Manitou M30 40 50 60-2 H L M30 40 50 60-4 H L HYDROSTATIC & 4-SPEED TRANSMISSIONS TIER I ENGINE Parts Manual 802832 – PDF DOWNLOAD
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DESCRIPTION:
Manitou M30 40 50 60-2 H L M30 40 50 60-4 H L HYDROSTATIC & 4-SPEED TRANSMISSIONS TIER I ENGINE Parts Manual 802832 – PDF DOWNLOAD
S/N: 181964 thru 750818 (except 750503)
(including 170493 & 170514)
GENERAL INFORMATION:
- The purpose of this catalog is to provide illustrations for identifying and ordering assorted forklift
parts. The illustrations provide a general description and may not show the exact shape or detail
of the parts or components represented. - The parts are identified by an Item number on the Illustration Page. Find the Item Number for the
part desired, then locate that Item Number under the ”Items” column on the parts page. The part
number will be located directly to the right of the Item Number. Also provided is a part description,
dimensions (where necessary), quantity of parts required and the Truck Model Identification. - Manitou North America, Inc. continues to improve product design as new technologies are developed,
and reserves the right to make revisions without prior notice. Please contact your nearest
dealer or the Manitou North America Parts Dept. if you have any questions.
TABLE OF CONTENTS:
Manitou M30 40 50 60-2 H L M30 40 50 60-4 H L HYDROSTATIC & 4-SPEED TRANSMISSIONS TIER I ENGINE Parts Manual 802832 – PDF DOWNLOAD
ACCELERATOR PEDAL ASSEMBLY, 100 IN. CAB ONLY, (27),
6BB11
ACCELERATOR PEDAL ASSEMBLY, 77 & 81 IN. CAB, (28.01),
6BB21
AIR INTAKE SYSTEM, INSTALLATION, (3), 4AA10
ALTERNATOR INSTALLATION, PERKINS, (88), AP1437
BRAKE SYSTEM ASSEMBLY, HYDRAULIC, 100 IN. CAB ONLY,
(26), 6BB10
BRAKE SYSTEM ASSEMBLY, HYDRAULIC, 77 & 81 IN. CAB,
(28), 6BB20
CAB ASSEMBLY, 100 IN. FULLY ENCLOSED, (32), 8AA10
CAB ASSEMBLY, 100 IN. OPEN, (42), 8AA30
CAB ASSEMBLY, 100 IN. SEMI–ENCLOSED, (38), 8AA20
CAB ASSEMBLY, 77 & 81 IN. 4–SPEED, (43), 8AA40
CAB ASSEMBLY, 77 & 81 IN. HYDROSTATIC, (44), 8AA50
CAB DETAILS 1, 100 IN. FULLY ENCLOSED, (33), 8AA11
CAB DETAILS 1, 100 IN. SEMI–ENCLOSED, (39), 8AA21
CAB DETAILS 2, 100 IN. FULLY ENCLOSED, (34), 8AA12
CAB DETAILS 2, 100 IN. SEMI–ENCLOSED, (40), 8AA22
CAB DETAILS 3, 100 IN. FULLY ENCLOSED, (34.01), 8AA13
CAB DETAILS 3, 100 IN. SEMI–ENCLOSED, (41), 8AA23
CAB DETAILS 4, 100 IN. FULLY ENCLOSED, (35), 8AA14
CAB DETAILS 5, 100 IN. FULLY ENCLOSED, (36), 8AA15
CAB DETAILS 6, 100 IN. FULLY ENCLOSED, (37), 8AA16
CAB MOUNTING ASSEMBLY, (45), 8AA100
CAB WIRING HARNESS, 77, 81, & 100 IN. (OPEN CABS ONLY),
(73), 11CC10
CYLINDER, FRAME LEVELING, INSTALLATION, (22), 6AA32
DECALS, (81), 12AA10
DRIVE AXLE OIL COOLER I (TORQUE CONVERTER OPTION),
(79.50), 11CD30
DRIVE AXLE OIL COOLER II (TORQUE CONVERTER OPTION),
(79.51), 11CD31
DRIVE AXLE, FRONT, (91), AX2519A
DRIVE AXLE, FRONT, CASING, (92), AX1412
DRIVE AXLE, FRONT, DIFFERENTIAL, (93), AX1449
DRIVE AXLE, FRONT, DISC BRAKES, (95), AX1415
DRIVE AXLE, FRONT, REDUCTION GEAR, (94), AX1450
ELECTRICAL ASSEMBLY (BREAKERS), 4–SPEED, (67.01),
11AA11
ELECTRICAL ASSEMBLY (FUSES), 4–SPEED, (67), 11AA10
ELECTRICAL ASSEMBLY (BREAKERS), HYDROSTATIC,
(68.01), 11AA21
ELECTRICAL ASSEMBLY (FUSES), HYDROSTATIC, (68),
11AA20
ELECTRICAL SWITCHES, SWITCH BOXES, BULBS, ETC.,
(72.01), 11CC09
ELECTRICAL, OVERHEAD WORK LIGHTS, (69), 11BA10
ELECTRICAL, POULTRY/BACK DOCK LIGHTING OPTION, (71),
11BA30
ELECTRICAL, ROAD LIGHTING OPTION, (70), 11BA20
ELECTRICAL, WARNING BEACON OPTION, (72), 11BA40
ENGINE CONVERSION KIT, TO TIER 2, (88.10), TIER 2
ENGINE COVER AND COUNTERWEIGHT COVER, (60), 9AA11
ENGINE MOUNTING, (7), 4AA40
ENGINE SHUTDOWN KIT, (78), 11CD10
ENGINE, COMPLETE, (82), AP2054
EXHAUST SYSTEM ASSEMBLY, (4), 4AA20
FILTER ASSEMBLIES, HYDRAULIC TANK, (62.02), 10AA40
FILTERS AND BELTS, (1), 2AA79A
FRAME AND COUNTERWEIGHTS, (16), 6AA10
FRONT DRIVE AXLE AND DRIVESHAFT INSTALLATION (EXCEPT
FRAME LEVELING), (18.00), 6AA20
FRONT DRIVE AXLE AND DRIVESHAFT INSTALLATION
(FRAME LEVELING), (20), 6AA30
FRONT DRIVE AXLE PRE–INSTALLATION (FRAME LEVELING
ONLY), (21), 6AA31
FRONT FENDER EXTENSIONS, 100 IN. CAB, (55), 8AA121
FRONT FENDERS, 100 IN. CAB, (54), 8AA120
FRONT FENDERS, 81 & 77 IN. CABS, (56), 8AA122
FUEL TANK AND LIFT PUMP INSTALLATION, (15), 4AC11
FUEL TANK ASSEMBLY, (14), 4AC10
GAUGES, OIL TEMP, OIL PRESS, WATER TEMP, (77), 11CC14
GEAR LEVER ASSEMBLY, 4–SPEED TRANSMISSION, 2WD &
4WD, (9), 4AA51
GEARBOX, 2–SPEED REDUCTION, (90), AX1225
HEATER, SEMI AND OPEN CAB, (68.50), 11AB10
HYDRAULIC DIFFERENTIAL LOCKING ASSEMBLY, (64),
10AF10
HYDRAULIC SYSTEM, PUMP AND CONTROLS, (63), 10AE10
HYDRAULIC TANK ASSEMBLY, 4–SPEED TRANSMISSION,
(61), 10AA10
HYDRAULIC TANK ASSEMBLY, HYDROSTATIC TRANSMISSION,
(62), 10AA20
HYDRAULIC VALVE BANK ASSEMBLY, (66), 10DA88
HYDROSTATIC (TRANSMISSION) ANTI–FOAM FIELD INSTALLATION,
(10.50), 4AB10.5
HYDROSTATIC (TRANSMISSION) SYSTEM ASSEMBLY, 1ST
MOUNTING, (10), 4AB10
HYDROSTATIC (TRANSMISSION) SYSTEM ASSEMBLY, 2ND
MOUNTING, (10.10), 4AB10.1
ALPHABETICAL CONTENTS
CATALOG 802832, R03–04
Description, (Drawing No.), Assembly Ref. No.
— 2 —
HYDROSTATIC (TRANSMISSION) SYSTEM ASSEMBLY, 3RD
MOUNTING, (10.20), 4AB10.2
HYDROSTATIC COUPLING, (11), 4AB10A
HYDROSTATIC GEARBOX HYDRAULICS, (13), 4AB12
HYDROSTATIC INCHING VALVE, TH7, (13), 4AB12
HYDROSTATIC GEARBOX SOLENOID HARNESS, (79), 11CD20
HYDROSTATIC MOTOR, (102), BC108
HYDROSTATIC SYSTEM ASSEMBLY, (12), 4AB11
MAST MOUNTING HARDWARE, (15.50), 5AA10
MAST TILT AND SIDE–SHIFT CYLINDER ASSEMBLY, (63.01),
10AE11
OIL COOLER, HYDROSTATIC, POULTRY, OPTIONAL, (62.01),
10AA30
OIL FILTER BRACKET, PERKINS, (85), AP1434
PARKING BRAKE ASSEMBLY, EXCEPT 100 IN. SEMI & ENCLOSED
CABS, (24), 6BA20
PARKING BRAKE ASSEMBLY, 100 IN. SEMI & ENCLOSED
CABS, (23), 6BA10
PARKING BRAKE LEVER, 100 IN. SEMI AND ENCLOSED CABS,
(25), 6BA54
RADIATOR COOLING TRAY, (6), 4AA31
RADIATOR INSTALLATION, (5), 4AA30
SEAT ASSEMBLY, 100 IN. CAB, (51), 8AA110
SEAT ASSEMBLY, HIGH BACK, 77 & 81 IN. CAB, (53), 8AA112
SEAT ASSEMBLY, LOW BACK, 77 & 81 IN. CAB, (52), 8AA111
SENSORS, ENGINE (PERKINS) AND TRANSMISSION
(4–SPEED, 2WD/4WD), (80), 11CD58
SIDE PANELS, REAR FENDERS, AND HOOD LIFT CYLINDER,
(59), 9AA10
SIDE STEP INSTALLATION, (17), 6AA11
STARTER MOTOR, PERKINS, (83), AP1430
STEER AXLE CASING, 4WD, (97), AX1416
STEER AXLE DIFFERENTIAL, 4WD, (98), AX1417
STEER AXLE REDUCTION GEAR, 4WD, (99), AX1418
STEER AXLE SUPPORT BRACKET, 4WD, (101), AX1420
STEER AXLE, 2WD, (30), 7AA11
STEER AXLE, 4WD, (96), AX2520
STEERING AXLE AND DRIVESHAFT INSTALLATION, 4WD, (31),
7AB10
STEERING AXLE AND HANGER INSTALLATION, 2WD, (29),
7AA10
STEERING COLUMN ASSEMBLY, 100 IN. SEMI & FULLY ENCLOSED
CAB, (46), 8AA101
STEERING COLUMN ASSEMBLY, 100 IN. OPEN CAB, (47),
8AA102
STEERING COLUMN ASSEMBLY, 81 & 77 IN. CAB, (48), 8AA103
STEERING COLUMN ASSEMBLY, TILTING, 100 IN. SEMI & ENCLOSED
CAB, (48.01), 8AA104
STEERING COLUMN ASSEMBLY, TILTING, 100 IN. OPEN CAB,
(49), 8AA105
STEERING COLUMN ASSEMBLY, TILTING, 81 & 77 IN. OPEN
CAB, (50), 8AA106
STEERING CYLINDER, 2WD, (65.01), 10CE15
STEERING CYLINDER, 4WD STEER AXLE, (100), AX1419
STEERING HYDRAULICS, 2WD AND 4WD, (65), 10BA10
TACHOMETER OPTION, (76), 11CC13
TIRES AND WHEELS, FRONT, (2.01), 3AA10
TIRES AND WHEELS, REAR, (2.02), 3AA20
TRANSMISSION INSTALLATION, 4–SPEED (2WD & 4WD), (8),
4AA50
TRANSMISSION, 4–SPEED, 2WD, (104), BP177
TRANSMISSION, 4–SPEED, 2WD, CONTROL VALVE, (107),
BP180
TRANSMISSION, 4–SPEED, 2WD, EXTERNAL COMPONENTS,
(105), BP 178
TRANSMISSION, 4–SPEED, 2WD, INTERNAL COMPONENTS,
(106), BP179
TRANSMISSION, 4–SPEED, 4WD, (108), BP181
TRANSMISSION, 4–SPEED, 4WD, CONTROL VALVE, (111),
BP184
TRANSMISSION, 4–SPEED, 4WD, EXTERNAL COMPONENTS,
(109), BP 182
TRANSMISSION, 4–SPEED, 4WD, INTERNAL COMPONENTS,
(110), BP183
TRANSMISSION, HYDROSTATIC PUMP, (103), BC139
VALVE COVER AND BREATHER, PERKINS, (84), AP1432
WATER OUTLET CONNECTIONS, PERKINS, (87), AP1436
WATER PUMP, PERKINS, (86), AP1435
WINDSHIELD KIT, 100 IN. OPEN CAB (CAB 802656), (57),
8AA123
WINDSHIELD KIT, 77 AND 81 IN. OPEN CAB (HYDROSTATIC
OR 4–SPEED), (58), 8AA124
WINDSHIELD WIPER INSTALLATION, 100 IN. CAB (CAB
802656), (74), 11CC11
WINDSHIELD WIPER INSTALLATION, 77 & 81 IN. CAB, (75),
11CC12
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