Manitou DANA Axle Type 211 Repair Manual 647041EN – PDF DOWNLOAD
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DESCRIPTION:
Manitou DANA Axle Type 211 Repair Manual 647041EN – PDF DOWNLOAD
INTRODUCTION:
The efficiency and continued operation of mechanical units depend on constant, correct maintenance and also on efficient repair work, should there be a break-down or malfunction. The instructions contained in this manual have been based on a complete overhaul of the unit.
- However, it is up to the mechanic to decide whether or not it is necessary to assemble only individual components, when partial repair work is needed. The manual provides a quick and sure guide which, with the use of photographs and diagrams illustrating the various phases of the operations, allows accurate work to be performed.
- All the information needed for correct disassembly, checks and assembly of each individual component is set out below. In order to remove the differential unit from the vehicle, the manuals provided by the vehicle manufacturer should be consulted. In describing the following operations it is presumed that the unit has already been removed from the vehicle.
IMPORTANT: In order to facilitate work and protect both working surfaces and operators, it is advisable to use proper equipment such as: trestles or supporting benches, plastic or copper hammers, appropriate levers, pullers and specific spanners or wrenches. Before going on to disassemble the parts and drain the oil, it is best to thoroughly clean the unit, removing any encrusted or accumulated grease.
TABLE OF CONTENTS:
Manitou DANA Axle Type 211 Repair Manual 647041EN – PDF DOWNLOAD
INTRODUCTION 7
SPECIFICATIONS 9
DEFINITION OF VIEWPOINTS 9
DATA PLATE 9
CONVERSION TABLES 10
TORQUE SPECIFICATIONS 11
COARSE PITCH 11
FINE PITCH 11
WHEEL NUT TIGHTENING TORQUES 12
MAINTENANCE 13
MAINTENANCE POINTS 13
MAINTENANCE INTERVALS 13
ADJUSTMENT AND CHECKS 14
LUBRICANT & SEALANT SPECIFICATIONS 15
SAFETY PRECAUTIONS 17
PLANETARY REDUCTION 1:6 AND THE STEERING CASE 19
EXPLODED VIEW 19
DISASSEMBLY 20
ASSEMBLY 26
SPECIAL TOOLS 33
T1 33
T2 34
T3 35
T4 36
T5 37
STEERING CYLINDER 39
EXPLODED VIEW 39
DISASSEMBLY 40
ASSEMBLY 43
SPECIAL TOOLS 48
T1 48
BRAKE: SERVICE BRAKE, NEGATIVE BRAKE, 100% LOCKED 49
EXPLODED VIEW 49
BRAKE WORKING CONDITIONS 50
SAHR BRAKE A PPLIED 50
SAHR BRAKE RELEASED 51
SERVICE BRAKE APPLIED 52
DIFFERENTIAL LOCK APPLIED 53
EMERGENCY RELEASE INSTRUCTIONS 54
RESET OF FAILS SAFE BRAKE FUNCTION 54
DISASSEMBLY 55
ASSEMBLY 61
BRAKE PISTON GAP CHECK 69
SPECIAL TOOLS 70
T1 70
BRAKE: NEGATIVE BRAKE 4 CUP SPRINGS VERSION 71
EXPLODED VIEW 71
DISASSEMBLY 72
ASSEMBLY 74
NORMAL PRELOADED DIFFERENTIAL UNIT (OLD VERSION) 75
EXPLODED VIEW 75
DISASSEMBLY 76
ASSEMBLY 80
4 Dana Holding Corporation ASM-0024E – 211 Axle Service Manual
NORMAL PRELOADED DIFFERENTIAL UNIT (INTERMEDIATE VERSION) 83
EXPLODED VIEW 83
DISASSEMBLY 84
ASSEMBLY 88
NORMAL PRELOADED DIFFERENTIAL UNIT (LAST VERSION) 91
EXPLODED VIEW 91
DISASSEMBLY 92
ASSEMBLY 94
FLANGED REDUCTION GEAR 603 TYPE: INTEGRAL 603 INPUT GEAR 97
EXPLODED VIEW 97
DISASSEMBLY 98
ASSEMBLY 101
SPECIAL TOOLS 104
T1 104
T2 105
BEVEL PINION: NORMAL FLANGE AND NUT REVOLUTION COUNTER VERSION 107
EXPLODED VIEW 107
DISASSEMBLY 108
ASSEMBLY 111
NORMAL FLANGE VERSION 114
REVOLUTION COUNTER VERSION 116
SPECIAL TOOLS 118
T1 118
T2 119
T3 120
T4 121
T5 122
RING AND PINION ADJUSTING: STEP FOR PRELOADED DIFFERENTIAL 123
EXPLODED VIEW 123
INSTALL AND ADJUST 124
SWINGING SUPPORT 127
EXPLODED VIEW 127
DISASSEMBLY 128
ASSEMBLY 130
PLANETARY REDUCTION: 1:4,23 133
EXPLODED VIEW 133
DISASSEMBLY 134
ASSEMBLY 135
BRAKE: INCOMING DISC BRAKE 137
EXPLODED VIEW 137
DISASSEMBLY 138
ASSEMBLY 140
CHECKING WEAR AND REPLACING THE BRAKING PADS 142
SERVICE AND MECHANICAL PARKING BRAKE 143
EXPLODED VIEW 143
DISASSEMBLY 144
ASSEMBLY 149
PARKING BRAKE AND DIFFERENTIAL HYDRAULIC LOCK 100% 155
EXPLODED VIEW 155
DISASSEMBLY 156
ASSEMBLY 159
ASM-0024E – 211 Axle Service Manual Dana Holding Corporation 5
DIFFERENTIAL WITH BLOCK TO SPHERES 100% (OLD VERSION) 161
EXPLODED VIEW 161
DISASSEMBLY 162
ASSEMBLY 167
DIFFERENTIAL WITH BLOCK TO SPHERES 100% (LAST VERSION) 171
EXPLODED VIEW 171
DISASSEMBLY 172
ASSEMBLY 174
NORMAL DIFFERENTIAL (OLD VERSION) 177
EXPLODED VIEW 177
DISASSEMBLY 178
ASSEMBLY 181
NORMAL DIFFERENTIAL (LAST VERSION) 185
EXPLODED VIEW 185
DISASSEMBLY 186
ASSEMBLY 190
LIMITED SLIP DIFFERENTIAL UNIT 45% (OLD VERSION) 193
EXPLODED VIEW 193
DISASSEMBLY 194
ASSEMBLY 197
LIMITED SLIP DIFFERENTIAL UNIT 45% (LAST VERSION) 201
EXPLODED VIEW 201
DISASSEMBLY 202
ASSEMBLY 204
PRELOADED LIMITED SLIP DIFFERENTIAL UNIT 45% UNIT (OLD VERSION) 207
EXPLODED VIEW 207
DISASSEMBLY 208
ASSEMBLY 212
PRELOADED LIMITED SLIP DIFFERENTIAL UNIT 45% (INTERMEDIATE VERSION) 215
EXPLODED VIEW 215
DISASSEMBLY 216
ASSEMBLY 220
PRELOADED LIMITED SLIP DIFFERENTIAL UNIT 45% (LAST VERSION) 223
EXPLODED VIEW 223
DISASSEMBLY 224
ASSEMBLY 226
BEVEL PINION: FLANGED TO REDUCTION GEAR 603 229
EXPLODED VIEW 229
DISASSEMBLY 230
ASSEMBLY 232
SPECIAL TOOLS 236
T1 236
T2 237
T3 238
RING AND PINION ADJUSTING: VERSION PINION COVER AND SINGLE ARM 239
EXPLODED VIEW 239
INSTALL AND ADJUST 240
RING AND PINION ADJUSTING: VERSION PINION INTEGRAL AND DOUBLE ARM 243
EXPLODED VIEW 243
INSTALL AND ADJUST 244
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- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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