Maeda MC 405C Mini Crawler Crane Operation Manual SN E0001 and up – PDF DOWNLOAD

Description

Maeda MC 405C Mini Crawler Crane Operation Manual SN E0001 and up – PDF DOWNLOAD

FILE DETAILS:

Maeda MC 405C Mini Crawler Crane Operation Manual SN E0001 and up – PDF DOWNLOAD

Language : English
Pages : 275
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Maeda MC 405C Mini Crawler Crane Operation Manual SN E0001 and up – PDF DOWNLOAD

INTRODUCTION:

• This manual is a guidebook for safe and effective use of this machine.
• This manual describes the procedures for proper operation and maintenance of the machine.
• Warnings and precautions defined in this manual shall be observed for safety.
• Many of the accidents are caused by the operation, inspection, or maintenance that does not
  observe the basic precautions.
• Be sure to read this manual and understand the procedures for machine operation, inspection, and
  maintenance thoroughly before performing operation of this machine.
• Failure to observe the basic precautions defined in this manual may lead to hazardous accidents.

This machine is composed of the units listed below.
[1] TRAVELING DOLLY
This is composed of a traveling gear, engine, traveling operation unit, and crane operation unit.
[2] CRANE
This is composed of a telescoping system, derrick system, hook block, winch system, and outrigger system.
[3] SAFETY DEVICE
This is composed of the following parts and devices: Over hoist detector / automatic stop device, three-winding stop
alarm / automatic stop device, load indicator, hydraulic safety valve, hydraulic automatic locking device, slinging
rope detachment protector, alarm buzzer, audio alarm, level, crane tip-over alarm (an alarm issued in the event of
the crane operation at 3-degree inclination and traveling at 15-degree inclination), traveling lever lock,
traveling/crane/outrigger selector switch (designed to prevent the machine from craning at traveling), outrigger
safety device (outrigger interlock and crane interlock), moment limiter (working envelope limited), working status
lamp, outrigger non-installation warning lamp.
3.3 MACHINE FUNCTIONS
[1] TRAVELING DOLLY
• This is a compact machine designed to keep the overall width between the crane and outrigger minimized with
them housed (in traveling position).
This compact design is ideal for work in confined areas.
• Two-traveling lever operation enables not only direction changes among forward, backward, and right/left but pivot
turn and spin turn.
[2] CRANE
• An automatic slide outrigger is embedded in the crane to permit outrigger extension and grounding from the
operation seat.
• Through the combined use of telescoping, derricking, and slewing besides winch system operation, the crane is
capable of raising or lowering the hook block and moving an object weighing within the rated total load to a
designated position within the confines of the working envelope.
• Radio- and remote-control units allow remote outrigger setting and remote crane operation.

TABLE OF CONTENTS:

Maeda MC 405C Mini Crawler Crane Operation Manual SN E0001 and up – PDF DOWNLOAD

INTRODUCTION 1- 1
1. INTROOUCTION 1- 2
2.FOR SAFE USE OF MACHINE 1- 3
3. MACHINE OVERVIEW 1- 4
3.1 SPECIFIEO OPERATIONS 1- 4
3.2 MACHINE CONFIGURATION 1- 4
3.3 MACHINE FUNCTIONS 1- 5
4. QUALIFICATION FOR OPERATION 1- 6
4.1 QUALIFICATION FOR CRANE OPERATION 1- 6
5. TERMINOLOGY 1- 7
5.1 OEFINITIONS OF TERMS 1- 7
5.2 OIAGRAM OF WORKING RAOIUS ANO LIFTING HEIGHT 1- 8
5.3 RATEO TOTAL LOAO TABLE 1- 9
5.4 LOAO INOICATOR 1-15
SAFETY 2- 1
1. BASIC PRECAUTIONS 2-2
2. ORIVING RELATEO PRECAUTIONS 2- 7
2.1 BEFORE STARTING ENGINE 2- 7
2.2 AFTER STARTING ENGINE 2- 8
2.3 WORKING WITH CRANE 2-12
3. TRANSPORT PRECAUTIONS 2-20
4. BATTERY HANOLING PRECAUTIONS 2-22
5. MAINTENANCE PRECAUTIONS 2-24
5.1 PRECAUTIONS BEFORE MAINTENANCE 2-24
5.2 PRECAUTIONS OURING MAINTENANCE 2-26
6. SAFETY LABEL LOCATIONS 2-31
7. WEEE OIRECTIVE LABEL LOCATIONS 2-40
OPERATION 3- 1
1. MACHINE EACH SECTION 3- 2
1.1 MACHINE EACH UNIT 3- 2
1.2 TRAVELING ANO CRANE OPERATION UNITS 3- 3
1.3 INSTRUMENT PANEL SECTIONS 3- 6
1.3.1 OESCRIPTION OF EACH SWITCHES 3- 7
1.3.2 OESCRIPTION OF EACH MONITORS 3-11
1.3.3 OESCRIPTION OF FUSES 3-13
1.4 OUTRIGGER OPERATION PANEL 3-14
1.5 OUTRIGGER SAFETY OEVICES 3-16
1.5.1 FUNCTIONS OF OUTRIGGER SAFETY OEVICES 3-16
1.5.2 NAMES ANO OESCRIPTIONS OF OUTRIGGER OISPLAY 3-17
1.5.3 OUTRIGGER UN-SETWARNING LAMP 3-18
1.6 MOMENT LIMITER (OVERLOAO OETECTOR) 3-19
1.6.1 MOMENT LIMITER CONFIGURATION 3-19
1.6.2 FUNCTION OF MOMENT LIMITER 3-20
1.6.3 MOMENT LIMITER OPERATIONS 3-21
1.6.4 NAMES OF MOMENT LIMITER DISPLAY UNIT 3-23
1.6.5 MOMENT LIMITER FUNCTIONS 3-30
1.6.6 MOMENT LIMITER STARTING STATUS 3-32
1.6.7 MOMENT LIMITER WORKING ENVELOPE SETTING 3-33
1.6.8 EMERGENCY STOP CANCEL SWITCH 3-34
1.6.9 MOMENT LIMITER ERROR CAUSES ANO ACTIONS TO BE TAKEN 3-35
1.7 OVER HOIST DETECTOR 3-36
1.8 OPERATION SEAT 3-37
1.9 ENGINE HOOD 3-38
1.10 MACHINERY COVER 3-39
2. OPERATIONS 3-42
2.1 CHECKING BEFORE OPERATION 3-42
2.1.1 CHECKING BEFORE STARTING ENGINE (VISIBLE CHECKS) 3-42
2.1.2 CHECKING BEFORE STARTING ENGINE 3-45
2.1.3 CHECKING AFTER STARTING ENGINE 3-57
2.2 STARTING ENGINE 3-67
2.2.1 NORMAL ENGINE START 3-67
2.2.2 STARTING ENGINE IN COLD WEATHER 3-68
2.3 OPERATIONS ANO CHECKS AFTER STARTING ENGINE 3-69
2.4 BREAKING-IN MACHINE 3-71
2.5 MACHINE TRAVELING POSTURE 3-71
2.6 STARTING MOVING MACHINE 3-72
2.7 CHANGING MACHINE TRAVELING MODE 3-73
2.8 CHANGING PATH OF MACHINE 3-73
2.9 STOPPING/PARKING MACHINE 3-75
2.10 STOPPING ENGINE 3-76
2.11 INSPECTION AFTER STOPPING ENGINE 3-76
2.12 CAUTIONS IN DRIVING 3-77
2.13 DESCRIPTION ON OUTRIGGERAND CRANE SAFETY DEVICES 3-78
2.14 OUTRIGGER SETTING OPERATION 3-81
2.14.1 NAME OF OUTRIGGER COMPONENTS 3-83
2.14.2 OUTRIGGER SETTING OPERATION 3-83
2.15 CAUTIONS BEFORE CRANE OPERATION 3-87
2.16 OPERATIONS BEFORE CRANE OPERATIONS 3-88
2.17 CRANE OPERATION POSTURE 3-89
2.18 HOOK RAISING/LOWERING OPERATION 3-90
2.19 BOOM DERRICKING OPERATION 3-90
2.20 BOOM TELESCOPING OPERATION 3-91
2.21 SLEWING OPERATION 3-92
2.22 ACCELERATION OPERATION 3-92
2.23 CRANE STOWING OPERATION 3-93
2.24 OUTRIGGER STOWING OPERATION 3-95
2.25 DOS ANO DON’TS DURING CRANE OPERATIONS 3-99
2.26 DESCRIPTION OF TRAVELING HOIST SAFETY DEVICES 3-101
2.27 TRAVELING HOIST OPERATION 3-104
2.27.1 CAUTIONS DURING TRAVELING HOIST OPERATION 3-104
2.27.2 TRAVELING HOIST POSTURE 3-105
2.27.3 TRAVELING HOIST OPERATIONS 3-106
2.27.4 CANCELING TRAVELING HOIST OPERATION POSTURE 3-107
3. HANDLING RUBBER TRACKS 3-108
3.1 GOOD USE 3-108
3.2 WARRANTY 3-108
3.3 DOS ANO DON’TS 3-109
3.4 CAUTIONS IN USING RUBBER TRACKS 3-110
4. HANDLING WIRE ROPES 3-112
4.1 BENCH MARK FOR REPLACING WIRE ROPES 3-112
4.2 What TO DO WITH TWISTED WINCH WIRE ROPE 3-113
5. TRANS PORT ATION 3-114
5.1 LOADING/UNLOADING 3-114
5.2 HOISTING MACHINE 3-115
5.3 CAUTIONS IN LOADING MACHINE 3-116
5.4 CAUTIONS DURING TRANSPORTATION 3-116
6. HANDLING IN COLD WEATHER 3-117
6.1 PREPARING FOR LOW TEMPERATURE 3-117
7. LONG-TERM STORAGE 3-119
7.1 BEFORE STORING MACHINE 3-119
7.2 DURING STORAGE 3-119
7.3 AFTER STORAGE 3-119
8. HANDLING BATTERY 3-120
8.1 CAUTIONS IN HANDLING BATTERY 3-120
8.2 REMOVING/INSTALLING BATTERY 3-121
8.3 CAUTIONS IN CHARGING BATTERY 3-121
8.4 STARTING ENGINE WITH BOOSTER CABLE 3-122
9. TROUBLESHOOTING 3-124
9.1 ELECTRICAL COMPONENTS 3-124
9.2 MACHINE BODY 3-125
9.3 ENGINE 3-126
INSPECTION AND MAINTENANCE 4- 1
1. PRECAUTIONS FOR MAINTENANCE 4- 2
2. BASIC MAINTENANCE 4-4
3. LEGAL INSPECTION 4-6
4. CONSUMABLES 4- 6
5. LUBRICATING OIL 4- 7
5.1 USE OF LUBRICATING OIL ACCORDING TO TEMPERATURES 4- 7
6. ACCESSORY TOOLS ANO STANDARD TIGHTENING TORQUE 4- 8
6.1 ACCESSORY TOOLS 4- 8
6.2 STANDARD TIGHTENING TORQUE LIST 4- 8
7. INSPECTION ANO MAINTENANCE LIST 4-10
8. MAINTENANCE PROCEDURES 4-12
8.1 INITIAL 10 HOUR MAINTENANCE 4-12
8.2 INITIAL 50 HOUR MAINTENANCE 4-12
8.3 INITIAL 250 HOUR MAINTENANCE 4-12
8.4 CHECKING BEFORE OPERATION 4-12
8.5 IRREGULAR MAINTENANCE 4-13
8.6 MAINTENANCE EVERY 30 HOURS 4-22
8.7 MAINTENANCE EVERY 50 HOURS 4-24
8.8 MAINTENANCE EVERY 100 HOURS 4-28
8.9 MAINTENANCE EVERY 250 HOURS 4-29
8.10 MAINTENANCE EVERY 500 HOURS 4-33
8.11 MAINTENANCE EVERY 1000 HOURS 4-37
8.12 MAINTENANCE EVERY 1500 HOURS 4-47
8.13 MAINTENANCE EVERY 2000 HOURS 4-47
SPECIFICATIONS 5- 1
1. SPECIFICATIONS 5- 2
1.1 SPECIFICATION LIST 5- 2
1.2 SPECIFICATION DIMENSIONAL DRAWING 5-4
1.3 DIMENSIONAL DRAWING OF OUTRIGGER WIDTH 5- 5
1.4 RATED TOTAL LOAD TABLE 5-6
1.5 WORKING RADIUS AND LIFTING HEIGHT 5- 9
1.6 WORKING RADIUS AND LIFTING HEIGHT (DURING TRAVELING HOIST) 5-10
ENGINE AND ELECTRIC MOTOR SPECIFICATIONS 6- 1
1. PRECAUTIONS (FOR ENGINE AND ELECTRIC MOTOR SPECIFICATION) 6-2
2. SAFETY LABEL LOCATIONS 6-4
3. MACHINE EACH SECTION 6-6
3.1 MACHINE EACH UNIT 6-6
3.2 TRAVELING AND CRANE OPERATION UNITS 6- 7
3.3 INSTRUMENT PANEL SECTIONS 6- 8
3.4 POWER UNIT 6-11
3.5 POWER SUPPL Y BOX 6-11
3.6 INVERTER UNIT 6-12
4. OPERATION 6-15
4.1 CHECKING BEFORE OPERATION 6-15
4.1.1 CHECKING BEFORE STARTING ELECTRIC MOTOR (VISIBLE CHECKS) 6-15
4.1.2 CHECKING BEFORE STARTING ELECTRIC MOTOR 6-15
4.1.3 CHECKING AFTER STARTING ELECTRIC MOTOR 6-16
4.2 POWER SUPPL Y CONNECTION 6-17
4.3 OPERATION AND CHECKING AFTER POWER CONNECTION 6-19
4.4 MACHINE OPERATION 6-21
4.5 MACHINE STOP AND CHECKS AFTER STOPPING MACHINE 6-21
4.6 POWER SUPPLY SEPARATION 6-22
5. LONG-TERM STORAGE 6-23
6. HANDLING BATTERY 6-24
7. ELECTRIC MOTOR TROUBLESHOOTING 6-25
8. PRINCIPLE SPECIFICATION LIST 6-26

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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