Mercruiser Service Manual 24 2 Engines Gm V8 377 Cid 6
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Mercruiser Service Manual 24 2 Engines Gm V8 377 Cid 6
This service manual has been written and published by the Service Department of Mercury Marine to aid our dealers’ mechanics and company service personnel when servicing the products described herein. It is assumed that these personnel are familiar with the servicing procedures of these products, or like or similar products manufactured and marketed by Mercury Marine, that they have been trained in the recommended servicing procedures of these products which includes the use of mechanics’ common hand tools and the special Mercury Marine or recommended tools from other suppliers.
- We could not possibly know of and advise the service trade of all conceivable procedures by which a service might be performed and of the possible hazards and/or results of each method. We have not undertaken any such wide evaluation.
- Therefore, anyone who uses a service procedure and/or tool, which is not recommended by the manufacturer, first must completely satisfy himself that neither his nor the products safety will be endangered by the service procedure selected.
- All information, illustrations and specifications contained in this manual are based on the latest product information available at the time of publication. As required, revisions to this manual will be sent to all dealers contracted by us to sell and/or service these products.
TABLE OF CONTENTS:
Tools1B-2
Lubricants / Sealants / Adhesives 1B-2
Maintenance Schedules 1B-3
Maintenance Intervals 1B-3
Gas Sterndrive 1B-3
Routine Maintenance *1B-3
Scheduled Maintenance * 1B-4
Gas Inboard1B-5
Routine Maintenance *1B-5
Scheduled Maintenance * 1B-6
Engine and Tune-Up Specifications 1B-7
MCM (Sterndrive) 1B-7
MIE (Inboard) 1B-8
Ski1B-9
Fluid Capacities 1B-10
Engines1B-10
Sterndrives1B-10
Transmissions 1B-11
20-Hour Break-In Period1B-11
After Break-in Period1B-12
End of First Season Checkup 1B-12
Specifications 1B-12
Fuel Recommendations 1B-12
Test For Alcohol Content In Gasoline 1B-15
Transmission Fluid 1B-15
Power Steering Fluid1B-15
Coolant for Closed Cooling System1B-15
Crankcase Oil1B-16
Overfilled Crankcase Oil 1B-16
Checking Engine Oil Level / Filling 1B-17
Changing Oil and Filter 1B-17
Changing Water Separating Fuel Filter1B-18
MCM (Sterndrive) Models1B-19
Power Steering System 1B-20
Checking Fluid Level 1B-20
Engine Cold 1B-20
Filling and Bleeding 1B-21
Closed Cooling System 1B-22
Checking Coolant Level 1B-22
Flushing System MCM (Sterndrive)1B-23
Flushing System MIE
(Inboard and Ski)1B-25
Transmission Fluid 1B-26
Lubrication1B-27
Throttle Cable 1B-27
Shift Cable and Transmission Linkage 1B-27
Engine Coupler/U-Joint Shaft Splines 1B-29
Sterndrive Drive Shaft Extension
Models1B-30
Starter Motor 1B-30
Cleaning Flame Arrestor1B-31
Black Scorpion Flame Arrestor 1B-32
Serpentine Drive Belt1B-32
Component Location 1B-32
Inspection 1B-34
Replacing and/or Adjusting Tension1B-34
Ignition Timing1B-35
EFI/MPI Models 1B-35
Cold Weather or Extended Storage1B-36
Precautions1B-36
Power Package Layup 1B-37
Draining Instructions 1B-39
Draining Sterndrive Unit 1B-43
Recommissioning 1B-44
FILE FORMAT:
LANGUAGE:ENGLISH
PAGES:211
DOWNLOADABLE:YES
FILE TYPE:PDF
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]