Mitsubishi 2005 Lancer Evolution IX Workshop Manual – PDF DOWNLOAD
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Mitsubishi 2005 Lancer Evolution IX Workshop Manual – PDF DOWNLOAD
Description
Mitsubishi 2005 Lancer Evolution IX Workshop Manual – PDF DOWNLOAD
FILE DETAILS:
Mitsubishi 2005 Lancer Evolution IX Workshop Manual – PDF DOWNLOAD
Language : English
Pages : 2666
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Mitsubishi 2005 Lancer Evolution IX Workshop Manual – PDF DOWNLOAD
TECHNICAL INFORMATION MANUAL
IEVE04E1CD
IEVE04E1CD
IEVE04E1CD
WORKSHOP MANUAL
CHASSIS GROUP
BODY REPAIR MANUAL
CEVX04E1CD
CEVX05E1CD
PARTS CATALOGUE B606K006A
WORKSHOP MANUAL 0
00 General 0
11 Engine 0
12 Engine Lubrication 0
13 Fuel 0
14 Engine Cooling 0
15 Intake and Exhaust 0
16 Engine Electrical 0
17 Engine and Emission Control 0
21 Clutch 0
22 Manual Transmission 0
25 Propeller Shaft 0
26 Front Axle 0
27 Rear Axle 0
31 Wheel and Tyre 0
32 Power Plant Mount 0
33 Front Suspension 0
34 Rear Suspension 0
35 Service Brakes 0
36 Parking Brakes 0
37 Power Steering 0
42 Body 0
51 Exterior 0
52 Interior and Supplemental Restraint System (SRS) 0
54 Chassis Electrical 0
55 Heater, Air Conditioner and Ventilation 0
70 Component Locations 0
80 Configuration Diagrams 0
90 Circuit Diagrams 0
WORKSHOP MANUAL 0
GENERAL 2429
00 GENERAL 0
00E GENERAL <ELECTRICAL> 0
WORKSHOP MANUAL 0
GENERAL 2429
HOW TO USE THIS MANUAL 1249
SCOPE OF MAINTENANCE, REPAIR AND SERVICING EXPLANATIONS 1934
DEFINITION OF TERMS 2429
INDICATION OF TIGHTENING TORQUE 34
MODEL INDICATIONS 1250
EXPLANATION OF MANUAL CONTENTS 1052
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS 2374
Diagnosis method 9
DIAGNOSIS FUNCTION 894
HOW TO USE THE INSPECTION PROCEDURES 1077
CONNECTOR MEASUREMENT SERVICE POINTS 175
CONNECTOR INSPECTION SERVICE POINTS 896
INSPECTION SERVICE POINTS FOR A BLOWN FUSE 2431
HOW TO COPE WITH INTERMITTENT MALFUNCTIONS 633
VEHICLE IDENTIFICATION 1260
VEHICLE IDENTIFICATION CODE PLATE 18
MODELS 1411
MODEL CODE 2446
CHASSIS NUMBER 1624
ENGINE MODEL STAMPING 1388
GENERAL DATA AND SPECIFICATIONS 1928
PRECAUTIONS BEFORE SERVICE 1267
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 22
LEARNING PROCEDURE FOR IDLING IN MPI ENGINE 1112
SERVICING ELECTRICAL SYSTEM 2261
APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS 1631
PRE-INSPECTION CONDITION 23
VEHICLE WASHING 2406
MULTI USE TESTER (M U T -II/III) SUB ASSEMBLY 694
IN ORDER TO PREVENT VEHICLES FROM FIRE 970
ENGINE OILS 1632
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 26
SRS SERVICE PRECAUTIONS 620
SUPPORT LOCATIONS FOR LIFTING AND JACKING 903
STANDARD PART/TIGHTENING-TORQUE TABLE 976
WORKSHOP MANUAL 0
GENERAL <ELECTRICAL> 2429
HOW TO READ WIRING DIAGRAMS 1919
COMPOSITION AND CONTENTS OF WIRING DIAGRAMS 891
HOW TO READ CONFIGURATION DIAGRAMS 1382
HOW TO READ CIRCUIT DIAGRAMS 36
MARKINGS FOR CONNECTOR AND EARTHING 1034
WIRE COLOUR CODE 2243
ABBREVIATION SYMBOLS 1386
WORKSHOP MANUAL 0
ENGINE 2429
11A ENGINE MECHANICAL 0
11B ENGINE OVERHAUL 0
WORKSHOP MANUAL 0
ENGINE MECHANICAL 2429
GENERAL INFORMATION 702
SERVICE SPECIFICATIONS 1294
SEALANTS 1408
SPECIAL TOOLS 1036
ON-VEHICLE SERVICE 1622
DRIVE BELT TENSION CHECK 53
AUTO-TENSIONER CHECK 708
OPERATION CHECK 53
FUNCTION CHECK 967
IGNITION TIMING CHECK 2401
IDLE SPEED CHECK 1928
IDLE MIXTURE CHECK 2449
COMPRESSION PRESSURE CHECK 1062
MANIFOLD VACUUM CHECK 58
LASH ADJUSTER CHECK 2405
<LASH ADJUSTER AIR BLEEDING> 1393
CRANKSHAFT PULLEY 2262
REMOVAL AND INSTALLATION 61
REMOVAL SERVICE POINT 62
CAMSHAFT AND VALVE STEM SEAL 2407
REMOVAL AND INSTALLATION 1115
REMOVAL SERVICE POINTS 1559
INSTALLATION SERVICE POINTS 985
OIL PAN 1137
REMOVAL AND INSTALLATION 1321
REMOVAL SERVICE POINT 73
INSTALLATION SERVICE POINTS 73
INSPECTION 1370
CRANKSHAFT OIL SEAL 205
REMOVAL AND INSTALLATION 75
REMOVAL SERVICE POINT 2423
INSTALLATION SERVICE POINTS 2423
CYLINDER HEAD GASKET 1572
REMOVAL AND INSTALLATION 1942
REMOVAL SERVICE POINT 1452
INSTALLATION SERVICE POINTS 1327
TIMING BELT 1663
REMOVAL AND INSTALLATION 82
REMOVAL SERVICE POINTS 83
INSTALLATION SERVICE POINTS 85
INSPECTION 804
TIMING BELT TENSIONER ADJUSTER CHECK 2045
BALANCER TIMING BELT TENSION CHECK 1008
ENGINE ASSEMBLY 92
REMOVAL AND INSTALLATION 92
REMOVAL SERVICE POINTS 95
INSTALLATION SERVICE POINTS 815
WORKSHOP MANUAL 0
ENGINE OVERHAUL 2429
GENERAL INFORMATION 100
GENERAL SPECIFICATIONS 1077
SERVICE SPECIFICATIONS 1536
REWORK DIMENSIONS 1924
TORQUE SPECIFICATIONS 599
SEALANTS 106
SPECIAL TOOLS 186
ALTERNATOR AND IGNITION SYSTEM 1639
REMOVAL AND INSTALLATION 2410
INSTALLATION SERVICE POINTS 113
SOLENOID AND VACUUM HOSE 114
REMOVAL AND INSTALLATION 904
TIMING BELT 1402
REMOVAL AND INSTALLATION 2276
REMOVAL SERVICE POINTS 1363
INSTALLATION SERVICE POINTS 118
INSPECTION 2645
FUEL AND EMISSION PARTS 127
REMOVAL AND INSTALLATION 2303
INSTALLATION SERVICE POINTS 128
INLET MANIFOLD 129
REMOVAL AND INSTALLATION 129
INSTALLATION SERVICE POINTS 129
EXHAUST MANIFOLD 130
REMOVAL AND INSTALLATION 997
INSTALLATION SERVICE POINT 2392
WATER PUMP AND WATER HOSE 132
REMOVAL AND INSTALLATION 2314
INSTALLATION SERVICE POINTS 925
ROCKER ARMS AND CAMSHAFT 926
REMOVAL AND INSTALLATION 1289
SERVICE POINTS FOR REMOVAL 1470
INSTALLATION SERVICE POINTS 929
INSPECTION 137
CYLINDER HEAD AND VALVES 140
REMOVAL AND INSTALLATION 2337
REMOVAL SERVICE POINTS 141
INSTALLATION SERVICE POINTS 142
INSPECTION 244
VALVE SEAT RECONDITIONING 1183
VALVE SEAT REPLACEMENT 1489
VALVE GUIDE REPLACEMENT 146
OIL PAN AND OIL PUMP 147
REMOVAL AND INSTALLATION 147
REMOVAL SERVICE POINTS 2347
INSTALLATION SERVICE POINTS 834
INSPECTION 1988
PISTON AND CONNECTING ROD 1202
REMOVAL AND INSTALLATION 264
REMOVAL SERVICE POINTS 849
INSTALLATION SERVICE POINTS 157
INSPECTION 160
CRANKSHAFT AND CYLINDER BLOCK 162
REMOVAL AND INSTALLATION 1725
INSTALLATION SERVICE POINTS 163
INSPECTION 165
WORKSHOP MANUAL 0
ENGINE LUBRICATION 2429
GENERAL INFORMATION 168
ENGINE OILS 2391
SERVICE SPECIFICATION 1257
LUBRICANT 168
SEALANT 1919
SPECIAL TOOLS 1099
ON-VEHICLE SERVICE 2394
ENGINE OIL CHECK 1077
ENGINE OIL REPLACEMENT 1536
ENGINE OIL FILTER REPLACEMENT 2395
OIL PRESSURE CHECK 684
ENGINE OIL COOLER 1384
REMOVAL AND INSTALLATION 1538
WORKSHOP MANUAL 0
FUEL 2429
13A MULTIPORT FUEL INJECTION (MPI) 0
13B FUEL SUPPLY 0
WORKSHOP MANUAL 0
MULTIPORT FUEL INJECTION (MPI) 2429
GENERAL INFORMATION 1260
MULTI-POINT FUEL INJECTION SYSTEM DIAGRAM 1346
SERVICE SPECIFICATIONS 707
SPECIAL TOOLS 1029
TROUBLESHOOTING 1543
DIAGNOSIS TROUBLESHOOTING FLOW 1089
DIAGNOSIS FUNCTION 692
ENGINE WARNING LAMP (CHECK ENGINE LAMP) 183
METHOD OF READING AND ERASING DIAGNOSIS CODES 1064
DIAGNOSIS USING DIAGNOSIS 2 MODE 1632
INSPECTION USING M U T -II/III DATA LIST AND ACTUATOR TESTING 1416
FREEZE FRAME DATA 185
READINESS TEST STATUS 1357
INSPECTION CHART FOR DIAGNOSIS CODE 1402
INSPECTION PROCEDURE FOR DIAGNOSIS CODES 2281
Code No P0090: Fuel Pressure Control Solenoid Valve System 1129
DIAGNOSIS PROCEDURE 1427
STEP 1 M U T -II/III actuator test 1935
STEP 2 Connector check: B-28 fuel pressure control solenoid valve connector 194
STEP 3 Perform resistance measurement at B-28 fuel pressure control solenoid valve connector 194
STEP 4 Perform voltage measurement at B-28 fuel pressure control solenoid valve connector 1935
STEP 5 Connector check: B-12X engine control relay connector 2282
STEP 6 Perform voltage measurement at C-119 engine-ECU connector 195
STEP 7 Connector check: C-119 engine-ECU connector 196
STEP 8 Connector check: C-119 engine-ECU connector 1936
STEP 9 Check harness between B-28 (terminal No 2) fuel pressure control solenoid valve connector and C-119 (terminal No 48) engine-ECU connector 1430
STEP 10 Check harness between B-28 (terminal No 1) fuel pressure control solenoid valve connector and B-12X (terminal No 4) engine control relay connector 2284
STEP 11 M U T -II/III actuator test 2284
Code No P0100: Air Flow Sensor System 1936
DIAGNOSIS PROCEDURE 2417
STEP 1 M U T -II/III data list 2286
STEP 2 Connector check: B-105 air flow sensor connector 1937
STEP 3 Perform voltage measurement at B-105 air flow sensor connector 199
STEP 4 Perform voltage measurement at C-119 engine-ECU connector 200
STEP 5 Connector check: C-119 engine-ECU connector 200
STEP 6 Connector check: C-119 engine-ECU connector 1019
STEP 7 Check harness between B-105 (terminal No 3) air flow sensor connector and C-119 (terminal No 61) engine-ECU connector 989
STEP 8 M U T -II/III data list 202
STEP 9 Perform voltage measurement at B-105 air flow sensor connector 202
STEP 10 Connector check: B-12X engine control relay connector 202
STEP 11 Perform resistance measurement at B-105 air flow sensor connector 1939
STEP 12 Connector check: C-121 engine-ECU connector 1367
STEP 13 Check harness between B-105 (terminal No 5) air flow sensor connector and C-121 (terminal No 34) engine-ECU connector 674
STEP 14 Perform voltage measurement at B-105 air flow sensor connector 204
STEP 15 Connector check: C-121 engine-ECU connector 1323
STEP 16 Check harness between B-105 (terminal No 7) air flow sensor connector and C-121 (terminal No 19) engine-ECU connector 204
STEP 17 Perform voltage measurement at B-105 air flow sensor connector 205
STEP 18 Connector check: C-121 engine-ECU connector 1323
STEP 19 Check harness between B-105 (terminal No 7) air flow sensor connector and C-121 (terminal No 19) engine-ECU connector 206
STEP 20 Perform output wave pattern measurement at B-105 air flow sensor connector (Using an oscilloscope) 206
STEP 21 Replace the air flow sensor 2422
STEP 22 Connector check: B-12X engine control relay connector 206
STEP 23 Check harness between B-105 (terminal No 4) air flow sensor connector and B-12X (terminal No 4) engine control relay connector 207
STEP 24 Connector check: C-119 engine-ECU connector 207
STEP 25 Check harness between B-105 (terminal No 3) air flow sensor connector and C-119 (terminal No 61) engine-ECU connector 1279
STEP 26 Connector check: C-121 engine-ECU connector 2299
Code No P105: Barometric Pressure Sensor System 2299
DIAGNOSIS PROCEDURE 210
STEP 1 M U T -II/III data list 1373
STEP 2 Connector check: B-105 air flow sensor connector 676
STEP 3 Perform voltage measurement at B-105 air flow sensor connector 210
STEP 4 Perform voltage measurement at C-119 engine-ECU connector 210
STEP 5 Connector check: C-119 engine-ECU connector 211
STEP 6 Connector check: C-119 engine-ECU connector 211
STEP 7 Check harness between B-105 (terminal No 1) air flow sensor connector and C-119 (terminal No 42) engine-ECU connector 212
STEP 8 M U T -II/III data list 212
STEP 9 Perform resistance measurement at B-105 air flow sensor connector 678
STEP 10 Connector check: C-119 engine-ECU connector 1943
STEP 11 Check harness between B-105 (terminal No 5) air flow sensor connector and C-119 (terminal No 34) engine-ECU connector 213
STEP 12 Perform voltage measurement at B-105 air flow sensor connector 1577
STEP 13 Connector check: C-119 engine-ECU connector 214
STEP 14 Perform voltage measurement at B-105 air flow sensor connector 2307
STEP 15 Connector check: C-119 engine-ECU connector 215
STEP 16 Perform voltage measurement at B-105 air flow sensor connector 216
STEP 17 Connector check: C-119 engine-ECU connector 1580
STEP 18 Check harness between B-105 (terminal No 2) air flow sensor connector and C-119 (terminal No 51) engine-ECU connector 217
STEP 19 Perform voltage measurement at C-119 engine-ECU connector 2310
STEP 20 Connector check: C-119 engine-ECU connector 218
STEP 21 Connector check: C-119 engine-ECU connector 218
Code No P0110: Intake Air Temperature Sensor System 922
DIAGNOSIS PROCEDURE 1327
STEP 1 M U T -II/III data list 1327
STEP 2 Connector check: B-105 air flow sensor connector 220
STEP 3 Check intake air temperature sensor itself 220
STEP 4 Perform resistance measurement at B-105 air flow sensor connector 1000
STEP 5 Connector check: C-121 engine-ECU connector 220
STEP 6 Check harness between B-105 (terminal No 5) air flow sensor connector and C-121 (terminal No 34) engine-ECU connector 221
STEP 7 M U T -II/III data list 2316
STEP 8 Perform voltage measurement at B-105 air flow sensor connector 1945
STEP 9 Perform voltage measurement at C-119 engine-ECU connector 1587
STEP 10 Connector check: C-119 engine-ECU connector 1666
STEP 11 Connector check: C-119 engine-ECU connector 1947
STEP 12 Check harness between B-105 (terminal No 6) air flow sensor connector and C-119 (terminal No 62) engine-ECU connector 1666
STEP 13 Perform voltage measurement at B-105 air flow sensor connector 224
STEP 14 Connector check: C-119 engine-ECU connector 1289
STEP 15 Check harness between B-105 (terminal No 6) air flow sensor connector and C-119 (terminal No 62) engine-ECU connector 1950
STEP 16 Connector check: C-121 engine-ECU connector 225
Code No P0115: Engine Coolant Temperature Sensor System 1290
DIAGNOSIS PROCEDURE 227
STEP 1 M U T -II/III data list 227
STEP 2 Connector check: B-107 engine coolant temperature sensor connector 227
STEP 3 Perform resistance measurement at B-107 engine coolant temperature sensor connector 1590
STEP 4 Perform voltage measurement at B-107 engine coolant temperature sensor connector 228
STEP 5 Perform voltage measurement at C-119 engine-ECU connector 798
STEP 6 Connector check: C-119 engine-ECU connector 1331
STEP 7 Connector check: C-119 engine-ECU connector 229
STEP 8 Check harness between B-107 (terminal No 1) engine coolant temperature sensor connector and C-119 (terminal No 44) engine-ECU connector 1006
STEP 9 M U T -II/III data list 230
STEP 10 Perform resistance measurement at B-107 engine coolant temperature sensor connector 230
STEP 11 Connector check: C-119 engine-ECU connector 1472
STEP 12 Check harness between B-107 (terminal No 2) engine coolant temperature sensor connector and C-119 (terminal No 49) engine-ECU connector 1592
STEP 13 Perform voltage measurement at B-107 engine coolant temperature sensor connector 1332
STEP 14 Connector check: C-119 engine-ECU connector 232
STEP 15 Check harness between B-107 (terminal No 1) engine coolant temperature sensor connector and C-119 (terminal No 44) engine-ECU connector 233
STEP 16 Connector check: C-119 engine-ECU connector 233
Code No P0120: Throttle Position Sensor System 1961
DIAGNOSIS PROCEDURE 2335
STEP 1 M U T -II/III data list 1679
STEP 2 Connector check: B-03 throttle position sensor connector 235
STEP 3 Check throttle position sensor itself 235
STEP 4 Perform voltage measurement at B-03 throttle position sensor connector 2336
STEP 5 Perform voltage measurement at C-119 engine-ECU connector 1964
STEP 6 Connector check: C-119 engine-ECU connector 1010
STEP 7 Connector check: C-119 engine-ECU connector 237
STEP 8 Check harness between B-03 (terminal No 1) throttle position sensor connector and C-119 (terminal No 42) engine-ECU connector 810
STEP 9 M U T -II/III data list 2339
STEP 10 Perform resistance measurement at B-03 throttle position sensor connector 1336
STEP 11 Connector check: C-119 engine-ECU connector 1596
STEP 12 Check harness between B-03 (terminal No 4) throttle position sensor connector and C-119 (terminal No 49) engine-ECU connector 239
STEP 13 Perform voltage measurement at B-03 throttle position sensor connector 239
STEP 14 Connector check: C-119 engine-ECU connector 2451
STEP 15 Perform voltage measurement at B-03 throttle position sensor connector 240
STEP 16 Connector check: C-119 engine-ECU connector 241
STEP 17 Perform voltage measurement at B-03 throttle position sensor connector 1968
STEP 18 Adjust throttle position sensor 2341
STEP 19 Connector check: C-117 engine-ECU connector 242
STEP 20 Perform voltage measurement at C-117 engine-ECU connector 242
STEP 21 Connector check: C-117 engine-ECU connector 243
STEP 22 Connector check: C-117 engine-ECU connector 243
Code No P0125: Feedback system monitor 2341
DIAGNOSIS PROCEDURE 244
STEP 1 M U T -II/III diagnosis code 244
STEP 2 M U T -II/III data list 244
STEP 3 Check for intake of air from intake hose and inlet manifold 1488
STEP 4 Check for leakage of exhaust emission from exhaust manifold 1690
STEP 5 Check throttle body (throttle valve portion) for contamination 244
STEP 6 Connector check: B-113 oxygen sensor (front) connector, C-117 and C-119 engine-ECU connector 245
STEP 7 Check oxygen sensor (front) itself 1976
STEP 8 Check harness between B-113 oxygen sensor (front) connector and C-117 engine-ECU connector 246
STEP 9 Connector check: Injector connector 246
STEP 10 Check injector itself 1186
STEP 11 Connector check: B-12X engine control relay connector and C-119 engine-ECU connector 247
STEP 12 Check harness between B-12X engine control relay connector and injector connector 1601
STEP 13 Check harness between injector connector and C-121 engine-ECU connector 2343
STEP 14 Fuel pressure measurement 248
Code No P0130: Oxygen Sensor (front) System 1603
DIAGNOSIS PROCEDURE 250
STEP 1 M U T -II/III data list 250
STEP 2 Connector check: B-113 oxygen sensor (front) connector 250
STEP 3 Perform resistance measurement at B-113 oxygen sensor (front) connector 250
STEP 4 Connector check: C-119 engine-ECU connector 830
STEP 5 Check harness between B-113 (terminal No 2) oxygen sensor connector and C-119 (terminal No 49) engine-ECU connector 251
STEP 6 M U T -II/III data list 252
STEP 7 Perform voltage measurement at B-113 oxygen sensor (front) connector 252
STEP 8 Connector check: C-119 engine-ECU connector 1498
STEP 9 Perform voltage measurement at B-113 oxygen sensor (front) connector 253
STEP 10 Check oxygen sensor (front) itself 253
STEP 11 Connector check: C-117 engine-ECU connector 253
STEP 12 Perform voltage measurement at C-117 engine-ECU connector 2347
STEP 13 Connector check: C-117 engine-ECU connector 254
STEP 14 Connector check: C-117 engine-ECU connector 1502
Code No P0135: Oxygen Sensor Heater (front) System 256
DIAGNOSIS PROCEDURE 1984
STEP 1 Connector check: B-113 oxygen sensor (front) connector 257
STEP 2 Perform resistance measurement at B-113 oxygen sensor (front) connector 1195
STEP 3 Perform voltage measurement at B-113 oxygen sensor (front) connector 1985
STEP 4 Connector check: B-12X engine control relay connector 258
STEP 5 Perform voltage measurement at C-121 engine-ECU connector 259
STEP 6 Connector check: C-121 engine-ECU connector 2349
STEP 7 Check harness between B-113 (terminal No 3) oxygen sensor connector and C-121 (terminal No 3) engine-ECU connector 1610
STEP 8 Connector check: C-121 engine-ECU connector 1987
STEP 9 Check harness between B-113 (terminal No 1) oxygen sensor (front) connector and B-12X (terminal No 4) engine control relay connector 1987
STEP 10 Check harness between B-113 (terminal No 3) oxygen sensor (front) connector and C-121 (terminal No 3) engine-ECU connector 2349
STEP 11 Check the trouble symptoms 262
Code No P0136: Oxygen Sensor (rear) System 2350
DIAGNOSIS PROCEDURE 263
STEP 1 M U T -II/III data list 263
STEP 2 Connector check: C-137 oxygen sensor (rear) connector 1991
STEP 3 Perform resistance measurement at C-137 oxygen sensor (rear) connector 1709
STEP 4 Connector check: C-119 engine-ECU connector 264
STEP 5 Check harness between C-137 (terminal No 2) oxygen sensor (rear) connector and C-119 (terminal No 49) engine-ECU connector 1710
STEP 6 M U T -II/III data list 265
STEP 7 Perform voltage measurement at C-137 oxygen sensor (rear) connector 265
STEP 8 Connector check: C-119 engine-ECU connector 1992
STEP 9 Perform voltage measurement at C-137 oxygen sensor (rear) connector 266
STEP 10 Check oxygen sensor (rear) itself 1613
STEP 11 Connector check: C-117 engine-ECU connector 266
STEP 12 Perform voltage measurement at C-117 engine-ECU connector 1204
STEP 13 Connector check: C-117 engine-ECU connector 267
STEP 14 Connector check: C-117 engine-ECU connector 268
Code No P0141: Oxygen Sensor Heater (rear) System 269
DIAGNOSIS PROCEDURE 853
STEP 1 Connector check: C-137 oxygen sensor (rear) connector 270
STEP 2 Perform resistance measurement at C-137 oxygen sensor (rear) connector 1206
STEP 3 Perform voltage measurement at C-137 oxygen sensor (rear) connector 1719
STEP 4 Connector check: B-12X engine control relay connector 1208
STEP 5 Perform voltage measurement at C-121 engine-ECU connector 2353
STEP 6 Connector check: C-121 engine-ECU connector 272
STEP 7 Check harness between C-137 (terminal No 4) oxygen sensor connector and C-121 (terminal No 26) engine-ECU connector 272
STEP 8 Connector check: C-121 engine-ECU connector 273
STEP 9 Check harness between C-137 (terminal No 3) oxygen sensor (rear) connector and B-12X (terminal No 4) engine control relay connector 273
STEP 10 Check harness between C-137 (terminal No 4) oxygen sensor (rear) connector and C-121 (terminal No 26) engine-ECU connector 274
STEP 11 Check the trouble symptoms 274
Code No P0170: Abnormal Fuel System 275
DIAGNOSIS PROCEDURE 275
STEP 1 M U T -II/III diagnosis code 275
STEP 2 M U T -II/III data list 2000
STEP 3 Check for intake of air from intake hose and intake manifold 275
STEP 4 Check for leakage of exhaust emission from exhaust manifold 861
STEP 5 Check throttle body (throttle valve portion) for contamination 861
STEP 6 M U T -II/III data list 2001
STEP 7 Connector Check: Injector connector 276
STEP 8 Check injector itself 861
STEP 9 Connector check: B-12X engine control relay connector and C-119 engine-ECU connector 2357
STEP 10 Check harness between B-12X engine control relay connector and injector connector 277
STEP 11 Check harness between injector connector and C-121 engine-ECU connector 2358
STEP 12 Check purge control solenoid valve itself 278
STEP 13 Fuel pressure measurement 278
Code No P0201: No 1 Injector System 279
DIAGNOSIS PROCEDURE 280
STEP 1 M U T -II/III actuator test 280
STEP 2 Connector check: B-22 No 1 injector connector 1729
STEP 3 Perform resistance measurement at B-22 No 1 injector connector 280
STEP 4 Perform voltage measurement at B-22 No 1 injector connector 281
STEP 5 Connector check: B-12X engine control relay connector 281
STEP 6 Check injector resistor itself 2359
STEP 7 Check harness between B-119 (terminal No 1) injector resistor connector and B-22 (terminal No 1) No 1 injector connector 2359
STEP 8 Check harness between B-119 (terminal No 1) injector resistor connector and B-22 (terminal No 1) No 1 injector connector 282
STEP 9 Check harness between B-119 (terminal No 3) injector resistor connector and B-12X (terminal No 4) engine control relay connector 2360
STEP 10 Connector check: C-121 engine-ECU connector 283
STEP 11 Check harness between B-22 (terminal No 2) No 1 injector connector and C-121 (terminal No 1) engine-ECU connector 283
STEP 12 Perform signal wave pattern measurement at C-121 engine-ECU connector (Using an oscilloscope) 284
Code No P0202: No 2 Injector System 285
DIAGNOSIS PROCEDURE 286
STEP 1 M U T -II/III actuator test 286
STEP 2 Connector check: B-20 No 2 injector connector 1224
STEP 3 Perform resistance measurement B-20 No 2 injector connector 286
STEP 4 Perform voltage measurement at B-20 No 2 injector connector 287
STEP 5 Connector check: B-12X engine control relay connector 287
STEP 6 Check injector resistor itself 287
STEP 7 Check harness between B-119 (terminal No 4) injector resistor connector and B-20 (terminal No 1) No 2 injector connector 287
STEP 8 Check harness between B-119 (terminal No 4) injector resistor connector and B-20 (terminal No 1) No 2 injector connector 288
STEP 9 Check harness between B-119 (terminal No 3) injector resistor connector and B-12X (terminal No 4) engine control relay connector 866
STEP 10 Connector check: C-121 engine-ECU connector 289
STEP 11 Check harness between B-20 (terminal No 2) No 2 injector connector and C-121 (terminal No 9) engine-ECU connector 289
STEP 12 Perform signal wave pattern measurement at C-121 engine-ECU connector (Using an oscilloscope) 290
Code No P0203: No 3 Injector System 1228
DIAGNOSIS PROCEDURE 2365
STEP 1 M U T -II/III actuator test 867
STEP 2 Connector check: B-18 No 3 injector connector 292
STEP 3 Perform resistance measurement at B-18 No 3 injector connector 1525
STEP 4 Perform voltage measurement at B-18 No 3 injector connector 293
STEP 5 Connector check: B-12X engine control relay connector 867
STEP 6 Check injector resistor itself 867
STEP 7 Check harness between B-119 (terminal No 5) injector resistor connector and B-18 (terminal No 1) No 3 injector connector 2366
STEP 8 Check harness between B-119 (terminal No 5) injector resistor connector and B-18 (terminal No 1) No 3 injector connector 294
STEP 9 Check harness between B-119 (terminal No 3) injector resistor connector and B-12X (terminal No 4) engine control relay connector 294
STEP 10 Connector check: C-121 engine-ECU connector 295
STEP 11 Check harness between B-18 (terminal No 2) No 3 injector connector and C-121 (terminal No 24) engine-ECU connector 2021
STEP 12 Perform signal wave pattern measurement at C-121 engine-ECU connector (Using an oscilloscope) 868
Code No P0204: No 4 Injector System 1742
DIAGNOSIS PROCEDURE 869
STEP 1 M U T -II/III actuator test 2023
STEP 2 Connector check: B-17 No 4 injector connector 298
STEP 3 Perform resistance measurement at B-17 No 4 injector connector 2024
STEP 4 Perform voltage measurement at B-17 No 4 injector connector 299
STEP 5 Connector check: B-12X engine control relay connector 299
STEP 6 Check injector resistor itself 299
STEP 7 Check harness between B-119 (terminal No 6) injector resistor connector and B-17 (terminal No 1) No 4 injector connector 1745
STEP 8 Check harness between B-119 (terminal No 6) injector resistor connector and B-17 (terminal No 1) No 4 injector connector 2368
STEP 9 Check harness between B-119 (terminal No 3) injector resistor connector and B-12X (terminal No 4) engine control relay connector 300
STEP 10 Connector check: C-121 engine-ECU connector 2027
STEP 11 Check harness between B-17 (terminal No 2) No 4 injector connector and C-121 (terminal No 2) engine-ECU connector 870
STEP 12 Perform signal wave pattern measurement at C-121 engine-ECU connector (Using an oscilloscope) 2369
Code No P0234: Turbocharger Wastegate System Malfunction 303
DIAGNOSIS PROCEDURE 303
STEP 1 Check turbocharger supercharging pressure 303
STEP 2 Check supercharging pressure control system 303
STEP 3 M U T -II/III diagnosis code 871
Code No P0243: Waste Gate Solenoid Valve System 304
DIAGNOSIS PROCEDURE 1749
STEP 1 M U T -II/III actuator test 305
STEP 2 Connector check: B-26 waste gate solenoid valve connector 1235
STEP 3 Perform resistance measurement at B-26 waste gate solenoid valve connector 305
STEP 4 Perform voltage measurement at B-26 waste gate solenoid valve connector 305
STEP 5 Connector check: B-12X engine control relay connector 306
STEP 6 Perform voltage measurement at C-119 engine-ECU connector 306
STEP 7 Connector check: C-119 engine-ECU connector 307
STEP 8 Connector check: C-119 engine-ECU connector 307
STEP 9 Check harness between B-26 (terminal No 2) waste gate solenoid valve connector and C-119 (terminal No 41) engine-ECU connector 2371
STEP 10 Check harness between B-26 (terminal No 1) waste gate solenoid valve connector and B-12X (terminal No 4) engine control relay connector 308
STEP 11 M U T -II/III actuator test 308
Code No P0300: Random Cylinder Misfire Detected 309
DIAGNOSIS PROCEDURE 2037
STEP 1 M U T -II/III data list 309
STEP 2 M U T -II/III data list 309
STEP 3 Check ignition coil spark 876
STEP 4 Connector check: Injector connector 310
STEP 5 Check injector itself 310
STEP 6 Connector check: C-121 engine-ECU connector 310
STEP 7 Check harness between injector connector and C-121 engine-ECU connector 311
STEP 8 Check injector resistor itself 311
STEP 9 Connector check: B-119 injector resistor connector and C-121 engine-ECU connector 2307
STEP 10 Check harness between B-119 injector resistor connector and injector connector 312
STEP 11 Fuel pressure measurement 313
STEP 12 Check for intake of air from intake hose and inlet manifold 313
STEP 13 Check for skipped timing belt teeth 313
STEP 14 Exhaust gas recirculation system check 313
Code No P0301: No 1 Cylinder Misfire Detection System 313
DIAGNOSIS PROCEDURE 313
STEP 1 Check ignition coil spark 313
STEP 2 Connector check: B-22 No 1 injector connector 2045
STEP 3 Check No 1 injector itself 314
STEP 4 Connector check: C-121 engine-ECU connector 314
STEP 5 Check harness between B-22 (terminal No 2) No 1 injector connector and C-121 (terminal No 1) engine-ECU connector 314
STEP 6 Check injector resistor itself 314
STEP 7 Connector check: B-119 injector resistor connector and C-121 engine-ECU connector 315
STEP 8 Check harness between B-119 (terminal No 1) injector resistor connector and B-22 (terminal No 1) No 1 injector connector 315
STEP 9 Fuel pressure measurement 1764
Code No P0302: No 2 Cylinder Misfire Detection System 1244
DIAGNOSIS PROCEDURE 316
STEP 1 Check ignition coil spark 316
STEP 2 Connector check: B-20 No 2 injector connector 316
STEP 3 Check No 2 injector itself 1245
STEP 4 Connector check: C-121 engine-ECU connector 317
STEP 5 Check harness between B-20 (terminal No 2) No 2 injector connector and C-121 (terminal No 9) engine-ECU connector 881
STEP 6 Check injector resistor itself 317
STEP 7 Connector check: B-119 injector resistor connector and C-121 engine-ECU connector 318
STEP 8 Check harness between B-119 (terminal No 4) injector resistor connector and B-20 (terminal No 1) No 2 injector connector 318
STEP 9 Fuel pressure measurement 318
Code No P0303: No 3 Cylinder Misfire Detection System 319
DIAGNOSIS PROCEDURE 319
STEP 1 Check ignition coil spark 319
STEP 2 Connector check: B-18 No 3 injector connector 319
STEP 3 Check No 3 injector itself 319
STEP 4 Connector check: C-121 engine-ECU connector 320
STEP 5 Check harness between B-18 (terminal No 2) No 3 injector connector and C-121 (terminal No 24) engine-ECU connector 320
STEP 6 Check injector resistor itself 320
STEP 7 Connector check: B-119 injector resistor connector and C-121 engine-ECU connector 321
STEP 8 Check harness between B-119 (terminal No 5) injector resistor connector and B-18 (terminal No 1) No 3 injector connector 321
STEP 9 Fuel pressure measurement 321
Code No P0304: No 4 Cylinder Misfire Detection System 322
DIAGNOSIS PROCEDURE 322
STEP 1 Check the ignition coil spark 322
STEP 2 Connector check: B-17 No 4 injector connector 322
STEP 3 Check No 4 injector itself 1773
STEP 4 Connector check: C-121 engine-ECU connector 885
STEP 5 Check harness between B-17 (terminal No 2) No 4 injector connector and C-121 (terminal No 2) engine-ECU connector 323
STEP 6 Check injector resistor itself 323
STEP 7 Connector check: B-119 injector resistor connector and C-121 engine-ECU connector 1775
STEP 8 Check harness between B-119 (terminal No 6) injector resistor connector and B-18 (terminal No 1) No 4 injector connector 324
STEP 9 Fuel pressure measurement 324
Code No P0325: Detonation Sensor System 325
DIAGNOSIS PROCEDURE 2057
STEP 1 Connector check: B-108 detonation sensor connector 326
STEP 2 Perform resistance measurement at B-108 detonation sensor connector 326
STEP 3 Connector check: C-117 engine-ECU connector 327
STEP 4 Check harness between B-108 (terminal No 1) detonation sensor connector and C-117 (terminal No 91) engine-ECU connector 328
STEP 5 Check the trouble symptoms 328
STEP 6 Replace the detonation sensor 889
Code No P0335: Crank Angle Sensor System 329
DIAGNOSIS PROCEDURE 2059
STEP 1 M U T -II/III data list 330
STEP 2 Connector check: B-117 crank angle sensor connector 330
STEP 3 Perform voltage measurement at B-117 crank angle sensor connector 331
STEP 4 Perform voltage measurement at C-119 engine-ECU connector 331
STEP 5 Connector check: C-119 engine-ECU connector 332
STEP 6 Connector check: C-119 engine-ECU connector 1779
STEP 7 Check harness between B-117 (terminal No 2) crank angle sensor connector and C-119 (terminal No 43) engine-ECU connector 333
STEP 8 M U T -II/III data list 333
STEP 9 Perform voltage measurement at B-117 crank angle sensor connector 333
STEP 10 Connector check: B-12X engine control relay connector 334
STEP 11 Perform resistance measurement at B-117 crank angle sensor connector 334
STEP 12 Connector check: C-121 engine-ECU connector 335
STEP 13 Check harness between B-117 (terminal No 1) crank angle sensor connector and C-121 (terminal No 34) engine-ECU connector 1780
STEP 14 Perform output wave pattern measurement at B-117 crank angle sensor connector (Using an oscilloscope) 336
STEP 15 Connector check: B-12X engine control relay connector 336
STEP 16 Check harness between B-117 (terminal No 3) crank angle sensor connector and B-12X (terminal No 4) engine control relay connector 337
STEP 17 Connector check: C-119 and C-121 engine-ECU connectors 337
STEP 18 Check harness between B-117 (terminal No 2) crank angle sensor connector and C-119 (terminal No 43) engine-ECU connector 338
STEP 19 Check harness between B-117 (terminal No 1) crank angle sensor connector and C-121 (terminal No 34) engine-ECU connector 338
STEP 20 Check the crankshaft sensing blade 339
STEP 21: M U T -II/III data list 339
Code No P0340: Exhaust Camshaft Position Sensor System 340
DIAGNOSIS PROCEDURE 341
STEP 1 Connector check: B-106 exhaust camshaft position sensor connector 341
STEP 2 Perform voltage measurement at B-106 exhaust camshaft position sensor connector 2069
STEP 3 Connector check: B-12X engine control relay connector 342
STEP 4 Perform voltage measurement at B-106 exhaust camshaft position sensor connector 342
STEP 5 Perform voltage measurement at C-119 engine-ECU connector 343
STEP 6 Connector check: C-119 engine-ECU connector 1786
STEP 7 Connector check: C-119 engine-ECU connector 344
STEP 8 Check harness between B-106 (terminal No 2) camshaft position sensor connector and C-119 (terminal No 50) engine-ECU connector 344
STEP 9 Check the trouble symptoms 344
STEP 10 Perform resistance measurement at B-106 exhaust camshaft position sensor connector 345
STEP 11 Connector check: C-121 engine-ECU connector 345
STEP 12 Check harness between B-106 (terminal No 1) camshaft position sensor connector and C-121 (terminal No 34) engine-ECU connector 1788
STEP 13 Perform output wave pattern measurement at B-106 exhaust camshaft position sensor connector (Using an oscilloscope) 346
STEP 14 Connector check: B-12X engine control relay connector 2075
STEP 15 Check harness between B-106 (terminal No 3) exhaust camshaft position sensor connector and B-12X (terminal No 4) engine control relay connector 346
STEP 16 Connector check: C-119 and C-121 engine-ECU connectors 347
STEP 17 Check harness between B-106 (terminal No 2) exhaust camshaft position sensor connector and C-119 (terminal No 50) engine-ECU connector 347
STEP 18 Check harness between B-106 (terminal No 1) exhaust camshaft position sensor connector and C-121 (terminal No 34) engine-ECU connector 348
STEP 19 Check the exhaust camshaft position sensing cylinder 348
STEP 20 Check the trouble symptoms 348
Code No P0403: Exhaust Gas Recirculation (EGR) Control Solenoid Valve 349
DIAGNOSIS PROCEDURE 838
STEP 1 M U T -II/III actuator test 350
STEP 2 Connector check: B-101 EGR control solenoid valve connector 350
STEP 3 Perform resistance measurement at B-101 EGR control solenoid valve connector 350
STEP 4 Perform voltage measurement at B-101 EGR control solenoid valve connector 351
STEP 5 Connector check: B-12X engine control relay connector 351
STEP 6 Perform voltage measurement at C-121 engine-ECU connector 352
STEP 7 Connector check: C-121 engine-ECU connector 352
STEP 8 Connector check: C-121 engine-ECU connector 353
STEP 9 Check harness between B-101 (terminal No 2) EGR control solenoid valve connector and C-121 (terminal No 6) engine-ECU connector 2080
STEP 10 Check harness between B-101 (terminal No 1) EGR control solenoid valve connector and B-12X (terminal No 4) engine control relay connector 354
STEP 11 M U T -II /III actuator test 354
Code No P0421: Warm up Catalyst Malfunction 2081
DIAGNOSIS PROCEDURE 355
STEP 1 Check for leakage of exhaust emission from exhaust manifold 355
STEP 2 M U T -II/III data list 355
STEP 3 M U T -II/III data list 355
STEP 4 Replace the oxygen sensor (rear) 355
STEP 5 Replace the catalytic converter 355
Code No P0443: Purge Control Solenoid Valve System 356
DIAGNOSIS PROCEDURE 357
STEP 1 M U T -II/III actuator test 1804
STEP 2 Connector check: B-02 purge control solenoid valve connector 357
STEP 3 Perform resistance measurement at B-02 purge control solenoid valve connector 1806
STEP 4 Perform voltage measurement at B-02 purge control solenoid valve connector 357
STEP 5 Connector check: B-12X engine control relay connector 358
STEP 6 Perform voltage measurement at C-121 engine-ECU connector 358
STEP 7 Connector check: C-121 engine-ECU connector 2087
STEP 8 Connector check: C-121 engine-ECU connector 359
STEP 9 Check harness between B-02 (terminal No 1) purge control solenoid valve connector and C-121 (terminal No 16) engine-ECU connector 360
STEP 10 Check harness between B-02 (terminal No 2) purge control solenoid valve connector and B-12X (terminal No 4) engine control relay connector 360
STEP 11 M U T -II/III actuator test 360
Code No P0500: Vehicle Speed Sensor System 361
DIAGNOSIS PROCEDURE 362
STEP 1 Check the speedometer 362
STEP 2 M U T -II/III data list 362
STEP 3 Connector check: C-117 engine-ECU connector 362
STEP 4 Check harness between C-117 (terminal No 80) engine-ECU connector and B-04 (terminal No 3) vehicle speed sensor connector 363
STEP 5 Check the trouble symptoms 363
Code No P0505: Idle Speed Control Servo System 2091
DIAGNOSIS PROCEDURE 1524
STEP 1 M U T -II/III data list 365
STEP 2 Connector check: B-104 idle speed control servo connector 365
STEP 3 Check idle speed control servo itself 365
STEP 4 Perform voltage measurement at B-104 idle speed control servo connector 366
STEP 5 Connector check: B-12X engine control relay connector 366
STEP 6 Perform voltage measurement at C-121 engine-ECU connector 367
STEP 7 Connector check: C-121 engine-ECU connector 367
STEP 8 Check harness between B-104 idle speed control servo and C-121 engine-ECU connector 368
STEP 9 Check harness between B-104 (terminal No 2 or No 5) idle speed control servo connector and B-12X (terminal No 4) engine control relay connector 2096
STEP 10 M U T -II/III data list 368
Code No P0513: Immobilizer System 369
DIAGNOSIS PROCEDURE 370
STEP 1 Connector check: C-207 immobilizer-ECU connector and C-117 engine-ECU connector 370
STEP 2 Check harness between C-207 (terminal No 7) immobilizer-ECU connector and C-117 (terminal No 98) engine-ECU connector 370
STEP 3 Check the trouble symptoms 371
STEP 4 Replace the immobilizer-ECU 371
Code No P0551: Power Steering Fluid Pressure Switch System 371
DIAGNOSIS PROCEDURE 2098
STEP 1 Connector check: A-40 power steering fluid pressure switch connector 372
STEP 2 Perform voltage measurement at A-40 power steering fluid pressure switch connector 372
STEP 3 Perform voltage measurement at C-119 engine-ECU connector 373
STEP 4 Connector check: C-119 engine-ECU connector 373
STEP 5 Connector check: C-119 engine-ECU connector 2099
STEP 6 Check harness between A-40 (terminal No 1) power steering fluid pressure switch connector and C-119 (terminal No 54) engine-ECU connector 374
STEP 7 M U T -II/III data list 375
STEP 8 Perform voltage measurement at C-119 engine-ECU connector 375
STEP 9 Connector check: C-119 engine-ECU connector 375
STEP 10 Check harness between A-40 (terminal No 1) power steering fluid pressure switch connector and C-119 (terminal No 54) engine-ECU connector 376
STEP 11 Connector check: C-119 engine-ECU connector 376
Code No P0622: Alternator FR Terminal System 377
DIAGNOSIS PROCEDURE 378
STEP 1 Connector check: B-14 intermediate connector 378
STEP 2 Perform voltage measurement at B-14 intermediate connector 1828
STEP 3 Connector check: C-119 engine-ECU connector 378
STEP 4 Check harness between B-14 (terminal No 5) intermediate connector and C-119 (terminal No 52) engine-ECU connector 379
STEP 5 Check the trouble symptoms 379
STEP 6 Perform voltage measurement at B-14 intermediate connector 379
STEP 7 Connector check: B-25 alternator connector 379
STEP 8 Check harness between B-25 (terminal No 4) alternator connector and B-14 (terminal No 5) intermediate connector 380
STEP 9 Perform voltage measurement at B-14 intermediate connector 380
STEP 10 Connector check: B-25 alternator connector 380
STEP 11 Check harness between B-25 (terminal No 4) alternator connector and B-14 (terminal No 5) intermediate connector 381
STEP 12 Check harness between B-14 (terminal No 5) intermediate connector and C-119 (terminal No 52) engine-ECU connector 381
STEP 13 Check the trouble symptoms 381
Code No P0710: Transmisson Oil Temperature Sensor System 2104
DIAGNOSIS PROCEDURE 1835
STEP 1 Connector check: B-30 transmission oil temperature sensor connector 383
STEP 2 Perform resistance measurement at B-30 transmission oil temperature sensor connector 383
STEP 3 Perform voltage measurement at B-30 transmission oil temperature sensor connector 384
STEP 4 Perform voltage measurement at C-117 engine-ECU connector 384
STEP 5 Connector check: C-117 engine-ECU connector 385
STEP 6 Connector check: C-117 engine-ECU connector 385
STEP 7 Check harness between B-30 (terminal No 1) transmission oil temperature sensor connector and C-117 (terminal No 96) engine-ECU connector 386
STEP 8 Check the trouble symptoms 386
STEP 9 Perform resistance measurement at B-30 transmission oil temperature sensor connector 1840
STEP 10 Connector check: C-119 engine-ECU connector 387
STEP 11 Check harness between B-30 (terminal No 2) transmission oil temperature sensor connector and C-119 (terminal No 49) engine-ECU connector 387
STEP 12 Perform voltage measurement at B-30 transmission oil temperature sensor connector 388
STEP 13 Connector check: C-117 engine-ECU connector 388
STEP 14 Connector check: C-117 and C-119 engine-ECU connector 389
Code No P1012: Intake Camshaft Position Sensor System 390
DIAGNOSIS PROCEDURE 391
STEP 1 Connector check: B-124 intake camshaft position sensor connector 391
STEP 2 Perform voltage measurement at B-124 intake camshaft position sensor connector 391
STEP 3 Connector check: B-12X engine control relay connector 392
STEP 4 Perform voltage measurement at B-124 intake camshaft position sensor connector 392
STEP 5 Perform voltage measurement at C-119 engine-ECU connector 393
STEP 6 Connector check: C-119 engine-ECU connector 393
STEP 7 Connector check: C-119 engine-ECU connector 394
STEP 8 Check harness between B-124 (terminal No 2) intake camshaft position sensor connector and C-119 (terminal No 53) engine-ECU connector 394
STEP 9 Check the trouble symptoms 394
STEP 10 Perform resistance measurement at B-124 intake camshaft position sensor connector 395
STEP 11 Connector check: C-121 engine-ECU connector 395
STEP 12 Check harness between B-124 (terminal No 1) intake camshaft position sensor connector and C-121 (terminal No 34) engine-ECU connector 395
STEP 13 Perform output wave pattern measurement at B-124 intake camshaft position sensor connector (Using an oscilloscope) 396
STEP 14 Connector check: B-12X engine control relay connector 396
STEP 15 Check harness between B-124 (terminal No 3) intake camshaft position sensor connector and B-12X (terminal No 4) engine control relay connector 2121
STEP 16 Connector check: C-119 and C-121 engine-ECU connectors 397
STEP 17 Check harness between B-124 (terminal No 2) intake camshaft position sensor connector and C-119 (terminal No 53) engine-ECU connector 397
STEP 18 Check harness between B-124 (terminal No 1) intake camshaft position sensor connector and C-121 (terminal No 34) engine-ECU connector 398
STEP 19 Check the intake camshaft position sensing cylinder 398
STEP 20 Check the trouble symptoms 398
Code No P1021: Oil Feeder Control Valve System 399
DIAGNOSIS PROCEDURE 400
STEP 1 Connector check: B-123 oil feeder control valve connector 400
STEP 2 Perform resistance measurement at B-123 oil feeder control valve connector 400
STEP 3 Perform voltage measurement at B-123 oil feeder control valve connector 400
STEP 4 Connector check: B-12X engine control relay connector 401
STEP 5 Perform voltage measurement at C-121 engine-ECU connector 401
STEP 6 Connector check: C-121 engine-ECU connector 402
STEP 7 Connector check: C-121 engine-ECU connector 402
STEP 8 Check harness between B-123 (terminal No 2) oil feeder control valve connector and C-121 (terminal No 32) engine-ECU connector 403
STEP 9 Check harness between B-123 (terminal No 1) oil feeder control valve connector and B-12X (terminal No 4) engine control relay connector 403
STEP 10 Check the trouble symptoms 2130
Code No P1603: Battery Back-up Line System 2130
DIAGNOSIS PROCEDURE 405
STEP 1 M U T -II/III diagnosis code 405
STEP 2 Perform voltage measurement at C-119 engine-ECU connector 1857
STEP 3 Connector check: C-119 engine-ECU connector 1858
STEP 4 Check the trouble symptoms 406
INSPECTION CHART FOR TROUBLE SYMPTOMS 407
SYMPTOM PROCEDURES 411
Inspection Procedure 1: Communication with All System is not Possible 411
DIAGNOSIS PROCEDURE 412
STEP 1 Connector check: C-14 diagnosis connector 412
STEP 2 Perform resistance measurement at C-14 diagnosis connector 412
STEP 3 Perform voltage measurement at C-14 diagnosis connector 412
STEP 4 Replace M U T -II/III 412
STEP 5 Check harness between C-14 (terminal No 16) diagnosis connector and battery 413
Inspection Procedure 2: Communication with Engine-ECU only is not Possible 414
DIAGNOSIS PROCEDURE 415
STEP 1 Check engine warning lamp 415
STEP 2 Connector check: C-117 engine-ECU connector 415
STEP 3 Check harness between C-14 (terminal No 7) diagnosis connector and C-117 (terminal No 85) engine-ECU connector 416
STEP 4 Check the trouble symptom 416
Inspection Procedure 3: The Engine Warning Lamp does not Illuminate Right after the Ignition Switch is Turned to the “ON” Position 417
DIAGNOSIS PROCEDURE 418
STEP 1 Check engine start-up 1872
STEP 2 Check engine warning lamp for burnt-out bulb 418
STEP 3 Connector check: C-01 combination meter connector 418
STEP 4 Perform voltage measurement at C-01 combination meter connector 1244
STEP 5 Connector check: C-208 ignition switch connector 2150
STEP 6 Connector check: C-121 engine-ECU connector 421
STEP 7 Perform voltage measurement at C-121 engine-ECU connector 1874
STEP 8 Connector check: C-01 combination meter connector 422
STEP 9 Connector check: C-208 ignition switch connector 423
STEP 10 Check harness between C-01 (terminal No 9) combination connector and C-208 (terminal No 2) ignition switch connector 424
STEP 11 Check harness between C-01 (terminal No 17) combination connector and C-121 (terminal No 22) engine-ECU connector 425
STEP 12 Check the trouble symptoms 425
Inspection Procedure 4: The Engine Warning Lamp Remains Illuminating and never goes out 426
DIAGNOSIS PROCEDURE 427
STEP 1 M U T -II/III diagnosis code 427
STEP 2 Connector check: C-121 engine-ECU connector 427
STEP 3 Perform voltage measurement at C-121 engine-ECU connector 2152
STEP 4 Check the trouble symptoms 428
Inspection Procedure 5: Starting Impossible (No Initial Combustion) 429
DIAGNOSIS PROCEDURE 430
STEP 1 Check battery voltage 430
STEP 2 M U T -II/III data list 430
STEP 3 Connector check: C-119 engine-ECU connector 430
STEP 4 Perform voltage measurement at C-119 engine-ECU connector 430
STEP 5 Connector check: C-208 ignition switch connector 2157
STEP 6 Check ignition switch 432
STEP 7 Connector check: C-208 ignition switch connector and B-21 starter connector 433
STEP 8 Connector check: B-21 starter connector 433
STEP 9 Perform voltage measurement at B-21 starter connector 433
STEP 10 Connector check: C-208 ignition switch connector 434
STEP 11 Connector check: B-19 starter connector 434
STEP 12 Perform voltage measurement at B-19 starter connector 434
STEP 13 Check harness between C-208 (terminal No 5) ignition switch connector and B-21 (terminal No 1) starter connector 435
STEP 14 Check harness between B-19 (terminal No 1) starter connector and battery 2162
Inspection Procedure 6: Starting impossible (Starter Operative but No Initial Combustion) 436
DIAGNOSIS PROCEDURE 436
STEP 1 Check battery voltage 436
STEP 2 Check engine warning lamp for burnt out bulb 436
STEP 3 M U T -II/III diagnosis code 2163
STEP 4 M U T -II/III actuator test 2163
STEP 5 Check timing belt for breakage 436
STEP 6 Check the engine start ability 436
STEP 7 Check idling speed control for operating sound 436
STEP 8 M U T -II/III data list 2163
STEP 9 Connector check: C-119 engine-ECU connector 1888
STEP 10 M U T -II/III data list 437
STEP 11 Check injector for operating sound 438
STEP 12 Check ignition coil spark 438
STEP 13 Replace the engine-ECU 1890
Inspection Procedure 7: Starting Impossible (Initial Combustion but no Complete Combustion), Starting (Long Time to Start) 438
DIAGNOSIS PROCEDURE 438
STEP 1 Check battery condition 438
STEP 2 Check battery voltage 438
STEP 3 M U T -II/III diagnosis code 438
STEP 4 M U T -II/III data list 438
STEP 5 Check start ability 439
STEP 6 Check idle speed control servo for operating sound 439
STEP 7 M U T -II/III actuator test 1894
STEP 8 Check air intake from intake hose and intake manifold 439
STEP 9 Check injector for operating sound 439
STEP 10 Check timing marks of timing belt 439
STEP 11 Perform voltage measurement at C-119 engine-ECU connector 439
STEP 12 Connector check: C-119 engine-ECU connector 2171
STEP 13 Connector check: B-103 and B-114 ignition coil connectors 2171
STEP 14 Check ignition coil spark 440
STEP 15 Check spark plug 440
STEP 16 Check spark plug cable itself 2171
STEP 17 Check ignition coil itself 440
STEP 18 Check harness between ignition coil connector terminal No 2 of each cylinder and body earth 441
STEP 19 Check spray condition of injector 441
STEP 20 Check compression pressure 441
STEP 21 Check EGR control solenoid valve itself 441
STEP 22 Check EGR valve itself 441
STEP 23 Replace the engine-ECU 441
Inspection Procedure 8: Unstable Idling (Rough Idling, hunting), Improper Idling Speed (Too High or too Low), Engine Stalls During Idling (Die Out) 442
DIAGNOSIS PROCEDURE 442
STEP 1 Check battery condition 1405
STEP 2 M U T -II/III diagnosis code 442
STEP 3 M U T -II/III data list 1900
STEP 4 M U T -II/III data list 2173
STEP 5 Check idle speed control servo for operating sound 442
STEP 6 Check throttle body (throttle valve portion) for contamination 442
STEP 7 Check air intake from intake hose and intake manifold 442
STEP 8 Check injector for operating sound 442
STEP 9 Check timing marks of timing belt 443
STEP 10 M U T -II/III data list 443
STEP 11 Perform voltage measurement at C-119 engine-ECU 443
STEP 12 Connector check: C-119 engine-ECU connector 2177
STEP 13 Perform voltage measurement at C-121 engine-ECU connector 444
STEP 14 Connector check: C-121 engine-ECU connector and B-25 alternator connector 444
STEP 15 Check harness between C-121 (terminal No 8) engine-ECU connector and B-25 (terminal No 1) alternator connector 445
STEP 16 Perform voltage measurement at C-121 engine-ECU connector 445
STEP 17 Connector check: C-119 engine-ECU connector and B-25 alternator connector 446
STEP 18 Check harness between C-119 (terminal No 52) engine-ECU connector and B-25 (terminal No 4) alternator connector 446
STEP 19 Check the trouble symptoms 2179
STEP 20 Perform voltage measure at C-119 engine-ECU connector 447
STEP 21 Connector check: B-103 and B-114 ignition coil connectors 447
STEP 22 Check ignition coil spark 1909
STEP 23 Check spark plug 447
STEP 24 Check spark plug cable 447
STEP 25 Check ignition coil itself 1910
STEP 26 Check harness between ignition coil connector terminal No 2 of each cylinder and body earth 448
STEP 27 Check injector for spray condition 2182
STEP 28 Check compression pressure 448
STEP 29 Check purge control solenoid valve itself 448
STEP 30 Check EGR control solenoid valve itself 448
STEP 31 Check EGR valve itself 448
STEP 32 M U T -II/III actuator test 448
STEP 33 Replace the engine-ECU 449
Inspection Procedure 9: The Engine Stalls when Starting the Car (Pass Out) 449
DIAGNOSIS PROCEDURE 449
STEP 1 M U T -II/III diagnosis code 449
STEP 2 Check EGR control solenoid valve itself 2183
STEP 3 Check EGR valve itself 449
STEP 4 Check air intake from intake hose and intake manifold 2184
STEP 5 Connector check: B-103 and B-114 ignition connectors 449
STEP 6 Check ignition coil spark 449
STEP 7 Check spark plug 449
STEP 8 Check spark plug cable itself 450
STEP 9 Check ignition coil itself 450
STEP 10 Check harness between ignition coil connector terminal No 2 of each cylinder and body earth 450
Inspection Procedure 10: The Engine Stalls when Decelerating 451
DIAGNOSIS PROCEDURE 451
STEP 1 M U T -II/III diagnosis code 451
STEP 2 M U T -II/III data list 451
STEP 3 M U T -II/III data list 451
STEP 4 Check EGR control solenoid valve itself 451
STEP 5 Check EGR valve itself 451
STEP 6 Check throttle body (throttle valve portion) for contamination 451
STEP 7 Connector check: B-103 and B-114 ignition coil connectors 451
STEP 8 Check ignition coil spark 451
STEP 9 Check spark plug 451
STEP 10 Check spark plug cable itself 452
STEP 11 Check ignition coil itself 452
STEP 12 Check harness between ignition coil connector terminal No 2 of each cylinder and body earth 452
Inspection Procedure 11: Engine does not Revole Up 453
DIAGNOSIS PROCEDURE 453
STEP 1 M U T -II/III diagnosis code 453
STEP 2 Check timing marks of timing belt 453
STEP 3 Connector check: B-103 and B-114 ignition coil connectors 453
STEP 4 Check ignition coil spark 453
STEP 5 Check spark plug 2189
STEP 6 Check spark plug cable itself 453
STEP 7 Check ignition coil itself 453
STEP 8 Check harness between ignition coil connector terminal No 2 of each cylinder and body earth 2190
STEP 9 Fuel pressure measurement 454
Inspection Procedure 12: Hesitation, Sag,Poor Acceleration, Stumble or Surge 455
DIAGNOSIS PROCEDURE 455
STEP 1 M U T -II/III diagnosis code 455
STEP 2 Check injector for operating sound 2191
STEP 3 M U T -II/III data list 2193
STEP 4 Check Purge control solenoid valve itself 455
STEP 5 Check EGR control solenoid valve itself 455
STEP 6 Check EGR valve itself 1916
STEP 7 M U T -II/III data list 455
STEP 8 Connector check: B-103 and B-114 ignition coil connectors 456
STEP 9 Check ignition coil spark 456
STEP 10 Check spark plug 456
STEP 11 Check spark plug cable itself 1917
STEP 12 Check ignition coil itself 2196
STEP 13 Check harness between ignition coil connector terminal No 2 of each cylinder and body earth 456
STEP 14 Check throttle body (throttle valve portion) for contamination 457
STEP 15 M U T -II/III actuator test 457
STEP 16 Check turbo charger supercharging pressure 457
STEP 17 Check supercharging pressure control system 457
STEP 18 M U T -II/III actuator test 457
STEP 19 Fuel pressure measurement 457
STEP 20 Check compression pressure 2198
Inspection Procedure 13: The Feeling of Impact or Vibration when Accelerating 457
DIAGNOSIS PROCEDURE 2199
STEP 1 M U T -II/III diagnosis code 2199
STEP 2 Connector check: B-103 and B-114 ignition coil connectors 458
STEP 3 Check ignition coil spark 458
STEP 4 Check spark plug 458
STEP 5 Check spark plug cable itself 458
STEP 6 Check ignition coil itself 458
STEP 7 Check harness between ignition coil connector terminal No 2 of each cylinder and body earth 458
Inspection Procedure 14: The Feeling of Impact or Vibration when Decelerating 459
DIAGNOSIS PROCEDURE 459
STEP 1 M U T -II/III diagnosis code 459
STEP 2 Check idle speed control servo for operating sound 2202
STEP 3 M U T -II/III data list 459
STEP 4 Check throttle body (throttle valve portion) contamination 459
Inspection Procedure 15: Knocking 459
DIAGNOSIS PROCEDURE 459
STEP 1 M U T -II/III diagnosis code 459
STEP 2 Connector check: B-103 and B-114 ignition coil connectors 459
STEP 3 Check ignition coil spark 2204
STEP 4 Check spark plug 460
STEP 5 Check spark plug cable itself 460
STEP 6 Check ignition coil itself 460
STEP 7 Check harness between ignition coil connector terminal No 2 of each cylinder and body earth 460
Inspection Procedure 16: Ignition Timing Offset 461
DIAGNOSIS PROCEDURE 461
STEP 1 M U T -II/III diagnosis code 461
STEP 2 Perform output wave pattern measurement of crank angle sensor and exhaust camshaft position sensor (Using an oscilloscope) 461
STEP 3 Check the trouble symptoms 462
STEP 4 Check crank angle sensor and exhaust camshaft position sensor mounted conditions 462
STEP 5 Check timing marks of timing belt 462
STEP 6 Check crank angle sensor vane 462
STEP 7 Check exhaust camshaft position sensing cylinder 462
STEP 8 Replace crank angle sensor 462
STEP 9 Replace exhaust camshaft position sensor 462
Inspection Procedure 17: Run on (Dieseling) 462
DIAGNOSIS PROCEDURE 462
STEP 1 Check injector for spray condition 462
Inspection Procedure 18: Odor, White Smoke, Black Smoke, and High-Concentration CO/HC During Idling 2208
DIAGNOSIS PROCEDURE 463
STEP 1 M U T -II/III diagnosis code 463
STEP 2 Check injector for operating sound 1703
STEP 3 Check ignition timing 463
STEP 4 M U T -II/III data list 463
STEP 5 Check air intake from intake hose and intake manifold 463
STEP 6 Check for emission leakage from exhaust manifold 463
STEP 7 Check throttle body (throttle valve portion) for contamination 463
STEP 8 M U T -II/III data list 463
STEP 9 Check Purge control solenoid valve itself 464
STEP 10 Check EGR control solenoid valve itself 464
STEP 11 Check EGR valve itself 464
STEP 12 Fuel pressure measurement 464
STEP 13 Check positive crankcase ventilation valve itself 464
STEP 14 Check spark plug 464
STEP 15 Check spark plug cable itself 464
STEP 16 Check ignition coil itself 464
STEP 17 Check compression pressure 464
STEP 18 Check injector for spraying condition 464
STEP 19 Replace catalytic converter 464
Inspection Procedure 19: Battery Rundown 465
DIAGNOSIS PROCEDURE 465
STEP 1 Check battery voltage 465
STEP 2 Connector check: B-14 intermediate connector 465
STEP 3 Perform voltage measurement at B-14 intermediate connector 465
STEP 4 Connector check: C-208 ignition switch connector 466
STEP 5 Perform voltage measurement at B-14 intermediate connector 466
STEP 6 Connector check: B-25 alternator connector 466
STEP 7 Check harness between B-14 (terminal No 10) intermediate connector and B-25 (terminal No 1) alternator connector 467
STEP 8 Check harness between B-14 (terminal No 9) intermediate connector and B-25 (terminal No 3) alternator connector 467
STEP 9 Check harness between B-25 (terminal No 3) alternator connector and C-208 (terminal No 2) ignition switch connector 468
STEP 10 Connector check: C-121 engine-ECU connector 468
STEP 11 Perform voltage measurement at C-121 engine-ECU connector 469
STEP 12 Perform voltage measurement at C-121 engine-ECU connector 469
STEP 13 Check the trouble symptoms 469
Inspection Procedure 20: Overheating 470
DIAGNOSIS PROCEDURE 470
STEP 1 M U T -II/III diagnosis code 470
STEP 2 Check engine coolant 470
STEP 3 M U T -II/III actuator test 470
STEP 4 M U T -II/III data list 470
STEP 5 Check thermostat 470
STEP 6 Check water pump 2221
Inspection Procedure 21: Abnormal Rotation of Fan Motor 471
DIAGNOSIS PROCEDURE 471
STEP 1 Connector check: C-121 engine-ECU connector 472
STEP 2 Check at C-121 engine-ECU connector 472
STEP 3 Check the trouble symptoms 472
STEP 4 Perform voltage measurement at C-121 engine-ECU connector 473
STEP 5 Connector check: A-17 fan controller connector 473
STEP 6 Check harness between A-17 (terminal No 2) fan controller connector and C-121 (terminal No 18) engine-ECU connector 2224
Inspection Procedure 22: Poor A/C Performance 474
DIAGNOSIS PROCEDURE 474
STEP 1 M U T -II/III diagnosis code 474
STEP 2 A/C compressor magnet clutch operation check 474
STEP 3 M U T -II/III data list 474
STEP 4 M U T -II/III data list 474
STEP 5 Check charged amount of A/C refrigerant 475
STEP 6 M U T -II/III actuator test 475
Inspection Procedure 23: Engine-ECU Power Supply, Engine Control Relay, Ignition Switch-IG1 System 2226
DIAGNOSIS PROCEDURE 477
STEP 1 Check battery voltage 477
STEP 2 Connector check: B-12X engine control relay connector 2228
STEP 3 Check engine control relay 477
STEP 4 Perform voltage measurement at B-12X engine control relay connector 477
STEP 5 Connector check: C-117 engine-ECU connector 478
STEP 6 Perform voltage measurement at C-117 engine-ECU connector 478
STEP 7 Connector check: C-208 ignition switch connector 479
STEP 8 Check ignition switch 480
STEP 9 Perform voltage measurement at C-119 engine-ECU connector 481
STEP 10 Connector check: C-119 engine-ECU connector 2231
STEP 11 Perform resistance measurement at C-119 engine-ECU connector 482
STEP 12 Connector check: C-119 engine-ECU connector 482
STEP 13 Perform voltage measurement at C-119 engine-ECU connector 2232
STEP 14 Perform voltage measurement at C-119 engine-ECU connector 483
STEP 15 Check harness between C-208 (terminal No 2) ignition switch connector and C-117 (terminal No 99) engine-ECU connector 2233
STEP 16 Check harness between B-12X (terminal No 1, No 2) engine control relay connector and battery 485
STEP 17 Check harness between B-12X (terminal No 3) engine control relay connector and C-119 (terminal No 57) engine-ECU connector 485
STEP 18 Check harness between B-12X (terminal No 4) engine control relay connector and C-119 (terminal No 47 and No 59) engine-ECU connector 486
STEP 19 Check the trouble symptoms 486
Inspection Procedure 24: Fuel Pump System 487
DIAGNOSIS PROCEDURE 488
STEP 1 M U T -II/III actuator test 488
STEP 2 M U T -II/III actuator test 488
STEP 3 Connector check: C-223 fuel pump relay (1) connector and C-221 fuel pump relay (2) connector 488
STEP 4 Connector check: B-121 fuel pump resistor connector 489
STEP 5 Check fuel pump relay (1) and fuel pump relay (2) 489
STEP 6 Check fuel pump resistor 489
STEP 7 Perform voltage measurement at C-223 fuel pump relay (1) connector 2235
STEP 8 Perform voltage measurement at C-223 fuel pump relay (1) connector 489
STEP 9 Check harness between C-223 (terminal No 3) fuel pump relay (1) connector and C-208 (terminal No 2) ignition switch connector 490
STEP 10 Perform resistance measurement at C-223 fuel pump relay (1) connector 490
STEP 11 Perform voltage measurement at C-221 fuel pump relay (2) connector 491
STEP 12 Perform voltage measurement at C-121 engine-ECU connector 491
STEP 13 Perform voltage measurement at C-121 engine-ECU connector 492
STEP 14 Perform voltage measurement at B-121 fuel pump resistor connector 492
STEP 15 Check connector: D-12 fuel pump connector 493
STEP 16 Perform voltage measurement at D-12 fuel pump connector 2237
STEP 17 Perform resistance measurement at D-12 fuel pump connector 494
STEP 18 Check connector: B-120 fuel pump relay (3) connector 494
STEP 19 Check fuel pump relay (3) 494
STEP 20 Perform voltage measurement at B-120 fuel pump relay (3) connector 495
STEP 21 Connector check: C-119 engine-ECU connector 495
STEP 22 Perform voltage measurement at C-119 engine-ECU connector 496
STEP 23 Check harness between B-120 (terminal No 2 and No 4) fuel pump relay (3) connector and B-121 (terminal No 1) fuel pump resistor connector 497
Inspection Procedure 25: Radiator Fan Control Relay System 498
DIAGNOSIS PROCEDURE 499
STEP 1 Connector check: A-09X radiator fan control relay connector 2238
STEP 2 Check radiator fan control relay 499
STEP 3 Perform resistance measurement at A-09X radiator fan control relay connector 499
STEP 4 Perform voltage measurement at A-09X radiator fan control relay connector 499
STEP 5 Connector check: B-12X engine control relay connector 500
STEP 6 Perform voltage measurement at A-09X radiator fan control relay connector 500
STEP 7 Connector check: A-17 fan controller connector 500
STEP 8 Perform voltage measurement at A-17 fan controller connector 501
STEP 9 Check harness between A-09X (terminal No 2) radiator fan control relay connector and A-17 (terminal No 3) fan controller connector 501
STEP 10 Connector check: B-12X engine control relay connector 501
STEP 11 Check harness between B-12X (terminal No 4) engine control relay connector and A-09X (terminal No 1) radiator fan control relay connector 501
STEP 12 Connector check: C-121 engine-ECU connector 502
STEP 13 Check radiator fan motor drive 502
STEP 14 M U T -II/III actuator test 502
STEP 15 Perform voltage measurement at C-121 engine-ECU connector 502
STEP 16 Check harness between A-09X (terminal No 4) radiator fan control relay connector and battery 503
STEP 17 Check harness between A-09X (terminal No 2) radiator fan control relay connector and A-17 (terminal No 3) fan controller connector 503
STEP 18 Check harness between A-17 (terminal No 2) fan controller connector and C-121 (terminal No 18) engine-ECU connector 503
Inspection Procedure 26: Condenser Fan Relay System 504
DIAGNOSIS PROCEDURE 505
STEP 1 Check condenser fan motor 505
STEP 2 M U T -II/III actuator test 505
STEP 3 Connector check: A-06X condenser fan relay (low) connector 505
STEP 4 Check condenser fan relay (low) 505
STEP 5 Perform voltage measurement at A-06X condenser fan relay (low) connector 505
STEP 6 Connector check: C-208 ignition switch connector 506
STEP 7 Check ignition switch 506
STEP 8 Perform voltage measurement at A-06X condenser fan relay (low) connector 507
STEP 9 Perform voltage measurement at C-121 engine-ECU connector 507
STEP 10 Connector check: C-121 engine-ECU connector 508
STEP 11 Perform voltage measurement at A-34 condenser fan motor connector 508
STEP 12 Connector check: A-34 condenser fan motor connector 509
STEP 13 Check harness between A-06X (terminal No 3) condenser fan relay (low) connector and C-121 (terminal No 31) engine-ECU connector 509
STEP 14 M U T -II/III actuator test 510
STEP 15 Connector check: A-07X condenser fan relay (high) connector 510
STEP 16 Check condenser fan relay (high) 510
STEP 17 Perform voltage measurement at A-07X condenser fan relay (high) connector 510
STEP 18 Connector check: C-208 ignition switch connector 511
STEP 19 Check ignition switch 511
STEP 20 Perform voltage measurement at A-07X condenser fan relay (high) connector 512
STEP 21 Perform voltage measurement at C-121 engine-ECU connector 512
STEP 22 Connector check: C-121 engine-ECU connector 2237
STEP 23 Perform voltage measurement at A-34 condenser fan motor connector 513
STEP 24 Connector check: A-34 condenser fan motor connector 514
STEP 25 Check harness between A-07X (terminal No 3) condenser fan relay (high) connector and C-121 (terminal No 30) engine-ECU connector 514
STEP 26 Connector check: A-35 condenser fan motor connector 515
STEP 27 Perform resistance measurement at A-35 condenser fan motor connector 515
Inspection Procedure 27: A/C Switch System 515
DIAGNOSIS PROCEDURE 516
STEP 1 Perform voltage measurement at C-117 engine-ECU connector 516
STEP 2 Connector check: C-117 engine-ECU connector 517
STEP 3 M U T -II/III data list 517
Inspection Procedure 28: A/C Compressor Relay System 518
DIAGNOSIS PROCEDURE 519
STEP 1 Connector check: B-13X A/C compressor relay connector 519
STEP 2 A/C compressor relay check 519
STEP 3 Perform voltage measurement at B-13X A/C compressor relay connector 519
STEP 4 Connector check: C-208 ignition switch connector 520
STEP 5 Perform voltage measurement at B-13X A/C compressor relay connector 520
STEP 6 Connector check: A-36 A/C compressor assembly connector 520
STEP 7 Perform voltage measurement at A-36 A/C compressor assembly connector 521
STEP 8 Perform voltage measurement at C-121 engine-ECU connector 521
STEP 9 Connector check: C-121 engine-ECU connector 522
STEP 10 Check harness between B-13X (terminal No 3) A/C compressor relay connector and C-121 (terminal No 20) engine-ECU connector 522
STEP 11 M U T -II/III data list 523
STEP 12 Connector check: C-121 engine-ECU connector 523
STEP 13 Check harness between B-13X (terminal No 3) A/C compressor relay connector and C-121 (terminal No 20) engine-ECU connector 523
STEP 14 Connector check: C-208 ignition switch connector 524
STEP 15 Check harness between C-208 (terminal No 4) ignition switch connector and B-13X (terminal No 2) A/C compressor relay connector 524
STEP 16 Check harness between battery and B-13X (terminal No 1) A/C compressor relay connector 525
STEP 17 Check harness between B-13X (terminal No 4) A/C compressor relay connector and A-36 (terminal No 1) A/C compressor assembly connector 525
Inspection Procedure 29: A/C Load Signal System 526
DIAGNOSIS PROCEDURE 527
STEP 1 Perform voltage measurement at C-121 engine-ECU connector 527
STEP 2 Connector check: C-121 engine-ECU connector 527
STEP 3 Check the trouble symptoms 527
STEP 4 Connector check: C-121 engine-ECU connector 528
STEP 5 Perform voltage measurement at C-37 A/C-ECU connector 528
STEP 6 Connector Check: C-37 A/C-ECU connector 528
STEP 7 Check harness between C-37 (terminal No 32) A/C-ECU connector and C-119 (terminal No 65) engine-ECU connector 529
STEP 8 Connector check: C-37 A/C-ECU connector 529
Inspection Procedure 30: Ignition Circuit System <L H drive vehicles> 530
DIAGNOSIS PROCEDURE 531
STEP 1 Check spark plug cable itself 531
STEP 2 Check spark plug 531
STEP 3 Connector check: B-103 and B-114 ignition coil connectors 531
STEP 4 Check ignition coil itself 531
STEP 5 Perform voltage measurement at B-103 and B-114 ignition coil connectors 531
STEP 6 Connector check: C-208 ignition switch connector 532
STEP 7 Perform voltage measurement at B-103 and B-114 ignition coil connectors 532
STEP 8 Perform voltage measurement at C-121 engine-ECU connector 533
STEP 9 Connector check: C-121 engine-ECU connector 533
STEP 10 Connector check: C-121 engine-ECU connector 534
STEP 11 Check harness between B-114 (terminal No 3) ignition coil connector and C-121 (terminal No 12) engine-ECU connector, also between B-103 (terminal No 3) ignition coil connector and C-121 (terminal No 11) engine-ECU connector 534
STEP 12 Check the trouble symptoms 534
STEP 13 Perform resistance measurement at B-103 and B-114 ignition coil connectors 535
STEP 14 Check harness between C-208 (terminal No 2) ignition switch connector and B-103 (terminal No 1) ignition coil connector, also between C-208 (terminal No 2) ignition switch connector and B-114 (terminal No 1) ignition coil connector 535
STEP 15 Check harness between B-114 (terminal No 3) ignition coil connector and C-121 (terminal No 12) engine-ECU connector, also between B-103 (terminal No 3) ignition coil connector and C-121 (terminal No 11) engine-ECU connector 536
Inspection Procedure 31: Ignition Circuit System <R H drive vehicles> 537
DIAGNOSIS PROCEDURE 538
STEP 1 Check spark plug cable itself 538
STEP 2 Check spark plug 538
STEP 3 Connector check: B-103 and B-114 ignition coil connectors 538
STEP 4 Check ignition coil itself 538
STEP 5 Perform voltage measurement at B-103 and B-114 ignition coil connectors 538
STEP 6 Connector check: B-10X ignition coil relay connector 539
STEP 7 Check ignition coil relay 539
STEP 8 Perform voltage measurement at B-10X ignition coil relay connector 539
STEP 9 Connector check: C-208 ignition switch connector 539
STEP 10 Perform resistance measurement at B-10X connector 540
STEP 11 Perform voltage measurement at B-10X ignition coil relay connector 540
STEP 12 Perform voltage measurement at B-103 and B-114 ignition coil connectors 541
STEP 13 Perform voltage measurement at C-121 engine-ECU connector 541
STEP 14 Connector check: C-121 engine-ECU connector 542
STEP 15 Connector check: C-121 engine-ECU connector 542
STEP 16 Check harness between B-114 (terminal No 3) ignition coil connector and C-121 (terminal No 12) engine-ECU connector, also between B-103 (terminal No 3) ignition coil connector and C-121 (terminal No 11) engine-ECU connector 543
STEP 17 Check the trouble symptoms 543
STEP 18 Perform resistance measurement at B-103 and B-114 ignition coil connectors 543
STEP 19 Check harness between C-208 (terminal No 2) ignition switch connector and B-10X (terminal No 2) ignition coil relay connector 544
STEP 20 Check harness between battery and B-10X (terminal No 1) ignition coil relay connector 544
STEP 21 Check harness between B-10X (terminal No 4) ignition coil relay connector and B-103 (terminal No 1) ignition coil connector, also between B-10X (terminal No 4) ignition coil relay connector and B-114 (terminal No 1) ignition coil connector 544
STEP 22 Check harness between B-103 (terminal No 3) ignition coil connector and C-121 (terminal No 12) engine-ECU connector, also between B-114 (terminal No 3) ignition coil connector and C-121 (terminal No 11) engine-ECU connector 545
DATA LIST REFERENCE TABLE 546
ACTUATOR TEST REFERENCE TABLE 552
CHECK AT THE ENGINE-ECU TERMINALS 553
TERMINAL VOLTAGE CHECK CHART 553
CHECK CHART FOR RESISTANCE AND CONTINUITY BETWEEN TERMINALS 557
INSPECTION PROCEDURE USING OSCILLOSCOPE 559
AIR FLOW SENSOR (AFS) 559
INTAKE CAMSHAFT POSITION SENSOR 561
EXHAUST CAMSHAFT POSITION SENSOR AND CRANK ANGLE SENSOR 562
INJECTOR 564
IDLE SPEED CONTROL (ISC) SERVO (STEPPER MOTOR) 565
IGNITION COIL AND POWER TRANSISTOR 567
ON-VEHICLE SERVICE 569
THROTTLE BODY (THROTTLE VALVE AREA) CLEANING 569
THROTTLE POSITION SENSOR ADJUSTMENT 569
BASIC IDLE SPEED ADJUSTMENT 570
FUEL PRESSURE TEST 570
FUEL PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE PRESSURIZED FUEL LINES) 572
FUEL PUMP OPERATION CHECK 573
COMPONENT LOCATION 574
ENGINE CONTROL RELAY CONTINUITY CHECK 575
FUEL PUMP RELAY CONTINUITY CHECK 576
FUEL PUMP RESISTOR CHECK 577
INTAKE AIR TEMPERATURE SENSOR CHECK 577
ENGINE COOLANT TEMPERATURE SENSOR CHECK 577
THROTTLE POSITION SENSOR CHECK 578
OXYGEN SENSOR CHECK 578
Oxygen sensor (front) 578
Oxygen sensor (rear) 579
INJECTOR CHECK 580
Check the Operation Sound 580
Measurement of Resistance between Terminals 580
Check the Injection Condition 580
INJECTOR RESISTOR CHECK 581
IDLE SPEED CONTROL SERVO (STEPPER MOTOR) CHECK 582
Check the Operation Sound 582
Check the Coil resistance 582
Operation Check 583
FUEL PRESSURE SOLENOID VALVE CHECK 583
OPERATION CHECK 583
COIL RESISTANCE CHECK 584
OIL FEEDER CONTROL VALVE CHECK 584
OPERATION CHECK 584
MEASUREMENT OF RESISTANCE BETWEEN TERMINALS 584
INJECTOR 585
REMOVAL AND INSTALLATION 585
REMOVAL SERVICE POINT 586
INSTALLATION SERVICE POINT 586
THROTTLE BODY ASSEMBLY 587
REMOVAL AND INSTALLATION 587
INSTALLATION SERVICE POINT 588
ENGINE CONTROL RESISTOR, RELAY 589
REMOVAL AND INSTALLATION 589
ENGINE-ECU 590
REMOVAL AND INSTALLATION 590
WORKSHOP MANUAL 0
FUEL SUPPLY 2429
GENERAL INFORMATION 1919
ON-VEHICLE SERVICE 701
FUEL PUMP OPERATION CHECK 2391
FUEL PUMP MODULE REPLACEMENT 1381
FUEL GAUGE UNIT CHECK 593
FUEL GAUGE UNIT REPLACEMENT 593
FUEL TANK 1382
REMOVAL AND INSTALLATION 1382
REMOVAL SERVICE POINTS 597
INSTALLATION SERVICE POINTS 1539
FUEL PUMP MODULE DISASSEMBLY AND REASSEMBLY 1039
<FUEL PUMP MODULE> 979
<FUEL PIPE AND GAUGE ASSEMBLY> 2400
REASSEMBLY SERVICE POINT 635
INSPECTION 1388
FUEL TANK SAFETY VALVE CHECK 1070
WORKSHOP MANUAL 0
ENGINE COOLING 2429
GENERAL INFORMATION 1012
SERVICE SPECIFICATIONS 604
LUBRICANT 1251
SEALANT 683
SPECIAL TOOLS 723
TROUBLESHOOTING 895
INSPECTION CHART FOR TROUBLE SYMPTOMS 1102
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS 1385
INSPECTION PROCEDURE 1: Cooling fan does not operate 1055
DIAGNOSIS 2397
STEP 1 Check the circuit at fan controller connector A-17 terminal 3 2397
STEP 2 Check the fan control relay 1260
STEP 3 Check for harness damage between fusible link No 2 and fan control relay connector A-09X terminal 4 707
STEP 4 Check for harness damage between fan control relay connector A-09X terminal 2 and fan controller connector A-17 terminal 3 2397
STEP 5 Check for harness damage between J/C (6) C-105 and fan control relay connector A-09X 609
STEP 6 Check for harness damage between fan control relay connector A-09X terminal 3 and earth 2446
STEP 7 Check the cooling fan motor 1255
STEP 8 Check the circuit at fan controller connector A-17 terminal 1 1924
STEP 9 Check the harness wire between fan controller connector A-17 and earth 651
STEP 10 Measure the output circuit voltage at engine-ECU connector C-121 terminal 18 by backprobing 1388
STEP 11 Check the harness wire between engine-ECU connector C-121 and fan controller connector A-17 1924
STEP 12 Check the fan controller at engine-ECU connector C-121 612
STEP 13 Check the symptoms 1626
INSPECTION PROCEDURE 2: Cooling fan does not change speed or does not stop 2446
DIAGNOSIS 1388
STEP 1 Check the fan control relay 635
STEP 2 Check the harness wire between fan control relay connector A-09X terminal 2 and fan controller connector A-17 terminal 3 1042
STEP 3 Measure the output circuit voltage at engine-ECU connector C-121 terminal 18 by backprobing 1389
STEP 4 Measure the output circuit voltage at engine-ECU connector C-121 terminal 18 by backprobing 728
STEP 5 Check the harness wire between engine-ECU connector C-121 and fan controller connector A-17 1265
STEP 6 Check the fan controller at engine-ECU connector C-121 616
STEP 7 Check the fan controller at engine-ECU connector C-121 616
STEP 8 Check the symptoms 2403
ON-VEHICLE SERVICE 1267
ENGINE COOLANT LEAK CHECK 1111
RADIATOR CAP PRESSURE CHECK 2404
ENGINE COOLANT REPLACEMENT 1392
CONCENTRATION MEASUREMENT 2449
FAN CONTROLLER CHECK 618
FAN CONTROL RELAY CONTINUITY CHECK 1930
COOLING FAN MOTOR CHECK 1090
THERMOSTAT 971
REMOVAL AND INSTALLATION 971
REMOVAL SERVICE POINT 621
INSTALLATION SERVICE POINTS 697
INSPECTION 2408
THERMOSTAT CHECK 1006
WATER PUMP 622
REMOVAL AND INSTALLATION 622
INSTALLATION SERVICE POINT 623
WATER HOSE AND WATER PIPE 1274
REMOVAL AND INSTALLATION 624
REMOVAL SERVICE POINT 625
INSTALLATION SERVICE POINTS 1934
INSPECTION 2530
WATER PIPE AND HOSE CHECK 1291
RADIATOR 626
REMOVAL AND INSTALLATION 2413
REMOVAL SERVICE POINTS 627
INSTALLATION SERVICE POINT 627
WORKSHOP MANUAL 0
INTAKE AND EXHAUST 2429
GENERAL INFORMATION 944
SUPERCHARGING PRESSURE CONTROL 1275
SERVICE SPECIFICATIONS 1250
SPECIAL TOOL 630
ON-VEHICLE SERVICE 945
TURBOCHARGER SUPERCHARGING PRESSURE CHECK 1013
SUPERCHARGING PRESSURE CONTROL SYSTEM CHECK 1077
WASTE GATE ACTUATOR CHECK 705
WASTE GATE SOLENOID VALVE CHECK 1408
OPERATION CHECK 2411
COIL RESISTANCE CHECK 1383
AIR BY-PASS VALVE CHECK 937
INLET MANIFOLD VACUUM CHECK 963
AIR CLEANER 2396
REMOVAL AND INSTALLATION 937
INTERCOOLER 1386
REMOVAL AND INSTALLATION 2382
INLET MANIFOLD 1413
REMOVAL AND INSTALLATION 2399
REMOVAL SERVICE POINT 1929
INSTALLATION SERVICE POINT 1111
INSPECTION 1350
EXHAUST MANIFOLD AND TURBOCHARGER 2405
REMOVAL AND INSTALLATION 901
REMOVAL SERVICE POINTS 2408
INSTALLATION SERVICE POINTS 974
INSPECTION 697
EXHAUST PIPE AND MAIN MUFFLER 1356
REMOVAL AND INSTALLATION 1553
WORKSHOP MANUAL 0
ENGINE ELECTRICAL 2429
CHARGING SYSTEM 712
GENERAL INFORMATION 721
SERVICE SPECIFICATIONS 2394
SPECIAL TOOL 2378
ON-VEHICLE SERVICE 1253
ALTERNATOR OUTPUT LINE VOLTAGE DROP TEST 2243
OUTPUT CURRENT TEST 1618
REGULATED VOLTAGE TEST 1346
WAVEFORM CHECK USING AN OSCILLOSCOPE 2384
MEASUREMENT METHOD 651
EXAMPLE OF ABNORMAL WAVEFORMS 2400
ALTERNATOR ASSEMBLY 1540
REMOVAL AND INSTALLATION 1926
REMOVAL SERVICE POINTS 1088
DISASSEMBLY AND REASSEMBLY 970
DISASSEMBLY SERVICE POINTS 1251
REASSEMBLY SERVICE POINTS 1930
INSPECTION 2407
STARTING SYSTEM 1636
GENERAL INFORMATION 903
SYSTEM DIAGRAM 2408
SERVICE SPECIFICATIONS 661
STARTER MOTOR ASSEMBLY 1638
REMOVAL AND INSTALLATION 1931
STARTER MOTOR ASSEMBLY INSPECTION 977
DISASSEMBLY AND REASSEMBLY 2410
DISASSEMBLY SERVICE POINTS 983
STARTER MOTOR PARTS CLEANING 2524
REASSEMBLY SERVICE POINTS 1359
INSPECTION 666
IGNITION SYSTEM 1935
GENERAL INFORMATION 2281
SYSTEM DIAGRAM 2414
SERVICE SPECIFICATIONS 1648
SPECIAL TOOL 670
ON-VEHICLE SERVICE 670
IGNITION COIL (WITH BUILT-IN POWER TRANSISTOR) CHECK 2416
SECONDARY COIL RESISTANCE CHECK 670
PRIMARY COIL AND POWER TRANSISTOR CONTINUITY CHECK 1936
IGNITION COIL RELAY CHECK <RH DRIVE VEHICLES> 1135
SPARK PLUG CABLE CHECK 2287
SPARK PLUG CHECK AND CLEANING 1433
CAMSHAFT POSITION SENSOR CHECK 672
CRANK ANGLE SENSOR CHECK 2289
DETONATION SENSOR CHECK 1366
IGNITION SECONDARY VOLTAGE WAVEFORM CHECK USING AN OSCILLOSCOPE 672
MEASUREMENT METHOD 1711
EXAMPLES OF ABNORMAL WAVEFORMS 675
IGNITION COIL 1443
REMOVAL AND INSTALLATION 993
CAMSHAFT POSITION SENSOR 916
REMOVAL AND INSTALLATION 677
CRANK ANGLE SENSOR 678
REMOVAL AND INSTALLATION 678
REMOVAL SERVICE POINT 1943
DETONATION SENSOR 1658
REMOVAL AND INSTALLATION 1577
REMOVAL SERVICE POINT 1151
INSTALLATION SERVICE POINT 679
WORKSHOP MANUAL 0
ENGINE AND EMISSION CONTROL 2429
ENGINE CONTROL 1536
GENERAL INFORMATION 682
SERVICE SPECIFICATIONS 1382
ON-VEHICLE SERVICE 1536
ACCELERATOR CABLE CHECK AND ADJUSTMENT 682
ACCELERATOR CABLE AND PEDAL 1536
REMOVAL AND INSTALLATION 1258
INSTALLATION SERVICE POINTS 1149
EMISSION CONTROL <MPI> 1025
GENERAL INFORMATION 684
EMISSION CONTROL DEVICE REFERENCE TABLE 1620
SERVICE SPECIFICATIONS 685
SPECIAL TOOL 685
VACUUM HOSE 1262
VACUUM HOSE PIPING DIAGRAM 686
VACUUM CIRCUIT DIAGRAM 940
VACUUM HOSE CHECK 687
VACUUM HOSE INSTALLATION 1924
CRANKCASE EMISSION CONTROL SYSTEM 949
GENERAL INFORMATION (CRANKCASE EMISSION CONTROL SYSTEM) 1107
SYSTEM DIAGRAM 2386
COMPONENT LOCATION (CRANKCASE EMISSION CONTROL SYSTEM) 688
POSITIVE CRANKCASE VENTILATION SYSTEM CHECK 688
POSITIVE CRANKCASE VENTILATION (PCV) VALVE CHECK 689
EVAPORATIVE EMISSION CONTROL SYSTEM 689
GENERAL INFORMATION (EVAPORATIVE EMISSION CONTROL SYSTEM) 2400
SYSTEM DIAGRAM 2386
COMPONENT LOCATION (EVAPORATIVE EMISSION CONTROL SYSTEM) 1084
PURGE CONTROL SYSTEM CHECK 1302
PURGE PORT VACUUM CHECK 691
PURGE CONTROL SOLENOID VALVE CHECK 951
CHECK VALVE CHECK 729
FUEL VAPOUR CANISTER REMOVAL AND INSTALLATION 730
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 1392
GENERAL INFORMATION (EGR SYSTEM) 732
OPERATION 1306
SYSTEM DIAGRAM 2405
COMPONENT LOCATION (EGR SYSTEM) 1062
EGR SYSTEM CHECK 694
EGR VALVE CHECK 1269
EGR PORT VACUUM CHECK 1633
EGR CONTROL SOLENOID VALVE CHECK 1065
EGR VALVE REMOVAL AND INSTALLATION 696
REMOVAL SERVICE POINT 2269
INSTALLATION SERVICE POINT 974
CATALYTIC CONVERTER 1400
REMOVAL AND INSTALLATION 1637
REMOVAL SERVICE POINT 1400
INSTALLATION SERVICE POINT 698
WORKSHOP MANUAL 0
CLUTCH 2429
21A CLUTCH 0
21B CLUTCH OVERHAUL 0
WORKSHOP MANUAL 0
CLUTCH 2429
GENERAL INFORMATION 2374
SERVICE SPECIFICATIONS 1020
LUBRICANTS 1052
ON-VEHICLE SERVICE 1536
CLUTCH PEDAL CHECK AND ADJUSTMENT 1342
CLUTCH BLEEDING 1342
CLUTCH SWITCH CHECK AND ADJUSTMENT 2394
CLUTCH PEDAL 2395
REMOVAL AND INSTALLATION 705
INSTALLATION SERVICE POINT 1920
CLUTCH CONTROL 1410
REMOVAL AND INSTALLATION 1410
<LH drive vehicles> 1103
<RH drive vehicles> 1412
INSPECTION 1926
DISASSEMBLY AND REASSEMBLY 1413
REASSEMBLY SERVICE POINT 969
INSPECTION 710
WORKSHOP MANUAL 0
CLUTCH OVERHAUL 2429
GENERAL SPECIFICATIONS 1381
SERVICE SPECIFICATIONS 712
TORQUE SPECIFICATIONS 712
LUBRICANTS 712
CLUTCH 1342
DISASSEMBLY AND REASSEMBLY 2242
REASSSEMBLY SERVICE POINTS 1253
INSPECTION 1055
CLUTCH RELEASE CYLINDER 716
DISASSEMBLY AND REASSEMBLY 1538
REASSEMBLY SERVICE POINTS 1056
INSPECTION 2446
WORKSHOP MANUAL 0
MANUAL TRANSMISSION 2429
22A MANUAL TRANSMISSION (FF) 0
22B MANUAL TRANSMISSION OVERHAUL 0
WORKSHOP MANUAL 0
MANUAL TRANSMISSION (FF) 2429
GENERAL INFORMATION 1035
SERVICE SPECIFICATIONS 2396
LUBRICANTS 2243
SPECIAL TOOLS 1055
TROUBLESHOOTING <ACD> 1924
TROUBLESHOOTING STRATEGY 727
DIAGNOSIS FUNCTION 1300
ACD MODE INDICATOR LAMP SYSTEM 727
METHOD OF READING THE DIAGNOSIS CODE 2399
METHOD OF ERASING THE DIAGNOSIS CODE 966
INSPECTION CHART FOR DIAGNOSIS CODES 1300
DIAGNOSIS TROUBLE CODE PROCEDURES 729
Code No 12 Power supply voltage (valve power supply) system 1390
DIAGNOSIS 1929
STEP 1 Check the battery 1088
STEP 2 M U T -II/III data list 2257
STEP 3 Measure the voltage at 4WD-ECU connector C-25 731
STEP 4 Connectors check: C-25 4WD-ECU connector, C-124 intermediate connector, C-210 J/B connector <LH drive vehicles> or C-25 4WD-ECU connector, C-138 intermediate connector, C-214 J/B connector <RH drive vehicles> 1046
STEP 5 Check the harness between 4WD-ECU connector C-25 terminal No 13 and J/B connector C-210 terminal No 8 <LH drive vehicles> or J/B connector C-214 terminal No 16 <RH drive vehicles> 1031
STEP 6 M U T -II/III data list 1392
STEP 7 Connector check: C-25 4WD-ECU connector 733
Code No 13 Fail-safe relay system (inside 4WD-ECU) 2261
DIAGNOSIS 734
Replace the 4WD-ECU 1090
Code No 21, 22, 23, 24 Wheel speed sensor system 2451
DIAGNOSIS 1032
STEP 1 M U T -II/III diagnosis code 1545
STEP 2 M U T -II/III data list 735
STEP 3 Measure the voltage at 4WD-ECU connector C-25 2264
STEP 4 Connectors check: B-118 ABS-ECU connector, C-25 4WD-ECU connector 736
STEP 5 Check the harness between ABS-ECU connector B-118 (terminal No 9, 6, 7, 8) and 4WD-ECU connector C-25 (terminal No 18, 32, 21, 20) 2266
STEP 6 M U T -II/III data list 1635
STEP 7 Connector check: C-25 4WD-ECU connector 1092
Code No 25 Wrong-diameter tyre 738
DIAGNOSIS 738
STEP 1 Check the tyre 1550
STEP 2 M U T -II/III diagnosis code 2408
STEP 3 M U T -II/III diagnosis code 1118
STEP 4 M U T -II/III data list 738
Code No 26 Wheel speed sensor system (faulty output signal) 1093
DIAGNOSIS 739
STEP 1 Check the tyre 739
STEP 2 M U T -II/III diagnosis code 2270
STEP 3 M U T -II/III diagnosis code 2486
STEP 4 M U T -II/III data list 739
Code No 31 Steering wheel sensor system <ST-1, ST-2, ST-N> 1932
DIAGNOSIS 741
STEP 1 M U T -II/III diagnosis code 2273
STEP 2 M U T -II/III data list 2273
STEP 3 Measure the voltage at 4WD-ECU connector C-26 742
STEP 4 Connector check: C-26 4WD-ECU connector 1315
STEP 5 M U T -II/III data list 980
STEP 6 Connectors check: C-26 4WD-ECU connector, C-122 intermediate connector <LH drive vehicles> or C-26 4WD-ECU connector, C-138 intermediate connector <RH drive vehicles> 1316
STEP 7 Check the harness between 4WD-ECU connector C-26 (terminal No 33, 34, 44) and intermediate connector C-122 (terminal No 12, 1, 2) <LH drive vehicles> or intermediate connector C-138 (terminal No 5, 2, 1) <RH drive vehicles> 1316
STEP 8 M U T -II/III data list 1402
STEP 9 Measure the voltage at steering wheel sensor connector C-230 744
STEP 10 Connectors check: C-101 J/C (2), C-210 J/B connector, C-230 steering wheel sensor connector 745
STEP 11 Check the harness between J/B connector C-210 terminal No 13 and steering wheel sensor connector C-230 terminal No 2 2413
STEP 12 Measure the resistance at steering wheel sensor connector C-230 746
STEP 13 Connectors check: C-06 J/C (3), C-230 steering wheel sensor connector 1558
STEP 14 Check the harness between steering wheel sensor connector C-230 terminal No 3 and body earth 1097
STEP 15 Connectors check: C-230 steering wheel sensor connector, C-122 intermediate connector <LH drive vehicles> or C-138 intermediate connector <RH drive vehicles> 2414
STEP 16 Check the harness between steering wheel sensor connector C-230 (terminal No 5, 4, 1) and intermediate connector C-122 (terminal No 12, 1, 2) <LH drive vehicles> or intermediate connector C-138 (terminal No 5, 2, 1) <RH drive vehicles> 748
Code No 32, 33 Steering wheel sensor system <ST-N> 749
DIAGNOSIS 1361
STEP 1 M U T -II/III data list 749
STEP 2 Measure the voltage at 4WD-ECU connector C-26 749
STEP 3 Connector check: C-26 4WD-ECU connector 985
STEP 4 M U T -II/III data list 1429
STEP 5 Connectors check: C-26 4WD-ECU connector, C-122 intermediate connector, C-230 steering wheel sensor connector <LH drive vehicles> or C-26 4WD-ECU connector, C-138 intermediate connector, C-230 steering wheel sensor connector <RH drive vehicles> 751
STEP 6 Check the harness between 4WD-ECU connector C-26 terminal No 44 and steering wheel sensor connector C-230 terminal No 1 752
STEP 7 Replace the steering wheel sensor and then recheck the diagnosis code 2283
Code No 34 Steering wheel sensor system <ST-1, ST-2> 1649
DIAGNOSIS 1649
STEP 1 M U T -II/III data list 2284
STEP 2 Measure the voltage at 4WD-ECU connector C-26 753
STEP 3 Connector check: C-26 4WD-ECU connector 1650
STEP 4 M U T -II/III data list 1135
STEP 5 Connectors check: C-26 4WD-ECU connector, C-122 intermediate connector, C-230 steering wheel sensor connector <LH drive vehicles> or C-26 4WD-ECU connector, C-138 intermediate connector, C-230 steering wheel sensor connector <RH drive vehicles> 1937
STEP 6 Check the harness between 4WD-ECU connector C-26 (terminal No 33, 34) and steering wheel sensor connector C-230 (terminal No 5, 4) 1321
STEP 7 Replace the steering wheel sensor and then recheck the diagnosis code 756
Code No 41, 42 Throttle position sensor system 757
DIAGNOSIS 757
STEP 1 M U T -II/III diagnosis code 757
STEP 2 M U T -II/III data list 2590
STEP 3 Measure the voltage at 4WD-ECU connector C-26 1367
STEP 4 Connector check: C-26 4WD-ECU connector 758
STEP 5 M U T -II/III data list 758
STEP 6 Check throttle position sensor 1139
STEP 7 Connectors check: B-03 throttle position sensor connector, C-26 4WD-ECU connector, C-105 J/C (6) 1436
STEP 8 Check the harness between throttle position sensor connector B-03 terminal No 2 and 4WD-ECU connector C-26 terminal No 39 914
Code No 45 Pressure sensor system (open circuit or short circuit) 914
DIAGNOSIS 762
STEP 1 M U T -II/III data list 1279
STEP 2 Measure the voltage at 4WD-ECU connector C-26 2420
STEP 3 Connector check: C-26 4WD-ECU connector 914
STEP 4 M U T -II/III data list 763
STEP 5 Connectors check: C-26 4WD-ECU connector, C-122, C-134, F-21 intermediate connector, F-26 pressure sensor connector 764
STEP 6 Check the harness between 4WD-ECU connector C-26 (terminal No 43, 32) and pressure sensor connector F-26 (terminal No 1, 2) 765
Code No 46 Pressure sensor system (open earth) 1440
DIAGNOSIS 766
STEP 1 Measure the voltage at pressure sensor connector F-26 766
STEP 2 Connector check: F-26 pressure sensor connector 766
STEP 3 Connectors check: C-25 4WD-ECU connector, C-122, C-134, F-21 intermediate connector, F-26 pressure sensor connector <LH 1372
STEP 4 Check the harness between 4WD-ECU connector C-25 terminal No 10 and pressure sensor connector F-26 terminal No 3 1941
Code No 47 Pressure sensor system (abnormal power supply) 1372
DIAGNOSIS 1325
STEP 1 M U T -II/III data list 1325
STEP 2 Measure the voltage at 4WD-ECU connector C-26 1443
STEP 3 Connector check: C-26 4WD-ECU connector 770
STEP 4 M U T -II/III data list 770
STEP 5 Connectors check: C-26 4WD-ECU connector, C-122, C-134, F-21 intermediate connector, F-26 pressure sensor connector 995
STEP 6 Check the harness between 4WD-ECU connector C-26 terminal No 43 and pressure sensor connector F-26 terminal No 1 1574
Code No 51 Longitudinal G-sensor system (open circuit or short circuit) 2426
DIAGNOSIS 774
STEP 1 M U T -II/III data list 1575
STEP 2 Measure the voltage at longitudinal G-sensor connector D-38 917
STEP 3 Connector check: C-211, C-214 J/B connector, D-38 longitudinal G-sensor connector 2426
STEP 4 Check the harness between J/B connector C-214 terminal No 26 and longitudinal G-sensor connector D-38 terminal No 1 1446
STEP 5 Replace the longitudinal G-sensor and then recheck the diagnosis code 776
STEP 6 M U T -II/III data list 1943
STEP 7 Measure the resistance at longitudinal G-sensor connector D-38 1448
STEP 8 Connector check: B-118 ABS-ECU connector, C-124 intermediate connector, D-38 longitudinal G-sensor connector <LH drive vehicles> or B-118 ABS-ECU connector, C-122 intermediate connector, D-38 longitudinal G-sensor connector <RH drive vehicles> 919
STEP 9 Check the harness between ABS-ECU connector B-118 terminal No 15 and longitudinal G-sensor connector D-38 terminal No 3 1327
STEP 10 Replace the longitudinal G-sensor and then recheck the diagnosis code 778
STEP 11 M U T -II/III data list 921
STEP 12 Measure the voltage at longitudinal G-sensor connector D-38 779
STEP 13 Connectors check: B-118 ABS-ECU connector, C-25 4WD-ECU connector, C-122 intermediate connector, D-38 longitudinal G-sensor connector 1943
STEP 14 Check the harness between 4WD-ECU connector C-25 terminal No 23 and longitudinal G-sensor connector D-38 terminal No 2 781
STEP 15 Check the harness between ABS-ECU connector B-118 terminal No 25 and longitudinal G-sensor connector D-38 terminal No 2 2398
Code No 52 Longitudinal G-sensor system (abnormal sensor) 782
DIAGNOSIS 1327
STEP 1 M U T -II/III data list 1943
STEP 2 Measure the voltage at longitudinal G-sensor connector D-38 1453
STEP 3 Measure the voltage at 4WD-ECU connector C-25 783
STEP 4 Connector check: C-25 4WD-ECU connector 784
STEP 5 M U T -II/III data list 784
STEP 6 Connectors check: B-118 ABS-ECU connector, C-25 4WD-ECU connector, C-122 intermediate connector, D-38 longitudinal G-sensor connector 785
STEP 7 Check the harness between 4WD-ECU connector C-25 terminal No 23 and longitudinal G-sensor connector D-38 terminal No 2 786
STEP 8 Check the harness between ABS-ECU connector B-118 terminal No 25 and longitudinal G-sensor connector D-38 terminal No 2 1457
Code No 56 Lateral G-sensor system (open circuit or short circuit) 788
DIAGNOSIS 789
STEP 1 M U T -II/III data list 1328
STEP 2 Measure the voltage at lateral G-sensor connector D-37 1158
STEP 3 Connector check: C-211, C-214 J/B connector, D-37 lateral G-sensor connector 1159
STEP 4 Check the harness between J/B connector C-214 terminal No 26 and lateral G-sensor connector D-37 terminal No 1 791
STEP 5 Replace the lateral G-sensor and then recheck the diagnosis code 791
STEP 6 M U T -II/III data list 1003
STEP 7 Measure the resistance at lateral G-sensor connector D-37 1460
STEP 8 Connector check: B-118 ABS-ECU connector, C-122 intermediate connector, D-37 lateral G-sensor connector 1950
STEP 9 Check the harness between ABS-ECU connector B-118 terminal No 24 and lateral G-sensor connector D-37 terminal No 3 793
STEP 10 Replace the lateral G-sensor and then recheck the diagnosis code 793
STEP 11 M U T -II/III data list 2322
STEP 12 Measure the voltage at lateral G-sensor connector D-37 794
STEP 13 Connectors check: B-118 ABS-ECU connector, C-25 4WD-ECU connector, C-122 intermediate connector, D-37 lateral G-sensor connector 795
STEP 14 Check the harness between 4WD-ECU connector C-25 terminal No 11 and lateral G-sensor connector D-37 terminal No 2 796
STEP 15 Check the harness between ABS-ECU connector B-118 terminal No 14 and lateral G-sensor connector D-37 terminal No 2 1329
Code No 57 Lateral G-sensor system (abnormal sensor) 1165
DIAGNOSIS 1329
STEP 1 M U T -II/III data list 797
STEP 2 Measure the voltage at lateral G-sensor connector D-37 1590
STEP 3 Measure the voltage at 4WD-ECU connector C-25 798
STEP 4 Connector check: C-25 4WD-ECU connector 1956
STEP 5 M U T -II/III data list 799
STEP 6 Connectors check: B-118 ABS-ECU connector, C-25 4WD-ECU connector, C-122 intermediate connector, D-37 lateral G-sensor connector 800
STEP 7 Check the harness between 4WD-ECU connector C-25 terminal No 11 and lateral G-sensor connector D-37 terminal No 2 1470
STEP 8 Check the harness between ABS-ECU connector B-118 terminal No 14 and lateral G-sensor connector D-37 terminal No 2 1168
Code No 61 Stop lamp switch system 1291
DIAGNOSIS 804
STEP 1 Check that the stop lamps illuminate and extinguish normally 1169
STEP 2 Check the brake pedal height 2332
STEP 3 Check the stop lamp switch 1170
STEP 4 M U T -II/III data list 1677
STEP 5 Connector check: C-102 stop lamp switch connector 1008
STEP 6 Measure the voltage at stop lamp switch connector C-102 804
STEP 7 Measure the voltage at 4WD-ECU connector C-26 932
STEP 8 Connector check: C-26 4WD-ECU connector 805
STEP 9 M U T -II/III data list 805
STEP 10 Connectors check: C-26 4WD-ECU connector, C-105 J/C (6), C-124 intermediate connector 806
STEP 11 Check the harness between stop lamp switch connector C-102 terminal No 1 and 4WD-ECU connector C-26 terminal No 38 1174
STEP 12 Connector check: C-129 intermediate connector 807
STEP 13 Check the harness between stop lamp switch connector C-102 terminal No 2 and battery 1174
Code No 62 ACD mode changeover switch system 808
DIAGNOSIS 1595
STEP 1 M U T -II/III data list 1964
STEP 2 Check the ACD mode changeover switch 809
STEP 3 Measure the voltage at ACD mode changeover switch connector C-135 810
STEP 4 Connectors check: C-23 J/C (4), C-135 ACD mode changeover switch connector, C-211, C-214 J/B connector <LH drive vehicles> or C-135 ACD mode changeover switch connector, C-210, C-211 J/B connector <RH drive vehicles> 810
STEP 5 Check the harness between ACD mode changeover switch connector C-135 terminal No 2 and ignition switch 1176
STEP 6 M U T -II/III data list 2340
STEP 7 Measure the voltage at 4WD-ECU connector C-26 811
STEP 8 Connectors check: C-26 4WD-ECU connector, C-122 intermediate connector, C-135 ACD mode changeover switch connector <LH d 812
STEP 9 Check the harness between 4WD-ECU connector C-26 terminal No 47 and ACD mode changeover switch connector C-135 terminal No 1 813
STEP 10 Connector check: C-26 4WD-ECU connector 1481
Code No 63 Parking brake switch system 814
DIAGNOSIS 815
STEP 1 M U T -II/III data list 815
STEP 2 Measure the voltage at 4WD-ECU connector C-26 1597
STEP 3 Connector check: C-26 4WD-ECU connector 815
STEP 4 M U T -II/III data list 815
STEP 5 Connectors check: B-118 ABS-ECU connector, C-23 J/C (4), C-26 4WD-ECU connector, C-124 intermediate connector, D-28 park 2234
STEP 6 Check the harness between 4WD-ECU connector C-26 terminal No 37 and parking brake switch connector D-28 terminal No 1 817
STEP 7 Check the harness between ABS-ECU connector B-118 terminal No 1 and parking brake switch connector D-28 terminal No 1 818
Code No 65 ABS monitor system 819
DIAGNOSIS 819
STEP 1 M U T -II/III data list 819
STEP 2 Connectors check: B-118 ABS-ECU connector, C-26 4WD-ECU connector 820
STEP 3 Check the harness between ABS-ECU connector B-118 terminal No 3 and 4WD-ECU connector C-26 terminal No 48 821
STEP 4 Measure the voltage at 4WD-ECU connector C-26 821
STEP 5 Connector check: C-26 4WD-ECU connector 822
STEP 6 M U T -II/III data list 822
STEP 7 Connectors check: B-118 ABS-ECU connector, C-26 4WD-ECU connector 2342
STEP 8 Check the harness between ABS-ECU connector B-118 terminal No 3 and 4WD-ECU connector C-26 terminal No 48 823
STEP 9 Measure the voltage at ABS-ECU connector B-118 824
Code No 74 Proportional valve system <ACD> 825
DIAGNOSIS 825
STEP 1 M U T -II/III data list 1493
STEP 2 Measure the resistance at proportional valve connector F-24 826
STEP 3 Measure the resistance at proportional valve connector F-24 826
STEP 4 Connectors check: F-21 intermediate connector, F-24 proportional valve connector 826
STEP 5 Check the harness between proportional valve connector F-24 terminal No 2 and earth 826
STEP 6 M U T -II/III data list 826
STEP 7 Connectors check: C-25 4WD-ECU connector, C-124, C-134, F-21 intermediate connector, F-24 proportional valve connector < 1695
STEP 8 Check the harness between 4WD-ECU connector C-25 terminal No 1 and proportional valve connector F-24 terminal No 3 828
Code No 81 Electric pump relay system (open circuit or short circuit) 829
DIAGNOSIS 830
STEP 1 M U T -II/III actuator test 2345
STEP 2 Check the electric pump relay 830
STEP 3 Measure the resistance at electric pump relay connector B-122 831
STEP 4 Connector check: B-122 electric pump relay connector 831
STEP 5 Check the harness between electric pump relay connector B-122 terminal No 1 and earth 2345
STEP 6 M U T -II/III actuator test 832
STEP 7 Connectors check: B-122 electric pump relay connector, C-25 4WD-ECU connector 832
STEP 8 Check the harness between electric pump relay connector B-122 terminal No 2 and 4WD-ECU connector C-25 terminal No 16 833
Code No 82 Electric pump relay system (electric pump malfunction or pressure sensor defect) 833
DIAGNOSIS 1702
STEP 1 Check the fluid 834
STEP 2 Check the fluid leaks 834
STEP 3 M U T -II/III diagnosis code 834
STEP 4 M U T -II/III diagnosis code 1607
STEP 5 M U T -II/III actuator test 834
STEP 6 Measure the voltage at electric pump relay connector B-122 1607
STEP 7 Connector check: B-122 electric pump relay connector 835
STEP 8 Check the harness between electric pump relay connector B-122 terminal No 4 and fusible link No 27 835
STEP 9 M U T -II/III actuator test 1195
STEP 10 Connectors check: B-122 electric pump relay connector, C-28, C-138 intermediate connector, F-20 electric pump connector 1985
STEP 11 Check the harness between electric pump relay connector B-122 terminal No 3 and earth 1609
SYMPTOM CHART 838
SYMPTOM PROCEDURES 839
INSPECTION PROCEDURE 1: No communication possible between M U T -II/III and all systems 2349
DIAGNOSIS 841
STEP 1 Measure the voltage at diagnosis connector C-14 841
STEP 2 Connectors check: C-14 diagnosis connector, C-126 intermediate connector, C-212, C-214 J/B connector 841
STEP 3 Check the harness between diagnosis connector C-14 terminal No 16 and fusible link No 1 1367
STEP 4 Measure the resistance at diagnosis connector C-14 843
STEP 5 Connector check: C-14 diagnosis connector 1508
STEP 6 Check the harness between diagnosis connector C-14 terminal No 4, No 5 and earth 844
INSPECTION PROCEDURE 2: No Communication possible between M U T -II/III and 4WD-ECU 844
DIAGNOSIS 1991
STEP 1 Measure the harness resistance between diagnosis connector C-14 and 4WD-ECU connector C-26 845
STEP 2 Connectors check: C-14 diagnosis connector, C-23 J/C (4), C-26 4WD-ECU connector, C-101 J/C (2), C-105 J/C (6), C-124 in 846
STEP 3 Check the harness between diagnosis connector C-14 (terminal No 1, 7) and 4WD-ECU connector C-26 (terminal No 46, 35) 847
STEP 4 Measure the voltage at 4WD-ECU connector C-25 1712
STEP 5 Connectors check: C-25 4WD-ECU connector, C-124 intermediate connector, C-210, C-211 J/B connector <LH drive vehicles> or C-25 4WD-ECU connector, C-138 intermediate connector, C-211, C-214 J/B connector <RH drive vehicles> 848
STEP 6 Check the harness between 4WD-ECU connector C-25 terminal No 13 and ignition switch 849
STEP 7 Measure the resistance at 4WD-ECU connectors C-25, C-26 1713
STEP 8 Connectors check: C-25, C-26 4WD-ECU connector 1513
STEP 9 Check the harness between 4WD-ECU connector C-25 terminal No 26, C-26 terminal No 42 and earth 850
STEP 10 Connectors check: C-25, C-26 4WD-ECU connector 851
INSPECTION PROCEDURE 3: ACD mode indicator lamp does not light up when the ignition switch is set to “ON” (engine is stopped) 852
DIAGNOSIS 854
STEP 1 Measure the voltage at combination meter connector C-01 854
STEP 2 Connectors check: C-01 combination meter connector, C-23 J/C (4), C-211, C-214 J/B connector <LH drive vehicles> or C-01 combination meter connector, C-211, C-214 J/B connector <RH drive vehicles> 854
STEP 3 Check the harness between combination meter connector C-01 terminal No 9 and ignition switch 855
STEP 4 Check the ACD mode indicator lamp illumination 1606
STEP 5 Connectors check: C-01 combination meter connector, C-26 4WD-ECU connector, C-122 intermediate connector <LH drive vehicles> or C-01 combination meter connector, C-26 4WD-ECU connector, C-138 intermediate connector <RH drive vehicles> 856
STEP 6 Check the harness between combination meter connector C-01 (terminal No 10, 14, 15) and 4WD-ECU connector C-26 (terminal No 40, 52, 51) 1209
STEP 7 Connector check: C-26 4WD-ECU connector 1999
INSPECTION PROCEDURE 4: More than two ACD mode indicator lamps remain lit even after the engine is started 858
DIAGNOSIS 1721
STEP 1 Check the ACD mode indicator lamp illumination 2355
STEP 2 Connectors check: C-01 combination meter connector, C-26 4WD-ECU connector, C-122 intermediate connector <LH drive vehicles> or C-01 combination meter connector, C-26 4WD-ECU connector, C-138 intermediate connector <RH drive vehicles> 859
STEP 3 Check the harness between combination meter connector C-01 (terminal No 10, 14, 15) and 4WD-ECU connector C-26 (terminal No 40, 52, 51) 859
INSPECTION PROCEDURE 5: The ACD does not operate (no diagnosis code) 1515
DIAGNOSIS 861
STEP 1 Check the transfer oil 861
STEP 2 Check the transfer oil leaks 861
STEP 3 Check the fluid 861
STEP 4 Check the fluid leaks 861
STEP 5 Check the ACD operation 2001
STEP 6 Check the fluid pressure 861
STEP 7 Check the hydraulic pressure line 1725
STEP 8 Perform air bleeding 2357
DATA LIST REFERENCE TABLE 862
ACTUATOR TEST JUDGEMENT VALUE 2362
CHECK AT 4WD-ECU TERMINALS 866
TROUBLESHOOTING <M/T> 868
INTRODUCTION 868
TROUBLESHOOTING STRATEGY 868
SYMPTOM CHART 1741
SYMPTOM PROCEDURES 1233
INSPECTION PROCEDURE 1: Noise, vibration 869
DIAGNOSIS 2023
STEP 1 Check the idle speed 869
STEP 2 Check whether the transmission and engine mount is loose or damaged 869
STEP 3 Check that the oil level is up to the lower edge of the filler plug hole 869
STEP 4 Check for the specified oil 869
STEP 5 Remove the transmission Check the axial play of the input and output shafts 869
STEP 6 Disassemble the transmission Check the gears for wear and damage 869
STEP 7 Retest the systems 869
INSPECTION PROCEDURE 2: Oil leaks 870
DIAGNOSIS 1233
STEP 1 Visual check 1532
STEP 2 Visual check at the clutch housing 1744
STEP 3 Check the oil seal or O-ring for damage 870
STEP 4 Retest the system 1745
INSPECTION PROCEDURE 3: Hard shifting 870
DIAGNOSIS 2026
STEP 1 Check the transmission control 910
STEP 2 Check the transmission oil 870
STEP 3 Check the clutch system 870
STEP 4 Remove and disassemble the transmission Check the control housing 870
STEP 5 Check for poor meshing of worn synchronizer ring and gear cone 870
STEP 6 Check the synchronizer spring for weakness 2028
STEP 7 Retest the system 2369
INSPECTION PROCEDURE 4: Jumps out of gear 871
DIAGNOSIS 2369
STEP 1 Check the transmission control 871
STEP 2 Remove and disassemble the transmission Check the poppet spring for breakage 871
STEP 3 Check the control housing 871
STEP 4 Check the gear shift forks for wear 1235
STEP 5 Check the clearance 2031
STEP 6 Retest the system 871
ON-VEHICLE SERVICE 871
TRANSMISSION OIL CHECK 871
TRANSMISSION OIL REPLACEMENT 872
TRANSFER OIL CHECK 2031
TRANSFER OIL REPLACEMENT 2370
FLUID CHECK 872
BLEEDING 873
ACD OPERATION CHECK 1236
HYDRAULIC PRESSURE CHECK 874
WHEEL SPEED SENSOR OUTPUT VOLTAGE MEASUREMENT 2035
INSPECTION PROCEDURE USING OSCILLOSCOPE 875
OIL TEMPERATURE SENSOR CHECK 876
TRANSMISSION CONTROL 877
REMOVAL AND INSTALLATION 877
REMOVAL SERVICE POINTS 878
INSTALLATION SERVICE POINTS 878
SELECT CABLE (SHIFT LEVER SIDE) ADJUSTMENT 2046
TRANSFER ASSEMBLY 880
REMOVAL AND INSTALLATION 2047
REMOVAL SERVICE POINTS 882
TRANSMISSION ASSEMBLY 883
REMOVAL AND INSTALLATION 2050
REMOVAL SERVICE POINTS 884
INSTALLATION SERVICE POINT 886
4WD-ECU 887
REMOVAL AND INSTALLATION 887
SENSOR, SWITCH AND RELAY 888
REMOVAL AND INSTALLATION 888
REMOVAL SERVICE POINT 2059
INSPECTION 1777
AIR DUCT 890
REMOVAL AND INSTALLATION 890
REMOVAL SERVICE POINT 890
WORKSHOP MANUAL 0
MANUAL TRANSMISSION OVERHAUL 2429
GENERAL INFORMATION 1535
TRANSMISSION SECTIONAL VIEW 2241
TRANSFER SECTIONAL VIEW 893
GENERAL SPECIFICATIONS 2429
SERVICE SPECIFICATIONS 1251
SEALANTS 1077
LUBRICANTS 1296
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT 896
TORQUE SPECIFICATIONS 898
SPECIAL TOOLS 898
TRANSMISSION 2403
DISASSEMBLY AND REASSEMBLY 901
DISASSEMBLY SERVICE POINTS 904
REASSEMBLY SERVICE POINTS 1556
ADJUSTMENT OF TRANSMISSION 1278
SHIM SELECTION FOR ADJUSTMENT OF INPUT SHAFT REAR BEARING END PLAY, MAIN SHAFT REAR BEARING END PLAY AND REVERSE IDLER GEAR END PLAY 910
INSPECTION 913
INPUT SHAFT 914
DISASSEMBLY AND REASSEMBLY 990
DISASSEMBLY SERVICE POINTS 1325
REASSEMBLY SERVICE POINTS 916
INSPECTION 2306
REVERSE IDLER GEAR 921
DISASSEMBLY AND REASSEMBLY 2427
DISASSEMBLY SERVICE POINTS 2311
REASSEMBLY SERVICE POINTS 922
INSPECTION 1452
CLUTCH HOUSING 2314
DISASSEMBLY AND REASSEMBLY 1585
DISASSEMBLY SERVICE POINTS 1000
REASSEMBLY SERVICE POINTS 925
TRANSMISSION CASE 926
DISASSEMBLY AND REASSEMBLY 926
REASSEMBLY SERVICE POINTS 927
CENTRE DIFFERENTIAL 928
DISASSEMBLY AND REASSEMBLY 928
DISASSEMBLY SERVICE POINTS 2328
REASSEMBLY SERVICE POINTS 929
TRANSFER 1472
DISASSEMBLY AND REASSEMBLY 1291
REASSEMBLY SERVICE POINTS 2333
WORKSHOP MANUAL 0
PROPELLER SHAFT 2429
GENERAL INFORMATION 1919
SERVICE SPECIFICATION 934
LUBRICANTS 1022
SEALANT 1034
SPECIAL TOOL 1294
PROPELLER SHAFT 962
REMOVAL AND INSTALLATION 1342
REMOVAL SERVICE POINT 935
INSTALLATION SERVICE POINT 936
INSPECTION 936
PROPELLER SHAFT RUNOUT 1383
PROPELLER SHAFT UNIVERSAL JOINT PLAY CHECK 1296
DISASSEMBLY AND REASSEMBLY 2378
Lubrication and Adhesive Points 1261
DISASSEMBLY SERVICE POINTS 1346
REASSEMBLY SERVICE POINTS 1621
WORKSHOP MANUAL 0
FRONT AXLE 2429
GENERAL INFORMATION 2374
CONSTRUCTION DIAGRAM 2394
SERVICE SPECIFICATIONS 1294
LUBRICANTS 1294
SPECIAL TOOLS 945
ON-VEHICLE SERVICE 2398
WHEEL BEARING AXIAL PLAY CHECK 1539
HUB BOLT REPLACEMENT 948
FRONT AXLE HUB ASSEMBLY 2398
REMOVAL AND INSTALLATION 1080
REMOVAL SERVICE POINTS 1108
INSTALLATION SERVICE POINT 1541
INSPECTION 2449
DISASSEMBLY AND REASSEMBLY 1030
DISASSEMBLY SERVICE POINTS 1390
INSPECTION 1266
WHEEL BEARING ROTATION STARTING TORQUE AND AXIAL PLAY CHECK 952
DRIVESHAFT ASSEMBLY 970
REMOVAL AND INSTALLATION 1929
REMOVAL SERVICE POINTS 1930
INSTALLATION SERVICE POINTS 1117
DISASSEMBLY AND REASSEMBLY 1419
LUBRICATION POINTS 957
DISASSEMBLY SERVICE POINTS 1420
REASSEMBLY SERVICE POINTS 1420
INSPECTION 958
EBJ BOOT (RESIN BOOT) REPLACEMENT 1933
WORKSHOP MANUAL 0
REAR AXLE 2429
GENERAL INFORMATION 962
CONSTRUCTION DIAGRAM 1035
SERVICE SPECIFICATIONS 1383
LUBRICANTS 963
SEALANT 963
SPECIAL TOOLS 2381
TROUBLESHOOTING 1348
TROUBLESHOOTING STRATEGY 2446
DIAGNOSIS FUNCTION 2401
READING DIAGNOSIS CODES 967
ERASING DIAGNOSIS CODES 968
DIAGNOSIS CODE CHART 1626
DIAGNOSTIC TROUBLE CODE PROCEDURES 1930
Code No 71: Proportioning valve <AYC> system 1930
DIAGNOSIS 1352
STEP 1 M U T -II/III data list 1547
STEP 2 Measure the resistance at proportioning valve connector F-25 2407
STEP 3 Measure the resistance at proportioning valve connector F-25 1417
STEP 4 Connectors check: F-25 proportioning valve connector, F-21 intermediate connector 972
STEP 5 Check the harness wires between proportioning valve connector F-25 terminal 2 and intermediate connector F-21 terminal 4 and earth 973
STEP 6 Connectors check: C-25 4WD-ECU connector, C-124, C-134 and F-21 intermediate connectors, and F-25 proportioning valve connector 2468
STEP 7 Check the harness between proportioning valve connector F-25 terminal No 3 and 4WD-ECU connector C-25 terminal No 3 975
Code No 72: Direction valve (RH) system 2269
DIAGNOSIS 1551
STEP 1 M U T -II/III data list 976
STEP 2 Measure the resistance at direction valve (RH) connector F-23 976
STEP 3 Measure the resistance at direction valve (RH) connector F-23 1093
STEP 4 Connectors check: F-23 direction valve (RH) connector, F-21 intermediate connector 1932
STEP 5 Check the harness wires between direction valve (RH) connector F-23 terminal 1 and intermediate connector F-21 and earth 2486
STEP 6 Connectors check: C-25 4WD-ECU connector, C-122, C-134 and F-21 intermediate connectors, and F-23 direction valve (RH) connector 1932
STEP 7 Check the harness between direction valve (RH) connector F-23 terminal No 2 and 4WD-ECU connector C-25 terminal No 14 2410
Code No 73: Direction valve (LH) system 2410
DIAGNOSIS 980
STEP 1 M U T -II/III data list 2410
STEP 2 Measure the resistance at direction valve (LH) connector F-22 980
STEP 3 Measure the resistance at direction valve (LH) connector F-22 1555
STEP 4 Connectors check: F-22 direction valve (LH) connector, F-21 intermediate connector 1422
STEP 5 Check the harness wires between direction valve (LH) connector F-22 terminal 1 and intermediate connector F-21 and body earth 981
STEP 6 Connectors check: C-25 4WD-ECU connector, C-122, C-134 and F-21 intermediate connectors, and F-22 direction valve (LH) connector 982
STEP 7 Check the harness between direction valve (LH) connector F-22 terminal No 2 and 4WD-ECU connector C-25 terminal No 15 1316
SYMPTOM CHART 2375
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS 1934
INSPECTION PROCEDURE 5: AYC is inoperative Unable to start or accelerate on slippery road surfaces 1934
DIAGNOSIS 2413
STEP 1 Gear oil level check 984
STEP 2 Fluid level check 1128
STEP 3 AYC operation check 984
STEP 4 Oil pump pressure test 984
STEP 5 AYC bleeding 1647
STEP 6 Hydraulic pressure line check 984
INSPECTION PROCEDURE 6: Rear tyres are noisy during low-speed cornering Vehicle skews 984
DIAGNOSIS 984
STEP 1 Fluid level check 1278
STEP 2 AYC operation check 985
STEP 3 Oil pump pressure test 1648
STEP 4 AYC bleeding 1319
STEP 5 Hydraulic pressure line check 985
INSPECTION PROCEDURE 7: Noise is produced from the torque transfer differential during turning 1935
DIAGNOSIS 985
STEP 1 M U T -II/III actuator test 985
STEP 2 M U T -II/III actuator test 2415
DATA LIST REFERENCE TABLE 2415
ACTUATOR TEST REFERENCE TABLE 985
CHECK AT 4WD-ECU TERMINAL 985
ON-VEHICLE SERVICE 1936
REAR AXLE TOTAL BACKLASH CHECK 986
GEAR OIL LEVEL CHECK 986
DIFFERENTIAL PART 986
TORQUE TRANSFER MECHANISM PART 986
GEAR OIL REPLACEMENT 987
DIFFERENTIAL PART 1753
TORQUE TRANSFER MECHANISM PART 2285
FLUID LEVEL CHECK 987
AYC BLEEDING 1364
AYC OPERATION CHECK 1937
OIL PRESSURE CHECK 2418
WHEEL BEARING AXIAL PLAY CHECK 990
HUB BOLT REPLACEMENT 1367
DIFFERENTIAL CARRIER OIL SEAL REPLACEMENT 1939
DIFFERENTIAL PART 991
TORQUE TRANSFER MECHANISM PART 991
REMEDY FOR A DISCHARGED BATTERY 1279
REAR AXLE HUB ASSEMBLY 1397
REMOVAL AND INSTALLATION 992
REMOVAL SERVICE POINTS 993
INSTALLATION SERVICE POINT 1325
INSPECTION 993
WHEEL BEARING ROTATION STARTING TORQUE AND AXIAL PLAY CHECK 993
KNUCKLE 995
REMOVAL AND INSTALLATION 1279
REMOVAL SERVICE POINT 1943
INSPECTION 1576
DRIVESHAFT ASSEMBLY 1576
REMOVAL AND INSTALLATION 1282
REMOVAL SERVICE POINTS 997
INSTALLATION SERVICE POINTS 999
INSPECTION 999
DISASSEMBLY AND REASSEMBLY 1000
LUIBRICATION POINTS 1329
DISASSEMBLY SERVICE POINTS 1002
REASSEMBLY SERVICE POINTS 1002
DIFFERENTIAL CARRIER ASSEMBLY 1003
REMOVAL AND INSTALLATION 1949
REMOVAL SERVICE POINTS 1004
INSTALLATION SERVICE POINTS 1004
DIFFERENTIAL SUPPORT MEMBER BUSHING REPLACEMENT 1005
<DIFFERENTIAL MOUNT BRACKET> 1005
<DIFFERENTIAL SUPPORT ARM> 1005
DISASSEMBLY AND REASSEMBLY 1590
Lubrication and Adhesive Points 1291
DISASSEMBLY SERVICE POINTS 1959
REASSEMBLY SERVICE POINTS 1332
REMOVAL AND INSTALLATION 1009
REMOVAL SERVICE POINTS 1680
INSTALLATION SERVICE POINTS 1010
HYDRAULIC UNIT DISPOSAL 1010
WORKSHOP MANUAL 0
WHEEL AND TYRE 2429
GENERAL INFORMATION 1919
SPECIFICATIONS 1012
SERVICE SPECIFICATIONS 1382
TROUBLESHOOTING 1382
DIAGNOSIS 2241
WHEEL BALANCE ACCURACY 1537
PURPOSE 1255
PROCEDURE <BALANCING TIPS> 2395
<CONFIRMING PROPER BALANCE> 1014
<WHEEL BALANCER CALIBRATION CHECKS> 1383
WHEEL BALANCER CALIBRATION CHECKING FLOW CHART 2381
ON-VEHICLE SERVICE 2431
TYRE INFLATION PRESSURE CHECK 2381
TYRE WEAR CHECK 1386
WHEEL RUNOUT CHECK 1410
WHEEL AND TYRE 1538
INSTALLATION SERVICE POINT 1297
WORKSHOP MANUAL 0
POWER PLANT MOUNT 2429
GENERAL INFORMATION 1020
CONSTRUCTION DIAGRAM 1020
SPECIAL TOOL 1022
ENGINE MOUNTING 1022
REMOVAL AND INSTALLATION 2241
INSTALLATION SERVICE POINT 1405
INSPECTION 1023
TRANSMISSION MOUNTING 1406
REMOVAL AND INSTALLATION 1251
INSTALLATION SERVICE POINT 2243
INSPECTION 1408
ENGINE ROLL STOPPER, CENTREMEMBER 1025
REMOVAL AND INSTALLATION 1343
INSTALLATION SERVICE POINT 1027
INSPECTION 1027
CROSSMEMBER 2247
REMOVAL AND INSTALLATION 2399
REMOVAL SERVICE POINTS 1047
INSTALLATION SERVICE POINT 1309
INSPECTION 2406
WORKSHOP MANUAL 0
FRONT SUSPENSION 2429
GENERAL DESCRIPTION 1034
CONSTRUCTION DIAGRAM 1034
SERVICE SPECIFICATIONS 1077
SPECIAL TOOLS 2430
ON-VEHICLE SERVICE 2379
FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT 1408
LOWER ARM BALL JOINT AXIAL PLAY CHECK 1037
BALL JOINT DUST COVER CHECK 1411
STRUT ASSEMBLY 1386
REMOVAL AND INSTALLATION 1079
INSPECTION 1038
DISASSEMBLY AND ASSEMBLY 2446
DISASSEMBLY SERVICE POINTS 2446
ASSEMBLY SERVICE POINTS 1626
INSPECTION 1926
LOWER ARM 1042
REMOVAL AND INSTALLATION 2447
REMOVAL SERVICE POINT 1043
INSPECTION 1543
BALL JOINT DUST COVER REPLACEMENT 1929
LOWER ARM PILLOW BALL BUSHING REPLACEMENT 2256
STABILIZER BAR 1267
REMOVAL AND INSTALLATION 1046
REMOVAL SERVICE POINTS 1048
INSTALLATION SERVICE POINTS 1048
INSPECTION 1310
CROSSMEMBER BAR 1931
REMOVAL AND INSTALLATION 1049
WORKSHOP MANUAL 0
REAR SUSPENSION 2429
GENERAL INFORMATION 1052
CONSTRUCTION DIAGRAM 1052
SPECIFICATION 1052
SERVICE SPECIFICATIONS 1053
SPECIAL TOOLS 2394
ON-VEHICLE SERVICE 1054
REAR WHEEL ALIGNMENT CHECK AND ADJUSTMENT 2395
BALL JOINT DUST COVER INSPECTION 1054
REAR SUSPENSION ASSEMBLY 1409
REMOVAL AND INSTALLATION 1920
REMOVAL SERVICE POINTS 1056
INSTALLATION SERVICE POINTS 1056
UPPER ARM ASSEMBLY 1057
REMOVAL AND INSTALLATION 1262
REMOVAL SERVICE POINT 1058
INSPECTION 2250
UPPER ARM BALL JOINT STARTING TORQUE CHECK 1326
UPPER ARM BALL JOINT DUST COVER CHECK 1926
UPPER ARM BALL JOINT DUST COVER REPLACEMENT 1541
TRAILING ARM 2389
REMOVAL AND INSTALLATION 1060
REMOVAL SERVICE POINT 2449
INSPECTION 1061
TRAILING ARM BALL JOINT DUST COVER REPLACEMENT 1929
LOWER ARM ASSEMBLY AND ASSIST LINK 1062
REMOVAL AND INSTALLATION 2449
REMOVAL SERVICE POINTS 2405
INSTALLATION SERVICE POINT 1063
INSPECTION 1930
ASSIST LINK BALL JOINT STARTING TORQUE CHECK 2307
ASSIST LINK SLIDE BUSHING STARTING TORQUE CHECK 1269
ASSIST LINK BALL JOINT DUST COVER CHECK 1064
LOWER ARM PILLOW BALL BUSHING STARTING TORQUE CHECK 1930
ASSIST LINK BALL JOINT DUST COVER REPLACEMENT 2265
SHOCK ABSORBER ASSEMBLY 1066
REMOVAL AND INSTALLATION 2407
DISASSEMBLY AND ASSEMBLY 1398
DISASSEMBLY SERVICE POINT 1400
ASSEMBLY SERVICE POINTS 1068
STABILIZER BAR 1400
REMOVAL AND INSTALLATION 1400
INSTALLATION SERVICE POINT 1401
INSPECTION 1071
STABILIZER BAR LINK BALL JOINT DUST COVER REPLACEMENT 1315
WORKSHOP MANUAL 0
SERVICE BRAKES 2429
35A SERVICE BRAKES 0
35B ANTI-SKID BRAKING SYSTEM (ABS) 0
WORKSHOP MANUAL 0
SERVICE BRAKES 2429
GENERAL INFORMATION 1076
SERVICE SPECIFICATIONS 1077
LUBRICANTS 1296
SEALANT 1078
SPECIAL TOOLS 1078
ON-VEHICLE SERVICE 1254
BRAKE PEDAL CHECK AND ADJUSTMENT 2435
BRAKE PEDAL HEIGHT 1079
BRAKE PEDAL FREE PLAY 1080
CLEARANCE BETWEEN BRAKE PEDAL AND FLOORBOARD 1080
BRAKE BOOSTER OPERATING TEST 1346
CHECK VALVE OPERATION CHECK 2398
BLEEDING 1387
BRAKE FLUID LEVEL SENSOR CHECK 1082
FRONT DISC BRAKE PAD CHECK AND REPLACEMENT 1623
DISC BRAKE ROTOR CHECK 2387
BRAKE DISC THICKNESS CHECK 1085
BRAKE DISC RUN-OUT CHECK AND CORRECTION 1413
BRAKE PEDAL 1111
REMOVAL AND INSTALLATION 2403
INSTALLATION SERVICE POINT 1089
INSPECTION 1628
STOPLAMP SWITCH CHECK 2320
MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER 1090
REMOVAL AND INSTALLATION 1090
INSTALLATION SERVICE POINTS 1091
MASTER CYLINDER 1092
DISASSEMBLY AND REASSEMBLY 1092
INSPECTION 2474
FRONT DISC BRAKE ASSEMBLY 1931
REMOVAL AND INSTALLATION 1637
INSTALLATION SERVICE POINT 1093
INSPECTION 1932
DISASSEMBLY AND REASSEMBLY 1554
DISASSEMBLY SERVICE POINTS 2502
INSPECTION 1422
REAR DISC BRAKE ASSEMBLY 1096
REMOVAL AND INSTALLATION 1124
INSTALLATION SERVICE POINT 1096
INSPECTION 1096
BRAKE DISC CHECK 1096
DISASSEMBLY AND REASSEMBLY 1097
DISASSEMBLY SERVICE POINTS 1360
INSPECTION 1098
WORKSHOP MANUAL 0
ANTI-SKID BRAKING SYSTEM (ABS) 2429
GENERAL INFORMATION 1382
SPORTS ABS 1100
EBD (ELECTRONIC BRAKE-FORCE DISTRIBUTION SYSTEM) 1407
SERVICE SPECIFICATIONS 1408
SPECIAL TOOLS 1102
TROUBLESHOOTING 1410
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 1386
NOTES WITH REGARD TO DIAGNOSIS 1103
ABS WARNING LAMP INSPECTION 1921
DIAGNOSIS FUNCTION 2245
READING DIAGNOSIS CODES 1104
ERASING DIAGNOSIS CODES 1387
INSPECTION CHART FOR DIAGNOSIS CODE 1621
DIAGNOSTIC TROUBLE CODE PROCEDURES <L H drive vehicle> 1109
Code No 11: Front Right Wheel Speed Sensor (Open Circuit or Short Circuit) Code No 12: Front Left Wheel Speed Sensor (Open Circu 1413
DIAGNOSIS 1110
STEP 1 M U T -II/III data list 2449
STEP 2 Check the wheel speed sensor installation 1542
STEP 3 Inspect the wheel speed sensor and/or wheel speed rotor 1542
STEP 4 Check wheel speed sensor circuit Resistance measurement at the ABS-ECU connector B-118 1111
STEP 5 Check the following connectors 2449
STEP 6 Check the following harness wires 1112
STEP 7 Check the following connectors 1351
STEP 8 Check the following harness wires 1393
STEP 9 Check the following connectors 1269
STEP 10 Check the following harness wires 1416
STEP 11 Check the following connectors 1115
STEP 12 Check the following harness wires: 2453
STEP 13 Measure the wheel speed sensor output voltage 1115
STEP 14 Check the wheel bearing 2407
STEP 15 Check whether the diagnosis code is reset 1310
Code No 16: ABS-ECU Power Supply System (abnormal voltage drop or rise) 1117
STEP 1 Check the battery 1272
STEP 2 Check the charging system 2408
STEP 3 Check the following connectors 1637
STEP 4 Check the following harness wire 1118
STEP 5 Check whether the diagnosis code is reset 1119
Code No 32: Longitudinal G-Sensor System 1356
STEP 1 M U T -II/III data list 2487
STEP 2 Check the power supply circuit Voltage measurement at longitudinal G-sensor connector D-38 1640
STEP 3 Check the earth circuit Resistance measurement at longitudinal G-sensor connector D-38 2410
STEP 4 Check the following connectors 1122
STEP 5 Check the following harness wire 1315
STEP 6 Check the following connectors 1315
STEP 7 Check the following harness wire 1316
STEP 8 Check longitudinal G-sensor output voltage 1124
STEP 9 Check the following connectors 1645
STEP 10 Check the following harness wire 1125
STEP 11 Check whether the diagnosis code is reset 1317
Code No 41: Front Right Solenoid Valve inside Hydraulic Unit Code No 42: Front Left Solenoid Valve inside Hydraulic Unit Code No 2413
DIAGNOSIS 1647
STEP 1 Check the solenoid valve or motor power supply circuit Voltage measurement at ABS-ECU connector B-118 1128
STEP 2 Check the following connectors 1128
STEP 3 Check the following harness wires 1129
STEP 4 Check whether the diagnosis code is reset 2414
Code No 71: Lateral G-Sensor System 2414
DIAGNOSIS 2544
STEP 1 M U T -II/III data list 1131
STEP 2 Check the power supply circuit Voltage measurement at lateral G-sensor connector D-37 1131
STEP 3 Check the earth circuit Resistance measurement at lateral G-sensor connector D-37 1382
STEP 4 Check the following connectors 1649
STEP 5 Check the following harness wire 1133
STEP 6 Check the following connectors 1133
STEP 7 Check the following harness wire 1134
STEP 8 Check lateral G-sensor output voltage 1134
STEP 9 Check the following connectors 1135
STEP 10 Check the following harness wire 1135
STEP 11 Check whether the diagnosis code is reset 2417
Code No 81: Steering Wheel Sensor (ST-1) System Code No 82: Steering Wheel Sensor (ST-2) System Code No 83: Steering Wheel Sensor (ST-N) System 1137
DIAGNOSIS 1651
STEP 1 M U T -II/III data list 1937
STEP 2 Check the power supply circuit Voltage measurement at steering wheel sensor connector C-230 1139
STEP 3 Check the earth circuit Resistance measurement at steering wheel sensor connector C-230 1139
STEP 4 Check the following connectors 1367
STEP 5 Check the following harness wire 1140
STEP 6 Check the following connectors 1141
STEP 7 Check the following harness wires 1141
STEP 8 Check steering wheel sensor output voltage 1940
STEP 9 Check the following connectors 1143
STEP 10 Check the following harness wires 1143
STEP 11 Check whether the diagnosis code is reset 1144
DIAGNOSTIC TROUBLE CODE PROCEDURES <R H drive vehicle> 1145
Code No 11: Front Right Wheel Speed Sensor (Open Circuit or Short Circuit) Code No 12: Front Left Wheel Speed Sensor (Open Circu 1145
DIAGNOSIS 1652
STEP 1 M U T -II/III data list 1146
STEP 2 Check the wheel speed sensor installation 1147
STEP 3 Inspect the wheel speed sensor and/or wheel speed rotor 1326
STEP 4 Check wheel speed sensor circuit Resistance measurement at the ABS-ECU connector B-118 2301
STEP 5 Check the following connectors 1148
STEP 6 Check the following harness wires 1148
STEP 7 Check the following connectors 1282
STEP 8 Check the following harness wires 2426
STEP 9 Check the following connectors 2426
STEP 10 Check the following harness wires 1150
STEP 11 Check the following connectors 1151
STEP 12 Check the following harness wires: 1579
STEP 13 Measure the wheel speed sensor output voltage 1152
STEP 14 Check the wheel bearing 2309
STEP 15 Check whether the diagnosis code is reset 1327
Code No 16: ABS-ECU Power Supply System (abnormal voltage drop or rise) 1153
STEP 1 Check the battery 1153
STEP 2 Check the charging system 1153
STEP 3 Check the following connectors 1154
STEP 4 Check the following harness wire 1154
STEP 5 Check whether the diagnosis code is reset 1155
Code No 32: Longitudinal G-Sensor System 1156
STEP 1 M U T -II/III data list 1327
STEP 2 Check the power supply circuit Voltage measurement at longitudinal G-sensor connector D-38 2316
STEP 3 Check the earth circuit Resistance measurement at longitudinal G-sensor connector D-38 1158
STEP 4 Check the following connectors 1158
STEP 5 Check the following harness wire 2317
STEP 6 Check the following connectors 1288
STEP 7 Check the following harness wire 1160
STEP 8 Check longitudinal G-sensor output voltage 2320
STEP 9 Check the following connectors 1161
STEP 10 Check the following harness wire 1329
STEP 11 Check whether the diagnosis code is reset 1162
Code No 41: Front Right Solenoid Valve inside Hydraulic Unit Code No 42: Front Left Solenoid Valve inside Hydraulic Unit Code No 1462
DIAGNOSIS 1164
STEP 1 Check the solenoid valve or motor power supply circuit Voltage measurement at ABS-ECU connector B-118 2323
STEP 2 Check the following connectors 1290
STEP 3 Check the following harness wires 1165
STEP 4 Check whether the diagnosis code is reset 1165
Code No 71: Lateral G-Sensor System 1166
DIAGNOSIS 1167
STEP 1 M U T -II/III data list 1167
STEP 2 Check the power supply circuit Voltage measurement at lateral G-sensor connector D-37 1167
STEP 3 Check the earth circuit Resistance measurement at lateral G-sensor connector D-37 1168
STEP 4 Check the following connectors 1168
STEP 5 Check the following harness wire 1169
STEP 6 Check the following connectors 1676
STEP 7 Check the following harness wire 1170
STEP 8 Check lateral G-sensor output voltage 1170
STEP 9 Check the following connectors 1474
STEP 10 Check the following harness wire 1171
STEP 11 Check whether the diagnosis code is reset 1172
Code No 81: Steering Wheel Sensor (ST-1) System Code No 82: Steering Wheel Sensor (ST-2) System Code No 83: Steering Wheel Sensor (ST-N) System 1679
DIAGNOSIS 1174
STEP 1 M U T -II/III data list 1174
STEP 2 Check the power supply circuit Voltage measurement at steering wheel sensor connector C-230 1175
STEP 3 Check the earth circuit Resistance measurement at steering wheel sensor connector C-230 1682
STEP 4 Check the following connectors 1176
STEP 5 Check the following harness wire 2340
STEP 6 Check the following connectors 1177
STEP 7 Check the following harness wires 1177
STEP 8 Check steering wheel sensor output voltage 1178
STEP 9 Check the following connectors 1684
STEP 10 Check the following harness wires 1179
STEP 11 Check whether the diagnosis code is reset 1179
INSPECTION CHART FOR TROUBLE SYMPTOMS 1483
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS <L H drive vehicle> 1181
INSPECTION PROCEDURE 1: Communication between the M U T -II/III and all the Systems is Not Possible 1181
DIAGNOSIS 1688
STEP 1 Check the power supply circuit Voltage measurement at diagnosis connector C-14 1689
STEP 2 Check the following connectors 1689
STEP 3 Check the following harness wire 1488
STEP 4 Check the earth circuit Resistance measuremen at diagnosis connector C-14 2342
STEP 5 Check the following connector 1183
STEP 6 Check the following harness wires 2342
STEP 7 Retest the system 1184
INSPECTION PROCEDURE 2: Communication between the M U T -II/III and the ABS-ECU is not possible 1976
DIAGNOSIS 1692
STEP 1 Check the power supply circuit Voltage measurement at ABS-ECU connector B-118 1601
STEP 2 Check the following connectors 1187
STEP 3 Check the following harness wire 1187
STEP 4 Check the earth circuit Resistance measurement at ABS-ECU connector B-118 2343
STEP 5 Check the following connector 1188
STEP 6 Check the following harness wires 1603
STEP 7 Check the following connectors 1604
STEP 8 Check the following harness wires 1189
STEP 9 Retest the system 1189
INSPECTION PROCEDURE 3: When the Ignition Key is Turned to the “ON” position (Engine Stopped), the ABS Warning Lamp does not Illuminate 1696
DIAGNOSIS 1191
STEP 1 Check the ABS warning lamp circuit at ABS-ECU connector B-118 1605
STEP 2 Check the power supply circuit Voltage measurement at combination meter connector C-01 1191
STEP 3 Check the following connectors 1192
STEP 4 Check the following harness wire 1192
STEP 5 Check the earth circuit Resistance measurement at combination meter connector C-02 1193
STEP 6 Check the following connector 1193
STEP 7 Check the following harness wire 1193
STEP 8 Check the following connectors 1982
STEP 9 Check the following harness wire 2347
STEP 10 Retest the system 1194
INSPECTION PROCEDURE 4: The ABS Warning Lamp Remains Illuminated after the Engine is Started 1195
DIAGNOSIS 1195
STEP 1 Check the following connectors 1195
STEP 2 Check the following harness wire 1504
STEP 3 Check the ABS warning lamp circuit at ABS-ECU connector B-118 1196
STEP 4 Retest the system 1196
INSPECTION PROCEDURE 5: In the Inspection with the M U T -II/III Data List, the Parking Brake Switch is not Turned ON or Turned OFF 1197
DIAGNOSIS 1706
STEP 1 M U T -II/III data list 1198
STEP 2 Check the parking brake switch circuit at ABS-ECU connector B-118 1198
STEP 3 Check the following connector 1199
STEP 4 Check the following connectors 1988
STEP 5 Check the following harness wire 1989
STEP 6 Check whether the diagnosis code is reset 1200
INSPECTION PROCEDURE 6: The Neutral Position Learning of the Steering Wheel Sensor is not Detected 1201
DIAGNOSIS 1202
STEP 1 Check the front tyres 1510
STEP 2 Check the front suspension 1202
STEP 3 M U T -II/III data list 1202
STEP 4 Check for steering wheel sensor output voltage 2351
STEP 5 Check the stop lamp 1203
STEP 6 Check the stop lamp switch installation condition 1203
STEP 7 Check the following connectors 1204
STEP 8 Check the following harness wires 1204
STEP 9 Check the stop lamp switch circuit Measure the voltage at ABS-ECU connector B-118 1205
STEP 10 Check the following connectors 1205
STEP 11 Check the following harness wire 1206
STEP 12 Check the following connector 1206
STEP 13 Retest the system 1206
INSPECTION PROCEDURE 7: Faulty ABS Operation 1206
DIAGNOSIS 2353
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS <R H drive vehicle> 1207
INSPECTION PROCEDURE 1: Communication between the M U T -II/III and all the Systems is Not Possible 1513
DIAGNOSIS 1208
STEP 1 Check the power supply circuit Voltage measurement at diagnosis connector C-14 1208
STEP 2 Check the following connectors 1535
STEP 3 Check the following harness wire 1209
STEP 4 Check the earth circuit Resistance measurement at diagnosis connector C-14 1209
STEP 5 Check the following connector 1720
STEP 6 Check the following harness wires 1210
STEP 7 Retest the system 1210
INSPECTION PROCEDURE 2: Communication between the M U T -II/III and the ABS-ECU is not possible 1211
DIAGNOSIS 1212
STEP 1 Check the power supply circuit Voltage measurement at ABS-ECU connector B-118 1515
STEP 2 Check the following connectors 2000
STEP 3 Check the following harness wire 1213
STEP 4 Check the earth circuit Resistance measurement at ABS-ECU connector B-118 1213
STEP 5 Check the following connector 1213
STEP 6 Check the following harness wires 1214
STEP 7 Check the following connectors 1214
STEP 8 Check the following harness wires 1215
STEP 9 Retest the system 1215
INSPECTION PROCEDURE 3: When the Ignition Key is Turned to the “ON” position (Engine Stopped), the ABS Warning Lamp does not Illuminate 1590
DIAGNOSIS 1598
STEP 1 Check the ABS warning lamp circuit at ABS-ECU connector B-118 2358
STEP 2 Check the power supply circuit Voltage measurement at combination meter connector C-01 1217
STEP 3 Check the following connectors 2358
STEP 4 Check the following harness wire 1335
STEP 5 Check the earth circuit Resistance measurement at combination meter connector C-02 2359
STEP 6 Check the following connector 1613
STEP 7 Check the following harness wire 1219
STEP 8 Check the following connectors 1220
STEP 9 Check the following harness wire 1220
STEP 10 Retest the system 1220
INSPECTION PROCEDURE 4: The ABS Warning Lamp Remains Illuminated after the Engine is Started 1732
DIAGNOSIS 1221
STEP 1 Check the following connectors 1221
STEP 2 Check the following harness wire 1222
STEP 3 Check the ABS warning lamp circuit at ABS-ECU connector B-118 1222
STEP 4 Retest the system 1222
INSPECTION PROCEDURE 5: In the Inspection with the M U T -II/III Data List, the Parking Brake Switch is not Turned ON or Turned OFF 1733
DIAGNOSIS 1224
STEP 1 M U T -II/III data list 1224
STEP 2 Check the parking brake switch circuit Resistance measurement at ABS-ECU connector B-118 1224
STEP 3 Check the following connector 1225
STEP 4 Check the following connectors 1225
STEP 5 Check the following harness wire 1226
STEP 6 Check whether the diagnosis code is reset 2016
INSPECTION PROCEDURE 6: The Neutral Position Learning of the Steering Wheel Sensor is not Detected 2016
DIAGNOSIS 1228
STEP 1 Check the front tyres 1228
STEP 2 Check the front suspension 1737
STEP 3 M U T -II/III data list 1228
STEP 4 Check for steering wheel sensor output voltage 2365
STEP 5 Check the stop lamp 1525
STEP 6 Check the stop lamp switch installation condition 1229
STEP 7 Check the following connectors 1230
STEP 8 Check the following harness wires 1230
STEP 9 Check the stop lamp switch circuit Voltage measurement at ABS-ECU connector B-118 2020
STEP 10 Check the following connectors 1231
STEP 11 Check the following harness wire 1741
STEP 12 Check the following connector 1232
STEP 13 Retest the system 2022
INSPECTION PROCEDURE 7: Faulty ABS Operation 1232
DIAGNOSIS 1232
DATA LIST REFERENCE TABLE 1529
ACTUATOR TEST REFERENCE TABLE 1234
CHECK AT ABS-ECU 1234
ON-VEHICLE SERVICE 1236
WHEEL SPEED SENSOR OUTPUT VOLTAGE MEASUREMENT 1236
HYDRAULIC UNIT CHECK 1238
IN THE EVENT OF A DISCHARGED BATTERY 2041
HYDRAULIC UNIT 1241
REMOVAL AND INSTALLATION 1241
REMOVAL SERVICE POINTS 2045
INSTALLATION SERVICE POINT 1243
ABS SENSOR 1244
REMOVAL AND INSTALLATION 1244
REMOVAL SERVICE POINT 1245
INSTALLATION SERVICE POINT 1245
INSPECTION 1245
WHEEL SPEED SENSOR CHECK 1245
TOOTHED WHEEL SPEED ROTOR CHECK 1246
G-SENSOR 1246
REMOVAL AND INSTALLATION 1246
INSTALLATION SERVICE POINTS 1247
INSPECTION 1247
LATERAL/LONGITUDINAL G-SENSOR CHECK 1247
STEERING WHEEL SENSOR 1248
REMOVAL AND INSTALLATION 1248
WORKSHOP MANUAL 0
PARKING BRAKES 2429
GENERAL INFORMATION 2391
CONSTRUCTION DIAGRAM 1250
SERVICE SPECIFICATIONS 2374
LUBRICANTS 1250
ON-VEHICLE SERVICE 1251
PARKING BRAKE LEVER STROKE CHECK AND ADJUSTMENT 2429
PARKING BRAKE SWITCH CHECK 1251
LINING RUNNING-IN 1406
PARKING BRAKE LEVER 1252
REMOVAL AND INSTALLATION 1252
PARKING BRAKE CABLE 1408
REMOVAL AND INSTALLATION 1383
PARKING BRAKE LINING AND DRUM 1618
REMOVAL AND INSTALLATION 1386
REMOVAL SERVICE POINT 1539
INSTALLATION SERVICE POINTS 2245
INSPECTION 1255
WORKSHOP MANUAL 0
POWER STEERING 2429
GENERAL INFORMATION 1293
FEATURES 2241
CONSTRUCTION DIAGRAM 1295
SERVICE SPECIFICATIONS 1296
LUBRICANTS 1920
SEALANTS 2438
SPECIAL TOOLS 1261
ON-VEHICLE SERVICE 1263
STEERING WHEEL FREE PLAY CHECK 1263
STEERING ANGLE CHECK 1926
TIE ROD END BALL JOINT TURNING TORQUE CHECK 1388
STATIONARY STEERING EFFORT CHECK 1928
STEERING WHEEL RETURN TO CENTRE CHECK 1265
DRIVE BELT TENSION CHECK 2255
FLUID LEVEL CHECK 2449
FLUID REPLACEMENT 1266
POWER STEERING SYSTEM AIR BLEEDING 1350
OIL PUMP PRESSURE TEST 1929
POWER STEERING PRESSURE SWITCH CHECK 1267
TIE ROD END BALL JOINT DUST COVER CHECK 1351
STEERING COLUMN SHAFT ASSEMBLY SHOCK ABSORBING MECHANISM CHECK 2449
Inspection Procedure 1268
STEERING WHEEL 1269
REMOVAL AND INSTALLATION 1269
REMOVAL SERVICE POINTS 1416
STEERING COLUMN SHAFT ASSEMBLY 1271
REMOVAL AND INSTALLATION 2456
REMOVAL SERVICE POINT 1272
INSTALLATION SERVICE POINT 1272
DISASSEMBLY AND REASSEMBLY 1273
DISASSEMBLY SERVICE POINT 1420
REASSEMBLY SERVICE POINT 2409
POWER STEERING GEAR BOX AND LINKAGE 1932
REMOVAL AND INSTALLATION 1274
INSTALLATION SERVICE POINT 1424
INSPECTION 1317
DISASSEMBLY AND REASSEMBLY 2413
<LH drive vehicles> 1737
<RH drive vehicles> 2418
LUBRICATION AND SEALING POINTS 1280
DISASSEMBLY SERVICE POINTS 1281
REASSEMBLY SERVICE POINTS 1943
TIE ROD END BALL JOINT DUST COVER REPLACEMENT 1286
POWER STEERING OIL PUMP ASSEMBLY 1585
REMOVAL AND INSTALLATION 1454
INSTALLATION SERVICE POINTS 1288
DISASSEMBLY AND REASSEMBLY 1458
INSPECTION 1288
POWER STEERING HOSES 1949
REMOVAL AND INSTALLATION 1289
<LH drive vehicles> 1289
<RH drive vehicles> 1329
REMOVAL SERVICE POINT 1291
INSTALLATION SERVICE POINTS 1291
WORKSHOP MANUAL 0
BODY 2429
HOOD 1295
ON-VEHICLE SERVICE 1295
ADJUSTMENT OF CLEARANCE AROUND HOOD 2430
ADJUSTMENT OF ALIGNMENT OF HOOD STEPPED PORTION AND HOOD STRIKER 1536
ADJUSTMENT OF HOOD HEIGHT 1536
HOOD 1296
REMOVAL AND INSTALLATION 1296
FENDER 2244
SPECIAL TOOL 1297
FENDER 1298
REMOVAL AND INSTALLATION 1298
REMOVAL SERVICE POINT 1387
INSTALLATION SERVICE POINT 2384
FUEL FILLER LID 1300
REMOVAL AND INSTALLATION 1300
STRUT TOWER BAR 1301
REMOVAL AND INSTALLATION 1301
WINDOW GLASS 1348
ADHESIVE 1301
SPECIAL TOOLS 2401
WINDOW REPAIR 1302
WINDOW GLASS INSTALLATION 1303
WINDSHIELD 1928
REMOVAL AND INSTALLATION 1541
REMOVAL SERVICE POINT 1350
INSTALLATION SERVICE POINTS 1306
REAR WINDOW GLASS 1309
REMOVAL AND INSTALLATION 1309
REMOVAL SERVICE POINTS 1930
INSTALLATION SERVICE POINTS 1310
DOOR 1312
SERVICE SPECIFICATIONS 1312
SEALANT 1551
SPECIAL TOOLS 1313
TROUBLESHOOTING 1314
ON-VEHICLE SERVICE 1932
DOOR FIT ADJUSTMENT 1314
DOOR WINDOW GLASS ADJUSTMENT 2273
GLASS SLIDING MECHANISM CHECK AND ADJUSTMENT 1555
POWER WINDOW OPERATING CURRENT CHECK 1316
POWER WINDOW RELAY CHECK 1316
CIRCUIT BREAKER (INCORPORATED IN THE POWER WINDOW MOTOR) INSPECTION 1316
POWER WINDOW CHECK 1316
CENTRAL DOOR LOCKING SYSTEM INSPECTION 1317
DOOR OUTSIDE HANDLE PLAY CHECK 2276
DOOR INSIDE HANDLE PLAY ADJUSTMENT 1934
DOOR ASSEMBLY 1318
REMOVAL AND INSTALLATION 1318
INSTALLATION SERVICE POINT 1319
INSPECTION 1428
DOOR SWITCH CHECK 1319
DOOR GLASS AND REGULATOR 1935
REMOVAL AND INSTALLATION 2282
REMOVAL SERVICE POINTS 1321
INSTALLATION SERVICE POINTS 1321
INSPECTION 1321
How to make the power window switch learn the fully closed position of the power window 1321
DOOR HANDLE AND LATCH 1651
REMOVAL AND INSTALLATION 1366
INSTALLATION SERVICE POINTS 1939
INSPECTION 1323
FRONT DOOR LOCK ACTUATOR CHECK 2370
REAR DOOR LOCK ACTUATOR CHECK 2632
DOOR LOCK KEY CYLINDER SWITCH CHECK <PASSENGER’S SIDE> 1325
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP 1325
REMOVAL AND INSTALLATION 2424
<FRONT DOOR> 1325
<REAR DOOR> 1326
REMOVAL SERVICE POINT 2314
INSTALLATION SERVICE POINT 1327
TRUNK LID 1327
SPECIAL TOOL 2315
ON-VEHICLE SERVICE 1587
TRUNK LID ADJUSTMENT 1327
ADJUSTMENT OF CLEARANCE AROUND TRUNK LID 1328
TRUNK LID STRIKER ADJUSTMENT 2317
TRUNK LID HEIGHT ADJUSTMENT 1587
TRUNK LID 1329
REMOVAL AND INSTALLATION 1666
REMOVAL SERVICE POINT 1330
INSTALLATION SERVICE POINTS 1330
INSPECTION 1331
TRUNK LID LATCH SWITCH CONTINUITY CHECK 2031
KEYLESS ENTRY SYSTEM 1331
SERVICE SPECIFICATIONS 1331
SPECIAL TOOLS 1332
TROUBLESHOOTING 1333
ON-VEHICLE SERVICE 1333
KEYLESS ENTRY SYSTEM CHECK 1961
KEYLESS ENTRY SYSTEM TIMER LOCK FUNCTION INSPECTION 2334
ENABLING/DISABLING THE ANSWERBACK FUNCTION 1333
ENABLING/DISABLING THE HAZARD ANSWERBACK FUNCTION 1333
HOW TO REGISTER SECRET CODE 1335
WHEN THE SPECIAL TOOL DIAGNOSIS CODE CHECK HARNESS (MB991529) IS USED 1682
WHEN THE M U T -II IS USED 1966
WHEN THE SPECIAL TOOL V C I (MB991824) IS USED 1337
TRANSMITTER 1338
TRANSMITTER 1338
DISASSEMBLY SERVICE POINT 2370
ASSEMBLY SERVICE POINT 1481
INSPECTION 1339
TRANSMITTER BATTERY CHECK 1339
WORKSHOP MANUAL 0
EXTERIOR 2429
FRONT BUMPER ASSEMBLY 1342
ADHESIVE 1342
REMOVAL AND INSTALLATION 1342
DISASSEMBLY AND REASSEMBLY 1343
DISASSEMBLY SERVICE POINT 1344
ASSEMBLY SERVICE POINT 2381
REAR BUMPER ASSEMBLY 2382
REMOVAL AND INSTALLATION 2244
DISASSEMBLY AND REASSEMBLY 1346
DISASSEMBLY SERVICE POINT 1347
ASSEMBLY SERVICE POINT 2384
SIDE AIR DAM 1388
ADHESIVE 1388
REMOVAL AND INSTALLATION 2446
REMOVAL SERVICE POINT 1349
INSTALLATION SERVICE POINT 1541
GARNISHES AND MOULDINGS 1350
SPECIAL TOOL 1350
REMOVAL AND INSTALLATION 2253
REMOVAL SERVICE POINT 1392
INSTALLATION SERVICE POINTS 1351
DOOR SASH TAPE 1415
SPECIAL TOOL 2406
DOOR SASH TAPE 2406
REMOVAL AND INSTALLATION 2263
REMOVAL SERVICE POINT 1353
INSTALLATION SERVICE POINT 1353
REAR SPOILER 1931
ADHESIVE 1356
REMOVAL AND INSTALLATION 1356
<TYPE A> 1356
<Type B> 1932
REMOVAL SERVICE POINT 1933
INSTALLATION SERVICE POINT 2411
WINDSHIELD WIPER AND WASHER 2274
SERVICE SPECIFICATION 1422
SPECIAL TOOLS 1402
TROUBLESHOOTING 1359
ON-VEHICLE SERVICE 1934
WINDSHIELD INTERMITTENT WIPER INSPECTION 1403
WINDSHIELD WIPER 1360
REMOVAL AND INSTALLATION 1360
REMOVAL SERVICE POINT 1361
INSTALLATION SERVICE POINTS 1361
INSPECTION 1428
FRONT WIPER MOTOR CHECK 1361
WINDSHIELD WIPER AND WINDSHIELD WASHER SWITCH CHECK 1362
WINDSHIELD INTERMITTENT WIPER VOLUME CHECK 1649
WINDSHIELD WASHER 2283
REMOVAL AND INSTALLATION 1936
INSPECTION 2286
FRONT WASHER MOTOR CHECK 1364
WINDSHIELD WASHER FLUID EJECTION CHECK 1364
MARK 2577
REMOVAL AND INSTALLATION 1365
INSTALLATION SERVICE POINT 1366
DOOR MIRROR 1938
SERVICE SPECIFICATION 2418
SPECIAL TOOL 1367
TROUBLESHOOTING 1436
DIAGNOSIS TROUBLESHOOTING FLOW 2419
TROUBLE SYMPTOM CHART 1367
SYMPTOM PROCEDURES 2420
Inspection Procedure 1: All Heated Door Mirrors do not Operate 1368
DIAGNOSIS PROCEDURE 2294
STEP 1 Check the rear window defogger 2294
STEP 2 Connector check: C-214 junction block connector 2420
Inspection Procedure 2: Right or Left Heated Door Mirror does not Operate 1369
DIAGNOSIS PROCEDURE 1370
STEP 1 Verify the operation of each heated door mirror 1566
STEP 2 Connector check: E-10 door mirror assembly (RH) connector 1370
STEP 3 Check the door mirror assembly (RH) 1370
STEP 4 Resistance measurement at the E-10 door mirror assembly (RH) connector 2617
STEP 5 Check the wiring harness between E-10 door mirror assembly (RH) connector terminal No 4 and body earth 2421
STEP 6 Voltage measurement at the E-10 door mirror assembly (RH) connector 1940
STEP 7 Connector check: C-214 junction block connector 1371
STEP 8 Check the wiring harness between E-10 door mirror assembly (RH) connector terminal No 1 and C-214 junction block connector terminal No 3 1372
STEP 9 Connector check: E-03 door mirror assembly (LH) connector 1372
STEP 10 Check the door mirror assembly (LH) 1372
STEP 11 Resistance measurement at the E-03 door mirror assembly (LH) connector 1442
STEP 12 Check the wiring harness between E-03 door mirror assembly (LH) connector terminal No 4 and body earth 1373
STEP 13 Connector check: C-214 junction block connector 1373
STEP 14 Measure the voltage at the E-03 door mirror assembly (LH) connector 1373
STEP 15 Check the wiring harness between E-03 door mirror assembly (LH) connector terminal No 1 and C-214 junction block connector terminal No 3 1374
DOOR MIRROR 1375
REMOVAL AND INSTALLATION 1375
REMOVAL SERVICE POINT 1376
INSTALLATION SERVICE POINT 1657
INSPECTION 1943
ELECTRIC REMOTE CONTROL MIRROR OPERATION CHECK 1612
DOOR MIRROR CONTROL SWITCH CONTINUITY CHECK 1377
HEATED DOOR MIRROR CHECK 1377
WORKSHOP MANUAL 0
INTERIOR AND SUPPLEMENTAL RESTRAINT SYSTEM(SRS) 2429
52A INTERIOR 0
52B SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 0
WORKSHOP MANUAL 0
INTERIOR 2429
SPECIAL TOOL 1382
INSTRUMENT PANEL ASSEMBLY 2374
REMOVAL AND INSTALLATION 1382
CLIP AND CLAW POSITION 1384
REMOVAL SERVICE POINT 2243
DISASSEMBLY AND REASSEMBLY 1538
FRONT FLOOR CONSOLE ASSEMBLY 1411
REMOVAL AND INSTALLATION 1539
REAR FLOOR CONSOLE ASSEMBLY 1388
REMOVAL AND INSTALLATION 1622
DISASSEMBLY AND REASSEMBLY 1388
DISASSEMBLY SERVICE POINT 2402
TRIMS 1390
REMOVAL AND INSTALLATION 2252
CLIP POSITION 1414
REMOVAL SERVICE POINT 2449
DOOR TRIM 1392
REMOVAL AND INSTALLATION 1392
CLIP AND CLAW POSITIONS 1394
REMOVAL SERVICE POINT 2263
HEADLINING 2263
REMOVAL AND INSTALLATION 2406
REMOVAL SERVICE POINTS 1547
INSIDE REAR VIEW MIRROR 1931
REMOVAL SERVICE POINT 1398
FRONT SEAT ASSEMBLY 1398
REMOVAL AND INSTALLATION 1398
INSTALLATION SERVICE POINT 1550
DISASSEMBLY AND REASSEMBLY 1399
REAR SEAT ASSEMBLY 1420
REMOVAL AND INSTALLATION 1400
INSTALLATION SERVICE POINTS 1401
DISASSEMBLY AND REASSEMBLY 1401
FRONT SEAT BELT 1402
REMOVAL AND INSTALLATION 1933
REAR SEAT BELT 1403
REMOVAL AND INSTALLATION 1403
WORKSHOP MANUAL 0
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 2429
GENERAL INFORMATION 1406
SERVICE PRECAUTIONS 2394
SPECIAL TOOLS 1410
TEST EQUIPMENTS 2245
TROUBLESHOOTING 1412
DIAGNOSIS TROUBLESHOOTING FLOW 1924
DIAGNOSIS FUNCTION 1412
DIAGNOSIS CODES CHECK 1854
ERASING DIAGNOSIS CODE 1412
SRS WARNING LAMP CHECK 1622
CHECK CHART FOR DIAGNOSIS CODES 1413
DIAGNOSTIC TROUBLE CODE PROCEDURES 1545
Code No 1A Front impact sensor (LH) circuit short Code No 1B Front impact sensor (LH) circuit open Code No 1C Front impact senso 1415
DIAGNOSIS 1416
Step 1 Check the front impact sensor 1416
Step 2 Resistance measurement at the SRS-ECU connector C-12 1417
Step 3 Voltage measurement at the SRS-ECU connector C-12 1417
Step 4 Check the wiring harness between the right front impact sensor connector A-37 (terminals 1 and 2) and SRS-ECU connector 1418
Step 5 Check whether the diagnosis code is reset 1419
Code No 14: Analogue G-sensor malfunction Code No 15: Safing G-sensor (for frontal collision) short-circuited Code No 16: Safing 1419
DIAGNOSIS PROCEDURE 1640
Code No 21: Driver’s air bag module (squib) system (short-circuited between terminals of the squib circuit) 1421
STEP 1 M U T -II/III diagnosis code 1422
STEP 2 Connector lock check: SRS-ECU connector C-12 (M U T -II/III diagnosis code) 1422
STEP 3 Connector lock check: SRS-ECU connector C-12 clock spring connector C-205 and driver’s air bag module connector C-201 1422
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1423
STEP 5 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1423
STEP 6 Resistance measurement at the SRS-ECU connector C-12 1424
STEP 7 Check whether the diagnosis code is reset 1645
Code No 22: Driver’s air bag module (squib) system (open-circuited in the squib circuit) 2524
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1426
STEP 2 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1426
STEP 3 Resistance measurement between the SRS-ECU connector C-12 (terminal No 11 and 12) and the clock spring connector C-205 (terminal No 3 and 4) 1935
STEP 4 Check whether the diagnosis code is reset 1427
Code No 24: Passenger’s (front) air bag module (squib) system (short-circuited between terminals of the squib circuit) 1428
STEP 1 M U T -II/III diagnosis code 1428
STEP 2 Connector lock check: SRS-ECU connector C-12 (M U T -II/III diagnosis code) 1429
STEP 3 Connector lock check: SRS-ECU connector C-12 and passenger’s (front) air bag module connector C-106 (M U T -II/III di 1429
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1936
STEP 5 Resistance measurement at SRS-ECU connector C-12 2416
STEP 6 Check whether the diagnosis code is reset 2416
Code No 25: Passenger’s (front) air bag module (squib) system (open-circuited in the squib circuit) 1431
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1432
STEP 2 Resistance measurement between SRS-ECU connector C-12 (terminal No9 and 10) and the passenger’s (front) air bag module connector C-106 (terminal No 2 and 1) 2417
STEP 3 Check whether the diagnosis code is reset 1433
Code No 26: Driver’s seat belt pre-tensioner (squib) system (short-circuited between terminals of the squib circuit) 1433
STEP 1 M U T -II/III diagnosis code 1435
STEP 2 Connector lock check: SRS-ECU connector C-13 (M U T -II/III diagnosis code) 2419
STEP 3 Connector lock check: SRS-ECU connector C-13 and driver’s seat belt pre-tensioner connector D-16 <LHD> or D-03 <RHD> ( 2291
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1436
STEP 5 Resistance measurement at the SRS-ECU connector C-13 1437
STEP 6 Check whether the diagnosis code is reset 1438
Code No 27: Driver’s seat belt pre-tensioner (squib) system (open-circuited in the squib circuit) 1940
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1440
STEP 2 Resistance measurement between SRS-ECU connector C-13 (terminal No 29 and 30) and the driver’s seat belt pre-tensioner D-16 <LHD> or D-03 <RHD> (terminal No 2 and 1) 1569
STEP 3 Check whether the diagnosis code is reset 2299
Code No 28: Passenger’s (front) seat belt pre-tensioner (squib) system (short-circuit between terminals of the squib circuit) 1442
STEP 1 M U T -II/III diagnosis code 1443
STEP 2 Connector lock check: SRS-ECU connector C-13 (M U T -II/III diagnosis code) 2424
STEP 3 Connector lock check: SRS-ECU connector C-13 and passenger’s (front) seat belt pre-tensioner connector D-03 <LHD> or D 1444
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1445
STEP 5 Resistance measurement at the SRS-ECU connector C-13 2304
STEP 6 Check whether the diagnosis code is reset 1943
Code No 29: Passenger’s (front) seat belt pre-tensioner (squib) system (open-circuited in the squib circuit) 1943
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1449
STEP 2 Resistance measurement between SRS-ECU connector C-13 (terminal No 27 and 28) and the passenger’s (front) seat belt pre-tensioner connector D-03 <LHD> or D-16 <RHD> (terminal No 1 and 2) 1450
STEP 3 Check whether the diagnosis code is reset 1451
Code No 34: SRS-ECU connector lock out of order 1451
STEP 1 Connector lock check: SRS-ECU connector C-12 and C-13 (M U T -II/III diagnosis code) 1943
STEP 2 Connector lock check: SRS-ECU connector C-12 and C-13 1452
STEP 3 Check whether the diagnosis code is reset 1453
Code No 35: Ignition of the air bag completed 1453
Code No 39 Air bags Deployed Simultaneously 1453
Code No 41: Power supply voltage (IG1 (A) voltage) drops abnormally 1584
STEP 1 Check junction block fuse number 2 1455
STEP 2 Voltage measurement at the SRS-ECU connector C-12 1455
STEP 3 Check the connectors between SRS-ECU connector C-12 and ignition switch connector C-208 2315
STEP 4 Check a burned-out fuse 1945
STEP 5 Resistance measurement at the junction block connector C-214 1457
STEP 6 Resistance measurement at junction block connector C-214 1457
STEP 7 Resistance measurement at the SRS-ECU connector C-12 1458
STEP 8 Check whether the diagnosis code is reset 1458
Code No 42: Power supply voltage (IG1 (B) voltage) drops abnormally 1459
STEP 1 Check junction block fuse number 3 2320
STEP 2 Voltage measurement at SRS-ECU connector C-12 2320
STEP 3 Check the connectors between SRS-ECU connector C-12 and ignition switch connector C-208 1461
STEP 4 Check a burned-out fuse 1462
STEP 5 Resistance measurement at the junction block connector C-214 1462
STEP 6 Resistance measurement at the SRS-ECU connector C-12 1462
STEP 7 Check whether the diagnosis code is reset 1463
Code No 43: SRS warning lamp circuit open-circuited (Lamp does not Illuminate) 1464
STEP 1 Check the SRS warning lamp 1465
STEP 2 Check the SRS warning lamp bulb 1465
STEP 3 Check the harness for open circuit between ignition switch connector C-208 (terminal No 2) and combination meter C-01 (terminal No 9) and between combination meter C-02 (terminal No 36) and SRS-ECU connector C-12 (terminal No 8) 1466
STEP 4 Check whether the diagnosis code is reset 1467
Code No 43: SRS warning lamp circuit open-circuited (Lamp does not Switch Off) 1468
STEP 1 Check the SRS warning lamp 1590
STEP 2 Check the harness for short circuit to earth between SRS-ECU connector C-12 (terminal No 8) and combination meter connector C-02 (terminal No 36) 1470
STEP 3 Check whether the diagnosis code is reset 1470
Code No 44: SRS warning lamp circuit malfunction 1471
Code No 46 Improper installation of SRS-ECU 1472
Code No 61: Driver’s air bag module (squib) system (short-circuited to the power supply) 1473
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1677
STEP 2 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1474
STEP 3 Voltage measurement at the SRS-ECU connector C-12 1475
STEP 4 Check whether the diagnosis code is reset 1679
Code No 62: Driver’s air bag module (squib) system (short-circuited to the earth) 1476
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1477
STEP 2 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1963
STEP 3 Resistance measurement at the SRS-ECU connector C-12 1478
STEP 4 Check whether the diagnosis code is reset 1478
Code No 64: Passenger’s (front) air bag module (squib) system (short-circuited to the power supply) 1682
STEP1 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1480
STEP 2 Voltage measurement at the SRS-ECU connector C-12 1480
STEP 3 Check whether the diagnosis code is reset 1481
Code No 65: Passenger’s (front) air bag module (squib) system (short-circuited to the earth) 1481
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1482
STEP 2 Resistance measurement at the SRS-ECU connector C-12 1482
STEP 3 Check whether the diagnosis code is reset 1970
Code No 66: Driver’s seat belt pre-tensioner (squib) system (short-circuited to the power supply) 1483
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1485
STEP 2 Voltage measurement at the SRS-ECU connector C-13 1486
STEP 3 Check whether the diagnosis code is reset 1486
Code No 67: Driver’s seat belt pre-tensioner (squib) system (short-circuited to the earth) 1689
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1489
STEP 2 Resistance measurement at the SRS-ECU connector C-13 1490
STEP 3 Check whether the diagnosis code is reset 1976
Code No 68: Passenger’s (front) seat belt pre-tensioner (squib) system (short-circuited to the power supply) 1491
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1493
STEP 2 Voltage measurement at the SRS-ECU connector C-13 1494
STEP 3 Check whether the diagnosis code is reset 2344
Code No 69: Passenger’s (front) seat belt pre-tensioner (squib) system (short-circuited to the earth) 1696
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -II/III diagnosis code) 1497
STEP 2 Resistance measurement at the SRS-ECU connector C-13 2345
STEP 3 Check whether the diagnosis code is reset 2345
CHECK CHART FOR TROUBLE SYMPTOMS 1499
SYMPTOM PROCEDURES 1500
INSPECTION PROCEDURE 1: Communication with M U T -II MB991502 or M U T -III MB991955 is not possible (Communication is not possible with SRS) 1500
STEP 1 Check that the M U T -II/III can communicate with the other systems 1501
STEP 2 Resistance measurement between SRS-ECU connector C-12 (terminal No 20) and diagnosis connector C-14 (terminal No 7) 1501
STEP 3 Resistance measurement the earth circuit to the SRS-ECU connector C-12 1502
STEP 4 Voltage measurement the power supply circuit to the SRS-ECU connector C-12 1503
STEP 5 Check the harness wires between SRS-ECU connector C-12 and diagnosis connector C-14 1503
STEP 6 Check the harness wires between SRS-ECU connector C-12 and ignition switch connector C-208 1504
STEP 7 Retest the system 1505
POST-COLLISION DIAGNOSIS 1986
SRS-ECU MEMORY CHECK 2349
REPAIR PROCEDURE 1707
INDIVIDUAL COMPONENT SERVICE 1509
WARNING/CAUTION LABELS 1510
FRONT IMPACT SENSORS 1710
REMOVAL AND INSTALLATION 1511
INSTALLATION SERVICE POINTS 1512
INSPECTION 1512
SRS CONTROL UNIT (SRS-ECU) 2353
REMOVAL AND INSTALLATION 1513
INSTALLATION SERVICE POINTS 1577
INSPECTION 1998
DRIVER’S AND PASSENGER’S (FRONT) AIR BAG MODULES AND CLOCK SPRING 1514
REMOVAL AND INSTALLATION 1514
REMOVAL SERVICE POINTS 1516
INSTALLATION SERVICE POINTS 2359
INSPECTION 1732
SEAT BELTS WITH PRE-TENSIONER 2362
REMOVAL AND INSTALLATION 1521
REMOVAL SERVICE POINTS 1736
INSTALLATION SERVICE POINTS 1522
INSPECTION 1523
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES 1524
UNDEPLOYED AIR BAG MODULE DISPOSAL 1737
DEPLOYED AIR BAG MODULE AND OPERATED SEAT BELT PRE-TENSIONER DISPOSAL 1532
WORKSHOP MANUAL 0
CHASSIS ELECTRICAL 2429
54A CHASSIS ELECTRICAL 0
54B SMART WIRING SYSTEM (SWS) NOT USING SWS MONITOR 0
54C SMART WIRING SYSTEM (SWS) USING SWS MONITOR 0
WORKSHOP MANUAL 0
CHASSIS ELECTRICAL 2429
BATTERY 2243
SERVICE SPECIFICATIONS 2396
ON-VEHICLE SERVICE 1538
FLUID LEVEL AND SPECIFIC GRAVITY CHECK 1538
CHARGING 1538
BATTERY TEST 1539
STEP 1 Check the battery cables 1539
STEP 2 Check the battery post 1539
STEP 3 Check the battery case and cover 2245
STEP 4 Check the open circuit voltage 1539
STEP 5 Charge battery 2446
STEP 6 Check the load test 1539
IGNITION SWITCH 1626
GENERAL INFORMATION 2446
IGNITION KEY REMINDER BUZZER 1540
DOOR LOCK PREVENTION FUNCTION 2387
IMMOBILIZER SYSTEM 1540
Encrypted code registration criteria table 2401
SPECIAL TOOLS 1928
TROUBLESHOOTING 1543
IGNITION KEY REMINDER BUZZER AND DOOR LOCK PREVENTION FUNCTION TROUBLESHOOTING 1628
IMMOBILIZER SYSTEM TROUBLESHOOTING 2404
DIAGNOSIS CODE CHART 2404
DIAGNOSTIC TROUBLE CODE PROCEDURES 2405
Code No 11: Transponder Communication System or Radio Interference of Encrypted Code 2449
DIAGNOSIS PROCEDURE 1544
STEP 1 Check for presence of other key near the key in the ignition 1544
STEP 2 Check that the engine start using the spare ignition key which encrypted code has been registered 1544
STEP 3 Check whether the diagnosis code is reset 1545
STEP 4 Connector check: Immobilizer-ECU connector C-207-1 1545
Code No 12: Encrypted Codes are not the same or are not Registered 1930
SYMPTOM CHART 1930
SYMPTOM PROCEDURES 2407
INSPECTION PROCEDURE 1: Communication with M U T -II/III is Impossible 1546
STEP 1 Check if M U T -II/III can communicate with the MPI system and if an MPI system diagnosis code other than P0513 is set 2265
STEP 2 Voltage measurement at immobilizer-ECU connector C-207-1 1547
STEP 3 Connector check: Immobilizer-ECU connector C-207-1 and engine control relay connector B-12X 1548
STEP 4 Check the harness wires between immobilizer-ECU connector C-207-1 (terminal 1) and engine control relay connector B-12X (terminal 4) 1549
STEP 5 Resistance measurement at immobilizer-ECU connector C-207-1 1550
STEP 6 Connector check: immobilizer-ECU connector C-207-1 1550
STEP 7 Check the harness wire between immobilizer-ECU connector C-207-1 (terminal 4) and earth 1551
STEP 8 Connector check: immobilizer-ECU connector C-207-1 and engine-ECU connector C-117 1552
STEP 9 Check the harness wires between immobilizer-ECU connector C-207-1 (terminal 3) and engine-ECU connector C-117 (terminal 98) 1553
STEP 10 Replace the immobilizer-ECU or engine-ECU 2409
STEP 11 Recheck for malfunction 2409
INSPECTION PROCEDURE 2: The Ignition Key cannot be Registered 1554
STEP 1 M U T -II/III diagnosis code 1554
STEP 2 Retest the system 1554
INSPECTION PROCEDURE 3: Engine does not Start (Cranking but no Initial Combustion) 2273
STEP 1 Check the system voltage 2410
STEP 2 Check the immobilizer system diagnosis code and MPI system diagnosis code 2273
STEP 3 Check the starting system 1555
STEP 4 Retest the system 1555
DATA LIST REFERENCE TABLE 1555
CHECK IMMOBILIZER-ECU 1555
TERMINAL VOLTAGE CHECK TABLE 1555
ON-VEHICLE SERVICE 1644
HOW TO REGISTER ENCRYPTED CODE 2412
POINTS TO NOTE DURING OPERATION 1556
KEY ID (ENCRYPTED CODE) REGISTRATION <M U T -II> 1556
KEY ID (ENCRYPTED CODE) REGISTRATION <M U T -III> 2538
IGNITION SWITCH 1563
REMOVAL AND INSTALLATION 1563
REMOVAL SERVICE POINT 2417
INSPECTION 1650
IGNITION SWITCH CONTINUITY CHECK 1564
KEY REMINDER SWITCH CONTINUITY CHECK 1564
COMBINATION METER ASSEMBLY 1565
SERVICE SPECIFICATIONS 1565
SEALANT 1565
SPECIAL TOOLS 1566
TROUBLESHOOTING 1567
SYMPTOM CHART 2619
SYMPTOM PROCEDURES 1940
INSPECTION PROCEDURE 1: Speedometer does not work 2422
DIAGNOSIS PROCEDURE 1569
STEP 1 Check with other meter 1569
STEP 2 Check the vehicle speed sensor (M U T -II/III MPI diagnosis code) 1941
STEP 3 Check combination meter connector C-01 and vehicle speed sensor connector B-04 for loose, corroded or damaged terminals, or terminals pushed back in the connector 1570
STEP 4 Check the wiring harness between combination meter connector C-01 (terminal 12) and vehicle speed sensor connector B-04 (terminal 3) 1571
INSPECTION PROCEDURE 2: Tachometer does not work 1572
DIAGNOSIS PROCEDURE 1653
STEP 1 Check the other meters 1572
STEP 2 M U T -II/III MPI diagnosis code is reset 1573
STEP 3 Check combination meter connector C-01 and engine-ECU connector C-119 for loose, corroded or damaged terminals, or terminals pushed back in the connector 1573
STEP 4 Check the wiring harness between combination meter connector C-01 (terminal 11) and engine-ECU connector C-119 (terminal 45) 1574
STEP 5 Replace the combination meter and check operation 2426
INSPECTION PROCEDURE 3: Fuel gauge does not work 1943
DIAGNOSIS PROCEDURE 2304
STEP 1 Check the other meters 1576
STEP 2 Check fuel gauge unit (sub) connector D-10 and fuel gauge umit (main) connector D-12 for loose, corroded or damaged terminals, or terminals pushed back in the connector 1576
STEP 3 Check the fuel gauge unit (sub) and fuel gauge unit (main) 1576
STEP 4 Check the earth circuit to the fuel gauge unit (main) Resistance measurement at fuel gauge unit (main) connector D-12 1943
STEP 5 Check the wiring harness between fuel gauge unit (main) connector D-12 (terminal 1) and earth 2426
STEP 6 Check combination meter connector C-02 for loose, corroded or damaged terminals, or terminals pushed back in the connector 1658
STEP 7 Check the wiring harness between fuel gauge unit (sub) connector D-10 (terminal 1) and combination meter connector C-02 (terminal 51) 1578
STEP 8 Check the wiring harness between fuel gauge unit (sub) connector D-10 (terminal 2) and fuel gauge unit (main) connector D-12 (terminal 2) 1579
INSPECTION PROCEDURE 4: Engine Coolant Temperature Gauge does not Work 1579
DIAGNOSIS PROCEDURE 1660
STEP 1 Check the other meters 1580
STEP 2 Check engine coolant temperature gauge unit connector B-112 for loose, corroded or damaged terminals, or terminals pushed back in the connector 1580
STEP 3 Check the engine coolant temperature gauge unit 1580
STEP 4 Check combination meter connector C-02 for loose, corroded or damaged terminals, or terminals pushed back in the connector 1580
STEP 5 Check the wiring harness between engine coolant temperature gauge unit connector B-112 (terminal 1) and combination meter connector C-02 (terminal 50) 1661
INSPECTION PROCEDURE 5: Combination meter does not work 1582
DIAGNOSIS PROCEDURE 1661
STEP 1 Check combination meter connector C-01 for loose, corroded or damaged terminals, or terminals pushed back in the connector 2311
STEP 2 Check the battery power supply circuit to the combination meter Voltage measurement at combination meter connector C-01 1583
STEP 3 Check the wiring harness between combination meter connector C-01 (terminal 7) and battery 1584
STEP 4 Check the ignition switch (IG1) circuit to the combination meter Voltage measurement at combination meter connector C-01 1585
STEP 5 Check the wiring harness between combination meter connector C-01 (terminal 9) and ignition switch (IG1) 1585
STEP 6 Check the earth circuit to the combination meter Resistance measurement at combination meter connector C-01 2315
STEP 7 Check the wiring harness between combination meter connector C-01 (terminals 1 and 2) and earth 1587
ON-VEHICLE SERVICE 2316
SPEEDOMETER CHECK 1587
TACHOMETER CHECK 1588
FUEL TANK GAUGE UNIT CHECK 1588
FUEL TANK GAUGE UNIT RESISTANCE 2320
FUEL TANK GAUGE UNIT FLOAT HEIGHT 1589
ENGINE COOLANT TEMPERATURE GAUGE UNIT CHECK 1671
COMBINATION METER ASSEMBLY 1590
REMOVAL AND INSTALLATION 1590
INSPECTION 1591
VEHICLE SPEED SENSOR CHECK 1591
COMBINATION METER INTERNAL RESISTANCE CHECK 1674
DISASSEMBLY AND REASSEMBLY 1676
HEADLAMP 1676
SERVICE SPECIFICATIONS 1676
SPECIAL TOOL 1592
TROUBLESHOOTING 2334
ON-VEHICLE SERVICE 1962
HEADLAMP AIMING 1593
PRE-AIMING INSTRUCTIONS 1593
HEADLAMP ADJUSTMENT 1593
LUMINOUS INTENSITY MEASUREMENT 1594
BULB REPLACEMENT 1964
HEADLAMP BULB 1594
POSITION LAMP BULB 1595
FRONT TURN-SIGNAL LAMP BULB 1595
HEADLAMP 2338
REMOVAL AND INSTALLATION 1595
HEADLAMP LEVELING SWITCH 1596
REMOVAL AND INSTALLATION 1596
INSPECTION 1596
HEADLAMP LEVELING SWITCH RESISTANCE CHECK 1596
REAR FOG LAMP 1967
TROUBLESHOOTING 1597
SPECIAL TOOL 1597
REAR FOG LAMP 2341
REMOVAL AND INSTALLATION 1597
REAR FOG LAMP SWITCH 2341
REMOVAL AND INSTALATION 1598
INSPECTION 1598
REAR FOG LAMP SWITCH CONTINUITY CHECK 2358
REAR FOG LAMP RELAY CHECK 1599
SIDE TURN-SIGNAL LAMP 1599
SPECIAL TOOL 1688
SIDE TURN-SIGNAL LAMP 1599
REMOVAL AND INSTALLATION 1599
REMOVAL SERVICE POINT 1599
INSTALLATION SERVICE POINT 1600
ROOM LAMP 1600
TROUBLESHOOTING 1600
REAR COMBINATION LAMP 1691
TROUBLESHOOTING 1601
SPECIAL TOOL 1601
REAR COMBINATION LAMP 2343
REMOVAL AND INSTALLATION 1601
HIGH-MOUNTED STOP LAMP 1602
ON-VEHICLE SERVICE 1602
HIGH-MOUNTED STOP LAMP BULB REPLACEMENT <WITH REAR SHELF> 1602
HIGH-MOUNTED STOP LAMP 1694
REMOVAL AND INSTALLATION 1603
REMOVAL SERVICE POINT 2046
LICENCE PLATE LAMP 1605
REMOVAL AND INSTALLATION 1696
HAZARD WARNING LAMP SWITCH 1605
TROUBLESHOOTING 1605
FLASHER TIMER FUNCTION 1605
SPECIAL TOOL 1605
HAZARD WARNING LAMP SWITCH 1606
REMOVAL AND INSTALLATION 1606
INSPECTION 1606
HAZARD WARNING LAMP SWITCH CONTINUITY CHECK 1606
COLUMN SWITCH 1607
SPECIAL TOOL 1607
COLUMN SWITCH 1607
REMOVAL AND INSTALLATION 1607
INSPECTION 1608
COLUMN SWITCH (SWITCH BODY) CONTINUITY CHECK 1608
HORN 1985
REMOVAL AND INSTALLATION 1609
HORN RELAY CONTINUITY CHECK 1610
CLOCK 1610
SPECIAL TOOL 2349
CLOCK 1611
REMOVAL AND INSTALLATION 1611
CIGARETTE LIGHTER 1708
INSPECTION 1611
CIGARETTE LIGHTER CHECK 1611
SPEAKER 1612
REMOVAL AND INSTALLATION 1612
ANTENNA 1992
REMOVAL AND INSTALLATION 1613
REAR WINDOW DEFOGGER 1613
GENERAL INFORMATION 1613
TROUBLESHOOTING 1613
ON-VEHICLE SERVICE 1614
PRINTED HEATER LINES CHECK 1614
REAR WINDOW DEFOGGER SWITCH 1614
REMOVAL AND INSTALLATION 1994
INSPECTION 1614
DEFOGGER RELAY CHECK 1614
WORKSHOP MANUAL 0
SMART WIRING SYSTEM (SWS) NOT USING SWS MONITOR 2429
GENERAL INFORMATION 2379
BUZZER 1616
CENTRAL DOOR LOCKING 1616
KEYLESS ENTRY SYSTEM 1617
WINDSHIELD WIPER AND WASHER 1618
HEADLAMP 1621
FLASHER TIMER FUNCTION 1622
FOG LAMP 1622
Interior lamp 2247
SPECIAL TOOLS 2248
TROUBLESHOOTING 1627
PRIOR TO TROUBLESHOOTING 1627
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 1928
DIAGNOSTIC FUNCTION 1627
HOW TO READ DIAGNOSIS CODE 1627
HOW TO CHECK INPUT SIGNALS 2402
DIAGNOSIS CODE CHART 1628
DIAGNOSTIC TROUBLE CODE PROCEDURES 2449
Diagnosis code 11: Trouble related to the ETACS-ECU 1629
DIAGNOSTIC PROCEDURE 1629
Check whether the diagnosis code is reset 2449
Diagnosis code 12: Trouble related to the column switch or improper connection to the ETACS-ECU 1630
DIAGNOSTIC PROCEDURE 1631
Step 1 M U T -II/III diagnosis code 2405
Step 2 Connector check: C-206 column switch connector 1631
Step 3 Voltage measurement at C-206 column switch connector 1631
Step 4 Check the wiring harness between C-206 column switch connector terminal No 1 and the battery 2406
Step 5 Resistance measurement at the C-206 column switch connector 1633
Step 6 Check the wiring harness between C-206 column switch connector terminal No 4 and the body earth 1633
Step 7 Connector check: C-228 ETACS-ECU connector 1634
Step 8 Check the wiring harness from C-228 ETACS-ECU connector terminal Nos 59 and 68 to C-206 column switch connector terminal Nos 3 and 2 1634
Step 9 Check whether the diagnosis code is reset 2407
Diagnosis code 13: Trouble related to the front-ECU or improper connection to the ETACS-ECU 2466
DIAGNOSTIC PROCEDURE 1637
Step 1 M U T -II/III diagnosis code 1931
Step 2 Connector check: A-10X front-ECU connector 1637
Step 3 Voltage measurement at A-10X front-ECU connector 1637
Step 4 Check the wiring harness between A-10X front-ECU connector terminal No 7 and the battery 1637
Step 5 Connector check: A-11X front-ECU connector 1638
Step 6 Resistance measurement at A-11X front-ECU connector 2409
Step 7 Check the wiring harness between A-11X front-ECU connector terminal No 31 and the body earth 1638
Step 8 Connector check: C-228 ETACS-ECU connector 2409
Step 9 Check the wiring harness between C-228 ETACS-ECU connector terminal No 59 and A-11X front-ECU connector terminal No 22 1639
Step 10 Check whether the diagnosis code is reset 1640
Diagnosis code 21: Short circuit in SWS communication line 1640
DIAGNOSTIC PROCEDURE 1641
Step 1 Connector check: A-11X front-ECU connector, C-206 column switch connector, C-228 ETACS-ECU connector and E-05 power window main switch connector 1641
Step 2 Check the wiring harness from each of A-11X front-ECU connector terminal No 22, C-206 column switch connector terminal No 3 and E-05 power window main switch connector terminal No 4 to C-228 ETACS-ECU connector terminal No 59 1642
Step 3 Check the wiring harness between C-206 column switch connector terminal No 2 and C-228 ETACS-ECU connector terminal No 68 1643
Step 4 Check whether the diagnosis code is reset 2275
Step 5 Check whether the diagnosis code is reset 1644
Step 6 Check that the hazard warning lamps illuminate 1644
Diagnosis code 31: Open circuit in the signal line between the SRS-ECU and the ETACS-ECU (impact detection signal) Diagnosis code 32: Short circuit in the signal line between the SRS-ECU and the ETACS-ECU (impact detection signal) 1644
DIAGNOSTIC PROCEDURE 1645
Step 1 M U T -II/III diagnosis code 1645
Step 2 Connector check: C-12 SRS-ECU connector and C-227 ETACS-ECU connector 2412
Step 3 Check the wiring harness between C-227 ETACS-ECU connector terminal No 29 and C-12 SRS-ECU connector terminal No 14 1646
Step 4 Check whether the diagnosis code is reset 1646
TROUBLE SYMPTOM CHART 1647
CHECK TROUBLE BY USING THE INPUT SIGNAL CHECK 1650
<PULSE CHECK> 1650
OPERATION AND FUNCTION QUICK-REFERENCE TABLE FOR INPUT SIGNAL INSPECTION PROCEDURES 1651
SYMPTOM PROCEDURES 1652
INSPECTION PROCEDURE A-1: Communication with the M U T -II/III is not possible 1652
DIAGNOSTIC PROCEDURE 1653
Step 1 Check that the M U T -II/III communicates with the other systems 1653
Step 2 Check that the M U T -II/III can communicate with the system 1653
Step 3 Connector check: C-228 ETACS-ECU connector 2301
Step 4 Resistance measurement at the C-228 ETACS-ECU connector 1653
Step 5 Check the wiring harness between C-228 ETACS-ECU connector terminal No 56 and body earth 1654
Step 6 Connector check: C-14 diagnosis connector 1654
Step 7 Check the wiring harness from C-228 ETACS-ECU connector terminal Nos 51 and 67 to C-14 diagnosis connector terminal Nos 9 and 1 1942
Step 8 Retest the system 1655
INSPECTION PROCEDURE A-2: When the ignition switch is at the LOCK (OFF) position, the functions do not work normally Check the battery power supply circuit to the ETACS-ECU 1656
DIAGNOSTIC PROCEDURE 1657
Step 1 Connector check: C-226 ETACS-ECU connector 1657
Step 2 Voltage measurement at the C-226 ETACS-ECU connector 2305
Step 3 Check the wiring harness between C-226 ETACS-ECU connector terminal No 20 and battery 1943
Step 4 Resistance measurement at the C-226 ETACS-ECU connector 1659
Step 5 Check the wiring harness between C-226 ETACS-ECU connector terminal No 3 and body earth 2427
Step 6 Retest the system 1660
BUZZER 1660
INSPECTION PROCEDURE B-1: Lamp reminder buzzer function does not work normally 1660
DIAGNOSTIC PROCEDURE 2427
Step 1 Check the power supply circuit 1660
Step 2 Pulse check 1661
Step 3 Retest the system 1661
CENTRAL DOOR LOCKING SYSTEM 1662
INSPECTION PROCEDURE C-1: Central door locking system does not work <LH drive vehicles> 1662
DIAGNOSIS PROCEDURE 1663
Step 1 Check the power supply circuit 1663
Step 2 Pulse check 1663
Step 3 Connector check: E-04 front door lock actuator (LH) connector 1663
Step 4 Check the front door lock actuator (LH) 1944
Step 5 Connector check: C-226 ETACS-ECU connector 1663
Step 6 Check the wiring harness between C-226 ETACS-ECU connector terminal No 2 and fusible link (1) 2315
Step 7 Retest the system 1664
INSPECTION PROCEDURE C-1: Central door locking system does not work <RH drive vehicles> 1665
DIAGNOSIS PROCEDURE 1666
Step 1 Check the power supply circuit 1666
Step 2 Pulse check 1666
Step 3 Connector check: E-15 front door lock actuator (RH) connector 1666
Step 4 Check the front door lock actuator (RH) 1666
Step 5 Connector check: C-226 ETACS-ECU connector 1666
Step 6 Check the wiring harness between C-226 ETACS-ECU connector terminal No 2 and fusible link (1) 1667
Step 7 Retest the system 1667
INSPECTION PROCEDURE C-2: A Door or a tailgate can not be locked or unlocked by the central door locking system <LH drive vehicles> 1950
DIAGNOSIS PROCEDURE 1669
Step 1 Confirm which door lock actuator is defective 1669
Step 2 Connector check: E-04 front door lock actuator (LH) connector 1669
Step 3 Check the front door lock actuator (LH) 1669
Step 4 Connector check: C-226, C-227 ETACS-ECU connector 1669
Step 5 Check the wiring harness from C-226 ETACS-ECU connector terminal No 12 and C-227 ETACS-ECU connector terminal No 22 to E-04 front door lock actuator (LH) connector terminal Nos 4 and 6 1670
Step 6 Connector check: E-15 front door lock actuator (RH) connector 1670
Step 7 Check the front door lock actuator (RH) 1671
Step 8 Connector check: C-226 ETACS-ECU connector 1671
Step 9 Check the wiring harness from C-226 ETACS-ECU connector terminal Nos 12 and 13 to E-15 front door lock actuator (RH) connector terminal Nos 4 and 6 1953
Step 10 Connector check: E-18 rear door lock actuator (RH) connector 1672
Step 11 Check the rear door lock actuator (RH) 1672
Step 12 Connector check: C-226 ETACS-ECU connector 1672
Step 13 Check the wiring harness from C-226 ETACS-ECU connector terminal Nos 12 and 13 to E-18 rear door lock actuator (RH) connector terminal Nos 4 and 6 1672
Step 14 Connector check: E-07 rear door lock actuator (LH) connector 1673
Step 15 Check the rear door lock actuator (LH) 1673
Step 16 Connector check: C-226 ETACS-ECU connector 1957
Step 17 Check the wiring harness from C-226 ETACS-ECU connector terminal Nos 12 and 13 to E-07 rear door lock actuator (LH) connector terminal Nos 4 and 6 1674
INSPECTION PROCEDURE C-2: A door or a tailgate can not be locked or unlocked by the central door locking system <RH drive vehicles> 1675
DIAGNOSIS PROCEDURE 1958
Step 1 Confirm which door lock actuator is defective 1676
Step 2 Connector check: E-15 front door lock actuator (RH) connector 1676
Step 3 Check the front door lock actuator (RH) 1676
Step 4 Connector check: C-226, C-227 ETACS-ECU connector 1676
Step 5 Check the wiring harness from C-226 ETACS-ECU connector terminal No 12 and C-227 ETACS-ECU connector terminal No 22 to E-15 front door lock actuator (RH) connector terminal Nos 4 and 6 1677
Step 6 Connector check: E-04 front door lock actuator (LH) connector 1677
Step 7 Check the front door lock actuator (LH) 1678
Step 8 Connector check: C-226 ETACS-ECU connector 1678
Step 9 Check the wiring harness from C-226 ETACS-ECU connector terminal Nos 12 and 13 to E-04 front door lock actuator (LH) connector terminal Nos 4 and 6 1678
Step 10 Connector check: E-18 rear door lock actuator (RH) connector 1679
Step 11 Check the rear door lock actuator (RH) 1679
Step 12 Connector check: C-226 ETACS-ECU connector 1679
Step 13 Check the wiring harness from C-226 ETACS-ECU connector terminal Nos 12 and 13 to E-18 rear door lock actuator (RH) connector terminal Nos 4 and 6 1962
Step 14 Connector check: E-07 rear door lock actuator (LH) connector 1680
Step 15 Check the rear door lock actuator (LH) 1963
Step 16 Connector check: C-226 ETACS-ECU connector 1680
Step 17 Check the wiring harness from C-226 ETACS-ECU connector terminal Nos 12 and 13 to E-07 rear door lock actuator (LH) connector terminal Nos 4 and 6 1680
INSPECTION PROCEDURE C-3: The central door locking system can not be operated by means of the front passenger’s door lock key cylinder 1682
DIAGNOSTIC PROCEDURE 1682
Step 1 Check the operation of the central door locking system 2339
Step 2 Pulse check 1683
Step 3 Retest the system 2340
INSPECTION PROCEDURE C-4: The ignition key reminder function does not work normally 1683
DIAGNOSIS PROCEDURE 1684
Step 1 Check the power supply circuit 2340
Step 2 Pulse check 1684
Step 3 Retest the system 1684
INSPECTION PROCEDURE C-5: The impact detection door unlock function does not function 1685
DIAGNOSTIC PROCEDURE 2341
Use the M U T -II/III to confirm a diagnosis code 1685
POWER WINDOW 2341
INSPECTION PROCEDURE D-1: Power windows do not work at all 1686
DIAGNOSIS PROCEDURE 1687
Step 1 Pulse check 1687
Step 2 Connector check: C-224 power window relay connector 1688
Step 3 Check the power window relay 1688
Step 4 Connector check: E-05 power window main switch connector 1688
Step 5 Voltage measurement at the E-05 power window main switch connector 1689
Step 6 Voltage measurement at the C-224 power window relay connector 1689
Step 7 Check the wiring harness between C-224 power window relay connector terminal No 5 and fusible link (5) 1690
Step 8 Resistance measurement at C-224 power window relay connector 1691
Step 9 Check the wiring harness between C-224 power window relay connector terminal No 3 and body earth 1691
Step 10 Connector check: C-226 ETACS-ECU connector 1692
Step 11 Check the wiring harness between C-226 ETACS-ECU connector terminal No 1 and C-224 power window relay connector terminal No 1 1692
Step 12 Check the wiring harness between C-224 power window relay connector terminal No 4 and E-05 power window main switch connector terminal No 6 1693
Step 13 Resistance measurement at E-05 power window main switch connector 1694
Step 14 Check the wiring harness between E-05 power window main switch connector terminal No 2 and body earth 1694
Step 15 Retest the system 1695
INSPECTION PROCEDURE D-2: Driver’s power window does not work by means of the power window main switch <LH drive vehicles> 1978
DIAGNOSIS PROCEDURE 1696
STEP 1 Check the power window main switch 1978
STEP 2 Connector check: E-05 power window main switch connector and E-02 front power window regulator motor (LH) connector 1696
STEP 3 Check the wiring harness from E-02 front power window regulator motor (LH) connector terminal Nos 1 and 4 to E-05 power window main switch connector terminal Nos 7 and 1 1696
STEP 4 Retest the system 1696
INSPECTION PROCEDURE D-2: Driver’s power window does not work by means of the power window main switch <RH drive vehicles> 1697
DIAGNOSIS PROCEDURE 2345
STEP 1 Check the power window main switch 2345
STEP 2 Connector check: E-05 power window main switch connector and E-11 front power window regulator motor (RH) connector 1698
STEP 3 Check the wiring harness from E-11 front power window regulator motor (RH) connector terminal Nos 1 and 4 to E-05 power window main switch connector terminal Nos 7 and 1 1698
STEP 4 Retest the system 1698
INSPECTION PROCEDURE D-3: Relevant power window(s) do not work by means of the front and rear passenger’s power window sub switches 1699
DIAGNOSIS PROCEDURE 1702
Step 1 Check the power window main switch 1702
Step 2 Determine a trouble spot 1702
Step 3 Connector check: E-14 front power window sub switch connector 1702
Step 4 Resistance measurement at E-14 front power window sub switch connector 1702
Step 5 Check the wiring harness from E-14 front power window sub switch connector terminal No 1 to body earth 1703
Step 6 Voltage measurement at E-14 front power window sub switch connector 1703
Step 7 Connector check: C-224 power window relay connector 2347
Step 8 Check the wiring harness from E-14 front power window sub switch connector terminal No 4 to C-224 power window relay connector terminal No 4 1704
Step 9 Connector check: E-11 front power window regulator motor (RH) connector 1704
Step 10 Check the wiring harness from E-11 front power window regulator motor (RH) connector terminal Nos 1 and 4 to E-14 front power window sub switch connector terminal Nos 5 and 7 1704
Step 11 Retest the system 1705
Step 12 Connector check: E-14 front power window sub switch connector 1705
Step 13 Resistance measurement at E-14 front power window sub switch connector 1705
Step 14 Check the wiring harness from E-14 front power window sub switch connector terminal No 1 to body earth 1706
Step 15 Voltage measurement at E-14 front power window sub switch connector 1706
Step 16 Connector check: C-224 power window relay connector 2349
Step 17 Check the wiring harness from E-14 front power window sub switch connector terminal No 4 to C-224 power window relay connector terminal No 4 1707
Step 18 Connector check: E-02 front power window regulator motor (LH) connector 2350
Step 19 Check the wiring harness from E-02 front power window regulator motor (LH) connector terminal Nos 1 and 4 to E-14 front power window sub switch connector terminal Nos 5 and 7 1707
Step 20 Retest the system 1708
Step 21 Connector check: E-17 rear power window sub switch (RH) connector 1708
Step 22 Resistance measurement at E-17 rear power window sub switch (RH) connector 1708
Step 23 Check the wiring harness from E-17 rear power window sub switch (RH) connector terminal No 1 to body earth 1709
Step 24 Voltage measurement at E-17 rear power window sub switch (RH) connector 1709
Step 25 Connector check: C-224 power window relay connector 1710
Step 26 Check the wiring harness from E-17 rear power window sub switch (RH) connector terminal No 4 to C-224 power window connector terminal No 4 1710
Step 27 Connector check: E-16 rear power window regulator motor (RH) connector 2351
Step 28 Check the wiring harness from E-16 rear power window regulator motor (RH) connector terminal Nos 1 and 4 to E-17 rear power window sub switch (RH) connector terminal Nos 5 and 7 1711
Step 29 Retest the system 1712
Step 30 Connector check: E-08 rear power window sub switch (LH) connector 1712
Step 31 Resistance measurement at E-08 rear power window sub switch (LH) connector 1712
Step 32 Check the wiring harness from E-08 rear power window sub switch (LH) connector terminal No 1 to body earth 1713
Step 33 Voltage measurement at E-08 rear power window sub switch (LH) connector 1713
Step 34 Connector check: C-224 power window relay connector 1714
Step 35 Check the wiring harness from E-08 rear power window sub switch (LH) connector terminal No 4 to C-224 power window relay connector terminal No 4 1714
Step 36 Connector check: E-09 rear power window regulator motor (LH) connector 1715
Step 37 Check the wiring harness from E-09 rear power window regulator motor (LH) connector terminal Nos 1 and 4 to E-08 rear power window sub switch (LH) connector terminal Nos 5 and 7 1715
Step 38 Retest the system 1716
INSPECTION PROCEDURE D-4: Front and/or rear passenger’s power window(s) do not work by means of the power window main switch 1717
DIAGNOSIS PROCEDURE 1719
Step 1 Check the power window main switch 1719
Step 2 Check the power window sub switch 1719
Step 3 Determine a trouble spot 1719
Step 4 Connector check: E-05 power window main switch connector and E-14 front power window sub switch connector 1719
Step 5 Check the wiring harness between E-05 power window main switch connector terminal No 11 and E-14 front power window sub switch connector terminal No 6 1720
Step 6 Retest the system 1720
Step 7 Connector check: E-05 power window main switch connector and E-14 front power window sub switch connector 2354
Step 8 Check the wiring harness between E-05 power window main switch connector terminal No 11 and E-14 front power window sub switch connector terminal No 6 1721
Step 9 Retest the system 1721
Step 10 Connector check: E-05 power window main switch connector and E-17 rear power window sub switch (RH) connector 2000
Step 11 Check the wiring harness between E-05 power window main switch connector terminal No 11 and E-17 rear power window sub switch (RH) connector terminal No 6 1722
Step 12 Retest the system 1723
Step 13 Connector check: E-05 power window main switch connector and E-08 rear power window sub switch (LH) connector 1724
Step 14 Check the wiring harness between E-05 power window main switch connector terminal No 11 and E-08 rear power window sub switch (LH) connector terminal No 6 2001
Step 15 Retest the system 1725
INSPECTION PROCEDURE D-5: The window glass lowers automatically while it is rising 1726
DIAGNOSIS PROCEDURE 1726
Step 1 Check the power window anti-trap function 1726
Step 2 Check the power window operating current 1726
Step 3 Check that the door window glasses are installed correctly 1726
Step 4 Retest the system 1726
INSPECTION PROCEDURE D-6: Power window anti-trap function does not work normally 1727
DIAGNOSIS PROCEDURE 1729
Step 1 Check the power window operating current 2358
Step 2 Confirm the power window learning function 1729
Step 3 Determine a trouble spot 1729
Step 4 Connector check: E-05 power window main switch connector and E-02 front power window regulator motor (LH) connector 1730
Step 5 Check the wiring harness from E-05 power window main switch connector terminal Nos 8, 9, 10 and 12 to E-02 front power window regulator motor (RH) connector terminal Nos 5, 2, 3 and 6 1730
Step 6 Retest the system 2359
Step 7 Connector check: E-05 power window main switch connector and E-11 front power window regulator motor (RH) connector 1731
Step 8 Check the wiring harness from E-05 power window main switch connector terminal Nos 8, 9, 10 and 12 to E-11 front power window regulator motor (RH) connector terminal Nos 5, 2, 3 and 6 1731
Step 9 Retest the system 1731
Step 10 Connector check: E-11 front power window regulator motor (RH) connector 1732
Step 11 Resistance measurement at E-11 front power window regulator motor (RH) connector 2359
Step 12 Check the wiring harness from E-11 front power window regulator motor (RH) connector terminal No 5 to body earth 1732
Step 13 Connector check: E-14 front power window sub switch (RH) connector 1732
Step 14 Check the wiring harness from E-14 front power window sub switch connector terminal Nos 2, 8 and 3 to E-11 front power window regulator motor (RH) connector terminal Nos 2, 3 and 6 1733
Step 15 Retest the system 1733
Step 16 Connector check: E-02 front power window regulator motor (LH) connector 2010
Step 17 Resistance measurement at E-02 front power window regulator motor (LH) connector 2362
Step 18 Check the wiring harness from E-02 front power window regulator motor (LH) connector terminal No 5 to body earth 1734
Step 19 Connector check: E-14 front power window sub switch connector 1734
Step 20 Check the wiring harness from E-14 front power window sub switch connector terminal Nos 2, 8 and 3 to E-02 front power window regulator motor (LH) connector terminal Nos 2, 3 and 6 2014
Step 21 Retest the system 1734
Step 22 Connector check: E-16 rear power window regulator motor (RH) connector 1735
Step 23 Resistance measurement at E-16 rear power window regulator motor (RH) connector 1735
Step 24 Check the wiring harness from E-16 rear power window regulator motor (RH) connector terminal No 5 to body earth 1735
Step 25 Connector check: E-17 rear power window sub switch (RH) connector 1736
Step 26 Check the wiring harness from E-17 rear power window sub switch (RH) connector terminal Nos 2, 8 and 3 to E-16 rear power window regulator motor (RH) connector terminal Nos 2, 3 and 6 1736
Step 27 Retest the system 1736
Step 28 Connector check: E-09 rear power window regulator motor (LH) connector 1736
Step 29 Resistance measurement at E-09 rear power window regulator motor (LH) connector 2016
Step 30 Check the wiring harness from E-09 rear power window regulator motor (LH) connector terminal No 5 to body earth 1737
Step 31 Connector check: E-08 rear power window sub switch (LH) connector 1738
Step 32 Check the wiring harness from E-08 rear power window sub switch (LH) connector terminal Nos 8, 2 and 3 to E-09 rear power window regulator motor (LH) connector terminal Nos 3, 2 and 6 1738
Step 33 Retest the system 1738
KEYLESS ENTRY SYSTEM 1739
INSPECTION PROCEDURE E-1: Keyless entry system does not work 1739
DIAGNOSIS PROCEDURE 1739
Step 1 Check the power supply circuit 1739
Step 2 Pulse check 1740
Step 3 Retest the system 1740
INSPECTION PROCEDURE E-2: Keyless entry hazard warning lamp answerback function or the room lamp answerback function does not work normally 1741
DIAGNOSIS PROCEDURE 1741
Step 1 Check the adjustment function 1741
Step 2 Check the operation of the hazard warning lamp 1741
Step 3 Check the operation of the room lamps 1741
Step 4 Retest the system 1741
INSPECTION PROCEDURE E-3: Encrypted code cannot be registered 1742
DIAGNOSIS PROCEDURE 1742
Step 1 Check the encrypted code registration mode 1742
Step 2 Pulse check 1742
Step 3 Retest the system 1743
INSPECTION PROCEDURE E-4: The timer lock function does not work after the doors have been unlocked by the keyless entry system 1743
DIAGNOSIS PROCEDURE 1743
Step 1 Check the operation of the keyless entry system 1743
Step 2 Retest the system 2368
WINDSHIELD WIPER AND WASHER 1744
INSPECTION PROCEDURE F-1: The windshield wipers does not work at all 1744
DIAGNOSTIC PROCEDURE 1745
Step 1 M U T -II/III diagnosis code 1745
Step 2 Pulse check 2368
Step 3 Connector check: B-01 windshield wiper motor connector 2369
Step 4 Check the windshield wiper motor assembly 1745
Step 5 Resistance measurement at the B-01 windshield wiper motor connector 1746
Step 6 Check the wiring harness between B-01 windshield wiper motor connector terminal No 5 and body earth 1746
Step 7 Connector check: A-11X front-ECU connector 1746
Step 8 Voltage measurement at the A-11X front-ECU connector 1747
Step 9 Check the wiring harness between A-11X front-ECU connector terminal No 24 and the ignition switch (ACC) 1747
Step 10 Connector check: C-206 column switch connector 1749
Step 11 Check the wiring harness between C-206 column switch connector terminal No 8 and A-11X front-ECU connector terminal No 26 1749
Step 12 Retest the system 2031
INSPECTION PROCEDURE F-2: The windshield wipers do not work when the wiper switch is at “INT”, “Washer” or “Mist” position However, the wipers work at low speed when the switch is at “Lo” and “Hi” position 1751
DIAGNOSTIC PROCEDURE 1752
Step 1 M U T -II/III diagnosis code 2371
Step 2 Pulse check 1752
Step 3 Retest the system 1752
INSPECTION PROCEDURE F-3: The windshield wipers do not stop at the specified park position 1753
DIAGNOSTIC PROCEDURE 1754
Step 1 Connector check: B-01 windshield wiper motor connector 1754
Step 2 Check the windshield wiper motor assembly 1754
Step 3 Voltage measurement at the B-01 windshield wiper motor connector 1754
Step 4 Check the wiring harness between B-01 windshield wiper motor connector terminal No 4 and ignition switch (ACC) 1755
Step 5 Connector check: A-11X front-ECU connector 1756
Step 6 Check the wiring harness between B-01 windshield wiper motor connector terminal No 3 and A-11X front-ECU connector terminal No 23 1756
Step 7 Retest the system 1757
INSPECTION PROCEDURE F-4: The windshield wipers does not work normally 1758
DIAGNOSTIC PROCEDURE 1759
Step 1 Pulse check 1759
Step 2 Check the operation of the windshield wipers 1759
Step 3 Connector check: B-01 windshield wiper motor connector 1759
Step 4 Check the windshield wiper motor assembly 1759
Step 5 Connector check: A-11X front-ECU connector 1760
Step 6 Check the wiring harness between A-11X front-ECU connector terminal No 27 and B-01 windshield wiper motor connector terminal No 1 1760
Step 7 Retest the system 1761
Step 8 Connector check: B-01 windshield wiper motor connector 1761
Step 9 Check the windshield wiper motor assembly 1761
Step 10 Connector check: A-11X front-ECU connector 1761
Step 11 Check the wiring harness between A-11X front-ECU connector terminal No 28 and B-01 windshield wiper motor connector terminal No 2 1762
Step 12 Retest the system 2245
INSPECTION PROCEDURE F-5: The intermittent wiper interval can not be adjusted by operating the windshield intermittent wiper volume control 1763
DIAGNOSIS PROCEDURE 1763
Step 1 Pulse check 2045
Step 2 Retest the system 2046
INSPECTION PROCEDURE F-6: The intermittent wiper interval is not changed according to the vehicle speed 2046
DIAGNOSIS PROCEDURE 1764
Step 1 Check the adjustment function 1764
Step 2 Retest the system 1764
Step 3 Pulse check 1764
Step 4 Retest the system 1765
INSPECTION PROCEDURE F-7: The windshield washer does not work 1766
DIAGNOSIS PROCEDURE 1767
Step 1 Check the operation of the windshield wipers 1767
Step 2 Pulse check 1767
Step 3 Connector check: F-18 windshield washer motor connector 1767
Step 4 Check the windshield washer motor assembly 1767
Step 5 Resistance measurement at the F-18 windshield washer motor connector 1768
Step 6 Check the wiring harness between F-18 windshield washer motor connector terminal No 1 and body earth 1768
Step 7 Connector check: A-11X front-ECU connector 1768
Step 8 Check the wiring harness between F-18 windshield washer motor connector terminal No 2 and A-11X front-ECU connector terminal No 21 1769
Step 9 Retest the system 1770
IGNITION KEY CYLINDER ILLUMINATION LAMP 1770
INSPECTION PROCEDURE G-1: The ignition key cylinder illumination lamp does not illuminate/extinguish normally 1770
DIAGNOSTIC PROCEDURE 1771
Step 1 Check the operation of the room lamp 2053
Step 2 Pulse check 1771
Step 3 Connector check: C-207 key reminder switch connector 1771
Step 4 Check the bulb of the ignition key cylinder illumination lamp 1771
Step 5 Connector check: C-228 ETACS-ECU connector 1772
Step 6 Check the wiring harness from C-228 ETACS-ECU connector terminal Nos 69 and 71 to C-207 ignition key cylinder illumination lamp connector terminal Nos 1 and 2 1772
Step 7 Retest the system 1773
HEADLAMP AND TAIL LAMP 1774
INSPECTION PROCEDURE H-1: The tail lamps do not illuminate normally 1774
DIAGNOSTIC PROCEDURE 1774
Step 1 M U T -II/III diagnosis code 1774
Step 2 Pulse check 1775
Step 3 Connector check: A-10X front-ECU connector 1775
Step 4 Voltage measurement at A-10X front-ECU connector 1775
Step 5 Check the wiring harness between A-10X front-ECU connector terminal No 5 and the battery 1775
Step 6 Retest the system 1776
INSPECTION PROCEDURE H-2: The low-beam headlamps do not illuminate normally 1776
DIAGNOSTIC PROCEDURE 1776
Step 1 M U T -II/III diagnosis code 1776
Step 2 Pulse check 1777
Step 3 Connector check: A-10X front-ECU connector 1777
Step 4 Voltage measurement at A-10X front-ECU connector 1777
Step 5 Check the wiring harness between A-10X front-ECU connector terminal Nos 3, 4 and the battery 1777
Step 6 Retest the system 1778
INSPECTION PROCEDURE H-3: The high-beam headlamps do not illuminate normally 1778
DIAGNOSTIC PROCEDURE 1778
Step 1 Check that the headlamps operate 1778
Step 2 Pulse check 1779
Step 3 Retest the system 1779
INSPECTION PROCEDURE H-4: The high-beam and low-beam headlamps do not illuminate when the passing switch is operated 2061
DIAGNOSTIC PROCEDURE 1779
Step 1 Check that the headlamps operate 1779
Step 2 Pulse check 1779
Step 3 Retest the system 1779
INSPECTION PROCEDURE H-5: The headlamp automatic shutdown function does not work normally 1780
DIAGNOSTIC PROCEDURE 1780
Step 1 Check the adjustment function 1780
Step 2 Check that the headlamps operate 1780
Step 3 Pulse check 1781
Step 4 Retest the system 1781
INSPECTION PROCEDURE H-6: Any of tail lamps, position lamps or licence plate lamps does not illuminate <LH drive vehicles> 1782
DIAGNOSTIC PROCEDURE 1783
Step 1 Connector check: F-14 <tail lamp LH> or F-08 <tail lamp RH> rear combination lamp connector, A-31 <position lamp LH> or 1783
Step 2 Check the bulbs of the tail lamps, the position lamp, the licence plate lamp or tail lamp indicator 1783
Step 3 Resistance measurement at the F-14 <tail lamp LH> or F-08 <tail lamp RH> rear combination lamp connector, the A-31 <posi 1784
Step 4 Check the wiring harness from F-14 <tail lamp LH> or F-08 <tail lamp RH> rear combination lamp connector terminal No 5, 1785
Step 5 Connector check: A-10X front-ECU connector 1786
Step 6 Check the wiring harness from F-14 <tail lamp LH> or F-08 <tail lamp RH> rear combination lamp connector terminal No 3, 2072
Step 7 Retest the system 1788
INSPECTION PROCEDURE H-6: Any of tail lamps, position lamps or licence plate lamps does not illuminate <RH drive vehicles> 1789
DIAGNOSTIC PROCEDURE 1790
Step 1 Connector check: F-14 <tail lamp LH> or F-08 <tail lamp RH> rear combination lamp connector, A-31 <position lamp LH> or 2075
Step 2 Check the bulbs of the tail lamps, the position lamp, the licence plate lamp or tail lamp indicator 1790
Step 3 Resistance measurement at the F-14 <tail lamp LH> or F-08 <tail lamp RH> rear combination lamp connector, the A-31 <posi 1791
Step 4 Check the wiring harness from F-14 <tail lamp LH> or F-08 <tail lamp RH> rear combination lamp connector terminal No 5, 1792
Step 5 Connector check: A-10X front-ECU connector 1793
Step 6 Check the wiring harness from F-14 <tail lamp LH> or F-08 <tail lamp RH> rear combination lamp connector terminal No 3, 1794
Step 7 Retest the system 1795
INSPECTION PROCEDURE H-7: The headlamp(s) do not illuminate <including high-beam indicator> 1796
DIAGNOSTIC PROCEDURE 1797
Step 1 Connector check: A-31 <headlamp (LO) RH>, A-39 <headlamp (LO) LH>, A-21 <headlamp (HI) RH>, A-15 <headlamp (HI) LH> headlamp assembly connector or C-01 <high-beam indicator> combination meter connector 2080
Step 2 Check the bulb(s) of the headlamps or the high-beam indicator lamp 1798
Step 3 Resistance measurement at A-31 <headlamp (LO) RH>, A-39 <headlamp (LO) LH>, A-21 <headlamp (HI) RH>, A-15 <headlamp (HI) LH> headlamp assembly connector or C-01 <high-beam indicator> combination meter connector 1799
Step 4 Check the wiring harness from A-31 <headlamp (LO) RH> or A-39 <headlamp (LO) LH> headlamp connector terminal No 8, or A- 1801
Step 5 Connector check: A-10X front-ECU connector 1802
Step 6 Check the wiring harness from A-31 <headlamp (LO) RH> or A-39 <headlamp (LO) LH> headlamp connector terminal No 4, or A- 1803
Step 7 Retest the system 1804
FLASHER TIMER 1805
INSPECTION PROCEDURE I-1: The turn-signal lamps do not illuminate 1805
DIAGNOSTIC PROCEDURE 1806
Step 1 Check that the hazard warning lamps operate 1806
Step 2 Connector check: C-226 ETACS-ECU connector 1807
Step 3 Voltage measurement at the C-226 ETACS-ECU connector 1807
Step 4 Check the wiring harness between C-226 ETACS-ECU connector terminal No 11 and the battery 1808
Step 5 Retest the system 1809
Step 6 Pulse check 1809
Step 7 Retest the system 1809
INSPECTION PROCEDURE I-2: The hazard warning lamps do not illuminate 1810
DIAGNOSTIC PROCEDURE 1810
Step 1 Check that the turn-signal lamps operate 1810
Step 2 Check the power supply circuit 1811
Step 3 Pulse check 1811
Step 4 Retest the system 1811
INSPECTION PROCEDURE I-3: Any of the turn-signal lamps does not illuminate <LH drive vehicles> 1812
DIAGNOSTIC PROCEDURE 1813
Step 1 Connector check: A-39 <front RH> or A-31 <front LH> headlamp assembly connector, A-01 <side RH> or A-02 <side LH> side t 1813
Step 2 Check the bulb(s) of the turn-signal lamps or the turn-signal indicator lamps 1813
Step 3 Resistance measurement at the A-39 <front RH> or A-31 <front LH> headlamp assembly connector, the A-01 <side RH> or A-02 1814
Step 4 Check the wiring harness from A-39 <front RH> or A-31 <front LH> headlamp assembly connector terminal No 7, A-01 <side R 1816
Step 5 Connector check: C-226 ETACS-ECU connector 1816
Step 6 Check the wiring harness from the A-39 <front RH> or A-31 <front LH> headlamp assembly connector terminal No 2, the A-01 1817
Step 7 Retest the system 1818
INSPECTION PROCEDURE I-3: Any of the turn-signal lamps does not illuminate <RH drive vehicles> 1819
DIAGNOSTIC PROCEDURE 1820
Step 1 Connector check: A-39 <front RH> or A-31 <front LH> headlamp assembly connector, A-01 <side RH> or A-02 <side LH> side t 1820
Step 2 Check the bulb(s) of the turn-signal lamps or the turn-signal indicator lamps 1820
Step 3 Resistance measurement at the A-39 <front RH> or A-31 <front LH> headlamp assembly connector, the A-01 <side RH> or A-02 1821
Step 4 Check the wiring harness from A-39 <front RH> or A-31 <front LH> headlamp assembly connector terminal No 7, A-01 <side R 1823
Step 5 Connector check: C-226 ETACS-ECU connector 1823
Step 6 Check the wiring harness from the A-39 <front RH> or A-31 <front LH> headlamp assembly connector terminal No 2, the A-01 1824
Step 7 Retest the system 1825
FOG LAMP 1826
INSPECTION PROCEDURE J-1: The rear fog lamps do not illuminate normally 1826
DIAGNOSTIC PROCEDURE 1828
Step 1 Check that the tail lamps and headlamps operate 1828
Step 2 Pulse check 1828
Step 3 Connector check: C-219 rear fog lamp relay connector 1828
Step 4 Check the rear fog lamp relay 1828
Step 5 Voltage measurement at the C-219 rear fog lamp relay connector 1829
Step 6 Check the wiring harness between C-219 rear fog lamp relay connector (terminal Nos 3 and 4) and the battery 2102
Step 7 Connector check: C-228 ETACS-ECU connector 1830
Step 8 Check the wiring harness between C-219 rear fog lamp relay connector terminal No 2 and C-228 ETACS-ECU connector terminal No 74 2102
Step 9 Retest the system 1831
INSPECTION PROCEDURE J-2: The rear fog lamp or the rear fog lamp indicator does not illuminate normally 1832
DIAGNOSTIC PROCEDURE 1834
Step 1 Connector check: F-14 <LH drive vehicles>, F-08 <RH drive vehicles> rear fog lamp connector or C-02 <rear fog lamp indicator lamp> combination meter connector 1834
Step 2 Check the bulbs of the rear fog lamps or the rear fog lamp indicator lamp 1834
Step 3 Resistance measurement at the F-14 <LH drive vehicles>, F-08 <RH drive vehicles> rear fog lamp connector or C-02 <fog lamp indicator lamp> combination meter connector 1835
Step 4 Check the wiring harness from F-14 <LH drive vehicles>, F-08 <RH drive vehicles> rear fog lamp connector terminal No 5, C-02 <rear fog lamp indicator lamp> combination meter connector terminal No 48 to body earth 1836
Step 5 Connector check: C-219 rear fog lamp relay connector, C-01 <rear fog lamp indicator lamp> combination meter connector 1836
Step 6 Check the wiring harness from F-14 <LH drive vehicles>, F-08 <RH drive vehicles> rear fog lamp connector terminal No 4, 1837
Step 7 Retest the system 1838
INTERIOR LAMP 1839
INSPECTION PROCEDURE K-1: The front, rear room lamp and/or luggage compartment lamp do not illuminate or extinguish normally 1839
DIAGNOSTIC PROCEDURE 1840
Step 1 Check the adjustment function 1840
Step 2 Check the power supply circuit 1840
Step 3 Pulse check 1840
Step 4 Determine a trouble spot 1840
Step 5 Connector check: D-05 front room lamp connector, D-07 rear room lamp connector 1841
Step 6 Check the bulbs of the front or rear room lamps 1841
Step 7 Connector check: C-226 ETACS-ECU connector 1841
Step 8 Check the wiring harness from C-226 ETACS-ECU connector terminal Nos 5 and 6 to D-05 front room lamp connector terminal Nos 2 and 1 or D-07 rear room lamp connector terminal Nos 2 and 1 2113
Step 9 Retest the system 1843
Step 10 Connector check: F-02 luggage compartment lamp connector, F-09 luggage compartment lamp switch connector 1843
Step 11 Check the bulbs of the luggage compartment lamp 1844
Step 12 Check the luggage compartment lamp switch 1844
Step 13 Check the wiring harness from F-02 luggage compartment lamp connector terminal No 2 to F-09 luggage compartment lamp switch connector terminal No 1 1844
Step 14 Connector check: C-226 ETACS-ECU connector 1845
Step 15 Check the wiring harness from C-226 ETACS-ECU connector terminal No 6 to F-02 luggage compartment lamp connector terminal No 1 1845
Step 16 Retest the system 1846
INSPECTION PROCEDURE K-2: Interior lamp automatic shutdown function does not work normally 2116
DIAGNOSTIC PROCEDURE 1847
Step 1 Check the adjustment function 1847
Step 2 Check the power supply circuit 1848
Step 3 Pulse check 1848
Step 4 Retest the system 1848
INSPECTION PROCEDURE K-3: The door-ajar warning lamp does not illuminate/extinguish normally 1849
DIAGNOSTIC PROCEDURE 1849
Step 1 Check the operation of the room lamp 1849
Step 2 Pulse check 1849
Step 3 Connector check: C-01 and C-02 combination meter connector 1850
Step 4 Check the door-ajar warning lamp bulb 1851
Step 5 Connector check: C-228 ETACS-ECU connector 1851
Step 6 Check the wiring harness from C-228 ETACS-ECU connector terminal Nos 53 and 71 to C-02 combination meter connector terminal No 34 and C-01 combination meter connector terminal No 8 1852
Step 7 Retest the system 1852
INPUT SIGNAL PROCEDURES 1853
INSPECTION PROCEDURE L-1: The ignition switch (ACC) signal is not received 1853
DIAGNOSTIC PROCEDURE 1854
Step 1 Connector check: C-226 ETACS-ECU connector 1854
Step 2 Voltage measurement at the C-226 ETACS-ECU connector 1854
Step 3 Check the wiring harness between C-226 ETACS-ECU connector terminal No 18 and the ignition switch (ACC) 1855
Step 4 Retest the system 1855
INSPECTION PROCEDURE L-2: The ignition switch (IG1) signal is not received 1856
DIAGNOSTIC PROCEDURE 1856
Step 1 Connector check: C-226 ETACS-ECU connector 1856
Step 2 Voltage measurement at the C-226 ETACS-ECU connector 1857
Step 3 Check the wiring harness between C-226 ETACS-ECU connector terminal No 8 and the ignition switch (IG1) 1857
Step 4 Retest the system 1858
INSPECTION PROCEDURE L-3: The door switch (front: LH) signal is not received <LH drive vehicles> 1858
DIAGNOSTIC PROCEDURE 1858
Step 1 Check the installation condition 1858
Step 2 Connector check: D-18 door switch (front: LH) connector 2132
Step 3 Check the door switch (front: LH) 1859
Step 4 Connector check: C-226 ETACS-ECU connector 1859
Step 5 Check the wiring harness between D-18 door switch (front: LH) connector terminal No 3 and C-226 ETACS-ECU connector terminal No 10 1859
Step 6 Retest the system 1859
INSPECTION PROCEDURE L-3: The door switch (front: RH) signal is not received <RH drive vehicles> 1860
DIAGNOSTIC PROCEDURE 1860
Step 1 Check the installation condition 1860
Step 2 Connector check: D-01 door switch (front: RH) connector 1860
Step 3 Check the door switch (front: RH) 1860
Step 4 Connector check: C-226 ETACS-ECU connector 1861
Step 5 Check the wiring harness between D-01 door switch (front: RH) connector terminal No 3 and C-226 ETACS-ECU connector terminal No 10 1861
Step 6 Retest the system 1861
INSPECTION PROCEDURE L-4: The column switch (lighting and turn-signal lamp switch) signal is not received 1862
DIAGNOSTIC PROCEDURE 2137
Step 1 Check the column switch connector 1862
Step 2 Check the column switch (lighting switch and switch body) 1862
Step 3 M U T -II/III diagnosis code 1862
Step 4 Retest the system 1862
INSPECTION PROCEDURE L-5: The column switch (windshield wiper/washer) signal is not received 1863
DIAGNOSTIC PROCEDURE 1863
Step 1 M U T -II/III diagnosis code 1863
Step 2 Retest the system 2140
INSPECTION PROCEDURE L-6: The windshield intermittent wiper volume signal is not received 1864
DIAGNOSTIC PROCEDURE 1865
Step 1 Connector check: C-206 column switch connector 1865
Step 2 Resistance measurement at the C-206 column switch connector 1865
Step 3 Connector check: C-228 ETACS-ECU connector 1866
Step 4 Check the wiring harness between C-206 column switch connector terminal No 6 and C-228 ETACS-ECU connector terminal No 66 2143
Step 5 Retest the system 1867
INSPECTION PROCEDURE L-7: When the power window main switch is operated, the switch signals are not received 1868
DIAGNOSTIC PROCEDURE 1869
Step 1 Check the operation by using the power window main switch 1869
Step 2 Connector check: C-228 ETACS-ECU connector and E-05 power window main switch connector 1869
Step 3 Check the wiring harness between C-228 ETACS-ECU connector terminal No 59 and E-05 power window main switch connector terminal No 4 1870
Step 4 Replace the power window main switch, and then retest the system 1871
INSPECTION PROCEDURE L-8: The key reminder switch signal is not received 1871
DIAGNOSTIC PROCEDURE 1872
Step 1 Connector check: C-207 key reminder switch connector 1872
Step 2 Check the key reminder switch 1872
Step 3 Resistance measurement at the C-207 key reminder switch connector 1872
Step 4 Check the wiring harness between C-207 key reminder switch connector terminal No 4 and the body earth 1873
Step 5 Connector check: C-227 ETACS-ECU connector 1873
Step 6 Check the wiring harness between C-207 key reminder switch connector terminal No 6 and C-227 ETACS-ECU connector terminal No 30 1874
Step 7 Retest the system 1874
INSPECTION PROCEDURE L-9: The hazard warning lamp switch signal is not received 1875
DIAGNOSTIC PROCEDURE 1876
Step 1 Connector check: C-03 hazard warning lamp switch connector 1876
Step 2 Check the hazard warning lamp switch 1876
Step 3 Resistance measurement at the C-03 hazard warning lamp switch connector 1876
Step 4 Check the wiring harness between C-03 hazard warning lamp switch connector terminal No 2 and the body earth 2151
Step 5 Connector check: C-228 ETACS-ECU connector 1877
Step 6 Check the wiring harness between C-228 ETACS-ECU connector terminal No 55 and C-03 hazard warning lamp switch connector terminal No 1 1878
Step 7 Retest the system 1878
INSPECTION PROCEDURE L-10: All the door switch signals are not received <LH drive vehicles> 1879
DIAGNOSTIC PROCEDURE 1879
Step 1 Pulse check 1879
Step 2 Connector check: D-18 <front: LH>, D-01 <front: RH>, D-08 <rear: RH> or D-11 <rear: LH> door switch connectors, and C-226 ETACS-ECU connector 1880
Step 3 Check the installation condition 1880
Step 4 Check the door switch 1880
Step 5 Check the wiring harness from terminal No 2 of the D-18 <front: LH>, D-01 <front: RH>, D-08 <rear: RH> or D-11 <rear: LH> door switch connector to terminal No 7 of the C-226 ETACS-ECU connector 1880
Step 6 Retest the system 1881
INSPECTION PROCEDURE L-10: All the door switch signals are not received <RH drive vehicles> 1882
DIAGNOSTIC PROCEDURE 1883
Step 1 Pulse check 1883
Step 2 Connector check: D-18 <front: LH>, D-01 <front: RH>, D-08 <rear: RH> or D-11 <rear: LH> door switch connectors, and C-226 ETACS-ECU connector 1883
Step 3 Check the installation condition 1884
Step 4 Check the door switch 1884
Step 5 Check the wiring harness from terminal No 2 of the D-18 <front: LH>, D-01 <front: RH>, D-08 <rear: RH> or D-11 <rear: LH> door switch connector to terminal No 7 of the C-226 ETACS-ECU connector 1884
Step 6 Retest the system 2162
INSPECTION PROCEDURE L-11: The front door lock actuator (LH) switch signal is not received <LH drive vehicles> 1886
DIAGNOSTIC PROCEDURE 1887
Step 1 Connector check: E-04 front door lock actuator (LH) connector 1887
Step 2 Check the front door lock actuator (LH) 1887
Step 3 Resistance measurement at the E-04 front door lock actuator (LH) connector 1887
Step 4 Check the wiring harness between E-04 front door lock actuator (LH) connector terminal No 1 and body earth 1888
Step 5 Connector check: C-227 ETACS-ECU connector 1888
Step 6 Check the wiring harness from E-04 front door lock actuator (LH) connector terminal Nos 2 and 3 to C-227 ETACS-ECU connector terminal Nos 35 and 36 1888
Step 7 Retest the system 1888
INSPECTION PROCEDURE L-11: The front door lock actuator (RH) switch signal is not received <RH drive vehicles> 1889
DIAGNOSTIC PROCEDURE 1890
Step 1 Connector check: E-15 front door lock actuator (RH) connector 1890
Step 2 Check the front door lock actuator (RH) 1890
Step 3 Resistance measurement at the E-15 front door lock actuator (RH) connector 1890
Step 4 Check the wiring harness between E-15 front door lock actuator (RH) connector terminal No 3 and body earth 1890
Step 5 Connector check: C-227 ETACS-ECU connector 2431
Step 6 Check the wiring harness from E-15 front door lock actuator (RH) connector terminal Nos 1 and 2 to C-227 ETACS-ECU connector terminal Nos 36 and 35 1891
Step 7 Retest the system 1891
INSPECTION PROCEDURE L-12: The vehicle speed sensor signal is not received 1892
DIAGNOSTIC PROCEDURE 1893
Step 1 Check the speedometer 1893
Step 2 Connector check: B-04 vehicles speed sensor connector and C-228 ETACS-ECU connector 1894
Step 3 Check the wiring harness between B-04 vehicles speed sensor connector terminal No 3 and C-228 ETACS-ECU connector terminal No 63 2169
Step 4 Retest the system 1895
INSPECTION PROCEDURE L-13: Each switch signal of the keyless entry transmitter is not received 1896
DIAGNOSTIC PROCEDURE 1896
Step 1 Pulse check 1896
Step 2 Check the transmitter battery 1896
Step 3 Register the encrypted code, and then retest the system 1896
Step 4 Retest the system 1896
INSPECTION PROCEDURE L-14: The rear fog lamp switch signal is not received 1897
DIAGNOSTIC PROCEDURE 1898
Step 1 Connector check: C-20 fog lamp switch connector 1898
Step 2 Check the rear fog lamp switch 1898
Step 3 Resistance measurement at the C-20 fog lamp switch connector 1898
Step 4 Check the wiring harness between C-20 fog lamp switch connector terminal No 6 and body earth 1899
Step 5 Connector check: C-227 ETACS-ECU connector 1899
Step 6 Check the wiring harness between C-227 ETACS-ECU connector terminal No 21 and C-20 fog lamp switch connector terminal No 5 1900
Step 7 Retest the system 1900
INSPECTION PROCEDURE L-15: Interior lamp loaded signal is not detected 1901
DIAGNOSTIC PROCEDURE 1902
Step 1 Check the power supply circuit 1902
Step 2 Connector check: C-226 ETACS-ECU connector 1902
Step 3 Voltage measurement at the C-226 ETACS-ECU connector 1902
Step 4 Check the wiring harness between C-226 ETACS-ECU connector terminal No 8 and the ignition switch (IG1) 1903
Step 5 Voltage measurement at the C-226 ETACS-ECU connector 1903
Step 6 Check the wiring harness between C-226 ETACS-ECU connector terminal No 4 and the ignition switch (ACC) 1904
Step 7 Retest the system 1905
INSPECTION PROCEDURE L-16: The door lock key cylinder switch signal is not detected 1906
DIAGNOSTIC PROCEDURE 1907
Step 1 Connector check: E-12 door lock key cylinder switch connector 1907
Step 2 Check the door lock key cylinder switch 1907
Step 3 Resistance measurement at the E-12 door lock key cylinder switch connector 1907
Step 4 Check the wiring harness between E-12 door lock key cylinder switch connector terminal No 2 and body earth 1908
Step 5 Connector check: C-227 ETACS-ECU connector 1908
Step 6 Check the wiring harness from E-12 door lock key cylinder switch connector terminal Nos 1 and 3 <LHD> or 3 and 1 <RHD> to C-227 ETACS-ECU connector terminal Nos 33 and 34 1909
Step 7 Retest the system 1909
CHECK AT ECU TERMINAL 1910
ETACS-ECU 1910
COLUMN SWITCH 1912
FRONT-ECU 1913
POWER WINDOW MAIN SWITCH 1914
POWER WINDOW SUB SWITCH 1915
ON-VEHICLE SERVICE 1916
CONFIGURATION FUNCTION <VEHICLES WITH KEYLESS ENTRY SYSTEM> 1916
WORKSHOP MANUAL 0
SMART WIRING SYSTEM (SWS) USING SWS MONITOR 2429
GENERAL INFORMATION 1920
SPECIAL TOOLS 2431
TROUBLESHOOTING 1922
PRIOR TO TROUBLESHOOTING 1922
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 1922
HOW TO CONNECT THE SWS MONITOR 1923
HOW TO ESTABLISH COMMUNICATION BETWEEN DOORS 1923
ECU CHECK 1928
DATA LIST CHECK 1929
DATA LIST REFERENCE TABLE 1929
FUNCTION DIAGNOSIS 1933
PULSE CHECK 1937
M U T -II/III DRIVE RECORDER FUNCTION 1938
TROUBLE SYMPTOM CHART 1938
CHECK TROUBLE BY USING THE INPUT SIGNAL CHECK 1942
OPERATION AND FUNCTION QUICK-REFERENCE TABLE FOR INPUT SIGNAL INSPECTION PROCEDURES 2426
SYMPTOM PROCEDURES 1944
INSPECTION PROCEDURE A-1: Communication with the SWS monitor is not possible 1944
DIAGNOSIS PROCEDURE 1944
Step 1 Check that the M U T -II/III communicates with the other systems 1944
Step 2 Check that the M U T -II/III can communicate with the system 1945
Step 3 Connector check: C-228 ETACS-ECU connector 1945
Step 4 Resistance measurement at the C-228 ETACS-ECU connector 1945
Step 5 Check the wiring harness between C-228 ETACS-ECU connector terminal No 56 and body earth 2316
Step 6 Connector check: C-14 diagnosis connector 1946
Step 7 Check the wiring harness from C-228 ETACS-ECU connector terminal Nos 51 and 67 to C-14 diagnosis connector terminal Nos 9 and 1 1947
INSPECTION PROCEDURE A-2: Communication with the column switch (column-ECU) is not possible 1948
DIAGNOSIS PROCEDURE 1949
Step 1 ECU check by using the SWS monitor 1949
Step 2 Connector check: C-206 column switch connector 1949
Step 3 Voltage measurement at C-206 column switch connector 1950
Step 4 Check the wiring harness between C-206 column switch connector terminal No 1 and battery 1950
Step 5 Resistance measurement at C-206 column switch connector 1951
Step 6 Check the wiring harness between C-206 column switch connector terminal No 4 and body earth 1952
Step 7 Connector check: C-228 ETACS-ECU connector 2323
Step 8 Check the wiring harness from C-228 ETACS-ECU connector terminal Nos 59 and 68 to C-206 column switch connector terminal Nos 3 and 2 1953
Step 9 ECU check by using the SWS monitor 2391
Step 10 Retest the system 1953
INSPECTION PROCEDURE A-3: Communication with the ETACS-ECU is not possible 1954
DIAGNOSIS PROCEDURE 1955
Step 1 Connector check: C-226 ETACS-ECU connector 1955
Step 2 Voltage measurement at the C-226 ETACS-ECU connector 1955
Step 3 Check the wiring harness between C-226 ETACS-ECU connector terminal No 20 and battery 1956
Step 4 Resistance measurement at the C-226 ETACS-ECU connector 1957
Step 5 Check the wiring harness between C-226 ETACS-ECU connector terminal No 3 and body earth 1957
Step 6 Connector check: C-228 ETACS-ECU connector and C-206 column switch connector 1958
Step 7 Check the wiring harness from C-228 ETACS-ECU connector terminal Nos 59 and 68 to C-206 column switch connector terminal Nos 3 and 2 1958
Step 8 ECU check by using the SWS monitor 1959
INSPECTION PROCEDURE A-4: Communication with the front-ECU is not possible 1960
DIAGNOSIS PROCEDURE 1961
Step 1 ECU check by using the SWS monitor 1961
Step 2 Connector check: A-10X front-ECU connector 1961
Step 3 Voltage measurement at A-10X front-ECU connector 1961
Step 4 Check the wiring harness between A-10X front-ECU connector terminal No 7 and the battery 1961
Step 5 Connector check: A-11X front-ECU connector 2334
Step 6 Resistance measurement at A-11X front-ECU connector 1962
Step 7 Check the wiring harness between A-11X front-ECU terminal connector terminal No 31 and body earth 1962
Step 8 Connector check: C-228 ETACS-ECU connector 1962
Step 9 Check the wiring harness between A-11X front-ECU connector terminal No 22 and C-228 ETACS-ECU connector terminal No 59 1963
Step 10 ECU check by using the SWS monitor 1964
INSPECTION PROCEDURE A-5: Communication with the power window main switch (power window module) is not possible 1965
DIAGNOSIS PROCEDURE 1966
Step 1 ECU check by using the SWS monitor 1966
Step 2 SWS monitor data list 1966
Step 3 Connector check: E-05 power window main switch connector 1966
Step 4 Voltage measurement at the E-05 power window main switch connector 1966
Step 5 Connector check: C-224 power window relay connector 1967
Step 6 Check the power window relay 1967
Step 7 Voltage measurement at C-224 power window relay connector 1967
Step 8 Check the wiring harness between C-224 power window relay connector terminal No 5 and fusible link (5) 1968
Step 9 Resistance measurement at C-224 power window relay connector 1969
Step 10 Check the wiring harness between C-224 power window relay connector terminal No 3 and body earth 1970
Step 11 Connector check: C-226 ETACS-ECU connector 1970
Step 12 Check the wiring harness between C-224 power window relay connector terminal No 4 and E-05 power window main switch connector terminal No 6 1971
Step 13 Resistance measurement at the E-05 power window main switch connector 1972
Step 14 Check the wiring harness between E-05 power window main switch connector terminal No 2 and body earth 1972
Step 15 Connector check: C-228 ETACS-ECU connector 1973
Step 16 Check the wiring harness between C-228 ETACS-ECU connector terminal No 59 and E-05 power window main switch connector terminal No 4 1973
Step 17 ECU check by using the SWS monitor 1974
BUZZER 1975
INSPECTION PROCEDURE B-1: Lamp reminder buzzer function does not work normally 1975
DIAGNOSIS PROCEDURE 1976
Step 1 ECU check by using the SWS monitor 1976
Step 2 Function diagnosis by using the SWS monitor 1976
Step 3 Retest the system 1976
CENTRAL DOOR LOCKING SYSTEM 1977
INSPECTION PROCEDURE C-1: Central door locking system does not work <LH drive vehicles> 1977
DIAGNOSIS PROCEDURE 1978
Step 1 ECU check on the SWS monitor 1978
Step 2 Pulse check 1978
Step 3 Connector check: E-04 front door lock actuator (LH) connector 1978
Step 4 Check the front door lock actuator (LH) 1978
Step 5 Connector check: C-226 ETACS-ECU connector 1978
Step 6 Check the wiring harness between C-226 ETACS-ECU connector terminal No 2 and fusible link (1) 1979
Step 7 Retest the system 1979
INSPECTION PROCEDURE C-1: Central door locking system does not work <RH drive vehicles> 1980
DIAGNOSIS PROCEDURE 1981
Step 1 ECU check on the SWS monitor 1981
Step 2 Pulse check 1981
Step 3 Connector check: E-15 front door lock actuator (RH) connector 1981
Step 4 Check the front door lock actuator (RH) 1981
Step 5 Connector check: C-226 ETACS-ECU connector 1981
Step 6 Check the wiring harness between C-226 ETACS-ECU connector terminal No 2 and fusible link (1) 1982
Step 7 Retest the system 1982
INSPECTION PROCEDURE C-2: A Door or a tailgate cannot be locked or unlocked by the central door locking system <LH drive vehicles> 1983
DIAGNOSIS PROCEDURE 1984
Step 1 Confirm which door lock actuator is defective 1984
Step 2 Connector check: E-04 front door lock actuator (LH) connector 1984
Step 3 Check the front door lock actuator (LH) 1984
Step 4 Connector check: C-226, C-227 ETACS-ECU connector 1984
Step 5 Check the wiring harness from C-226 ETACS-ECU connector terminal No 12 and C-227 ETACS-ECU connector terminal No 22 to E-04 front door lock actuator (LH) connector terminal Nos 4 and 6 1985
Step 6 Connector check: E-15 front door lock actuator (RH) connector 1985
Step 7 Check the front door lock actuator (RH) 1986
Step 8 Connector check: C-226 ETACS-ECU connector 1986
Step 9 Check the wiring harness from C-226 ETACS-ECU connector terminal Nos 12 and 13 to E-15 front door lock actuator (RH) connector terminal Nos 4 and 6 1986
Step 10 Connector check: E-18 rear door lock actuator (RH) connector 2349
Step 11 Check the rear door lock actuator (RH) 1987
Step 12 Connector check: C-226 ETACS-ECU connector 1987
Step 13 Check the wiring harness from C-226 ETACS-ECU connector terminal Nos 12 and 13 to E-18 rear door lock actuator (RH) connector terminal Nos 4 and 6 1987
Step 14 Connector check: E-07 rear door lock actuator (LH) connector 2350
Step 15 Check the rear door lock actuator (LH) 1988
Step 16 Connector check: C-226 ETACS-ECU connector 1988
Step 17 Check the wiring harness from C-226 ETACS-ECU connector terminal Nos 12 and 13 to E-07 rear door lock actuator (LH) connector terminal Nos 4 and 6 1989
INSPECTION PROCEDURE C-2: A door or a tailgate cannot be locked or unlocked by the central door locking system <RH drive vehicles> 1990
DIAGNOSIS PROCEDURE 2350
Step 1 Confirm which door lock actuator is defective 1991
Step 2 Connector check: E-15 front door lock actuator (RH) connector 2350
Step 3 Check the front door lock actuator (RH) 1991
Step 4 Connector check: C-226, C-227 ETACS-ECU connector 1991
Step 5 Check the wiring harness from C-226 ETACS-ECU connector terminal No 12 and C-227 ETACS-ECU connector terminal No 22 to E-15 front door lock actuator (RH) connector terminal Nos 4 and 6 1992
Step 6 Connector check: E-04 front door lock actuator (LH) connector 1992
Step 7 Check the front door lock actuator (LH) 2351
Step 8 Connector check: C-226 ETACS-ECU connector 1993
Step 9 Check the wiring harness from C-226 ETACS-ECU connector terminal Nos 12 and 13 to E-04 front door lock actuator (LH) connector terminal Nos 4 and 6 1993
Step 10 Connector check: E-18 rear door lock actuator (RH) connector 1994
Step 11 Check the rear door lock actuator (RH) 2352
Step 12 Connector check: C-226 ETACS-ECU connector 1994
Step 13 Check the wiring harness from C-226 ETACS-ECU connector terminal Nos 12 and 13 to E-18 rear door lock actuator (RH) connector terminal Nos 4 and 6 1994
Step 14 Connector check: E-07 rear door lock actuator (LH) connector 2353
Step 15 Check the rear door lock actuator (LH) 1995
Step 16 Connector check: C-226 ETACS-ECU connector 1995
Step 17 Check the wiring harness from C-226 ETACS-ECU connector terminal Nos 12 and 13 to E-07 rear door lock actuator (LH) connector terminal Nos 4 and 6 1995
INSPECTION PROCEDURE C-3: The central door locking system can not be operated by means of the front passenger’s door lock key cylinder 1997
DIAGNOSIS PROCEDURE 1997
Step 1 Check the operation of the central door locking system 1997
Step 2 ECU check on the SWS monitor 1998
Step 3 Pulse check 1998
Step 4 Retest the system 1998
INSPECTION PROCEDURE C-4: The ignition key reminder function does not work normally 1999
DIAGNOSIS PROCEDURE 1999
Step 1 ECU check on the SWS monitor 1999
Step 2 Confirm communication data by using the SWS monitor 2000
Step 3 Pulse check 2000
Step 4 Retest the system 2000
INSPECTION PROCEDURE C-5: The impact detection door unlock function does not function 2001
DIAGNOSIS PROCEDURE 2001
Step 1 M U T -II/III other system diagnosis code 2001
Step 2 ECU check by using the SWS monitor 2001
Step 3 Connector check: C-12 SRS-ECU connector and C-227 ETACS-ECU connector 2002
Step 4 Check the wiring harness between C-227 ETACS-ECU connector terminal No 29 and C-12 SRS-ECU connector terminal No 14 2002
Step 5 Retest the system 2358
POWER WINDOW 2358
INSPECTION PROCEDURE D-1: Power windows do not work at all 2004
DIAGNOSIS PROCEDURE 2006
Step 1 ECU check by using the SWS monitor 2006
Step 2 Function diagnosis by using the SWS monitor 2006
Step 3 Door communication by using the SWS monitor 2359
Step 4 Retest the system 2006
INSPECTION PROCEDURE D-2: Driver’s power window does not work by means of the power window main switch <LH drive vehicles> 2007
DIAGNOSIS PROCEDURE 2007
STEP 1 Check the power window main switch 2007
STEP 2 Connector check: E-05 power window main switch connector and E-02 front power window regulator motor (LH) connector 2008
STEP 3 Check the wiring harness from E-02 front power window regulator motor (LH) connector terminal Nos 1 and 4 to E-05 power window main switch connector terminal Nos 7 and 1 2008
STEP 4 Retest the system 2008
INSPECTION PROCEDURE D-2: Driver’s power window does not work by means of the power window main switch <RH drive vehicles> 2009
DIAGNOSIS PROCEDURE 2009
STEP 1 Check the power window main switch 2009
STEP 2 Connector check: E-05 power window main switch connector and E-11 front power window regulator motor (RH) connector 2010
STEP 3 Check the wiring harness from E-11 front power window regulator motor (RH) connector terminal Nos 1 and 4 to E-05 power window main switch connector terminal Nos 7 and 1 2010
STEP 4 Retest the system 2010
INSPECTION PROCEDURE D-3: Relevant power window(s) do not work by means of the front and rear passenger’s power window sub switches 2011
DIAGNOSIS PROCEDURE 2014
Step 1 Check the power window main switch 2014
Step 2 Determine a trouble spot 2014
Step 3 Connector check: E-14 power window sub switch (front) connector 2014
Step 4 Resistance measurement at E-14 power window sub switch (front) connector 2014
Step 5 Check the wiring harness from E-14 power window sub switch (front) connector terminal No 1 to body earth 2015
Step 6 Voltage measurement at E-14 power window sub switch (front) connector 2015
Step 7 Connector check: C-224 power window relay connector 2015
Step 8 Check the wiring harness from E-14 power window sub switch (front) connector terminal No 4 to C-224 power window relay connector terminal No 4 2016
Step 9 Connector check: E-11 front power window regulator motor (RH) connector 2016
Step 10 Check the wiring harness from E-11 front power window regulator motor (RH) connector terminal Nos 1 and 4 to E-14 front power window sub switch (RH) connector terminal Nos 5 and 7 2016
Step 11 Retest the system 2017
Step 12 Connector check: E-14 power window sub switch (front) connector 2017
Step 13 Resistance measurement at E-14 power window sub switch (front) connector 2017
Step 14 Check the wiring harness from E-14 power window sub switch (front) connector terminal No 1 to body earth 2018
Step 15 Voltage measurement at E-14 power window sub switch (front) connector 2018
Step 16 Connector check: C-224 power window relay connector 2018
Step 17 Check the wiring harness from E-14 power window sub switch (front) connector terminal No 4 to C-224 power window relay connector terminal No 4 2365
Step 18 Connector check: E-11 front power window regulator motor (LH) connector 2019
Step 19 Check the wiring harness from E-11 front power window regulator motor (LH) connector terminal Nos 1 and 4 to E-14 power window sub switch (front) connector terminal Nos 5 and 7 2019
Step 20 Retest the system 2020
Step 21 Connector check: E-17 power window sub switch (rear: RH) connector 2020
Step 22 Resistance measurement at E-17 power window sub switch (rear: RH) connector 2020
Step 23 Check the wiring harness from E-17 power window sub switch (rear: RH) connector terminal No 1 to body earth 2021
Step 24 Voltage measurement at E-17 power window sub switch (rear: RH) connector 2366
Step 25 Connector check: C-224 power window relay connector 2022
Step 26 Check the wiring harness from E-17 power window sub switch (rear: RH) connector terminal No 4 to C-224 power window connector terminal No 4 2022
Step 27 Connector check: E-16 power window regulator motor (rear: RH) connector 2023
Step 28 Check the wiring harness from E-16 power window regulator motor (rear: RH) connector terminal Nos 1 and 4 to E-17 power window sub switch (rear: RH) connector terminal Nos 5 and 7 2023
Step 29 Retest the system 2024
Step 30 Connector check: E-08 power window sub switch (rear LH) connector 2024
Step 31 Resistance measurement at E-08 power window sub switch (rear: LH) connector 2368
Step 32 Check the wiring harness from E-08 power window sub switch (rear: LH) connector terminal No 1 to body earth 2025
Step 33 Voltage measurement at E-08 power window sub switch (rear: LH) connector 2025
Step 34 Connector check: C-224 power window relay connector 2026
Step 35 Check the wiring harness from E-08 power window sub switch (rear: LH) connector terminal No 4 to C-224 power window relay connector terminal No 4 2026
Step 36 Connector check: E-09 power window regulator motor (rear: LH) connector 2027
Step 37 Check the wiring harness from E-09 power window regulator motor (rear: LH) connector terminal Nos 1 and 4 to E-08 power window sub switch (rear: LH) connector terminal Nos 5 and 7 2027
Step 38 Retest the system 2028
INSPECTION PROCEDURE D-4: Front and/or rear passenger’s power window(s) do not work by means of the power window main switch 2029
DIAGNOSIS PROCEDURE 2031
Step 1 ECU check by using the SWS monitor 2031
Step 2 Check the power window sub switch 2031
Step 3 Door communication by using the SWS monitor 2031
Step 4 Door communication by using the SWS monitor 2031
Step 5 Connector check: E-05 power window main switch connector 2032
Step 6 Check the wiring harness from E-05 power window main switch connector terminal No 11 to the inserted probe 2032
Step 7 Connector check: E-14 front power window sub switch (LH) connector 2033
Step 8 Check the wiring harness from E-14 front power window sub switch (LH) connector terminal No 6 to the inserted probe 2033
Step 9 Retest the system 2034
Step 10 Connector check: E-05 power window main switch connector 2034
Step 11 Check the wiring harness from E-05 power window main switch connector terminal No 11 to the inserted probe 2035
Step 12 Connector check: E-17 rear power window sub switch (RH) connector 2036
Step 13 Check the wiring harness from E-17 rear power window sub switch (RH) connector terminal No 6 to the inserted probe 2036
Step 14 Retest the system 2037
Step 15 Connector check: E-05 power window main switch connector 2037
Step 16 Check the wiring harness from E-05 power window main switch connector terminal No 11 to the inserted probe 2038
Step 17 Connector check: E-08 rear power window sub switch (LH) connector 2039
Step 18 Check the wiring harness from E-08 rear power window sub switch (LH) connector terminal No 6 to the inserted probe 2039
Step 19 Retest the system 2040
INSPECTION PROCEDURE D-5: The window glass lowers automatically while it is rising 2041
DIAGNOSIS PROCEDURE 2371
STEP 1 Check the power window anti-trap function 2041
STEP 2 Check the power window operating current 2041
STEP 3 Check that the door window glasses are installed correctly 2041
STEP 4 Retest the system 2041
INSPECTION PROCEDURE D-6: Power window anti-trap function does not work normally 2042
DIAGNOSIS PROCEDURE 2044
Step 1 Check the power window operating current 2044
Step 2 Confirm the power window learning function 2044
Step 3 Determine a trouble spot 2044
Step 4 Connector check: E-05 power window main switch connector and E-02 front power window regulator motor (LH) connector 2045
Step 5 Check the wiring harness from E-05 power window main switch connector terminal Nos 8, 9, 10 and 12 to E-02 front power window regulator motor (RH) connector terminal Nos 5, 2, 3 and 6 2045
Step 6 Retest the system 2045
Step 7 Connector check: E-05 power window main switch connector and E-11 front power window regulator motor (RH) connector 2046
Step 8 Check the wiring harness from E-05 power window main switch connector terminal Nos 8, 9, 10 and 12 to E-11 front power window regulator motor (RH) connector terminal Nos 5, 2, 3 and 6 2046
Step 9 Retest the system 2046
Step 10 Connector check: E-11 front power window regulator motor (RH) connector 2047
Step 11 Resistance measurement at E-11 front power window regulator motor (RH) connector 2047
Step 12 Check the wiring harness from E-11 front power window regulator motor (RH) connector terminal No 5 to body earth 2047
Step 13 Connector check: E-14 front power window sub switch (RH) connector 2047
Step 14 Check the wiring harness from E-14 front power window sub switch (RH) connector terminal Nos 2, 8 and 3 to E-11 front power window regulator motor (RH) connector terminal Nos 2, 3 and 6 2048
Step 15 Retest the system 2048
Step 16 Connector check: E-02 front power window regulator motor (LH) connector 2048
Step 17 Resistance measurement at E-02 front power window regulator motor (LH) connector 2048
Step 18 Check the wiring harness from E-02 front power window regulator motor (LH) connector terminal No 5 to body earth 2049
Step 19 Connector check: E-14 front power window sub switch (LH) connector 2049
Step 20 Check the wiring harness from E-14 front power window sub switch (RH) connector terminal Nos 2, 8 and 3 to E-02 front power window regulator motor (LH) connector terminal Nos 2, 3 and 6 2049
Step 21 Retest the system 2049
Step 22 Connector check: E-16 rear power window regulator motor (RH) connector 2050
Step 23 Resistance measurement at E-16 rear power window regulator motor (RH) connector 2050
Step 24 Check the wiring harness from E-16 rear power window regulator motor (RH) connector terminal No 5 to body earth 2051
Step 25 Connector check: E-17 rear power window sub switch (RH) connector 2051
Step 26 Check the wiring harness from E-17 rear power window sub switch (RH) connector terminal Nos 2, 8 and 3 to E-16 rear power window regulator motor (RH) connector terminal Nos 2, 3 and 6 2052
Step 27 Retest the system 2052
Step 28 Connector check: E-09 rear power window regulator motor (LH) connector 2052
Step 29 Resistance measurement at E-09 rear power window regulator motor (LH) connector 2053
Step 30 Check the wiring harness from E-09 rear power window regulator motor (LH) connector terminal No 5 to body earth 2053
Step 31 Connector check: E-08 rear power window sub switch (LH) connector 2054
Step 32 Check the wiring harness from E-08 rear power window sub switch (LH) connector terminal Nos 8, 2 and 3 to E-09 rear power window regulator motor (LH) connector terminal Nos 3, 2 and 6 2054
Step 33 Retest the system 2055
KEYLESS ENTRY SYSTEM 2055
INSPECTION PROCEDURE E-1: Keyless entry system does not work 2055
DIAGNOSIS PROCEDURE 2056
Step 1 ECU check on the SWS monitor 2056
Step 2 Pulse check 2056
Step 3 Retest the system 2056
INSPECTION PROCEDURE E-2: Keyless entry hazard warning lamp answerback function or the room lamp answerback function does not work normally 2057
DIAGNOSIS PROCEDURE 2057
Step 1 Check the adjustment function 2057
Step 2 Check the operation of the hazard warning lamp 2057
Step 3 Check the operation of the room lamps 2057
Step 4 ECU check on the SWS monitor 2057
Step 5 Retest the system 2057
INSPECTION PROCEDURE E-3: Encrypted code cannot be registered 2058
DIAGNOSIS PROCEDURE 2058
Step 1 Check the encrypted code registration mode 2058
Step 2 Pulse check 2059
Step 3 Retest the system 2059
INSPECTION PROCEDURE E-4: The timer lock function does not work after the doors have been unlocked by the keyless entry system 2059
DIAGNOSIS PROCEDURE 2059
Step 1 Check the operation of the keyless entry system 2059
Step 2 Retest the system 2059
WINDSHIELD WIPER AND WASHER 2060
INSPECTION PROCEDURE F-1: The windshield wipers do not work at all 2060
DIAGNOSIS PROCEDURE 2061
Step 1 ECU check on the SWS monitor 2061
Step 2 Function diagnosis by using the SWS monitor 2061
Step 3 Connector check: B-01 windshield wiper motor connector 2062
Step 4 Check the windshield wiper motor assembly 2062
Step 5 Resistance measurement at the B-01 windshield wiper motor connector 2062
Step 6 Check the wiring harness between B-01 windshield wiper motor connector terminal No 5 and body earth 2063
Step 7 Connector check: A-11X front-ECU connector 2063
Step 8 Voltage measurement at the A-11X front-ECU connector 2063
Step 9 Check the wiring harness between A-11X front-ECU connector terminal No 24 and the ignition switch (ACC) 2064
Step 10 Connector check: C-206 column switch connector 2065
Step 11 Check the wiring harness between C-206 column switch connector terminal No 8 and A-11X front-ECU connector terminal No 26 2065
Step 12 Retest the system 2066
INSPECTION PROCEDURE F-2: The windshield wipers do not work when the wiper switch is at “INT”, “WASHER” or “MIST” position However, the wipers work at low speed when the switch is at “LO” and “HI” position 2067
DIAGNOSIS PROCEDURE 2068
Step 1 ECU check on the SWS monitor 2068
Step 2 Retest the system 2068
INSPECTION PROCEDURE F-3: The windshield wipers do not stop at the specified park position 2069
DIAGNOSIS PROCEDURE 2070
Step 1 Connector check: B-01 windshield wiper motor connector 2070
Step 2 Check the windshield wiper motor assembly 2070
Step 3 Voltage measurement at the B-01 windshield wiper motor connector 2070
Step 4 Check the wiring harness between B-01 windshield wiper motor connector terminal No 4 and ignition switch (ACC) 2071
Step 5 Connector check: A-11X front-ECU connector 2072
Step 6 Check the wiring harness between B-01 windshield wiper motor connector terminal No 3 and A-11X front-ECU connector terminal No 23 2072
Step 7 Retest the system 2073
INSPECTION PROCEDURE F-4: The windshield wipers do not work normally 2074
DIAGNOSIS PROCEDURE 2075
Step 1 SWS monitor communication data 2075
Step 2 Check the operation of the windshield wipers 2075
Step 3 Connector check: B-01 windshield wiper motor connector 2075
Step 4 Check the windshield wiper motor assembly 2075
Step 5 Connector check: A-11X front-ECU connector 2075
Step 6 Check the wiring harness between A-11X front-ECU connector terminal No 27 and B-01 windshield wiper motor connector terminal No 1 2076
Step 7 Retest the system 2076
Step 8 Connector check: B-01 windshield wiper motor connector 2077
Step 9 Check the windshield wiper motor assembly 2077
Step 10 Connector check: A-11X front-ECU connector 2077
Step 11 Check the wiring harness between A-11X front-ECU connector terminal No 28 and B-01 windshield wiper motor connector terminal No 2 2077
Step 12 Retest the system 2078
INSPECTION PROCEDURE F-5: The intermittent wiper interval cannot be adjusted by operating the windshield intermittent wiper volume control 2079
DIAGNOSIS PROCEDURE 2079
Step 1 SWS monitor data list 2079
Step 2 Retest the system 2079
INSPECTION PROCEDURE F-6: The intermittent wiper interval is not changed according to the vehicle speed 2080
DIAGNOSIS PROCEDURE 2080
Step 1 Check the adjustment function 2080
Step 2 Retest the system 2080
Step 3 SWS monitor data list 2081
Step 4 Retest the system 2081
INSPECTION PROCEDURE F-7: The windshield washer does not work 2082
DIAGNOSIS PROCEDURE 2083
Step 1 Check the operation of the windshield wipers 2083
Step 2 ECU check on the SWS monitor 2083
Step 3 Function diagnosis by using the SWS monitor 2083
Step 4 Connector check: F-18 windshield washer motor connector 2084
Step 5 Check the windshield washer motor assembly 2084
Step 6 Resistance measurement at the F-18 windshield washer motor connector 2084
Step 7 Check the wiring harness between F-18 windshield washer motor connector terminal No 1 and body earth 2085
Step 8 Connector check: A-11X front-ECU connector 2085
Step 9 Check the wiring harness between F-18 windshield washer motor connector terminal No 2 and A-11X front-ECU connector terminal No 21 2085
Step 10 Retest the system 2086
IGNITION KEY CYLINDER ILLUMINATION LAMP 2087
INSPECTION PROCEDURE G-1: The ignition key cylinder illumination lamp does not illuminate/extinguish normally 2087
DIAGNOSTIC PROCEDURE 2088
Step 1 Check the operation of the room lamp 2088
Step 2 Pulse check 2088
Step 3 Connector check: C-207 key reminder switch connector 2088
Step 4 Check the bulb of the ignition key cylinder illumination lamp 2088
Step 5 Connector check: C-228 ETACS-ECU connector 2089
Step 6 Check the wiring harness from C-228 ETACS-ECU connector terminal Nos 69 and 71 to C-207 ignition key cylinder illumination lamp connector terminal Nos 1 and 2 2089
Step 7 Retest the system 2090
HEADLAMP AND TAIL LAMP 2091
INSPECTION PROCEDURE H-1: The headlamps do not illuminate when the lighting switch is at “TAIL” or “PASSING” position, but illuminate only at low beam when the switch is at “HEAD” position However, the headlamps do not illuminate at high beam 2091
Step 1 ECU check by using the SWS monitor 2091
Step 2 Retest the system 2091
INSPECTION PROCEDURE H-2: The tail lamps do not illuminate normally 2092
DIAGNOSIS PROCEDURE 2093
Step 1 ECU check by using the SWS monitor 2093
Step 2 Function diagnosis by using the SWS monitor 2093
Step 3 Connector check: A-10X front-ECU connector 2094
Step 4 Voltage measurement at A-10X front-ECU connector 2094
Step 5 Check the wiring harness between A-10X front-ECU connector terminal No 5 and the battery 2094
Step 6 Retest the system 2094
INSPECTION PROCEDURE H-3: The low-beam headlamps do not illuminate normally 2095
DIAGNOSIS PROCEDURE 2096
Step 1 ECU check by using the SWS monitor 2096
Step 2 Function diagnosis by using the SWS monitor 2096
Step 3 Connector check: A-10X front-ECU connector 2096
Step 4 Voltage measurement at A-10X front-ECU connector 2097
Step 5 Check the wiring harness between A-10X front-ECU connector terminal Nos 3, 4 and the battery 2097
Step 6 Retest the system 2097
INSPECTION PROCEDURE H-4: The high-beam headlamps do not illuminate normally 2098
DIAGNOSIS PROCEDURE 2099
Step 1 ECU check by using the SWS monitor 2099
Step 2 Function diagnosis by using the SWS monitor 2099
Step 3 Retest the system 2100
INSPECTION PROCEDURE H-5: The high-beam and low-beam headlamps do not illuminate when the passing switch is operated 2100
DIAGNOSIS PROCEDURE 2100
Step 1 Check the operation of the headlamps 2100
Step 2 Check the SWS monitor data list 2100
Step 3 Retest the system 2100
INSPECTION PROCEDURE H-6: The headlamp automatic shutdown function does not work normally 2101
DIAGNOSIS PROCEDURE 2101
Step 1 Customize function by using the SWS monitor 2101
Step 2 ECU check by using the SWS monitor 2102
Step 3 Function diagnosis by using the SWS monitor 2102
Step 4 Retest the system 2102
INSPECTION PROCEDURE H-7: Any of tail lamps, position lamps or licence plate lamps does not illuminate <LH drive vehicles> 2103
DIAGNOSTIC PROCEDURE 2104
Step 1 Connector check: F-14 <tail lamp LH> or F-08 <tail lamp RH> rear combination lamp connector, A-31 <position lamp LH> or 2104
Step 2 Check the bulbs of the tail lamps, the position lamp, the licence plate lamp or tail lamp indicator 2104
Step 3 Resistance measurement at the F-14 <tail lamp LH> or F-08 <tail lamp RH> rear combination lamp connector, the A-31 <posi 2105
Step 4 Check the wiring harness from F-14 <tail lamp LH> or F-08 <tail lamp RH> rear combination lamp connector terminal No 5, 2106
Step 5 Connector check: A-10X front-ECU connector 2107
Step 6 Check the wiring harness from F-14 <tail lamp LH> or F-08 <tail lamp RH> rear combination lamp connector terminal No 3, 2108
Step 7 Retest the system 2109
INSPECTION PROCEDURE H-7: Any of tail lamps, position lamps or licence plate lamps does not illuminate <RH drive vehicles> 2110
DIAGNOSTIC PROCEDURE 2111
Step 1 Connector check: F-14 <tail lamp LH> or F-08 <tail lamp RH> rear combination lamp connector, A-31 <position lamp LH> or 2111
Step 2 Check the bulbs of the tail lamps, the position lamp, the licence plate lamp or tail lamp indicator 2111
Step 3 Resistance measurement at the F-14 <tail lamp LH> or F-08 <tail lamp RH> rear combination lamp connector, the A-31 <posi 2112
Step 4 Check the wiring harness from F-14 <tail lamp LH> or F-08 <tail lamp RH> rear combination lamp connector terminal No 5, 2113
Step 5 Connector check: A-10X front-ECU connector 2114
Step 6 Check the wiring harness from F-14 <tail lamp LH> or F-08 <tail lamp RH> rear combination lamp connector terminal No 3, 2115
Step 7 Retest the system 2116
INSPECTION PROCEDURE H-8: The headlamp(s) do not illuminate <including high-beam indicator> 2117
DIAGNOSTIC PROCEDURE 2118
Step 1 Connector check: A-31 <headlamp (LO) RH>, A-39 <headlamp (LO) LH>, A-21 <headlamp (HI) RH>, A-15 <headlamp (HI) LH> headlamp assembly connector or C-01 <high-beam indicator> combination meter connector 2118
Step 2 Check the bulb(s) of the headlamps or the high-beam indicator lamp 2119
Step 3 Resistance measurement at A-31 <headlamp (LO) RH>, A-39 <headlamp (LO) LH>, A-21 <headlamp (HI) RH>, A-15 <headlamp (HI) LH> headlamp assembly connector or C-01 <high-beam indicator> combination meter connector 2120
Step 4 Check the wiring harness from A-31 <headlamp (LO) RH> or A-39 <headlamp (LO) LH> headlamp connector terminal No 8, or A- 2122
Step 5 Connector check: A-10X front-ECU connector 2123
Step 6 Check the wiring harness from A-31 <headlamp (LO) RH> or A-39 <headlamp (LO) LH> headlamp connector terminal No 4, or A- 2124
Step 7 Retest the system 2125
FLASHER TIMER 2126
INSPECTION PROCEDURE I-1: The turn-signal lamps do not illuminate 2126
DIAGNOSIS PROCEDURE 2127
Step 1 Check that the hazard warning lamps operate 2127
Step 2 Connector check: C-226 ETACS-ECU connector 2128
Step 3 Voltage measurement at the C-226 ETACS-ECU connector 2128
Step 4 Check the wiring harness between C-226 ETACS-ECU connector terminal No 11 and the battery 2129
Step 5 Retest the system 2130
Step 6 Function diagnosis by using the SWS monitor 2130
Step 7 Function diagnosis by using the SWS monitor 2130
Step 8 Retest the system 2130
INSPECTION PROCEDURE I-2: The hazard warning lamps do not illuminate 2131
DIAGNOSIS PROCEDURE 2132
Step 1 Check that the turn-signal lamps operate 2132
Step 2 Pulse check 2132
Step 3 Retest the system 2132
INSPECTION PROCEDURE I-3: Any of the turn-signal lamps does not illuminate <LH drive vehicles> 2133
DIAGNOSTIC PROCEDURE 2134
Step 1 Connector check: A-39 <front RH> or A-31 <front LH> headlamp assembly connector, A-01 <side RH> or A-02 <side LH> side t 2134
Step 2 Check the bulb(s) of the turn-signal lamps or the turn-signal indicator lamps 2134
Step 3 Resistance measurement at the A-39 <front RH> or A-31 <front LH> headlamp assembly connector, the A-01 <side RH> or A-02 2135
Step 4 Check the wiring harness from A-39 <front RH> or A-31 <front LH> headlamp assembly connector terminal No 7, A-01 <side R 2137
Step 5 Connector check: C-226 ETACS-ECU connector 2138
Step 6 Check the wiring harness from the A-39 <front RH> or A-31 <front LH> headlamp assembly connector terminal No 2, the A-01 2138
Step 7 Retest the system 2140
INSPECTION PROCEDURE I-3: Any of the turn-signal lamps does not illuminate <RH drive vehicles> 2141
DIAGNOSTIC PROCEDURE 2142
Step 1 Connector check: A-39 <front RH> or A-31 <front LH> headlamp assembly connector, A-01 <side RH> or A-02 <side LH> side t 2142
Step 2 Check the bulb(s) of the turn-signal lamps or the turn-signal indicator lamps 2143
Step 3 Resistance measurement at the A-39 <front RH> or A-31 <front LH> headlamp assembly connector, the A-01 <side RH> or A-02 2144
Step 4 Check the wiring harness from A-39 <front RH> or A-31 <front LH> headlamp assembly connector terminal No 7, A-01 <side R 2146
Step 5 Connector check: C-226 ETACS-ECU connector 2146
Step 6 Check the wiring harness from the A-39 <front RH> or A-31 <front LH> headlamp assembly connector terminal No 2, the A-01 2147
Step 7 Retest the system 2148
FOG LAMP 2149
INSPECTION PROCEDURE J-1: The rear fog lamp do not illuminate normally 2149
DIAGNOSIS PROCEDURE 2151
Step 1 Check that the tail lamps and headlamps operate 2151
Step 2 ECU check by using the SWS monitor 2151
Step 3 Function diagnosis by using the SWS monitor 2151
Step 4 Pulse check 2151
Step 5 Connector check: C-219 rear fog lamp relay connector 2152
Step 6 Check the rear fog lamp relay 2152
Step 7 Voltage measurement at the C-219 rear fog lamp relay connector 2152
Step 8 Check the wiring harness between C-219 rear fog lamp relay connector (terminal Nos 3 and 4) and the battery 2153
Step 9 Connector check: C-228 ETACS-ECU connector 2154
Step 10 Check the wiring harness between C-219 rear fog lamp relay connector terminal No 2 and C-228 ETACS-ECU connector terminal No 74 2154
Step 11 Retest the system 2154
INSPECTION PROCEDURE J-2: The rear fog lamp or the rear fog lamp indicator does not illuminate normally 2155
DIAGNOSIS PROCEDURE 2157
Step 1 Connector check: F-14 <LH drive vehicles>, F-08 <RH drive vehicles> rear fog lamp connector or C-02 <rear fog lamp indicator lamp> combination meter connector 2157
Step 2 Check the bulbs of the rear fog lamps or the rear fog lamp indicator lamp 2157
Step 3 Resistance measurement at the F-14 <LH drive vehicles>, F-08 <RH drive vehicles> rear fog lamp connector or C-02 <fog lamp indicator lamp> combination meter connector 2158
Step 4 Check the wiring harness from F-14 <LH drive vehicles>, F-08 <RH drive vehicles> rear fog lamp connector terminal No 5, C-02 <rear fog lamp indicator lamp> combination meter connector terminal No 48 to body earth 2159
Step 5 Connector check: C-219 rear fog lamp relay connector, C-01 <rear fog lamp indicator lamp> combination meter connector 2159
Step 6 Check the wiring harness from F-14 <LH drive vehicles>, F-08 <RH drive vehicles> rear fog lamp connector terminal No 4, 2160
Step 7 Retest the system 2161
INTERIOR LAMP 2162
INSPECTION PROCEDURE K–1: The front or rear room lamp does not illuminate or extinguish normally 2162
DIAGNOSIS PROCEDURE 2163
Step 1 Check the adjustment function 2163
Step 2 ECU check by using the SWS monitor 2163
Step 3 SWS monitor data list 2163
Step 4 Pulse check 2163
Step 5 Determine a trouble spot 2163
Step 6 Connector check: D-05 front room lamp connector, D-07 rear room lamp connector 2164
Step 7 Check the bulbs of the front or rear room lamps 2164
Step 8 Connector check: C-226 ETACS-ECU connector 2164
Step 9 Check the wiring harness from C-226 ETACS-ECU connector terminal Nos 5 and 6 to D-05 front room lamp connector terminal Nos 2 and 1 or D-07 rear room lamp connector terminal Nos 2 and 1 2165
Step 10 Retest the system 2166
Step 11 Connector check: F-02 luggage compartment lamp connector, F-09 luggage compartment lamp switch connector 2166
Step 12 Check the bulbs of the luggage compartment lamp 2167
Step 13 Check the luggage compartment lamp switch 2167
Step 14 Check the wiring harness from F-02 luggage compartment lamp connector terminal No 2 to F-09 luggage compartment lamp switch connector terminal No 1 2167
Step 15 Connector check: C-226 ETACS-ECU connector 2168
Step 16 Check the wiring harness from C-226 ETACS-ECU connector terminal No 6 to F-02 luggage compartment lamp connector terminal No 1 2168
Step 17 Retest the system 2169
INSPECTION PROCEDURE K–2: Interior lamp automatic shutdown function does not work normally 2170
DIAGNOSIS PROCEDURE 2170
Step 1 Check the adjustment function 2170
Step 2 ECU check by using the SWS monitor 2171
Step 3 SWS monitor data list 2171
Step 4 Pulse check 2171
Step 5 Retest the system 2171
INSPECTION PROCEDURE K–3: The door-ajar warning lamp does not illuminate/extinguish normally 2172
DIAGNOSIS PROCEDURE 2172
Step 1 Check the operation of the room lamp 2172
Step 2 SWS monitor data list 2173
Step 3 Pulse check 2173
Step 4 Connector check: C-01 and C-02 combination meter connector 2173
Step 5 Check the door-ajar warning lamp bulb 2174
Step 6 Connector check: C-228 ETACS-ECU connector 2174
Step 7 Check the wiring harness from C-228 ETACS-ECU connector terminal Nos 53 and 71 to C-02 combination meter connector terminal No 34 and C-01 combination meter connector terminal No 8 2175
Step 8 Retest the system 2175
INPUT SIGNAL PROCEDURES 2176
INSPECTION PROCEDURE L-1: The ignition switch (ACC) signal is not received 2176
DIAGNOSIS PROCEDURE 2177
Step 1 Connector check: C-226 ETACS-ECU connector 2177
Step 2 Voltage measurement at the C-226 ETACS-ECU connector 2177
Step 3 Check the wiring harness between C-226 ETACS-ECU connector terminal No 18 and the ignition switch (ACC) 2178
Step 4 SWS monitor data list 2178
INSPECTION PROCEDURE L-2: The ignition switch (IG1) signal is not received 2179
DIAGNOSIS PROCEDURE 2179
Step 1 Connector check: C-226 ETACS-ECU connector 2179
Step 2 Voltage measurement at the C-226 ETACS-ECU connector 2180
Step 3 Check the wiring harness between C-226 ETACS-ECU connector terminal No 8 and the ignition switch (IG1) 2180
Step 4 SWS monitor data list 2181
INSPECTION PROCEDURE L-3: The door switch (front: LH) signal is not received <LH drive vehicles> 2181
DIAGNOSIS PROCEDURE 2182
Step 1 Check the installation condition 2182
Step 2 Connector check: D-18 door switch (front: LH) connector 2182
Step 3 Check the door switch (front: LH) 2182
Step 4 Connector check: C-226 ETACS-ECU connector 2182
Step 5 Check the wiring harness between D-18 door switch (front: LH) connector terminal No 3 and C-226 ETACS-ECU connector terminal No 10 2182
Step 6 SWS monitor data list 2183
INSPECTION PROCEDURE L-3: The door switch (front: RH) signal is not received <RH drive vehicles> 2183
DIAGNOSTIC PROCEDURE 2184
Step 1 Check the installation condition 2184
Step 2 Connector check: D-01 door switch (front: RH) connector 2184
Step 3 Check the door switch (front: RH) 2184
Step 4 Connector check: C-226 ETACS-ECU connector 2184
Step 5 Check the wiring harness between D-01 door switch (front: RH) connector terminal No 3 and C-226 ETACS-ECU connector terminal No 10 2184
Step 6 SWS monitor data list 2185
INSPECTION PROCEDURE L-4: The column switch (lighting, turn-signal lamp and headlamp washer switch) signal is not received 2185
DIAGNOSIS PROCEDURE 2185
Step 1 Check the column switch connector 2185
Step 2 Check the column switch (lighting switch and switch body) 2186
Step 3 ECU check by using the SWS monitor 2186
Step 4 SWS monitor data list 2186
INSPECTION PROCEDURE L-5: The column switch (windshield wiper and washer switch) signal is not received 2186
DIAGNOSIS PROCEDURE 2187
Step 1 ECU check by using the SWS monitor 2187
Step 2 SWS monitor data list 2187
INSPECTION PROCEDURE L-6: The windshield intermittent wiper volume signal is not received 2188
DIAGNOSIS PROCEDURE 2189
Step 1 Connector check: C-206 column switch connector 2189
Step 2 Resistance measurement at the C-206 column switch connector 2189
Step 3 Connector check: C-228 ETACS-ECU connector 2190
Step 4 Check the wiring harness between C-206 column switch connector terminal No 6 and C-228 ETACS-ECU connector terminal No 66 2190
Step 5 SWS monitor data list 2191
INSPECTION PROCEDURE L-7: When the power window main switch is operated, the switch signals are not received 2192
DIAGNOSIS PROCEDURE 2193
Step 1 Check the operation by using the power window main switch 2193
Step 2 Connector check: C-228 ETACS-ECU connector and E-05 power window main switch connector 2193
Step 3 Check the wiring harness between C-228 ETACS-ECU connector terminal No 59 and E-05 power window main switch connector terminal No 4 2194
Step 4 Replace the power window main switch, and then retest the system 2195
INSPECTION PROCEDURE L-8: The rear fog lamp switch signal is not received 2195
DIAGNOSIS PROCEDURE 2196
Step 1 Connector check: C-20 fog lamp switch connector 2196
Step 2 Check the rear fog lamp switch 2196
Step 3 Resistance measurement at the C-20 fog lamp switch connector 2196
Step 4 Check the wiring harness between C-20 fog lamp switch connector terminal No 6 and body earth 2197
Step 5 Connector check: C-227 ETACS-ECU connector 2197
Step 6 Check the wiring harness between C-227 ETACS-ECU connector terminal No 21 and C-20 fog lamp switch connector terminal No 5 2198
Step 7 Pulse check 2198
INSPECTION PROCEDURE L-9: The key reminder switch signal is not received 2199
DIAGNOSIS PROCEDURE 2200
Step 1 Connector check: C-207 key reminder switch connector 2200
Step 2 Check the key reminder switch 2200
Step 3 Resistance measurement at the C-207 key reminder switch connector 2200
Step 4 Check the wiring harness between C-207 key reminder switch connector terminal No 4 and the body earth 2201
Step 5 Connector check: C-227 ETACS-ECU connector 2201
Step 6 Check the wiring harness between C-207 key reminder switch connector terminal No 6 and C-227 ETACS-ECU connector terminal No 30 2202
Step 7 Pulse check 2202
INSPECTION PROCEDURE L-10: The hazard warning lamp switch signal is not received 2203
DIAGNOSIS PROCEDURE 2204
Step 1 Connector check: C-03 hazard warning lamp switch connector 2204
Step 2 Check the hazard warning lamp switch 2204
Step 3 Resistance measurement at the C-03 hazard warning lamp switch connector 2204
Step 4 Check the wiring harness between C-03 hazard warning lamp switch connector terminal No 2 and the body earth 2205
Step 5 Connector check: C-228 ETACS-ECU connector 2205
Step 6 Check the wiring harness between C-228 ETACS-ECU connector terminal No 55 and C-03 hazard warning lamp switch connector terminal No 1 2206
Step 7 Pulse check 2206
INSPECTION PROCEDURE L-11: All the door switch signals are not received <LH drive vehicles> 2207
DIAGNOSIS PROCEDURE 2208
Step 1 SWS monitor data list 2208
Step 2 Connector check: D-18 <front: LH>, D-01 <front: RH>, D-08 <rear: RH> or D-11 <rear: LH> door switch connectors, and C-226 ETACS-ECU connector 2208
Step 3 Check the installation condition 2208
Step 4 Check the door switch 2208
Step 5 Check the wiring harness from terminal No 2 of the D-18 <front: LH>, D-01 <front: RH>, D-08 <rear: RH> or D-11 <rear: LH> door switch connector to terminal No 7 of the C-226 ETACS-ECU connector 2209
Step 6 Pulse check 2209
INSPECTION PROCEDURE L-11: All the door switch signals are not received <RH drive vehicles> 2210
DIAGNOSTIC PROCEDURE 2211
Step 1 SWS monitor data list 2211
Step 2 Connector check: D-18 <front: LH>, D-01 <front: RH>, D-08 <rear: RH> or D-11 <rear: LH> door switch connectors, and C-226 ETACS-ECU connector 2211
Step 3 Check the installation condition 2211
Step 4 Check the door switch 2211
Step 5 Check the wiring harness from terminal No 2 of the D-18 <front: LH>, D-01 <front: RH>, D-08 <rear: RH> or D-11 <rear: LH> door switch connector to terminal No 7 of the C-226 ETACS-ECU connector 2212
Step 6 Pulse check 2213
INSPECTION PROCEDURE L-12: The front door lock actuator (LH) switch signal is not received <LH drive vehicles> 2214
DIAGNOSIS PROCEDURE 2215
Step 1 Connector check: E-04 front door lock actuator (LH) connector 2215
Step 2 Check the front door lock actuator (LH) 2215
Step 3 Resistance measurement at the E-04 front door lock actuator (LH) connector 2215
Step 4 Check the wiring harness between E-04 front door lock actuator (LH) connector terminal No 1 and body earth 2215
Step 5 Connector check: C-227 ETACS-ECU connector 2216
Step 6 Check the wiring harness from E-04 front door lock actuator (LH) connector terminal Nos 2 and 3 to C-227 ETACS-ECU connector terminal Nos 35 and 36 2216
Step 7 Pulse check 2216
INSPECTION PROCEDURE L-12: The front door lock actuator (RH) switch signal is not received <RH drive vehicles> 2217
DIAGNOSTIC PROCEDURE 2218
Step 1 Connector check: E-15 front door lock actuator (RH) connector 2218
Step 2 Check the front door lock actuator (RH) 2218
Step 3 Resistance measurement at the E-15 front door lock actuator (RH) connector 2218
Step 4 Check the wiring harness between E-15 front door lock actuator (RH) connector terminal No 3 and body earth 2218
Step 5 Connector check: C-227 ETACS-ECU connector 2219
Step 6 Check the wiring harness from E-15 front door lock actuator (RH) connector terminal Nos 1 and 2 to C-227 ETACS-ECU connector terminal Nos 36 and 35 2219
Step 7 Retest the system 2219
Step 8 Pulse check 2219
INSPECTION PROCEDURE L-13: The vehicle speed sensor signal is not received 2220
DIAGNOSIS PROCEDURE 2221
Step 1 Check the speedometer 2221
Step 2 Connector check: B-04 vehicles speed sensor connector and C-228 ETACS-ECU connector 2222
Step 3 Check the wiring harness between B-04 vehicles speed sensor connector terminal No 3 and C-228 ETACS-ECU connector terminal No 63 2222
Step 4 Pulse check 2223
INSPECTION PROCEDURE L-14: Each switch signal of the keyless entry transmitter is not received 2224
DIAGNOSIS PROCEDURE 2224
Step 1 Pulse check 2224
Step 2 Check the transmitter battery 2224
Step 3 Register the encrypted code, and then retest the system 2224
Step 4 Retest the system 2224
INSPECTION PROCEDURE L-15: Interior lamp loaded signal is not detected 2225
DIAGNOSIS PROCEDURE 2226
Step 1 ECU check by using the SWS monitor 2226
Step 2 Connector check: C-226 ETACS-ECU connector 2226
Step 3 Voltage measurement at the C-226 ETACS-ECU connector 2226
Step 4 Check the wiring harness between C-226 ETACS-ECU connector terminal No 8 and the ignition switch (IG1) 2227
Step 5 Voltage measurement at the C-226 ETACS-ECU connector 2228
Step 6 Check the wiring harness between C-226 ETACS-ECU connector terminal No 4 and the ignition switch (ACC) 2228
Step 7 Pulse check 2229
INSPECTION PROCEDURE L-16: The door lock key cylinder switch signal is not detected 2230
DIAGNOSIS PROCEDURE 2231
Step 1 Connector check: E-12 door lock key cylinder switch connector 2231
Step 2 Check the door lock key cylinder switch 2231
Step 3 Resistance measurement at the E-12 door lock key cylinder switch connector 2231
Step 4 Check the wiring harness between E-12 door lock key cylinder switch connector terminal No 2 and body earth 2232
Step 5 Connector check: C-227 ETACS-ECU connector 2232
Step 6 Check the wiring harness from E-12 door lock key cylinder switch connector terminal Nos 1 and 3 <LHD> or 3 and 1 <RHD> to C-227 ETACS-ECU connector terminal Nos 33 and 34 2233
STEP 7 Pulse check 2233
CHECK AT ECU TERMINAL 2234
ETACS-ECU 2234
COLUMN SWITCH 2236
FRONT-ECU 2237
POWER WINDOW MAIN SWITCH 2238
POWER WINDOW SUB SWITCH 2239
WORKSHOP MANUAL 0
HEATER, AIR CONDITIONER AND VENTILATION 2429
SERVICE SPECIFICATIONS 2243
LUBRICANTS 2243
SPECIAL TOOLS 2243
TROUBLESHOOTING 2245
DIAGNOSIS TROUBLESHOOTING FLOW 2245
DIAGNOSIS FUNCTION 2245
How to read diagnosis code 2245
How to erase diagnosis code 2245
DIAGNOSIS CODE CHART 2245
DIAGNOSTIC TROUBLE CODE PROCEDURES 2246
Code No 11, 12: Interior Temperature Sensor System 2246
DIAGNOSIS PROCEDURE 2246
STEP 1 Check the interior temperature sensor 2246
STEP 2 Connector check: C-36 A/C-ECU connector and C-142 interior temperature sensor connector 2247
STEP 3 Check the wiring harness between C-36 A/C-ECU connector (terminals 1 and 20) and C-142 interior temperature sensor connector (terminals 2 and 1) 2399
Code No 13, 14: Outside Thermo Sensor System 2248
DIAGNOSIS PROCEDURE 2248
STEP 1 Check the outside thermo sensor 2248
STEP 2 Connector check: A-44 outside thermo sensor connector and C-36 A/C-ECU connector 2249
STEP 3 Check the wiring harness between A-44 outside thermo sensor connector (terminals 1 and 2) and C-36 A/C-ECU connector (terminals 20 and 7) 2446
Code No 15, 16: Heater Water Temperature Sensor System 2388
DIAGNOSIS PROCEDURE 2251
STEP 1 Check the heater water temperature sensor 2401
STEP 2 Connector check: C-36 A/C-ECU connector and C-32 heater water temperature connector 2447
STEP 3 Check the wiring harness between C-36 A/C-ECU connector (terminals 4 and 20) and C-32 heater water temperature sensor connector (terminals 2 and 1) 2252
Code No 21, 22: Air Thermo Sensor System 2254
<LHD> 2254
<RHD> 2254
DIAGNOSIS PROCEDURE 2449
STEP 1 Check the air thermo sensor 2449
STEP 2 Connector check: C-36 A/C-ECU connector and C-35 air thermo sensor connector 2255
STEP 3 Check the wiring harness between C-36 A/C-ECU connector (terminals 8 and 20) and C-35 air thermo sensor connector (terminals 1 and 2) 2256
Code No 31: Air Mixing Damper Control Motor Potentiometer System 2257
<LHD> 2257
<RHD> 2257
DIAGNOSIS PROCEDURE 2258
STEP 1 Check the air mixing damper control motor and potentiometer 2449
STEP 2 Connector check: C-36 A/C-ECU connector and C-144 air mixing damper control motor and potentiometer connector 2258
STEP 3 Check the wiring harness between C-36 A/C-ECU connector (terminals 10, 5 and 20) and C-144 air mixing damper control motor and potentiometer connector (terminals 2, 5 and 6) 2449
Code No 32: Mode Selection Damper Control Motor Potentiometer System 2260
<LHD> 2260
<RHD> 2260
DIAGNOSIS PROCEDURE 2261
STEP 1 Check the mode selection damper control motor and potentiometer 2261
STEP 2 Connector check: C-36 A/C-ECU connector and C-143 mode selection damper control motor and potentiometer connector 2261
STEP 3 Check the wiring harness between C-36 A/C-ECU connector (terminals 10, 6 and 20) and C-143 mode selection damper control motor and potentiometer connector (terminals 2, 5 and 6) 2406
Code No 41: Air Mixing Damper Control Motor System 2263
DIAGNOSIS PROCEDURE 2263
STEP 1 Check the air mixing damper control motor and potentiometer 2263
STEP 2 Connector check: C-37 A/C-ECU connector and C-144 air mixing damper control motor and potentiometer connector 2264
STEP 3 Check the wiring harness between C-37 A/C-ECU connector (terminals 22 and 25) and C-144 air mixing damper control motor and potentiometer connector (terminals 3 and 1) 2265
Code No 42: Mode Selection Damper Control Motor and Potentiometer Activating System 2266
DIAGNOSIS PROCEDURE 2266
STEP 1 Check the mode selection damper control motor and potentiometer 2266
STEP 2 Connector check: C-37 A/C-ECU connector and C-143 mode selection damper control motor and potentiometer connector 2267
STEP 3 Check the wiring harness between C-37 A/C-ECU connector (terminals 21 and 24) and C-143 mode selection damper control motor and potentiometer connector (terminals 3 and 1) 2268
TROUBLE SYMPTOM CHART 2269
SYMPTOM PROCEDURES 2269
Inspection Procedure 1: Communication with the M U T -II/III is not Possible 2269
DIAGNOSIS PROCEDURE 2270
STEP 1 Check the communication with other systems 2270
STEP 2 Check operations of the A/C, rear window defogger and outside/inside air selection damper control motor 2270
STEP 3 Connector check: C-36 A/C-ECU connector and C-14 diagnosis connector 2270
STEP 4 Check the wiring harness between C-36 A/C-ECU connector (terminal 17 and 18) and C-14 diagnosis connector (terminal 11 and 1) 2271
Inspection Procedure 2: When the A/C is Operating, Temperature Inside the Passenger Compartment does not Decrease (Cool Air is not Emitted) 2272
DIAGNOSIS PROCEDURE 2273
STEP 1 Check the rear window defogger and outside/inside air selection damper control motor operation 2273
STEP 2 Check the blower motor operation 2273
STEP 3 Check the A/C compressor 2273
STEP 4 Connector check: A-36 A/C compressor connector and C-121 engine-ECU connector 2273
STEP 5 Voltage measurement at the A-36 A/C compressor connector 2274
STEP 6 Connector check: C-36 A/C-ECU connector and C-34 blower liner controller connector 2275
STEP 7 Check the wiring harness between C-34 blower liner controller connector terminal No 5 and C-36 A/C-ECU connector terminal No 2 2275
STEP 8 Connector check: A-25 dual pressure switch connector 2276
STEP 9 Check the dual pressure switch operation 2412
STEP 10 Connector check: C-35 air thermo sensor connector 2276
STEP 11 Check the wiring harness between C-35 air thermo sensor connector (terminals 4 and 5) and C-36 A/C-ECU connector (terminals 8 and 10) 2377
STEP 12 Check the wiring harness between A-25 dual pressure switch connector terminal No 1 and C-37 A/C-ECU connector terminal No 34 2277
STEP 13 Connector check: C-117 engine-ECU connector 2278
STEP 14 Check the wiring harness between C-117 engine-ECU connector terminal No 83 and A-25 dual pressure switch connector terminal No 2 2413
STEP 15 Connector check: C-119 engine-ECU connector 2280
STEP 16 Check the wiring harness between C-119 engine-ECU connectors terminal No 65 and C-37 A/C-ECU connector terminal No 32 2280
STEP 17 Check the magnetic clutch operation 2414
STEP 18 Check the refrigerant temperature switch 2281
STEP 19 Check the air thermo sensor 2539
STEP 20 Check the refrigerant level 2281
STEP 21 Replace the A/C-ECU 2281
Inspection Procedure 3: A/C Outlet Air Temperature cannot be set 2544
DIAGNOSIS PROCEDURE 2281
M U T -II/III diagnosis code 2281
Inspection Procedure 4: The Blower does not work 2415
DIAGNOSIS PROCEDURE 2282
STEP 1 M U T -II/III actuator test 2282
STEP 2 Voltage measurement at the C-34 blower linear controller connector 2283
STEP 3 Check the blower relay 2283
STEP 4 Voltage measurement at C-216 blower relay connector 2283
STEP 5 Connector check: C-216 blower relay connector 2284
STEP 6 Check the wiring harness between C-216 blower relay connector terminal No 1 and the ignition switch (IG2) 2284
STEP 7 Measure the voltage at C-216 blower relay connector 2285
STEP 8 Connector check: C-216 blower relay connector 2417
STEP 9 Check the wiring harness between C-216 blower relay connector terminal No 5 and fusible link (1) 2286
STEP 10 Resistance measurement at C-216 blower relay connector 2287
STEP 11 Connector check: C-216 blower relay connector 2287
STEP 12 Check the wiring harness between C-216 blower relay connector terminal No 3 and body earth 2288
STEP 13 Connector check: C-216 blower relay connector and C-34 blower linear controller connector 2418
STEP 14 Check the wiring harness between C-216 blower relay connector terminal No 4 and C-34 blower linear controller connector terminal No 6 2290
STEP 15 Resistance measurement at the C-34 blower linear controller connector 2291
STEP 16 Connector check: C-34 blower liner controller 2291
STEP 17 Check the wiring harness between C-34 blower linear controller connector terminal No 3 and body earth 2292
STEP 18 Connector check: C-36 A/C-ECU connector and C-34 blower linear controller connector 2292
STEP 19 Check the wiring harness between C-36 A/C-ECU connector terminal No 2 and C-34 blower linear controller connector terminal No 5 2293
Inspection Procedure 5: The Blower Air Volume cannot be changed 2294
DIAGNOSIS PROCEDURE 2294
STEP 1 M U T -II/III actuator test 2294
STEP 2 Connector check: C-36 A/C-ECU connector and C-34 blower linear controller connector 2295
STEP 3 Check the wiring harness between C-36 A/C-ECU connector terminal No 2 and C-34 blower linear controller connector terminal No 5 2295
Inspection Procedure 6: When sunlight intensity changes, blower air temperature does not Change 2296
DIAGNOSIS PROCEDURE 2296
STEP 1 Check the rear window defogger and outside/inside air selection damper control motor operation 2296
STEP 2 M U T -II/III diagnosis code 2421
STEP 3 M U T -II/III data list 2296
STEP 4 Connector check: C-36 A/C-ECU connector and C-141 photo sensor connector 2297
STEP 5 Check the wiring harness between C-141 photo sensor connector (terminal 1, 2) and C-36 A/C-ECU connector (terminal 19, 9) 2297
Inspection Procedure 7: The outside/inside air changeover is impossible 2298
DIAGNOSIS PROCEDURE 2298
STEP 1 M U T -II/III actuator test 2630
STEP 2 Measure the voltage at C-07 outside/inside air selection damper control motor connector 2299
STEP 3 Connector check: C-07 outside/inside air selection damper control motor connector 2299
STEP 4 Check the wiring harness between C-07 outside/inside air selection damper control motor connector terminal No 7 and the ignition switch (IG2) 2300
STEP 5 Check the outside/inside air selection damper control motor 2301
STEP 6 Connector check: C-37 A/C-ECU connector and C-07 outside/inside air selection damper control motor connector 2301
STEP 7 Check the wiring harness between C-37 A/C-ECU connector (terminals 23 and 26) and C-07 outside/inside air selection damper control motor connector (terminals 6 and 4) 2302
Inspection Procedure 8: Rear Window Defogger function does not operate 2303
DIAGNOSIS PROCEDURE 2303
STEP 1 Check the A/C and outside/inside air selection damper control motor operation 2303
STEP 2 Voltage measurement at F-16 rear window defogger connector 2304
STEP 3 Check the rear window defogger relay continuity 2304
STEP 4 Voltage measurement at C-215 rear window defogger relay connector 2304
STEP 5 Connector check: C-215 rear window defogger relay connector 2305
STEP 6 Check the wiring harness between C-215 rear window defogger relay connector terminal No 5 and the fusible link (1) 2305
STEP 7 Voltage measurement at C-215 rear window defogger relay connector 2306
STEP 8 Connector check: C-215 rear window defogger relay connector 2307
STEP 9 Check the wiring harness between C-215 rear window defogger relay connector No 1 and ignition switch (IG2) 2307
STEP 10 Connector check: C-215 rear window defogger relay connector and C-36 A/C-ECU connector 2308
STEP 11 Check the wiring harness between rear window defogger relay connector C-215 No 3 and A/C-ECU connector C-36 No 16 2308
STEP 12 Connector check: C-215 rear window defogger relay connector and F-16 rear window defogger connector 2309
STEP 13 Check the wiring harness between C-215 rear window defogger relay connector terminal No 4 and F-16 rear window defogger connector terminal No 1 2310
STEP 14 Resistance measurement at F-06 rear window defogger connector 2311
STEP 15 Connector check: F-06 rear window defogger connector 2402
STEP 16 Check the wiring harness between F-06 rear window defogger connector terminal No 1 and earth 2312
STEP 17 Check the rear window defogger 2312
Inspection Procedure 9: Malfunction of the A/C-ECU power supply system 2313
DIAGNOSIS PROCEDURE 2314
STEP 1 Voltage measurement at A/C-ECU connector C-37 2314
STEP 2 Connector check: C-37 A/C-ECU connector 2314
STEP 3 Check the wiring harness between C-37 A/C-ECU connector terminal No 28 and the ignition switch (IG2) 2314
STEP 4 Resistance measurement at C-37 A/C-ECU connector 2315
STEP 5 Connector check: C-37 A/C-ECU connector 2316
STEP 6 Check the wiring harness between C-37 A/C-ECU connector terminal No 27 and the earth 2316
STEP 7 Voltage measurement at C-36 A/C-ECU connector 2317
STEP 8 Connector check: C-36 A/C-ECU connector 2317
STEP 9 Check the wiring harness between C-36 A/C-ECU connector terminal No 3 and battery 2317
Inspection Procedure 10: A/C Compressor power supply system 2418
DIAGNOSIS PROCEDURE 2320
STEP 1 Connector check: B-13X A/C compressor relay connector 2320
STEP 2 Check the A/C compressor relay continuity 2320
STEP 3 Voltage measurement at B-13X A/C compressor relay connector 2320
STEP 4 Check the wiring harness between B-13X A/C compressor relay connector terminal No 2 and the ignition switch (IG2) 2321
STEP 5 Voltage measurement at B-13X A/C compressor relay connector 2322
STEP 6 Check the wiring harness between B-13X A/C compressor relay connector terminal No 1 and the battery 2323
STEP 7 Connector check: A-36 A/C compressor connector 2323
STEP 8 Check the wiring harness between B-13X A/C compressor relay connector terminal No 4 and A-36 A/C compressor connector terminal No 1 2324
STEP 9 Connector check: C-121 engine-ECU connector 2324
STEP 11 Check the wiring harness between C-121 engine-ECU connector terminal No 20 and B-13X A/C compressor relay connector terminal No 3 2325
Inspection Procedure 11: Condenser Fan does not Operate 2326
DIAGNOSIS PROCEDURE 2327
STEP 1 Connector check: A-34 condenser fan motor connector and C-121 engine-ECU connector 2327
STEP 2 Voltage measurement at A-34 condenser fan motor connector 2328
STEP 3 Connector check: A-07X condenser fan relay (HI) connector 2329
STEP 4 Check the condenser fan relay (HI) continuity 2329
STEP 5 Voltage measurement at A-07X condenser fan relay (HI) connector 2329
STEP 6 Check the wiring harness between A-07X condenser fan relay (HI) connector terminal No 2 and the ignition switch (IG2) 2330
STEP 7 Voltage measurement at A-07X condenser fan relay (HI) connector 2331
STEP 8 Check the wiring harness between A-07X condenser fan relay (HI) connector terminal No 4 and the battery 2332
STEP 9 Check the wiring harness between A-07X condenser fan relay (HI) connector terminal No 3 and C-121 engine-ECU connector terminal No 30 2332
STEP 10 Check the wiring harness between A-07X condenser fan relay (HI) connector terminal No 1 and A-34 condenser fan motor connector terminal No 1 2333
STEP 11 Voltage measurement at A-34 condenser fan motor connector 2333
STEP 12 Connector check: A-06X condenser fan relay (LO) connector 2334
STEP 13 Check the condenser fan relay (LO) continuity 2334
STEP 14 Voltage measurement at A-06X condenser fan relay (LO) connector 2334
STEP 15 Check the wiring harness between A-06X condenser fan relay (LO) connector terminal No 2 and C-129 intermediate connector terminal No 2 2335
STEP 16 Voltage measurement at A-06X condenser fan relay (LO) connector 2336
STEP 17 Check the wiring harness between A-06X condenser fan relay (LO) connector terminal No 4 and the battery 2336
STEP 18 Check the wiring harness between A-06X condenser fan relay (LO) connector terminal No 3 and C-121 engine-ECU connector terminal No 31 2337
STEP 19 Check the wiring harness between A-06X condenser fan relay (LO) connector terminal No 1 and A-34 condenser fan motor connector terminal No 2 2338
STEP 20 Connector check: A-35 condenser fan motor connector 2338
STEP 21 Resistance measurement at A-35 condenser fan motor connector 2339
STEP 22 Check the wiring harness between A-35 condenser fan motor connector terminal No 1 and earth 2339
DATA LIST REFERENCE TABLE 2340
ACTUATOR TEST TABLE 2341
CHECK AT ENGINE-A/T ECU TERMINALS 2341
CHECK AT A/C-ECU TERMINALS 2342
ON-VEHICLE SERVICE 2344
MAGNETIC CLUTCH TEST 2344
COMPRESSOR DRIVE BELT ADJUSTMENT 2344
DUAL PRESSURE SWITCH CHECK 2344
CHARGING AND DISCHARGING 2344
REFILLING OF OIL IN THE A/C SYSTEM 2344
PERFORMANCE TEST 2344
REFRIGERANT LEAK REPAIR PROCEDURE 2345
LOST CHARGE 2345
LOW CHARGE 2346
HANDLING TUBING AND FITTINGS 2346
COMPRESSOR NOISE CHECK 2346
ADJUSTMENT 2346
POWER RELAY CHECK 2347
BLOWER RELAY CONTINUITY CHECK 2347
A/C COMPRESSOR RELAY, CONDENSER FAN RELAY (LO) AND (HI) CONTINUITY CHECK 2347
IDLE-UP OPERATION CHECK 2347
CLEAN AIR FILTER REPLACEMENT PROCEDURE 2348
HEATER CONTROL ASSEMBLY AND A/C SWITCH 2348
REMOVAL AND INSTALLATION 2348
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT 2349
REMOVAL AND INSTALLATION 2349
REMOVAL SERVICE POINT 2350
HEATER UNIT 2350
DISASSEMBLY AND REASSEMBLY <LHD> 2350
DISASSEMBLY AND REASSEMBLY <RHD> 2351
BLOWER ASSEMBLY 2352
DISASSEMBLY AND REASSEMBLY 2352
MODE SELECTION DAMPER CONTROL MOTOR, AIR MIXING DAMPER CONTROL MOTOR, OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR AND BLOWER MOTOR 2353
REMOVAL AND INSTALLATION 2353
REMOVAL SERVICE POINT 2353
INSPECTION 2354
CHECK THE AIR MIXING DAMPER CONTROL MOTOR AND POTENTIOMETER 2354
MODE SELECTION DAMPER CONTROL MOTOR AND POTENTIOMETER CHECK 2354
BLOWER MOTOR CHECK 2355
SENSORS 2356
REMOVAL AND INSTALLATION 2356
REMOVAL SERVICE POINT 2357
INSPECTION 2357
INTERIOR TEMPERATURE SENSOR CHECK 2357
HEATER WATER TEMPERATURE SENSOR CHECK 2357
PHOTO SENSOR CHECK 2357
EVAPORATOR ASSEMBLY 2358
REMOVAL AND INSTALLATION <LHD> 2358
REMOVAL SERVICE POINT 2358
REMOVAL AND INSTALLATION <RHD> 2359
REMOVAL SERVICE POINT 2360
INSPECTION 2360
AIR THERMO SENSOR INSPECTION 2360
OUTSIDE THERMO SENSOR 2361
INSPECTION 2361
COMPRESSOR ASSEMBLY AND TENSION PULLEY 2362
REMOVAL AND INSTALLATION 2362
REMOVAL SERVICE POINTS 2362
INSTALLATION SERVICE POINT 2363
INSPECTION 2363
COMPRESSOR MAGNETIC CLUTCH OPERATION CHECK 2363
DISASSEMBLY AND REASSEMBLY 2364
DISASSEMBLY SERVICE POINT 2364
REASSEMBLY SERVICE POINTS 2365
INSPECTION 2365
REFRIGERANT TEMPERATURE SWITCH 2365
CONDENSER AND CONDENSER FAN MOTOR 2366
REMOVAL AND INSTALLATION 2366
REMOVAL SERVICE POINT 2367
INSTALLATION SERVICE POINT 2367
INSPECTION 2367
CONDENSER FAN MOTOR CHECK 2367
REFRIGERANT LINE 2368
REMOVAL AND INSTALLATION <LHD> 2368
REMOVAL SERVICE POINT 2368
INSTALLATION SERVICE POINT 2369
REMOVAL AND INSTALLATION <RHD> 2369
REMOVAL SERVICE POINT 2370
INSTALLATION SERVICE POINT 2370
DUCTS 2370
REMOVAL AND INSTALLATION 2370
VENTILATORS 2371
REMOVAL AND INSTALLATION 2371
WORKSHOP MANUAL 0
COMPONENT LOCATIONS 2429
SENSOR 2374
ECU 2378
INSPECTION CONNECTOR AND SPARE CONNECTOR 2381
RELAY 2434
SOLENOID AND SOLENOID VALVE 2384
EARTH CABLE 2385
FUSIBLE LINK AND FUSE 2386
EARTH 2446
WORKSHOP MANUAL 0
CONFIGURATION DIAGRAMS 2429
OVERALL CONFIGURATION DIAGRAM 2392
OVERALL WIRING DIAGRAM <LH drive vehicles> 2392
OVERALL WIRING DIAGRAM <RH drive vehicles> 2393
ENGINE COMPARTMENT 2394
ENGINE COMPARTMENT <LH drive vehicles> 2394
ENGINE COMPARTMENT <RH drive vehicles> 2396
ENGINE AND TRANSMISSION 2398
ENGINE AND TRANSMISSION <LH drive vehicles> 2398
ENGINE AND TRANSMISSION <RH drive vehicles> 2402
DASH PANEL 2406
DASH PANEL <LH drive vehicles> 2406
DASH PANEL <RH drive vehicles> 2412
FLOOR AND ROOF 2418
FLOOR AND ROOF <LH drive vehicles> 2418
FLOOR AND ROOF <RH drive vehicles> 2602
DOOR 2422
DOOR <LH drive vehicles> 2422
DOOR <RH drive vehicles> 2424
TRUNK (LUGGAGE COMPARTMENT) 2426
TRUNK <LH drive vehicles> 2426
TRUNK <RH drive vehicles> 2427
WORKSHOP MANUAL 0
CIRCUIT DIAGRAMS 2429
J/B 2432
J/C 2434
J/C <LH drive vehicles> 2434
J/C <RH drive vehicles> 2440
CENTRALIZED JUNCTION 2446
FUSIBLE LINK AND FUSE 2446
POWER DISTRIBUTION SYSTEM 2452
POWER DISTRIBUTION SYSTEM <LH drive vehicles> 2452
POWER DISTRIBUTION SYSTEM <RH drive vehicles> 2458
STARTING SYSTEM 2464
IGNITION SYSTEM 2465
IGNITION SYSTEM <LH drive vehicles> 2465
IGNITION SYSTEM <RH drive vehicles> 2466
CHARGING SYSTEM 2468
CHARGING SYSTEM <LH drive vehicles> 2468
CHARGING SYSTEM <RH drive vehicles> 2469
ENGINE CONTROL SYSTEM 2470
ENGINE CONTROL SYSTEM <LH drive vehicles> 2470
ENGINE CONTROL SYSTEM <RH drive vehicles> 2478
COOLING SYSTEM 2486
COOLING SYSTEM <LH drive vehicles> 2486
COOLING SYSTEM <RH drive vehicles> 2488
HEADLAMP 2490
HEADLAMP <LH drive vehicles> 2490
HEADLAMP <RH drive vehicles> 2494
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER 2498
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER <LH drive vehicles> 2498
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER <RH drive vehicles> 2502
REAR FOG LAMP 2506
REAR FOG LAMP <LH drive vehicles> 2506
REAR FOG LAMP <RH drive vehicles> 2510
ROOM LAMP, LUGGAGE COMPARTMENT LAMP, IGNITION KEY CYLINDER ILLUMINATION LAMP AND DOOR AJAR WARNING LAMP 2514
ROOM LAMP, LUGGAGE COMPARTMENT LAMP, IGNITION KEY CYLINDER ILLUMINATION LAMP AND DOOR AJAR WARNING LAMP <LH drive vehicles> 2514
ROOM LAMP, LUGGAGE COMPARTMENT LAMP, IGNITION KEY CYLINDER ILLUMINATION LAMP AND DOOR AJAR WARNING LAMP <RH drive vehicles> 2518
HEADLAMP LEVELLING SYSTEM 2522
HEADLAMP LEVELLING SYSTEM <LH drive vehicles> 2522
HEADLAMP LEVELLING SYSTEM <RH drive vehicles> 2524
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP 2526
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP <LH drive vehicles> 2526
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP <RH drive vehicles> 2530
BACK-UP LAMP 2534
BACK-UP LAMP <LH drive vehicles> 2534
BACK-UP LAMP <RH drive vehicles> 2535
STOP LAMP 2536
STOP LAMP <LH drive vehicles> 2536
STOP LAMP <RH drive vehicles> 2537
HORN 2538
HORN <LH drive vehicles> 2538
HORN <RH drive vehicles> 2539
METER AND GAUGE 2540
METER AND GAUGE <LH drive vehicles> 2540
METER AND GAUGE <RH drive vehicles> 2544
BRAKE WARNING LAMP, OIL PRESSURE WARNING LAMP AND FUEL WARNING LAMP 2548
BRAKE WARNING LAMP, OIL PRESSURE WARNING LAMP AND FUEL WARNING LAMP <LH drive vehicles> 2548
BRAKE WARNING LAMP, OIL PRESSURE WARNING LAMP AND FUEL WARNING LAMP <RH drive vehicles> 2550
ENGINE OIL LEVEL WARNING LAMP 2552
ENGINE OIL LEVEL WARNING LAMP <LH drive vehicles> 2552
ENGINE OIL LEVEL WARNING LAMP <RH drive vehicles> 2553
TRANSMISSION OIL TEMPERATURE WARNING LAMP 2554
TRANSMISSION OIL TEMPERATURE WARNING LAMP <LH drive vehicles> 2554
TRANSMISSION OIL TEMPERATURE WARNING LAMP <RH drive vehicles> 2555
POWER WINDOWS 2556
POWER WINDOWS <LH drive vehicles> 2556
POWER WINDOWS <RH drive vehicles> 2562
CENTRAL DOOR LOCKING SYSTEM 2568
CENTRAL DOOR LOCKING SYSTEM <LH drive vehicles> 2568
CENTRAL DOOR LOCKING SYSTEM <RH drive vehicles> 2574
AUTOMATIC AIR CONDITIONER 2580
AUTOMATIC AIR CONDITIONER <LH drive vehicles> 2580
AUTOMATIC AIR CONDITIONER <RH drive vehicles> 2588
WINDSHIELD WIPER AND WASHER 2596
WINDSHIELD WIPER AND WASHER <LH drive vehicles> 2596
WINDSHIELD WIPER AND WASHER <RH drive vehicles> 2600
REMOTE CONTROLLED MIRROR 2604
REMOTE CONTROLLED MIRROR <LH drive vehicles> 2604
REMOTE CONTROLLED MIRROR <RH drive vehicles> 2605
REAR WINDOW DEFOGGER AND DOOR MIRROR HEATER 2606
REAR WINDOW DEFOGGER AND DOOR MIRROR HEATER <LH drive vehicles> 2606
REAR WINDOW DEFOGGER AND DOOR MIRROR HEATER <RH drive vehicles> 2608
AUDIO SYSTEM SPARE CONNECTOR 2610
AUDIO SYSTEM SPARE CONNECTOR <LH drive vehicles> 2610
AUDIO SYSTEM SPARE CONNECTOR <RH drive vehicles> 2612
CIGARETTE LIGHTER 2614
CIGARETTE LIGHTER <LH drive vehicles> 2614
CIGARETTE LIGHTER <RH drive vehicles> 2615
CLOCK 2616
CLOCK <LH drive vehicles> 2616
CLOCK <RH drive vehicles> 2617
ANTI-SKID BRAKING SYSTEM (ABS) 2618
ANTI-SKID BRAKING SYSTEM (ABS) <LH drive vehicles> 2618
ANTI-SKID BRAKING SYSTEM (ABS) <RH drive vehicles> 2626
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 2634
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) <LH drive vehicles> 2634
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) <RH drive vehicles> 2638
ACD AND AYC 2642
ACD AND AYC <LH drive vehicles> 2642
ACD AND AYC <RH drive vehicles> 2652
IMMOBILIZER SYSTEM 2662
IMMOBILIZER SYSTEM <LH drive vehicles> 2662
IMMOBILIZER SYSTEM <RH drive vehicles> 2664
Contact us: [email protected]
S.V 08/24
