Maeda MC-104C Mini Crawler Crane Operation Manual SN N00001 and up – PDF DOWNLOAD

Description

Maeda MC-104C Mini Crawler Crane Operation Manual SN N00001 and up – PDF DOWNLOAD

FILE DETAILS:

Maeda MC-104C Mini Crawler Crane Operation Manual SN N00001 and up – PDF DOWNLOAD

Language : English
Pages : 216
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Maeda MC-104C Mini Crawler Crane Operation Manual SN N00001 and up – PDF DOWNLOAD

INTRODUCTION:
1. Foreword:

• This manual is the guide book for your safe and efficient use of this machine.
• This manual describes procedures for operation and service of this machine as well as matters to be
  strictly observed while performing them.
• Most accidents are attributable to operation, inspection or service where basic safety rules are
  neglected.
• Before operating this machine, please read this manual to fully understand the method of operation,
  inspection and service.
• Unless the content of this manual are observed, a serious accident could occur.

This machine consists of following major components:
[1] Undercarriage
Consists of travel gear, engine, travel control and crane operation systems.
[2] Crane
Consists of boom telescoping, boom hoisting, swing and hook-block winches and outrigger systems.
[3] Safety systems
Hook over-hoist warning system, hydraulic safety valve, Travel/Crane work selector system (which
prevents crane from functioning while traveling) and Outrigger/Crane work selector system
(prevents outrigger actuation while performing crane work) are provided.
3.3 Functions this machine is provided with
[1] Undercarriage
• This machine is designed to be more compact with the overall width för travelling reduced from
that of our existing models, enabling it to enter tighter spaces.
• Operation with two travel levers allows pivot turn and spin turn in addition to normal operation of
forward, backward travel or turning its travel direction.
[2] Crane
• Equipped with auto-sliding type outrigger which allows the crane to work over uneven ground or in
a tight space. Outriggers can be extended in anyway to match terrain or conditions of a given job
site.
• Boom telescoping, hoisting and swinging motions plus vertical move of hook block with winch
operation, permits to move suspended load to desired location within rated total weight and
working radius.
• Radio control system allows remote control of the outrigger setting and any crane motion.

TABLE OF CONTENTS:

Maeda MC-104C Mini Crawler Crane Operation Manual SN N00001 and up – PDF DOWNLOAD

Part I Introduction
1 Foreword 2
2 Safety lnformation 3
3 Outline of the Machine 4
3 1 Designated type of work 4
3 2 Configuration of the machine 4
3 3 Functions this machine is provided with 5
4 Qualification för Operating the Machine 6
4 1 Qualification require för operating cranes 6
5 Glossary 7
5 1 Definitions of words 7
5 2 How to read working radius and lifting height diagram 8
5 3 How to read total rated load chart 10
5 4 How to read load indicator 16
Part II Safety
1 Basic Rules 22
2 Rules for Operation 29
2 1 Before starting up engine 29
2 2 After the engine has started 31
2 3 During crane operation 37
3 Rules för Transporting a Crane 46
4 Rules för Handling the Battery 48
5 Rules to Observe in Connection with services 50
5 1 Prior to conducting services 50
5 2 During service work 53
6 Location för Affixing Caution Plates 60
Part 111 Operation
1 Nomenclature of Components 70
1 1 Nomenclature of machine components 70
1 2 Nomenclature of travel control components 71
1 2 1 Control levers and pedals 72
1 2 2 Switches 74
1 2 3 Meters and switches 75
1 3 Nomenclature of crane control components 76
1 3 1 Control levers 77
1 3 2 Switches 79
1 3 3 Meters and lamps 80
-17-
TABLE OF CONTENTS
1 4 Over-hoist alarm system 81
1 5 Machinery cover 82
2 Operation Control 83
2 1 Inspection prior to starting up the engine 83
2 1 1 Visual check 83
2 1 2 Inspection before starting your work 86
2 2 Starting up the engine 92
2 2 1 Starting up the engine with main starter switch 92
2 2 2 Starting the engine with auxiliary starter switch 93
2 2 3 Starting the engine with recoil starter in use 94
2 3 Operation and checking after engine has started 95
2 4 Break-in operation 98
2 5 Travel position of the machine 99
2 6 Starting the machine 100
2 7 Changing travel direction of the machine 101
2 8 Stopping and parking the machine 103
2 9 Stopping the engine 103
2 10 Inspection and check after stopping the engine 104
2 11 Rules for travelling 104
2 12 Setting up the outrigger 106
2 13 Matters to be known before starting crane work 111
2 14 Operations prior to starting crane work 112
2 15 Crane work position 113
2 16 Hoisting and lowering operation 114
2 17 Boom hoisting and lowering operation 115
2 18 Boom telescoping operation 116
2 19 Swing operation 117
2 20 Accelerator pedal operation 118
2 21 How to use load indicator and load meter 119
2 22 Stowing the crane 121
2 23 Stowing the outrigger 122
2 24 Matters prohibited in connection with crane operation 125
3 Handling ofRubberTrack 127
3 1 Smart way of using it 127
3 2 Warranty 127
3 3 Prohibited types of work 128
3 4 Rule för using it 129
4 Handling of Wire Rope 131
4 1 Standard for wire rope replacement 131
4 2 Measures to take when winch wire rope is twisted 133
5 Transport 134
5 1 Loading and unloading 134
5 2 How to lift the machine 136
-18-
TABLE OF CONTENTS
5 3 Rules for loading 13 7
5 4 Rules för transport 137
6 Handling in Cold Climate 138
6 1 Preparation för low ambient temperature 138
7 Long Term Storage 140
7 1 Treatment prior to storage 140
7 2 During storage 140
7 3 After storage 141
8 Handling of Battery 142
8 l Rules för handling the Battery 143
8 2 De-mounting and mounting the battery 143
8 3 Rules för charging the battery 144
8 4 Starting with booster cables in use 145
9 Measures to be Taken in Case of Abnormality 147
9 1 In connection with electrical components 147
9 2 In connection with the machine 148
9 3 In connection with engine 149
Part IV Inspection and Maintenance Service
1 Rules för Conducting Service 15 2
2 Basics of Service 15 5
3 Legally Required Inspection 15 7
3 1 Safety regulations on crane 157
4 Consumable Parts 158
5 Lubrication Oil and Grease 159
5 1 Applicable lubricants by ambient temperature 159
5 2 Recommended brands of lubricant 160
6 Standard Tools and Standard Tightening Torque 162
6 1 Inquiry on standard tools 162
6 2 List of standard tightening torque 162
7 List of Inspection and Service 165
8 Working Procedure 167
8 1 First 10 hour service 167
8 2 First 20 hour service 167
8 3 First 200 hour service 167
8 4 Irregular service 16 7
8 5 Pre-operation check 184
8 6 Service in every 50 hours 190
8 7 Service in every 200 hours 192
8 8 Service in every 500 hours 196
8 9 Service in every 1000 hours 199
Part V Data and Specifications
1 Main Data and Specifications 204
1 1 Main data and specifications 204
1 2 Outer dimensions 205
1 3 Rated total load chart 206
1 4 Working radius and lifting height diagram 207

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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