
HEALTH AND SANITATION PROCEDURES 162
VEHICLE PROTECTION 162
CORROSION PROTECTION 166
ZINC PHOSPHATE COATING 166
BODY SEALING 167
UNDERBODY COATING 167
WAX INJECTION 168
SEALING TAPE 168
ANTICORROSION TREATMENT AT THE TIME OF BODY REPAIR WORK 169
CORROSION PROTECTION FOR HOLLOW PARTS 169
ANTICORROSION TREATMENT OF ROUGH CUTS 169
SPOT SEALER 169
BODY SEALING 170
REPAIR OF SYNTHETIC-RESIN PARTS 172
REPAIR JUDGMENT 173
REPAIR PROCEDURE 173

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