Manitou Telehandler MHT 10180,MHT 10230,MHT- X 10180, MHT- X 10230 129M Repair Manual 648914EN – PDF DOWNLOAD
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Manitou Telehandler MHT 10180,MHT 10230,MHT- X 10180, MHT- X 10230 129M Repair Manual 648914EN – PDF DOWNLOAD
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Manitou Telehandler MHT 10180,MHT 10230,MHT- X 10180, MHT- X 10230 129M Repair Manual 648914EN – PDF DOWNLOAD
MHT 10180 129M ST4 S1
MHT 10230 129M ST4 S1
MHT- X 10180 129M ST3A S1
MHT- X 10230 129M ST3A S1
PREAMBLE
This chapter deals with the general instructions and safety notice during inspection and maintenance
work.
Other instructions and warnings are indicated in each chapter concerned.
In order to reduce accident risks, make sure to:
– Follow the instructions in the truck operating and maintenance manual.
⇒ This manual should be found in all trucks.
– Please follow all safety instructions.
– Use the appropriate tools for any work to be performed.
– Use original Manitou spare parts.
Any non-compliance increases the risk of accidents occurring which may lead to causing grievous bodily
harm and even death.
An efficient, dependable and profitable combination will be formed if the operator follows the safety
manual correctly and the machine is serviced properly.
TABLE OF CONTENTS:
Manitou Telehandler MHT 10180,MHT 10230,MHT- X 10180, MHT- X 10230 129M Repair Manual 648914EN – PDF DOWNLOAD
Pdg648914EN…………………………………………………………………………………………… 1
Page de garde / Front page………………………………………………………………………….. 1
Som_GeneEN……………………………………………………………………………………………. 3
Group_00_MR648914EN……………………………………………………………………………………. 5
Som_GR00_EN……………………………………………………………………………………….. 5
Group_00………………………………………………………………………………………….. 7
00_00_EN………………………………………………………………………………………. 7
PREAMBLE…………………………………………………………………………………… 8
MAINTENANCE POSITION………………………………………………………………………… 9
RULES FOR MAINTENANCE……………………………………………………………………….. 10
00_01_EN………………………………………………………………………………………. 13
MLT 960 H140 ST3B / MLT-X 960 H140 ST3A……………………………………………………….. 14
CHARACTERISTICS…………………………………………………………………………. 14
DIMENSIONS……………………………………………………………………………… 14
00_03_EN………………………………………………………………………………………. 17
IDENTIFICATION PLATES……………………………………………………………………….. 18
LOCATION…………………………………………………………………………………… 19
00_04_EN………………………………………………………………………………………. 21
STANDARD TIGHTENING TORQUES………………………………………………………………….. 22
LUBRICANTS AND FUEL…………………………………………………………………………. 23
Group_10_MR648914EN……………………………………………………………………………………. 27
Som_GR10_EN……………………………………………………………………………………….. 27
Group_10………………………………………………………………………………………….. 29
10_01_EN………………………………………………………………………………………. 29
MHT1490/10130 – ENGINE CHARACTERISTICS………………………………………………………… 30
ENGINE SYSTEM General information…………………………………………………………. 30
Networking – system overview……………………………………………………………… 31
Identification of the Major Units…………………………………………………………. 32
EXAUST AFTERTREATMENT SYSTEM – SYSTEM DESCRIPTION…………………………………………… 33
MHT1490/10130 -X – ENGINE CHARACTERISTICS……………………………………………………… 40
ENGINE General information……………………………………………………………….. 41
Identification of the engine……………………………………………………………… 43
10_03_EN………………………………………………………………………………………. 45
ENGINE SURROUNDINGS…………………………………………………………………………. 46
MHT 10180 / 10230 ST4……………………………………………………………………. 46
MHT-X 10180 / 10230 ST3A…………………………………………………………………. 47
ENGINE MHT 10180 / 10230 ST4…………………………………………………………………. 48
AIR COOLING/COOLING LIQUID CIRCUIT………………………………………………………… 49
FAN MOTOR CIRCUIT……………………………………………………………………….. 50
FUEL COOLING CIRCUIT…………………………………………………………………….. 51
ENGINE MHT-X 10180 / 10230 ST3A………………………………………………………………. 52
AIR COOLING/COOLING LIQUID CIRCUIT………………………………………………………… 53
FAN MOTOR CIRCUIT……………………………………………………………………….. 54
FUEL COOLING CIRCUIT…………………………………………………………………….. 55
10_04_EN………………………………………………………………………………………. 57
FAN CONTROL OPERATION……………………………………………………………………….. 58
SCHEMATIC DIAGRAM……………………………………………………………………….. 59
MHT 10180 / MHT 10230 – TIGHTENING TORQUE……………………………………………………… 61
ENGINE SUSPENSION ASSEMBLY……………………………………………………………….. 61
FAN CONTROL AND AIR FILTER……………………………………………………………….. 62
EXHAUST………………………………………………………………………………… 63
MHT-X 10180 / MHT-X 10230 – TIGHTENING TORQUE………………………………………………….. 64
ENGINE SUSPENSION ASSEMBLY……………………………………………………………….. 64
FAN CONTROL AND AIR FILTER……………………………………………………………….. 65
EXHAUST………………………………………………………………………………… 66
MHT 10180/10230 – ENGINE CONTROL AND ADJUSTMENT………………………………………………… 67
GETTING STARTED ENGINE PROGRAMMING AND DIAGNOSTICS………………………………………….. 68
Downloading the XENTRY StartKey onlinE…………………………………………………….. 69
DIAGNOSTIC SOFTWARE PROCEDURES……………………………………………………………. 71
MHT-X 10180 / 10230 – ENGINE CONTROL AND ADJUSTMENT…………………………………………….. 75
GETTING STARTED ENGINE PROGRAMMING AND DIAGNOSTICS………………………………………….. 76
PROGRAMMING procedures…………………………………………………………………… 77
DIAGNOSTIC SOFTWARE PROCEDURES……………………………………………………………. 83
10_06_EN………………………………………………………………………………………. 87
MHT 1490 / MHT 10130 ……………………………………………………………………….. 88
ENGINE COMPONENTS……………………………………………………………………….. 88
GENERAL INFORMATION……………………………………………………………………… 88
PREPARATION AND SAFETY INSTRUCTIONS……………………………………………………….. 88
SPECIFIC TOOLING………………………………………………………………………… 88
REMOVING THE ENGINE COMPONENTS……………………………………………………………. 89
MHT 1490 / MHT 10130 – REMOVING ENGINE AND RADIATOR…………………………………………….. 91
DISASSEMBLY ORDER……………………………………………………………………….. 91
REMOVING THE ENGINE RADIATOR……………………………………………………………… 92
REMOVING THE RADIATOR HYDRAULIC MOTOR……………………………………………………… 93
REMOVING THE I.C. ENGINE…………………………………………………………………. 94
MHT-X 1490 / MHT-X 10130 ……………………………………………………………………. 98
ENGINE COMPONENTS……………………………………………………………………….. 98
REMOVING THE ENGINE COMPONENTS……………………………………………………………. 99
MHT-X 1490 / MHT-X 10130 – REMOVING ENGINE AND RADIATOR………………………………………….107
DISASSEMBLY ORDER………………………………………………………………………..107
REMOVING THE ENGINE RADIATOR………………………………………………………………108
REMOVING THE RADIATOR HYDRAULIC MOTOR………………………………………………………109
REMOVING THE I.C. ENGINE………………………………………………………………….110
REFITTING PROCEDURE………………………………………………………………………112
10_08_EN……………………………………………………………………………………….113
Use of the Onboard Diagnostic Mercedes Engine ST4……………………………………………….114
Fault Codes CPC4…………………………………………………………………………114
Fault Codes MCM2…………………………………………………………………………141
Fault Codes ACM………………………………………………………………………….151
Use of the Onboard Diagnostic Mercedes ST3A…………………………………………………….155
Fault Codes……………………………………………………………………………..156
10_09_EN……………………………………………………………………………………….175
XENTRY DIAGNOSTICS HARDWARE CASE………………………………………………………………176
MINIDIAG 2 – RECOVERY RELEASE 2_5.02.69………………………………………………………..177
Group_20_MR648914EN…………………………………………………………………………………….179
Som_GR20_EN………………………………………………………………………………………..179
Group_20…………………………………………………………………………………………..181
20_01_EN……………………………………………………………………………………….181
PRINCIPLE OF OPERATION OF GEARBOX……………………………………………………………..182
OPERATION……………………………………………………………………………….182
OVERVIEW………………………………………………………………………………..183
20_02_EN……………………………………………………………………………………….185
FORWARD GEAR SCHEMATIC DIAGRAM………………………………………………………………..187
REVERSE GEAR SCHEMATIC DIAGRAM………………………………………………………………..188
20_03_EN……………………………………………………………………………………….189
MHT 10120 HYDROSTATIC TRANSMISSION…………………………………………………………….191
20_04_EN……………………………………………………………………………………….193
PRESSURE TAKE-OFF POINTS……………………………………………………………………..194
A4VG 85 DA SERIES 40 PUMP…………………………………………………………………194
A6VM 115 EP1 DA SERIES 71 MOTOR……………………………………………………………195
PRESSURE TEST PORTS………………………………………………………………………….196
LOCATION………………………………………………………………………………..196
VALUES………………………………………………………………………………….196
PUMP / MOTOR CONTROL AND ADJUSTMENT……………………………………………………………197
1 – TRANSMISSION ADJUSTMENT POINTS…………………………………………………………197
2 – PRE START-UP OR POST MAINTENANCE CHECKS…………………………………………………199
3 – PUMP MECHANICAL “0” ADJUSTMENT…………………………………………………………200
4 – CHECKING PRESSURE CUT-OFF (DR)…………………………………………………………201
5 – A6VM MOTOR CONTROL ADJUSTMENT………………………………………………………….202
6 – SEAL REPLACEMENT / TIGHTENING TORQUES…………………………………………………..203
HYDROSTATIC SYSTEM TROUBLESHOOTING…………………………………………………………204
A4VG-DA / A6VM-DA HYDROSTATIC TRANSMISSION SETTINGS SHEET………………………………………..206
TRANSMISSION ASSEMBLY TIGHTENING TORQUES……………………………………………………….207
20_06_EN……………………………………………………………………………………….209
REMOVING THE HYDROSTATIC TRANSMISSION………………………………………………………….210
GENERAL INFORMATION………………………………………………………………………210
PREPARATION AND SAFETY INSTRUCTIONS ……………………………………………………….210
REMOVING THE UNIVERSAL SHAFTS……………………………………………………………..211
REMOVING THE HYDRAULIC MOTOR………………………………………………………………212
REMOVING THE GEAR………………………………………………………………………..213
20_07_EN……………………………………………………………………………………….217
20_09_EN……………………………………………………………………………………….225
BASIS GAUGE KIT……………………………………………………………………………..226
DIGITAL GAUGE KIT………………………………………………………………………..227
Group_30_MR648914EN…………………………………………………………………………………….229
Som_GR30_EN………………………………………………………………………………………..229
Group_30…………………………………………………………………………………………..231
BUMP STOP ADJUSTMENT…………………………………………………………………………….232
Group_40_MR648914EN…………………………………………………………………………………….233
Som_GR40_EN………………………………………………………………………………………..233
Group_40…………………………………………………………………………………………..235
40_01_EN……………………………………………………………………………………….235
SERVICE BRAKE……………………………………………………………………………….236
BRAKE CIRCUIT……………………………………………………………………………….237
PARKING BRAKE……………………………………………………………………………….238
40_04_EN……………………………………………………………………………………….239
SERVICE BRAKE……………………………………………………………………………….240
INCHING ADJUSTMENT PROCEDURE………………………………………………………………240
BLEEDING PROCEDURE……………………………………………………………………….241
HYDRAULIC BRAKE ACTUATORS OMCI AXLE (SAHR) SAFETY MEASURES……………………………………….245
BLEEDING PROCEDURE……………………………………………………………………….245
ROUTINE INSPECTIONS………………………………………………………………………246
DESCRIPTION……………………………………………………………………………..246
DEACTIVATE THE NEGATIVE BRAKE (S.A.H.R – SPRING APPLIED HYDRAULIC RELEASE) TYPE 1…………………..247
ADJUSTMENT OF THE NEGATIVE BRAKE ACTUATORS (S.A.H.R – SPRING APPLIED HYDRAULIC RELEASE) TYPE 1.1……..248
ADJUSTMENT OF THE NEGATIVE BRAKE ACTUATORS (S.A.H.R – SPRING APPLIED HYDRAULIC RELEASE) TYPE 1.2……..249
MEASUREMENT OF THE WET BRAKES WEAR OMCI AXLE TYPE 1……………………………………………..250
MEASUREMENT OF THE WET BRAKES WEAR OMCI AXLE RECORD (Sample only)…………………………………251
DEACTIVATE THE NEGATIVE BRAKE (S.A.H.R – SPRING APPLIED HYDRAULIC RELEASE) TYPE 2…………………..252
ADJUSTMENT OF THE NEGATIVE BRAKE ACTUATORS (S.A.H.R – SPRING APPLIED HYDRAULIC RELEASE) TYPE 2.1……..253
ADJUSTMENT OF THE NEGATIVE BRAKE ACTUATORS (S.A.H.R – SPRING APPLIED HYDRAULIC RELEASE) TYPE 2.2……..254
MEASUREMENT OF THE WET BRAKES WEAR OMCI AXLE (TYPE 2 ACTUATOR)……………………………………255
MEASUREMENT OF THE WET BRAKES WEAR OMCI AXLE RECORD (Sample only)…………………………………256
TIGHTENING TORQUES…………………………………………………………………………..257
40_06_EN……………………………………………………………………………………….259
PREPARATION AND SAFETY INSTRUCTIONS……………………………………………………………260
BRAKE REMOVAL……………………………………………………………………………….261
40_07_EN……………………………………………………………………………………….265
PREPARATION AND SAFETY INSTRUCTIONS……………………………………………………………266
BRAKE REFIT…………………………………………………………………………………267
40_09_EN……………………………………………………………………………………….269
HYDRAULIC BRAKE BLEED KIT…………………………………………………………………….270
PARKING BRAKE BLEEDER HARNESS……………………………………………………………..270
Group_50_MR648914EN…………………………………………………………………………………….271
Som_GR50_EN………………………………………………………………………………………..271
Group_50…………………………………………………………………………………………..273
50_01_EN……………………………………………………………………………………….273
BOOM……………………………………………………………………………………….274
50_03_EN……………………………………………………………………………………….275
INDEX OF COMPONENTS………………………………………………………………………….276
POSITIONING OF THE MAIN COMPONENTS OF THE BOOM………………………………………………277
50_04_EN……………………………………………………………………………………….279
PREPARATION AND SAFETY INSTRUCTIONS …………………………………………………………..280
ADJUSTING THE SLIDING BLOCKS………………………………………………………………….281
REPLACING THE FRONT SLIDING BLOCKS…………………………………………………………281
REPLACING THE REAR SLIDING BLOCKS………………………………………………………….282
ADJUSTING THE SLIDING BLOCKS………………………………………………………………285
CABLE REEL ADJUSTMENT ……………………………………………………………………….287
50_06_EN……………………………………………………………………………………….289
GENERAL INFORMATION………………………………………………………………………….290
PREPARATION AND SAFETY INSTRUCTIONS ……………………………………………………….290
REMOVING THE BOOM FROM THE VEHICLE…………………………………………………………291
REMOVING THE EXTENSION CYLINDER……………………………………………………………294
REMOVING THE SLEWING CYLINDER……………………………………………………………..295
Remove the screw (Ref. 1) and nut (Ref. 2)………………………………………………….296
REMOVING THE QUICK-COUPLING……………………………………………………………….298
REMOVING THE BOOM HYDRAULIC SYSTEM…………………………………………………………299
REMOVING THE EXTENSION BOOM ………………………………………………………………300
REMOVING THE EXTENSION FROM THE EXTERNAL BOOM……………………………………………….300
50_07_EN……………………………………………………………………………………….301
GENERAL INFORMATION………………………………………………………………………….302
PRELIMINARY OPERATIONS……………………………………………………………………….302
PREPARATION AND SAFETY INSTRUCTIONS …………………………………………………………..302
REFITTING THE BOOM ON THE VEHICLE……………………………………………………………..303
REFITTING THE COMPONENTS ON THE BOOM…………………………………………………………..306
REFIT THE EXTENSION CYLINDER………………………………………………………………….306
REASSEMBLING THE SLEWING CYLINDER………………………………………………………….307
REFIT THE BOOM HYDRAULIC SYSTEM……………………………………………………………310
REFIT THE EXTENCION BOOM …………………………………………………………………311
REFIT THE EXTENSION FROM THE EXTERNAL BOOM………………………………………………….311
Fix the pipes with collar (Ref. 3) by screwing in the appropriate screws (Ref. 4) and reconnect…..311
50_09_EN……………………………………………………………………………………….313
FLARE NUT WRENCH…………………………………………………………………………….314
MAGNETIC LIFTER………………………………………………………………………….314
Group_70_MR648914EN…………………………………………………………………………………….315
Som_GR70_EN………………………………………………………………………………………..315
Group_70…………………………………………………………………………………………..317
70_01_EN……………………………………………………………………………………….317
70_02_EN……………………………………………………………………………………….319
MOVEMENTS HYDRAULIC SYSTEM LEGEND……………………………………………………………..320
MHT 10180……………………………………………………………………………….320
MOVEMENTS HYDRAULIC SYSTEM SCHEMA………………………………………………………….321
MOVEMENTS HYDRAULIC SYSTEM LEGEND………………………………………………………….322
MHT 10230……………………………………………………………………………….322
MOVEMENTS HYDRAULIC SYSTEM SCHEMA………………………………………………………….323
STEERING/BRAKES HYDRAULIC SYSTEM LEGEND…………………………………………………….324
MHT 10180 / 10230………………………………………………………………………..324
STEERING/BRAKES HYDRAULIC SYSTEM SCHEMA…………………………………………………….325
HYDRAULIC TRANSMISSION SYSTEM LEGEND………………………………………………………326
HYDRAULIC TRANSMISSION SYSTEM SCHEMA………………………………………………………327
70_03_EN……………………………………………………………………………………….329
KEY POSITION FOR HYDRAULIC COMPONENTS………………………………………………………….330
SCHEMATIC DIAGRAM 1 – HYDRAULIC COMPONENTS POSITION……………………………………………..331
SCHEMATIC DIAGRAM 2 – HYDRAULIC COMPONENTS POSITION……………………………………………..332
SCHEMATIC DIAGRAM 3 – HYDRAULIC (Principal circuit)……………………………………………..333
SCHEMATIC DIAGRAM 4 – HYDRAULIC (Lifting-compensation circuit)……………………………………334
SCHEMATIC DIAGRAM 5 – HYDRAULIC (Jib feed circuit)………………………………………………335
SCHEMATIC DIAGRAM 6 – HYDRAULIC (Compensate circuit)…………………………………………….336
SCHEMATIC DIAGRAM 7 – HYDRAULIC (Lifting circuit)……………………………………………….337
SCHEMATIC DIAGRAM 8 – HYDRAULIC (Steering circuit)………………………………………………338
SCHEMATIC DIAGRAM 9 – HYDRAULIC (Cooling and Leveling circuit)……………………………………339
SCHEMATIC DIAGRAM 10 – HYDRAULIC (Service Brake circuit)…………………………………………340
70_04_EN……………………………………………………………………………………….341
PRESSURE TEST PORT LOCATION…………………………………………………………………..343
VALUES………………………………………………………………………………….343
TIGHTENING TORQUES…………………………………………………………………………..344
MAIN DISTRIBUTOR…………………………………………………………………………344
70_06_EN……………………………………………………………………………………….345
70_07_EN……………………………………………………………………………………….355
REASSEMBLING THE SLEWING CYLINDER……………………………………………………………..357
70_09_EN……………………………………………………………………………………….363
PRESSURE GAUGES STANDARD BOX………………………………………………………………….364
DIGITAL PRESSURE GAUGE BOX………………………………………………………………..365
FUNCTIONS:………………………………………………………………………………365
SAFETY BLOCK FOR LIFT PISTON………………………………………………………………366
Group_80_MR648914EN…………………………………………………………………………………….367
Som_Gr80EN…………………………………………………………………………………………367
Group_80…………………………………………………………………………………………..369
80_01_A_EN……………………………………………………………………………………..369
A………………………………………………………………………………………….427
A………………………………………………………………………………………….470
A………………………………………………………………………………………….480
A………………………………………………………………………………………….482
A………………………………………………………………………………………….483
A………………………………………………………………………………………….484
A………………………………………………………………………………………….486
B………………………………………………………………………………………….378
B………………………………………………………………………………………….395
B………………………………………………………………………………………….427
B………………………………………………………………………………………….470
B………………………………………………………………………………………….480
B………………………………………………………………………………………….483
B………………………………………………………………………………………….486
C ……………………………………………………………………………………….427
C………………………………………………………………………………………….470
C………………………………………………………………………………………….480
C………………………………………………………………………………………….483
C………………………………………………………………………………………….486
CPC4-2.a……………………………………………………………………………………476
CPC4-2.b……………………………………………………………………………………477
D………………………………………………………………………………………….378
D………………………………………………………………………………………….395
D………………………………………………………………………………………….427
D………………………………………………………………………………………….486
D+…………………………………………………………………………………………395
E………………………………………………………………………………………….427
EW1………………………………………………………………………………………..474
EW2………………………………………………………………………………………..474
F1…………………………………………………………………………………………477
Gnd1……………………………………………………………………………………….378
Gnd1……………………………………………………………………………………….395
Gnd1.1……………………………………………………………………………………..412
Gnd1.2……………………………………………………………………………………..412
Gnd2.1……………………………………………………………………………………..378
Gnd2.1……………………………………………………………………………………..395
Gnd2.1……………………………………………………………………………………..415
Gnd2.2……………………………………………………………………………………..378
Gnd2.2……………………………………………………………………………………..395
Gnd2.2……………………………………………………………………………………..415
Gnd3.1……………………………………………………………………………………..415
Gnd3.2……………………………………………………………………………………..415
Gnd3.3……………………………………………………………………………………..415
Gnd4……………………………………………………………………………………….378
Gnd4……………………………………………………………………………………….395
Gnd5.1……………………………………………………………………………………..427
Gnd5.2……………………………………………………………………………………..427
Gnd5.3……………………………………………………………………………………..427
Gnd6.1……………………………………………………………………………………..427
Gnd6.2……………………………………………………………………………………..427
Gnd6.4……………………………………………………………………………………..428
Gnd7……………………………………………………………………………………….428
Gnd14.1…………………………………………………………………………………….422
Gnd14.2…………………………………………………………………………………….422
H………………………………………………………………………………………….428
I………………………………………………………………………………………….428
K1…………………………………………………………………………………………476
L………………………………………………………………………………………….428
M………………………………………………………………………………………….428
M12………………………………………………………………………………………..478
M13………………………………………………………………………………………..478
N ………………………………………………………………………………………..428
O………………………………………………………………………………………….428
SA…………………………………………………………………………………………483
SA1………………………………………………………………………………………..468
SA1………………………………………………………………………………………..478
SA1………………………………………………………………………………………..480
SA1………………………………………………………………………………………..482
SA1………………………………………………………………………………………..484
SA1………………………………………………………………………………………..486
SA1………………………………………………………………………………………..492
SA1………………………………………………………………………………………..493
SA1………………………………………………………………………………………..494
SA2………………………………………………………………………………………..468
SA2………………………………………………………………………………………..478
SA2………………………………………………………………………………………..480
SA2………………………………………………………………………………………..483
SA2………………………………………………………………………………………..484
SA2………………………………………………………………………………………..486
SA2………………………………………………………………………………………..494
SA3………………………………………………………………………………………..480
SA3………………………………………………………………………………………..483
SA3………………………………………………………………………………………..484
SA3………………………………………………………………………………………..486
SA4………………………………………………………………………………………..470
SA4………………………………………………………………………………………..480
SA4………………………………………………………………………………………..483
SA4………………………………………………………………………………………..484
SA4………………………………………………………………………………………..486
SA5………………………………………………………………………………………..378
SA5………………………………………………………………………………………..481
SA5………………………………………………………………………………………..483
SA5………………………………………………………………………………………..484
SA5………………………………………………………………………………………..486
SA6………………………………………………………………………………………..378
SA6………………………………………………………………………………………..470
SA6………………………………………………………………………………………..484
SA6………………………………………………………………………………………..486
SA7………………………………………………………………………………………..378
SA7………………………………………………………………………………………..395
SA7………………………………………………………………………………………..470
SA7………………………………………………………………………………………..484
SA7………………………………………………………………………………………..486
SA8………………………………………………………………………………………..378
SA8………………………………………………………………………………………..395
SA8………………………………………………………………………………………..470
SA8………………………………………………………………………………………..486
SA9………………………………………………………………………………………..378
SA9………………………………………………………………………………………..395
SA9………………………………………………………………………………………..470
SA10……………………………………………………………………………………….471
SA11……………………………………………………………………………………….379
SA11……………………………………………………………………………………….471
SA12……………………………………………………………………………………….379
SA12……………………………………………………………………………………….395
SA12……………………………………………………………………………………….471
SA13……………………………………………………………………………………….379
SA13……………………………………………………………………………………….395
SA13……………………………………………………………………………………….471
SA14……………………………………………………………………………………….379
SA14……………………………………………………………………………………….396
SA14……………………………………………………………………………………….474
SA15……………………………………………………………………………………….471
SA15……………………………………………………………………………………….474
SA18……………………………………………………………………………………….379
SA18……………………………………………………………………………………….396
SA19……………………………………………………………………………………….379
SA19……………………………………………………………………………………….396
SA20……………………………………………………………………………………….379
SA20……………………………………………………………………………………….396
SA21……………………………………………………………………………………….379
SA21……………………………………………………………………………………….396
SA22……………………………………………………………………………………….379
SA22……………………………………………………………………………………….396
SA23……………………………………………………………………………………….379
SA23……………………………………………………………………………………….396
SA24……………………………………………………………………………………….380
SA24……………………………………………………………………………………….396
SA25……………………………………………………………………………………….380
SA25……………………………………………………………………………………….396
SA30……………………………………………………………………………………….415
SA30……………………………………………………………………………………….465
SA31……………………………………………………………………………………….415
SA32……………………………………………………………………………………….415
SA33……………………………………………………………………………………….415
SA34……………………………………………………………………………………….416
SA51……………………………………………………………………………………….428
SA51……………………………………………………………………………………….493
SA53……………………………………………………………………………………….428
SA56……………………………………………………………………………………….428
SA59……………………………………………………………………………………….428
SA60……………………………………………………………………………………….428
SA62……………………………………………………………………………………….429
SA63……………………………………………………………………………………….429
SA64……………………………………………………………………………………….429
SA65……………………………………………………………………………………….430
SA66……………………………………………………………………………………….430
SA68……………………………………………………………………………………….430
SA69……………………………………………………………………………………….430
SA70……………………………………………………………………………………….430
SA71……………………………………………………………………………………….430
SA72……………………………………………………………………………………….431
SA73……………………………………………………………………………………….431
SA74……………………………………………………………………………………….431
SA78……………………………………………………………………………………….431
SA80……………………………………………………………………………………….431
SA83……………………………………………………………………………………….431
SA84……………………………………………………………………………………….431
SA87……………………………………………………………………………………….431
SA88……………………………………………………………………………………….431
SA89……………………………………………………………………………………….431
SA90……………………………………………………………………………………….432
SA91……………………………………………………………………………………….432
SA94……………………………………………………………………………………….432
SA95……………………………………………………………………………………….432
SA97……………………………………………………………………………………….432
SA98……………………………………………………………………………………….380
SA99……………………………………………………………………………………….380
SA99……………………………………………………………………………………….396
SA100………………………………………………………………………………………422
SA100………………………………………………………………………………………432
SA101………………………………………………………………………………………422
SA101………………………………………………………………………………………432
SA102………………………………………………………………………………………422
SA102………………………………………………………………………………………432
SA103………………………………………………………………………………………422
SA103………………………………………………………………………………………432
SA104………………………………………………………………………………………422
SA104………………………………………………………………………………………432
SA105………………………………………………………………………………………422
SA105………………………………………………………………………………………432
SA106………………………………………………………………………………………422
SA106………………………………………………………………………………………432
SA107………………………………………………………………………………………422
SA107………………………………………………………………………………………432
SA108………………………………………………………………………………………422
SA108………………………………………………………………………………………433
SA109………………………………………………………………………………………422
SA109………………………………………………………………………………………433
SA110………………………………………………………………………………………433
SA111………………………………………………………………………………………433
SA112………………………………………………………………………………………423
SA112………………………………………………………………………………………433
SA113………………………………………………………………………………………423
SA113………………………………………………………………………………………433
SA114………………………………………………………………………………………423
SA114………………………………………………………………………………………433
SA115………………………………………………………………………………………433
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SA117………………………………………………………………………………………433
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SA121………………………………………………………………………………………433
SA122………………………………………………………………………………………433
SA123………………………………………………………………………………………433
SA124………………………………………………………………………………………434
SA125………………………………………………………………………………………434
SA126………………………………………………………………………………………434
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SA130………………………………………………………………………………………434
SA131………………………………………………………………………………………434
SA132………………………………………………………………………………………416
SA133………………………………………………………………………………………416
SA135………………………………………………………………………………………434
SA136………………………………………………………………………………………434
SA137………………………………………………………………………………………434
SA138………………………………………………………………………………………434
SA140………………………………………………………………………………………416
SA200………………………………………………………………………………………380
SA201………………………………………………………………………………………380
SA202………………………………………………………………………………………380
SA203………………………………………………………………………………………380
SA204………………………………………………………………………………………380
SA205………………………………………………………………………………………380
SA214………………………………………………………………………………………434
SA246………………………………………………………………………………………434
SA260………………………………………………………………………………………434
SA261………………………………………………………………………………………435
SA300………………………………………………………………………………………435
SA301………………………………………………………………………………………435
SA302………………………………………………………………………………………435
SA308………………………………………………………………………………………416
SA350………………………………………………………………………………………407
SA351………………………………………………………………………………………407
SA352………………………………………………………………………………………407
SA455………………………………………………………………………………………435
SA911………………………………………………………………………………………469
SA912………………………………………………………………………………………469
SA976………………………………………………………………………………………482
Sal1……………………………………………………………………………………….413
Sal12………………………………………………………………………………………416
Sal13………………………………………………………………………………………416
Sal14………………………………………………………………………………………416
Sal17………………………………………………………………………………………416
Sal18………………………………………………………………………………………416
Sal20………………………………………………………………………………………416
Sal21………………………………………………………………………………………416
Sal22………………………………………………………………………………………417
Sal23………………………………………………………………………………………417
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X48………………………………………………………………………………………..493
X49………………………………………………………………………………………..493
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X103.p……………………………………………………………………………………..436
X103.s……………………………………………………………………………………..381
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X104……………………………………………………………………………………….397
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X118……………………………………………………………………………………….492
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X119……………………………………………………………………………………….436
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X120……………………………………………………………………………………….436
X120.p……………………………………………………………………………………..484
X120.s……………………………………………………………………………………..484
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X128.s……………………………………………………………………………………..417
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X132……………………………………………………………………………………….475
X135……………………………………………………………………………………….475
X136……………………………………………………………………………………….475
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X155……………………………………………………………………………………….478
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X160.s……………………………………………………………………………………..413
X162.p……………………………………………………………………………………..439
X162.s……………………………………………………………………………………..418
X200……………………………………………………………………………………….487
X291……………………………………………………………………………………….479
X292……………………………………………………………………………………….476
X292……………………………………………………………………………………….479
X292.a……………………………………………………………………………………..477
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X300……………………………………………………………………………………….381
X300……………………………………………………………………………………….382
X300……………………………………………………………………………………….383
X300……………………………………………………………………………………….384
X301……………………………………………………………………………………….384
X302……………………………………………………………………………………….384
X303……………………………………………………………………………………….384
X304……………………………………………………………………………………….385
X305……………………………………………………………………………………….385
X307……………………………………………………………………………………….385
X308……………………………………………………………………………………….385
X309……………………………………………………………………………………….385
X310……………………………………………………………………………………….385
X311……………………………………………………………………………………….385
X311……………………………………………………………………………………….397
X312……………………………………………………………………………………….385
X312……………………………………………………………………………………….397
X313……………………………………………………………………………………….385
X313……………………………………………………………………………………….398
X314……………………………………………………………………………………….386
X314……………………………………………………………………………………….398
X315……………………………………………………………………………………….386
X315……………………………………………………………………………………….398
X316……………………………………………………………………………………….386
X317……………………………………………………………………………………….386
X317……………………………………………………………………………………….398
X318……………………………………………………………………………………….386
X318……………………………………………………………………………………….398
X319……………………………………………………………………………………….387
X319……………………………………………………………………………………….399
X320……………………………………………………………………………………….387
X320……………………………………………………………………………………….400
X321……………………………………………………………………………………….388
X321……………………………………………………………………………………….400
X322……………………………………………………………………………………….388
X322……………………………………………………………………………………….401
X323……………………………………………………………………………………….388
X323……………………………………………………………………………………….401
X324……………………………………………………………………………………….388
X324……………………………………………………………………………………….401
X325……………………………………………………………………………………….388
X325……………………………………………………………………………………….401
X326……………………………………………………………………………………….388
X326……………………………………………………………………………………….401
X327……………………………………………………………………………………….388
X327……………………………………………………………………………………….401
X328……………………………………………………………………………………….388
X328……………………………………………………………………………………….401
X338……………………………………………………………………………………….388
X338……………………………………………………………………………………….389
X340……………………………………………………………………………………….389
X340……………………………………………………………………………………….401
X341……………………………………………………………………………………….389
X341……………………………………………………………………………………….401
X342……………………………………………………………………………………….389
X342……………………………………………………………………………………….401
X343……………………………………………………………………………………….389
X343……………………………………………………………………………………….401
X345.p……………………………………………………………………………………..470
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X370.1……………………………………………………………………………………..423
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X370.3……………………………………………………………………………………..423
X371……………………………………………………………………………………….423
X400.1……………………………………………………………………………………..439
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X401.1……………………………………………………………………………………..439
X401.2……………………………………………………………………………………..439
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X407……………………………………………………………………………………….440
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X408……………………………………………………………………………………….442
X408……………………………………………………………………………………….443
X409……………………………………………………………………………………….443
X409……………………………………………………………………………………….444
X410……………………………………………………………………………………….444
X411……………………………………………………………………………………….444
X412……………………………………………………………………………………….444
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X413.s……………………………………………………………………………………..389
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X415……………………………………………………………………………………….445
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X417……………………………………………………………………………………….445
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X420……………………………………………………………………………………….445
X420……………………………………………………………………………………….446
X421.s……………………………………………………………………………………..446
X422……………………………………………………………………………………….446
X424……………………………………………………………………………………….482
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X425……………………………………………………………………………………….487
X426……………………………………………………………………………………….446
X426.p……………………………………………………………………………………..471
X432……………………………………………………………………………………….446
X433……………………………………………………………………………………….447
X434……………………………………………………………………………………….448
X434……………………………………………………………………………………….449
X435……………………………………………………………………………………….450
X436.1……………………………………………………………………………………..450
X436.2……………………………………………………………………………………..450
X437……………………………………………………………………………………….450
X438……………………………………………………………………………………….450
X439……………………………………………………………………………………….450
X440……………………………………………………………………………………….451
X441……………………………………………………………………………………….451
X443……………………………………………………………………………………….451
X444……………………………………………………………………………………….451
X445……………………………………………………………………………………….451
X446……………………………………………………………………………………….451
X447……………………………………………………………………………………….452
X448……………………………………………………………………………………….452
X449……………………………………………………………………………………….452
X450……………………………………………………………………………………….452
X451……………………………………………………………………………………….452
X452……………………………………………………………………………………….452
X452……………………………………………………………………………………….453
X453……………………………………………………………………………………….453
X454……………………………………………………………………………………….453
X454……………………………………………………………………………………….454
X455……………………………………………………………………………………….454
X456……………………………………………………………………………………….454
X457……………………………………………………………………………………….454
X458……………………………………………………………………………………….454
X459……………………………………………………………………………………….454
X460……………………………………………………………………………………….455
X461.1……………………………………………………………………………………..455
X461.2……………………………………………………………………………………..455
X462……………………………………………………………………………………….455
X463……………………………………………………………………………………….413
X466……………………………………………………………………………………….455
X467……………………………………………………………………………………….456
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X610……………………………………………………………………………………….414
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X613……………………………………………………………………………………….414
X615……………………………………………………………………………………….389
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X618……………………………………………………………………………………….459
X619……………………………………………………………………………………….414
X620……………………………………………………………………………………….414
X621……………………………………………………………………………………….414
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X623……………………………………………………………………………………….414
X624……………………………………………………………………………………….414
X625……………………………………………………………………………………….459
X626……………………………………………………………………………………….465
X627……………………………………………………………………………………….465
X628……………………………………………………………………………………….465
X629……………………………………………………………………………………….465
X630……………………………………………………………………………………….418
X632……………………………………………………………………………………….418
X633……………………………………………………………………………………….419
X634……………………………………………………………………………………….419
X635……………………………………………………………………………………….419
X636……………………………………………………………………………………….419
X637……………………………………………………………………………………….419
X638……………………………………………………………………………………….419
X639……………………………………………………………………………………….419
X641……………………………………………………………………………………….419
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X653.s……………………………………………………………………………………..420
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X659……………………………………………………………………………………….465
X711……………………………………………………………………………………….389
X721.s……………………………………………………………………………………..401
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X733……………………………………………………………………………………….424
X734.1……………………………………………………………………………………..424
X734.2……………………………………………………………………………………..424
X735……………………………………………………………………………………….424
X736.1……………………………………………………………………………………..424
X736.2……………………………………………………………………………………..424
X737……………………………………………………………………………………….424
X738.1……………………………………………………………………………………..424
X738.2……………………………………………………………………………………..424
X739……………………………………………………………………………………….424
X740……………………………………………………………………………………….424
X741……………………………………………………………………………………….424
X742……………………………………………………………………………………….425
X742……………………………………………………………………………………….493
X743……………………………………………………………………………………….425
X744……………………………………………………………………………………….425
X744……………………………………………………………………………………….426
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X747……………………………………………………………………………………….426
X748……………………………………………………………………………………….426
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X771.s……………………………………………………………………………………..471
X777……………………………………………………………………………………….494
X778……………………………………………………………………………………….494
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X794.s……………………………………………………………………………………..488
X802……………………………………………………………………………………….460
X803……………………………………………………………………………………….460
X804/A……………………………………………………………………………………..474
X804/B……………………………………………………………………………………..474
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X806……………………………………………………………………………………….460
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X817……………………………………………………………………………………….461
X819……………………………………………………………………………………….461
X821……………………………………………………………………………………….462
X837……………………………………………………………………………………….471
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X850.1……………………………………………………………………………………..470
X850.2……………………………………………………………………………………..470
X851.1……………………………………………………………………………………..470
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X870.1……………………………………………………………………………………..470
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X871……………………………………………………………………………………….462
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X872……………………………………………………………………………………….462
X874……………………………………………………………………………………….462
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X878……………………………………………………………………………………….463
X880……………………………………………………………………………………….463
X881……………………………………………………………………………………….463
X888……………………………………………………………………………………….389
X888……………………………………………………………………………………….401
X888A………………………………………………………………………………………491
X888A………………………………………………………………………………………492
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X889……………………………………………………………………………………….401
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X890……………………………………………………………………………………….492
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X890.s……………………………………………………………………………………..401
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X891.s……………………………………………………………………………………..390
X892.s……………………………………………………………………………………..390
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X894……………………………………………………………………………………….390
X894……………………………………………………………………………………….402
X895……………………………………………………………………………………….463
X899.1……………………………………………………………………………………..466
X899.2……………………………………………………………………………………..466
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X911……………………………………………………………………………………….479
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X911.p……………………………………………………………………………………..493
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X912……………………………………………………………………………………….480
X912.p……………………………………………………………………………………..421
X912.s……………………………………………………………………………………..421
X913.p……………………………………………………………………………………..421
X913.s……………………………………………………………………………………..421
X918……………………………………………………………………………………….414
X927……………………………………………………………………………………….472
X936.p……………………………………………………………………………………..421
X936.s……………………………………………………………………………………..421
X936.s……………………………………………………………………………………..472
X936.s……………………………………………………………………………………..490
X977……………………………………………………………………………………….421
X978……………………………………………………………………………………….390
X978……………………………………………………………………………………….402
X987……………………………………………………………………………………….485
X989……………………………………………………………………………………….485
X991……………………………………………………………………………………….390
X991……………………………………………………………………………………….402
X992……………………………………………………………………………………….390
X992……………………………………………………………………………………….402
X992.1……………………………………………………………………………………..472
X992.2……………………………………………………………………………………..472
X993.p……………………………………………………………………………………..489
X993.s……………………………………………………………………………………..390
X993.s……………………………………………………………………………………..402
X993.s……………………………………………………………………………………..472
X993.s……………………………………………………………………………………..480
X995……………………………………………………………………………………….473
X995.p……………………………………………………………………………………..464
X995.s……………………………………………………………………………………..390
X995.s……………………………………………………………………………………..391
X995.s……………………………………………………………………………………..403
X996……………………………………………………………………………………….466
X997……………………………………………………………………………………….391
X997……………………………………………………………………………………….392
X997……………………………………………………………………………………….403
X997……………………………………………………………………………………….404
X997.1……………………………………………………………………………………..466
X997.2……………………………………………………………………………………..466
X998……………………………………………………………………………………….392
X998……………………………………………………………………………………….393
X998……………………………………………………………………………………….394
X998……………………………………………………………………………………….405
X998……………………………………………………………………………………….406
X998……………………………………………………………………………………….407
X998.1……………………………………………………………………………………..466
X998.2……………………………………………………………………………………..466
X999……………………………………………………………………………………….467
XB…………………………………………………………………………………………479
XB.p……………………………………………………………………………………….481
XB.p……………………………………………………………………………………….483
XB.p……………………………………………………………………………………….490
XC.s……………………………………………………………………………………….479
XF56……………………………………………………………………………………….468
XF56……………………………………………………………………………………….469
XF59……………………………………………………………………………………….469
XF60……………………………………………………………………………………….468
XF60……………………………………………………………………………………….469
XFD.s………………………………………………………………………………………493
XFM………………………………………………………………………………………..492
XFS.s………………………………………………………………………………………493
XME………………………………………………………………………………………..478
XOPT1………………………………………………………………………………………479
XOPT2………………………………………………………………………………………479
XSR………………………………………………………………………………………..474
FUSES AND RELAYS…………………………………………………………………………….372
CAB FUSE BOX AND RELAYS…………………………………………………………………..372
FORKLIFT TRUCK FUSES AND RELAYS……………………………………………………………373
CONNECTORS………………………………………………………………………………….374
ENGINE LINE MHT 10180 / 10230 …………………………………………………………….378
ENGINE LINE MHT X 10180 / 10230 …………………………………………………………..395
DOWNGRADE LINE MHT X 10180 / 10230…………………………………………………………407
FRONT CHASSIS LINE……………………………………………………………………….412
REAR FRAME LINE………………………………………………………………………….415
CABINE ROOF LINE…………………………………………………………………………422
CABINE LINE……………………………………………………………………………..427
EMERGENCYBRAKE STEERING…………………………………………………………………..465
RADIO CONTROL CABIN – PLATFORM LINE………………………………………………………..466
3B6 WIRING TRANSDUCTORS MHT 10180 / MHT – X 10180 …………………………………………..468
3B6 WIRING TRANSDUCTORS MHT 10230 / MHT – X 10230 …………………………………………..469
EMERGENCY STOP LINE ……………………………………………………………………..470
PLATFORM – CHASSIS LINE…………………………………………………………………..470
PLATFORM – RADIO CONTROL SIGNAL LINE……………………………………………………….474
FEEDBACK LINE DISTRIBUTOR…………………………………………………………………474
EASY LINK LINE…………………………………………………………………………..476
EASY MANAGER LINE………………………………………………………………………..476
A/C LINE………………………………………………………………………………..478
BOOM LINE……………………………………………………………………………….479
RFID CHASSIS WITHOUT BASKET LINE…………………………………………………………..480
RFID WITH BASKET LINE…………………………………………………………………….482
RFID WITHOUT BASKET LINE………………………………………………………………….483
CLAMP CONTROL CABIN LINE………………………………………………………………….484
RADIO-CLAMP BOOM HEAD LINE………………………………………………………………..486
RFID CLAMP LINE………………………………………………………………………….490
BOOM CLAMP LINE………………………………………………………………………….491
2nd BOOM HEAD EXIT………………………………………………………………………491
2nd BOOM HEAD EXIT + BLOCK ACCESSORIES 3th BOOM HEAD EXIT LINE……………………………….492
ENGINE SLOW LINE…………………………………………………………………………492
CABIN ROOF LIGHT LINE…………………………………………………………………….493
REAR WORKING HEADLIGHT LINE……………………………………………………………….493
BOOM-HEAD LIGHT LINE……………………………………………………………………..493
BOOM-HEAD LIGHT LINE (external)……………………………………………………………494
80_01_B_EN……………………………………………………………………………………..495
ELECTRICAL AND ELECTRONIC SYSTEM OVERVIEW………………………………………………………496
MHT 10180 / 10230………………………………………………………………………..496
MHT – X 10180 / 10230…………………………………………………………………….497
80_01_C_EN……………………………………………………………………………………..499
CONTROL UNIT INPUTS/OUTPUT……………………………………………………………………501
TERA 9 INPUTS/OUTPUT…………………………………………………………………………501
MC2M INPUTS/OUTPUT ………………………………………………………………………502
MIDAC INPUTS/OUTPUT………………………………………………………………………503
ACM2 INPUTS/OUTPUT MHT10180 / MHT 10230…………………………………………………….504
ECU RC INPUTS/OUTPUT MHT 10180 / MHT 10230………………………………………………….505
CPC4 INPUTS/OUTPUT MHT 10180 / 10230……………………………………………………….506
ADM3 INPUTS/OUTPUT MHT – X 10180/ MHT – X 10230……………………………………………..507
MCM2 INPUTS/OUTPUT MHT 10180 / MHT 10230……………………………………………………508
MR2 INPUTS/OUTPUT MHT – X 10180 / MHT – X 10230……………………………………………..508
80_01_D_EN……………………………………………………………………………………..509
A870 24V DC – DC CONVERTER……………………………………………………………………511
B400 CAB LIGHT DOOR SWITCH………………………………………………………………..511
B401 DOOR SECURITY MICROSWITCH…………………………………………………………….512
B618 STOP LIGHT PRESSURE SWITCH……………………………………………………………512
B645 BOOM ANGLE ANGULAR SENSOR…………………………………………………………….513
B761 Bottom-tilting cilinder pressur sensor…………………………………………………514
B762 Stem-tilting cilinder pressur sensor…………………………………………………..514
B765 BOOM ANGLE/RETRACT SENSOR…………………………………………………………….515
B802 STOP PEDAL PRESSURE SWICH…………………………………………………………….515
B821 STEERING PRESSURE SWITCH……………………………………………………………..516
B977 PLANAR SENSOR……………………………………………………………………….516
Q312 REVERSE SPEED solenoid valve………………………………………………………….517
Q313 FORWARD SPEED solenoid valve………………………………………………………….517
Q341 HYDRAULIC PUMP solenoid valve…………………………………………………………518
Q600 CRAB STEERING solenoid valve………………………………………………………….518
Q604 LEFT LEVEL solenoid valve…………………………………………………………….519
Q608 SLOW SPEED solenoid valve…………………………………………………………….519
Q610 FAST SPEED solenoid valve…………………………………………………………….520
Q619 DIFFERENTIAL LOCK solenoid valve………………………………………………………520
Q621 PARKING BRAKE solenoid valve………………………………………………………….521
Q622 CONCENTRIC STEERING solenoid valve…………………………………………………….521
Q623 STEERING MODE solenoid valve………………………………………………………….522
Q624 RIGHT LEVEL solenoid valve……………………………………………………………522
Q630 EV solenoid valve……………………………………………………………………523
Q632 EV Optional 1 solenoid valve………………………………………………………….524
Q633 EV Optional 2 solenoid valve………………………………………………………….525
Q634 EV Retract solenoid valve…………………………………………………………….526
Q635 EV Telescope extension solenoid valve………………………………………………….527
Q636 EV Load tilting solenoid valve………………………………………………………..528
Q637 EV Download tilting solenoid valvE…………………………………………………….529
Q638 EV Boom up solenoid valve…………………………………………………………….530
Q639 EV Boom down solenoid valve…………………………………………………………..531
Q978 2 HYDROSTATIC ENGINE VALVE……………………………………………………………532
S412 JSM JOYSTICK………………………………………………………………………..533
S436 IGNITION SWITCH……………………………………………………………………..534
S438 WINDSHIELD MOTOR STEERING COLUMN SWITCH………………………………………………..534
S440 LIGHT STEERING COLUMN SWITCH………………………………………………………….535
S451 EXTERNAL TEMPERATURE SENSOR…………………………………………………………..535
80_02_EN……………………………………………………………………………………….537
EXAMPLE OF CODES ON ELECTRICAL DIAGRAMS………………………………………………………..539
CABLE DESIGNATION ON ELECTRICAL WIRING HARNESS………………………………………………….540
POSITION OF CONNECTORS BY DIAGRAM……………………………………………………………..541
ELECTRICAL DIAGRAMS BY FUNCTION……………………………………………………………….554
1 – STARTER MHT 10180/10230……………………………………………………………….554
2 – STARTER MHT -X 10180/10230…………………………………………………………….556
3 – ENGINE STAGE 3A MHT-X 10180/10230………………………………………………………558
4 – CAN BUS……………………………………………………………………………..560
5.1 – TRANSMISSION……………………………………………………………………….562
5.2 – TRANSMISSION……………………………………………………………………….564
6 – HYDRAULICS MOVEMENTS………………………………………………………………….566
7 – SENSORS MHT 10180/MHT-X 10180………………………………………………………….568
8 – SENSORS MHT 10230/MHT-X 10230 …………………………………………………………570
9 – HEATER – A/C – FANS…………………………………………………………………..572
10 – LIGHTS……………………………………………………………………………..574
11 – CABIN………………………………………………………………………………576
12 – OPTIONALS…………………………………………………………………………..578
13 – BOOM WORKING LIGHTS………………………………………………………………….580
14 – BOOM-HEAD WORKING LIGHTS……………………………………………………………..582
15 – BASKET HARNESS AND BOOM HEAD BASKET RADIO………………………………………………584
16 – RADIO / BASKET CABIN…………………………………………………………………586
17 – RADIO CONTROL SIGNAL AND DISTRIBUTOR FEEDBACK…………………………………………..588
18 – CLAMP CONTROL CABIN …………………………………………………………………590
19 – RADIO-CLAMP BOOM HEAD………………………………………………………………..592
20 – BOOM CLAMP (whit basket)……………………………………………………………..594
21 – EMERGENCY BRAKE STEERING……………………………………………………………..596
80_03_EN……………………………………………………………………………………….599
KEYS……………………………………………………………………………………….601
CONNECTORS………………………………………………………………………………601
GROUND CONNECTIONS……………………………………………………………………….608
2D LOCATIONS………………………………………………………………………………..609
CHASSIS HARNESS 1………………………………………………………………………..609
CHASSIS HARNESS 2 ……………………………………………………………………….610
BOOM HARNESS…………………………………………………………………………….611
CABIN HARNESS……………………………………………………………………………612
ENGINE HARNESS MHT 10180-10230…………………………………………………………….613
ENGINE HARNESS MHT-X 10180-10230…………………………………………………………..614
MAIN POWER CABLES………………………………………………………………………..615
EMERGENCY STOP HARNESS……………………………………………………………………616
EMERGENCY STEERING HARNESS………………………………………………………………..617
OPTIONALS 1……………………………………………………………………………..618
OPTIONALS 2……………………………………………………………………………..619
RADIO CONTROL CABIN-BASKET HARNESS…………………………………………………………620
AERIAL PLATFORM PREDISPOSITION HARNESS……………………………………………………..621
BOOM CLAMP (WHIT BASKET)………………………………………………………………….622
CLAMP CONTROL CABIN………………………………………………………………………623
RADIO-CLAMP BOOM HEAD…………………………………………………………………….624
CABIN ROOF HARNESS……………………………………………………………………….625
3D LOCATIONS………………………………………………………………………………..626
CHASSIS HARNESS 1………………………………………………………………………..626
CHASSIS HARNESS 2………………………………………………………………………..627
CABIN HARNESS……………………………………………………………………………628
ENGINE HARNESS MHT 10180/10230…………………………………………………………….629
ENGINE HARNESS MHT-X 10180/10230…………………………………………………………..630
OPTIONAL 1………………………………………………………………………………631
OPTIONAL 2………………………………………………………………………………632
80_04_EN……………………………………………………………………………………….633
ELECTRONIC SYSTEM OVERVIEW……………………………………………………………………634
PRINCIPLE OF OPERATION……………………………………………………………………634
MACHINE LAYOUT…………………………………………………………………………..635
3B6 SUPPLYING:…………………………………………………………………………..635
FUNCTIONAL DESCRIPTION …………………………………………………………………..636
OPERATOR PANEL…………………………………………………………………………..637
CONNECTION AND DIAGNOSTICS OF 3B6 CONTROL UNITS……………………………………………..647
DOWNLOADING THE XENTRY STARTKEY ONLINE……………………………………………………..648
80_08_EN……………………………………………………………………………………….651
DIAGNOSTICS AND TROUBLESHOOTING……………………………………………………………….652
Use of the Onboard Diagnostic trasmission………………………………………………………653
Fault Codes……………………………………………………………………………..653
3B6 troubleshooting………………………………………………………………………….671
ALARM CODE………………………………………………………………………………671
WARNING codes……………………………………………………………………………674
Use of the Onboard Diagnostic vehicle………………………………………………………676
ANNEX A…………………………………………………………………………………….677
CALIBRATION PROCEDURES WITH TEXT DISPLAY……………………………………………………677
CALIBRATION OF TRANSDUCERS………………………………………………………………..681
SETTING OF THE INCHING PEDAL………………………………………………………………683
80_09_EN……………………………………………………………………………………….685
Group_85_MR648914EN…………………………………………………………………………………….689
Som_Gr85EN…………………………………………………………………………………………689
Group_85…………………………………………………………………………………………..691
85_03_EN……………………………………………………………………………………….691
HEATING COMPONENTS LOCATION ………………………………………………………………….693
85_06_EN……………………………………………………………………………………….695
85_07_EN……………………………………………………………………………………….709
Group_90_MR648914EN…………………………………………………………………………………….723
Som_Gr90EN…………………………………………………………………………………………723
Group_90…………………………………………………………………………………………..725
REMOVING THE DEF TANK …………………………………………………………………………..726
REFITTING PROCEDURE………………………………………………………………………….727
Group_110_MR648914EN……………………………………………………………………………………729
Som_Gr110EN………………………………………………………………………………………..729
Group_110………………………………………………………………………………………….731
110_01_EN………………………………………………………………………………………731
AIR CONDITIONER……………………………………………………………………………..732
OPERATING PRINCIPLE………………………………………………………………………732
DESCRIPTION OF THE WORKING………………………………………………………………..733
FLUID CIRCUIT……………………………………………………………………………734
DESCRIPTION OF THE COMPONENTS……………………………………………………………..735
110_03_EN………………………………………………………………………………………737
POSITION OF AIR CONDITIONING COMPONENTS………………………………………………………..739
POSITION OF AIR CONDITIONING CONNECTORS…………………………………………………….740
POSITION OF AIR CONDITIONING CONNECTORS ON DIAGRAM ………………………………………….741
110_04_EN………………………………………………………………………………………743
INSTRUCTIONS FOR ASSEMBLING THE AIR CONDITIONER…………………………………………………744
FEATURES OF COOLANT R134a…………………………………………………………………….745
PRECAUTIONS FOR HANDLING R134a………………………………………………………………..745
FILLING COOLANT IN THE AIR CONDITIONING SYSTEM………………………………………………….746
FILLING METHOD………………………………………………………………………………746
CHECKING THE WORKING…………………………………………………………………………747
AIR CONDITIONER CONTROLS………………………………………………………………….747
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- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
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S.V
