Massey Ferguson 2430-2435-2440 Tractor Workshop Manual
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Massey Ferguson 2430-2435-2440 Tractor Workshop Manual
Language : English
Pages : 444
Downloadable : YES
Format : PDF
Size : 27.8 MB
DESCRIPTION:
Massey Ferguson 2430-2435-2440 Tractor Workshop Manual
INTRODUCTION:
This manual refers to tractor MISTRAL AMERICA 2430 -2435 – 2440 manufactured by MF. It is divided into sections identified by numbers with three/four figures. The pages of each section are numbered separately.
- The subjects described are listed in the general index and appear in more detail in the specific index of the
section in question. - The date of the relative edition/update is printed at the bottom of each page.
- Pages where future updates are made will have the lsame print number but the new date of issue. These pages will be supplied by a reprint of the duly updated index.
- The information in this manual was up to date on the date printed on the page. Since LANDINI constantly updates its range of products, some of the information could no longer be up to date following modifications made for technical or commercial reasons, or to adapt the machines to the laws in force in the various countries of use. Consult our Dealers and Assistance Centres if discrepancies are found.
PURPOSE OF THE MANUAL:
This manual is mainly dedicated to workshop staff. This manual contains all the necessary technical information concerning the machine, allowing the servicing technicians to work in safety and guarantee that the product remains perfectly efficient throughout its working life. However, it is not a substitute for thorough professional training. To correctly carry out the servicing activities, it is assumed that the place of work conforms to the current standards governing safety and hygiene. This manual contains all the information required to correctly carry out modifications, tune ups, repairs and overhauls. Read this manual carefully before proceeding with any work. Correct repairs are guaranteed and the operators safeguarded from accidents by compliance with the instructions supplied and by using the right tools.
TABLE OF CONTENTS:
Massey Ferguson 2430-2435-2440 Tractor Workshop Manual
Main Menu.................................................................................................................................. 0 INTRODUCTION............................................................................................................................... 2 liability.................................................................................................................................. 2 purpose of the manual...................................................................................................................... 2 copyright.................................................................................................................................. 2 GENERAL INFORMATION........................................................................................................................ 5 SAFETY NOTES........................................................................................................................... 7 Personal risk...................................................................................................................... 7 Avoid accidents.................................................................................................................... 7 General rules...................................................................................................................... 7 Starting........................................................................................................................... 9 Engine............................................................................................................................. 9 Electrical systems................................................................................................................. 9 Hydraulic circuits................................................................................................................. 9 Wheels and tyres................................................................................................................... 10 Unhitching and re-hitching......................................................................................................... 10 GENERAL INSTRUCTIONS................................................................................................................... 11 Battery............................................................................................................................ 11 Adjuster shims..................................................................................................................... 11 Spinning shaft seals............................................................................................................... 11 O-ring toroid seals................................................................................................................ 11 Bearings........................................................................................................................... 11 Spring pins........................................................................................................................ 11 Notes about spare parts............................................................................................................ 12 SPECIFIC EQUIPMENT................................................................................................................. 12 SYMBOLS................................................................................................................................ 13 Meaning and use.................................................................................................................... 13 DANGER SIGNS........................................................................................................................... 15 Positions of the danger decals - WEO markets....................................................................................... 15 SEALING AND FIXING SEALANTS............................................................................................................ 20 LUBRICANTS AND FUELS................................................................................................................... 21 CONVENTIONAL UNITS OF MEASUREMENT...................................................................................................... 22 Units of measurement (international system)........................................................................................ 22 Conversion values for Imperial measurement system.................................................................................. 22 STANDARD DRIVING TORQUE VALUES......................................................................................................... 23 Screws with metric threads......................................................................................................... 23 Nuts with metric threads........................................................................................................... 24 ENGINE..................................................................................................................................... 25 GENERAL FEATURES....................................................................................................................... 27 ENGINE VIEWS........................................................................................................................... 32 sections............................................................................................................................... 34 Injection pump..................................................................................................................... 34 Injector........................................................................................................................... 35 Turbocharger....................................................................................................................... 35 DIAGRAMS AND CIRCUITS.................................................................................................................. 36 Engine lubrication................................................................................................................. 36 Engine fuel feed................................................................................................................... 37 Engine cooling..................................................................................................................... 38 Engine intake and exhaust.......................................................................................................... 39 ENGINE TROUBLESHOOTING................................................................................................................. 40 Compression test....................................................................................................................... 48 Compression degree................................................................................................................. 48 Measuring procedure................................................................................................................ 48 ADJUSTMENTS AND TESTS.................................................................................................................. 50 Valve play adjustment.............................................................................................................. 50 How to check the belt tension...................................................................................................... 50 Injection pressure test............................................................................................................ 51 Jet inspection..................................................................................................................... 52 INJECTION PUMP TUNING.................................................................................................................. 53 CLUTCH..................................................................................................................................... 55 GENERAL SPECIFICATIONS OF THE Lx (ox) 12” CLUTCH....................................................................................... 57 GENERAL SPECIFICATIONS OF THE HI-LO SYSTEM............................................................................................. 57 DESCRIPTION AND OPERATION OF THE CLUTCH AND HI-LO SYSTEM............................................................................... 58 Clutch............................................................................................................................. 58 HI-LO.............................................................................................................................. 58 CONTROLS............................................................................................................................... 60 SECTIONS............................................................................................................................... 61 Clutch housing sealant application diagram............................................................................................. 64 CLUTCH ASSEMBLY TROUBLESHOOTING........................................................................................................ 65 CLUTCH removal-refitting............................................................................................................... 66 Removal............................................................................................................................ 66 Refitting.......................................................................................................................... 67 CLUTCH HOUSING - OVERHAUL.............................................................................................................. 68 Disassembly........................................................................................................................ 68 Assembly........................................................................................................................... 71 CLUTCH HOUSING WITH HI-LO - OVERHAUL................................................................................................... 73 Disassembly........................................................................................................................ 73 Assembly........................................................................................................................... 78 Reverse shuttle float adjustment................................................................................................... 83 SPEEDFIVE AND POWERFIVE MECHANICAL GEARBOX................................................................................................. 85 MAIN SPECIFICATIONS OF THE SPEEDFIVE GEARBOX AND FINAL DRIVE........................................................................... 87 MAIN SPECIFICATIONS OF REVERSE SHUTTLE................................................................................................. 87 MAIN SPECIFICATIONS OF SUPER FINAL DRIVE............................................................................................... 87 DESCRIPTION AND OPERATION OF THE SPEEDFIVE GEARBOX..................................................................................... 88 Gearbox and reverse shuttle........................................................................................................ 88 Super final drive.................................................................................................................. 88 MAIN SPECIFICATIONS OF POWERFIVE GEARBOX............................................................................................... 90 MAIN SPECIFICATIONS OF REVERSE SHUTTLE................................................................................................. 90 MAIN SPECIFICATIONS OF SUPER FINAL DRIVE............................................................................................... 90 DESCRIPTION AND OPERATION OF THE POWERFIVE GEARBOX..................................................................................... 91 Gearbox and reverse shuttle........................................................................................................ 91 Super final drive.................................................................................................................. 91 CONTROLS............................................................................................................................... 92 SECTIONS............................................................................................................................... 93 PERSPECTIVE VIEWS...................................................................................................................... 94 Gearbox housing sealant application diagram............................................................................................ 96 GEARBOX, RANGE REDUCTION AND REVERSE SHUTTLE AND REVERSE SHUTTLE TROUBLESHOOTING....................................................... 97 SUPER FINAL DRIVE TROUBLESHOOTING...................................................................................................... 97 GEARBOX Removal-refitting.............................................................................................................. 98 Removal............................................................................................................................ 98 Refitting..........................................................................................................................102 GEARBOX HOUSING - OVERHAUL.............................................................................................................103 Disassembly........................................................................................................................103 Assembly...........................................................................................................................109 Four gear pack float adjustment....................................................................................................115 4th gear synchronisation float adjustment..........................................................................................117 GEAR LEVER SUPPORT HOUSING.............................................................................................................119 Disassembly........................................................................................................................119 REAR AXLE AND SIDE FINAL DRIVES............................................................................................................121 MAIN SPECIFICATIONS OF THE STANDARD BEVEL GEAR PAIR AND DIFFERENTIAL...................................................................123 MAIN SPECIFICATIONS OF STANDARD SIDE FINAL DRIVES......................................................................................123 MAIN SPECIFICATIONS OF GT BEVEL GEAR PAIR AND DIFFERENTIAL.............................................................................123 MAIN SPECIFICATIONS OF GT SIDE FINAL DRIVES............................................................................................123 DESCRIPTION AND OPERATION..............................................................................................................124 BEVEL GEAR PAIR AND DIFFERENTIAL TROUBLESHOOTING.......................................................................................124 SIDE FINAL DRIVES TROUBLESHOOTING......................................................................................................124 CONTROLS...............................................................................................................................125 PERSPECTIVE VIEWS......................................................................................................................130 Differential housing sealant application diagram.......................................................................................132 Standard side final drive housing sealant application diagram..........................................................................133 GT side final drive housing sealant application diagram................................................................................134 REAR DIFFERENTIAL HOUSING Removal-refitting............................................................................................135 Removal............................................................................................................................135 Refitting..........................................................................................................................139 REAR DIFFERENTIAL HOUSING - OVERHAUL...................................................................................................140 Disassembly........................................................................................................................140 Assembly...........................................................................................................................148 Pinion position adjustment.........................................................................................................151 Pinion taper bearing preload adjustment............................................................................................154 Differential support tapered bearing preload adjustment............................................................................155 Pinion and ring teeth clearance adjustment.........................................................................................157 STANDARD SIDE FINAL DRIVE - OVERHAUL...................................................................................................159 Disassembly........................................................................................................................159 Assembly...........................................................................................................................160 Axle shaft taper bearing preload adjustment........................................................................................161 Wheel hub taper bearing preload adjustment.........................................................................................163 GS SIDE FINAL DRIVE....................................................................................................................165 Disassembly........................................................................................................................165 Assembly...........................................................................................................................166 FRONT AXLE.................................................................................................................................169 MAIN SPECIFICATIONS OF FRONT AXLE......................................................................................................171 Axle 710/515.......................................................................................................................171 Axle 716/513.......................................................................................................................171 DESCRIPTION AND OPERATION..............................................................................................................172 CONTROLS...............................................................................................................................172 sections...............................................................................................................................173 DIFFERENTIAL ASSEMBLY - OVERHAUL.......................................................................................................175 Disassembly........................................................................................................................175 Assembly...........................................................................................................................178 Pinion position adjustment.........................................................................................................179 Pinion taper bearing preload adjustment............................................................................................181 Pinion and crown teeth clearance adjustment........................................................................................182 FINAL DRIVE - OVERHAUL.................................................................................................................184 Disassembly........................................................................................................................184 Assembly...........................................................................................................................186 POWER TAKE-OFF.............................................................................................................................189 MAIN SPECIFICATIONS OF REAR POWER TAKE-OFF.............................................................................................191 DESCRIPTION AND OPERATION..............................................................................................................192 CONTROLS...............................................................................................................................192 SECTIONS...............................................................................................................................193 POWER TAKE-OFF COVER SEALANT APPLICATION DIAGRAM.......................................................................................194 POWER TAKE-OFF.........................................................................................................................195 Disassembly........................................................................................................................195 Assembly...........................................................................................................................200 HYDRAULIC CIRCUITS - REAR POWER LIFT.......................................................................................................203 MAIN TECHNICAL SPECIFICATIONS OF HYDRAULIC SYSTEMS.....................................................................................207 MAIN TECHNICAL SPECIFICATIONS OF HYDRAULIC SYSTEMS.....................................................................................208 MAIN TECHNICAL SPECIFICATIONS OF HYDRAULIC SYSTEMS.....................................................................................209 HYDRAULIC CIRCUIT GENERAL DESCRIPTION..................................................................................................210 Hydraulic circuit..................................................................................................................210 LOW FLOW RATE CIRCUIT DESCRIPTION......................................................................................................212 HIGH DELIVERY CIRCUIT DESCRIPTION «....................................................................................................214 STEERING CIRCUIT DESCRIPTION...........................................................................................................216 HYDRAULIC PUMP DESCRIPTION AND OPERATION...............................................................................................218 HYDRAULIC UNIT WITH THREE SOLENOID VALVES..............................................................................................219 HYDRAULIC UNIT WITH FOUR SOLENOID VALVES...............................................................................................220 HYDRAULIC UNIT WITH FOUR SOLENOID VALVES FOR FAST RUN..................................................................................221 HYDRAULIC UNIT WITH FIVE SOLENOID VALVES...............................................................................................222 DIFFERENTIAL LOCK FEEDING CIRCUIT DESCRIPTION (FRONT/REAR).............................................................................223 PTO AND PTO BRAKE FEEDING CIRCUIT DESCRIPTION..........................................................................................224 HI-LO HYDRAULIC FEEDING CIRCUIT DESCRIPTION............................................................................................225 SPRING-ON FEEDING CIRCUIT DESCRIPTION..................................................................................................226 TRAILER BRAKE VALVE....................................................................................................................227 Description and operation..........................................................................................................227 TRAILER BRAKE VALVE (ITALIAN VERSION)..................................................................................................229 Step with trailer hitched and brake pedals released................................................................................229 Step with trailer hitched and brake pedals applied.................................................................................230 Step with parking brake applied and brake pedals released..........................................................................231 Release pressure inspection and adjustment.........................................................................................232 Release pressure inspection and adjustment.........................................................................................233 TRAILER BRAKE VALVE (EXPORT VERSION)...................................................................................................236 Step with trailer hitched and brake pedals released................................................................................236 Step with trailer hitched and brake pedals applied.................................................................................237 Release pressure inspection and adjustment.........................................................................................238 SUPPLEMENTARY DISTRIBUTOR DESCRIPTION AND OPERATION....................................................................................240 HYDRAULIC-MECHANICAL POWER LIFT........................................................................................................241 Description and operation..........................................................................................................241 PERSPECTIVE VIEWS..................................................................................................................242 Power lift troubleshooting.........................................................................................................244 Power lift sealant application diagram.............................................................................................246 Controlled position operation......................................................................................................247 Controlled draft operation.........................................................................................................248 Mixed position and draft operation (Intermix)......................................................................................250 Floating operation.................................................................................................................250 Hydraulic distributor - Neutral step...............................................................................................251 Hydraulic distributor - Delivery step..............................................................................................252 Hydraulic distributor - Exhaust step...............................................................................................253 Hydraulic-mechanical power lift overhaul...............................................................................................254 Disassembly........................................................................................................................254 Adjustments........................................................................................................................257 HYDRAULIC-MECHANICAL POWER LIFT OVERHAUL...............................................................................................258 Assembly...........................................................................................................................258 HYDRAULIC DISTRIBUTOR - OVERHAUL.......................................................................................................262 Disassembly........................................................................................................................262 Assembly...........................................................................................................................264 Hydraulic inspections and adjustments..............................................................................................265 Anti-shock valve inspection and adjustment.........................................................................................266 Discharge valve leakage inspection.................................................................................................268 Check valve leakage inspection.....................................................................................................269 Maximum valve inspection and calibration...........................................................................................270 Delivery pipe leakage inspection...................................................................................................272 On-tractor power lift adjustments..................................................................................................274 Sensitivity adjustment.............................................................................................................274 Position control adjustment........................................................................................................275 Draft control adjustment...........................................................................................................276 STEERING SYSTEM............................................................................................................................277 MAIN SPECIFICATIONS OF THE HYDROSTATIC STEERING........................................................................................279 STEERING CIRCUIT DESCRIPTION...........................................................................................................280 Sections and prospective views.........................................................................................................282 Operation - neutral position.......................................................................................................285 Operation - steering position......................................................................................................286 Manual steering operation (engine stationary)......................................................................................287 ORBITROL - OVERHAUL....................................................................................................................288 Disassembly........................................................................................................................288 Assembly...........................................................................................................................290 BRAKES.....................................................................................................................................293 MAIN SPECIFICATIONS OF BRAKES..........................................................................................................295 DESCRIPTION AND OPERATION..............................................................................................................296 CONTROLS...............................................................................................................................297 sections...............................................................................................................................298 ADJUSTMENTS............................................................................................................................300 Rear brake adjustment..............................................................................................................300 Front brake adjustment.............................................................................................................301 Parking brake adjustment...........................................................................................................302 ELECTRICAL SYSTEM - INSTRUMENTS............................................................................................................303 INSTRUMENTS............................................................................................................................305 Warning light identification.......................................................................................................306 Indicators and external connections................................................................................................307 RPM meter and hour counter.........................................................................................................309 Fuel level gauge...................................................................................................................309 Engine coolant temperature indicator...............................................................................................309 TRANSMITTERS, SENSORS AND SOLENOID VALVES..............................................................................................310 MAINTENANCE............................................................................................................................314 Instrument replacement.............................................................................................................314 ELECTRICAL SYSTEM - COMPONENTS.............................................................................................................315 Control panel with analogue/digital instrument.........................................................................................317 Hazard light switch....................................................................................................................318 Rotating light switch..................................................................................................................318 Ignition switch........................................................................................................................318 Light stalk............................................................................................................................319 Turn indicators....................................................................................................................319 Driving beam blinking function.....................................................................................................319 Side and tail lights...............................................................................................................320 Driving/dipped beams...............................................................................................................320 Horn...............................................................................................................................320 WORKING LIGHT SWITCH (VERSION WITHOUT CAB).............................................................................................320 RIGHT SIDE COMMANDS (VERSION WITHOUT ELECTRONIC POWER LIFT)............................................................................321 Differential lock button (1).......................................................................................................321 4WD and by speed switch (2)........................................................................................................322 PTO switch (3).....................................................................................................................322 Speed shift button (2, fig. 9).....................................................................................................322 RIGHT SIDE COMMANDS (VERSION WITH ELECTRONIC POWER LIFT)...............................................................................323 Differential lock button (1).......................................................................................................323 4WD and by speed switch (2)........................................................................................................323 PTO switch (3).....................................................................................................................324 Electronic power lift control panel (4)............................................................................................324 External controls..................................................................................................................325 Controls on the right cab pillar.......................................................................................................326 A/C knob (1).......................................................................................................................326 Fan knob (2).......................................................................................................................326 A/C button (3).....................................................................................................................327 Front working light switch (4).....................................................................................................327 Washer switch (5)..................................................................................................................327 Rear working light switch (6)......................................................................................................327 Cab components.........................................................................................................................328 ISO/NAO rear lights....................................................................................................................329 1. ISO version.....................................................................................................................329 2. NAO version.....................................................................................................................329 Reverse light (Japan only).........................................................................................................329 MAINTENANCE............................................................................................................................330 Headlight bulbs. Replacement.......................................................................................................330 Front side light and turn indicator bulbs. Replacement.............................................................................331 Tail light, brake light and rear turn indicator bulbs. Replacement.................................................................331 Cab working light bulbs............................................................................................................332 Rear working light bulb (version without cab)......................................................................................332 Rotating light bulb................................................................................................................333 BULB SPECIFICATIONS OVERVIEW...........................................................................................................333 ELECTRICAL SYSTEM - IGNITION SYSTEM........................................................................................................335 TECHNICAL SPECIFICATIONS...............................................................................................................337 DESCRIPTION AND OPERATION..............................................................................................................338 TESTS..................................................................................................................................339 Ignition system test on the tractor................................................................................................339 Power draw in the starter motor circuit............................................................................................339 Resistance in the ignition system circuit (voltage drop)...........................................................................340 Positive battery cable.............................................................................................................340 Ground connection of the starter motor.............................................................................................340 Battery ground cable...............................................................................................................341 starter motor. Removal - Refitting.....................................................................................................341 ELECTRICAL SYSTEM - RECHARGING SYSTEM......................................................................................................343 TECHNICAL SPECIFICATIONS...............................................................................................................345 DESCRIPTION AND OPERATION..............................................................................................................346 Description of the alternator......................................................................................................346 Alternator operation...............................................................................................................347 TESTS AND TROUBLESHOOTING..............................................................................................................348 Precautions to take during the operation...........................................................................................348 Preliminary inspections............................................................................................................349 Initial tests......................................................................................................................350 Alternator connection test.........................................................................................................350 Charge current and regulated voltage tests.........................................................................................351 Alternator component tests.........................................................................................................351 alternator. Removal - Refitting........................................................................................................352 ELECTRICAL SYSTEM - BATTERY................................................................................................................353 TECHNICAL SPECIFICATIONS...............................................................................................................355 DESCRIPTION AND OPERATION..............................................................................................................355 battery Removal - Refitting............................................................................................................356 Removal............................................................................................................................356 Refitting..........................................................................................................................356 MAINTENANCE AND BATTERY INSPECTION.....................................................................................................357 Relative density...................................................................................................................357 Maintenance........................................................................................................................358 Dry charged batteries..............................................................................................................359 Battery charging...................................................................................................................359 Tests..............................................................................................................................361 Common causes of battery faults........................................................................................................364 ELECTRICAL SYSTEM - ELECTRICAL CIRCUITS....................................................................................................365 ELECTRICAL SYSTEM - ELECTRICAL CIRCUITS................................................................................................365 ELECTRICAL SYSTEM COMPONENTS.......................................................................................................367 locations of fuses and relays......................................................................................................371 Main fuse box..................................................................................................................371 Main fuse box location.........................................................................................................371 fuses..............................................................................................................................372 MAXI FUSES.........................................................................................................................373 main fuse box relays...............................................................................................................373 Rear cab pillar fuse box...........................................................................................................374 Cab rear pillar relay..............................................................................................................375 Relays location................................................................................................................375 TURN INDICATOR AND HAZARD LIGHTS BLINKERS - NAO ECU (NORTH AMERICA)................................................................376 POWER SOCKET - 7-PIN JOINT.........................................................................................................376 COLOUR CODES OF THE ELECTRICAL WIRES...............................................................................................377 IDENTIFICATION CODE OF THE WIRING DIAGRAMS AND CONNECTIONS.........................................................................377 WIRING DIAGRAMS....................................................................................................................377 Rear PTO ignition, 4WD, by speed system, ignition switch relay circuit (Diagram A).................................................378 Driving beams - dipped beam lights, hazard lights, differential locking, fuel pump, injection pump, starter circuit (Diagram B)....384 ELECTRICAL SYSTEM - ELECTRICAL CIRCUITS................................................................................................380 Instrument, sensors, radio, rotating beam, cab light, air seat circuit (Diagram C).................................................390 ELECTRICAL SYSTEM - ELECTRICAL CIRCUITS................................................................................................386 Working lights, reversing light (Japan version), speed shift (Diagram D)...........................................................398 ELECTRICAL SYSTEM - ELECTRICAL CIRCUITS................................................................................................392 Climate control, windscreen wiper/washer, passenger compartment fan, cigar lighter circuit (Diagram E).............................404 ELECTRICAL SYSTEM - ELECTRICAL CIRCUITS................................................................................................400 ELECTRONICALLY CONTROLLED HYDRAULIC POWER LIFT.....................................................................................410 Main components................................................................................................................410 Electronic control unit........................................................................................................411 ECU connection.................................................................................................................412 Control panel connection.......................................................................................................413 ELECTRONIC POWER LIFT circuit (Diagram F)..........................................................................................414 ELECTRICAL SYSTEM - ELECTRICAL CIRCUITS................................................................................................406 ELECTRICAL SYSTEM - ELECTRICAL CIRCUITS................................................................................................416 CAB AND A/C SYSTEM.........................................................................................................................420 CAB AND A/C SYSTEM.....................................................................................................................421 CAB................................................................................................................................423 Main specifications............................................................................................................423 External cab components........................................................................................................424 Interior cab components........................................................................................................424 INSTRUMENTS AND CONTROLS...........................................................................................................426 A/C SYSTEM.........................................................................................................................428 INSTRUCTIONS FOR USING THE A/C SYSTEM..............................................................................................429 Starting.......................................................................................................................429 Settings.......................................................................................................................429 Stopping.......................................................................................................................429 A/C SYSTEM OPERATING PRINCIPLES....................................................................................................430 A/C SYSTEM MAIN COMPONENTS.........................................................................................................431 Compressor.....................................................................................................................432 Condenser......................................................................................................................433 Drier filter...................................................................................................................433 Thermostatic expansion valve...................................................................................................434 Evaporator.....................................................................................................................435 Thermostatic switch (frost sensor).............................................................................................436 SWITCHING THE A/C ON AND SETTING THE TEMPERATURE...................................................................................437 A/C SYSTEM MAINTENANCE.............................................................................................................438 WARNINGS FOR REPAIRING THE CAB A/C SYSTEM..........................................................................................440 CAB A/C TROUBLESHOOTING OVERVIEW...................................................................................................440 A/C SYSTEM TROUBLESHOOTING.........................................................................................................441
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Jude –
Easy quick thank you I love the info but I always like hard manuals if you have one please let me know thank you