Maeda MC-104C-2 Mini Crawler Crane Operation Manual SN M01736 and up – PDF DOWNLOAD
FILE DETAILS:
Maeda MC-104C-2 Mini Crawler Crane Operation Manual SN M01736 and up – PDF DOWNLOAD
Language : English
Pages : 192
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Maeda MC-104C-2 Mini Crawler Crane Operation Manual SN M01736 and up – PDF DOWNLOAD
FOREWORD:
- This manual is the guide book for your safe and efficient use of this machine.
- This manual describes procedures for operation and service of this machine as well as matters to be
strictly observed while performing them. - Most accidents are attributable to operation, inspection or service where basic safety rules are
neglected. - Before operating this machine, please read this manual to fully understand the method of operation,
inspection and service. - Unless the content of this manual are observed, a serious accident could occur.
This machine consists of following major components:
[1] UNDERCARRIAGE
Consists of travel gear, engine, travel control and crane operation systems.
[2] CRANE
Consists of boom telescoping, boom derricking, swing and hook-block winches and outrigger systems.
[3] SAFETY SYSTEMS
Hook over-hoist warning system, hydraulic safety valve, Travel/Crane work selector system (which prevents crane
from functioning while traveling) and Outrigger/Crane work selector system (prevents outrigger actuation while
performing crane work) are provided.
3.3 FUNCTIONS THIS MACHINE IS PROVIDED WITH
[1] UNDERCARRIAGE
・This machine is designed to be more compact with the overall width for traveling reduced from that of our existing
models, enabling it to enter tighter spaces.
・Operation with two travel levers allows pivot turn and spin turn in addition to normal operation of forward, backward
travel or turning its travel direction.
[2] CRANE
・Equipped with auto-sliding type outrigger which allows the crane to work over uneven ground or in a tight space.
Outriggers can be extended in anyway to match terrain or conditions of a given job site.
・Boom telescoping, hoisting and swinging motions plus vertical move of hook block with winch operation, permits to
move suspended load to desired location within rated total weight and working radius.
・Remote control system allows remote control of the outrigger setting and any crane motion.
TABLE OF CONTENTS:
Maeda MC-104C-2 Mini Crawler Crane Operation Manual SN M01736 and up – PDF DOWNLOAD
INTRODUCTION 1- 1
1. FOREWARD 1- 2
2. SAFETY INFORMATION 1- 3
3. OUTLINE OF THE MACHINE 1- 4
3.1 DESIGNATED TYPE OF WORK 1- 4
3.2 CONFIGURATION OF THE MACHINE 1- 4
3.3 FUNCTIONS THIS MACHINE IS PROVIDED WITH 1- 5
4. QUALIFICATION FOR OPERATING THE MACHINE 1- 5
4.1 QUALIFICATION REQUIRE FOR OPERATING CRANES 1- 5
5. GLOSSARY 1- 6
5.1 DEFINITIONS OF WORDS 1- 6
5.2 HOW TO READ WORKING RADIUS / LIFTING HEIGHT DIAGRAM 1- 7
5.3 HOW TO RATED TOTAL LOAD CHART 1- 8
5.4 HOW TO READ LOAD INDICATOR 1-12
SAFETY 2- 1
1. BASIC RULES 2- 2
2. RULES FOR OPERATION 2- 7
2.1 BEFORE STARTING UP ENGINE 2- 7
2.2 AFTER THE ENGINE HAS STARTED 2- 8
2.3 DURING CRANE OPERATION 2-12
3. RULES FOR TRANSPORTING A CRANE 2-18
4. RULES FOR HANDLING THE BATTERY 2-20
5. RULES TO OBSERVE IN CONNECTION WITH SERVICES 2-22
5.1 PRIOR TO CONDUCTING SERVICE 2-22
5.2 DURING SERVICE WORK 2-24
6. LOCATION FOR AFFIXING CAUTION PLATES 2-29
OPERATION 3- 1
1. NOMENCLATURE OF COMPONENTS 3- 2
1.1 NOMENCLATURE OF MACHINE COMPONENTS 3- 2
1.2 NOMENCLATURE OF TRAVEL CONTROL COMPONENTS 3- 3
1.2.1 CONTROL LEVERS 3- 4
1.2.2 SWITCHES 3- 6
1.2.3 METER, LAMP AND FUSES 3- 7
1.3 NOMENCLATURE OF CRANE CONTROL COMPONENTS 3- 8
1.3.1 CONTROL LEVERS 3- 9
1.3.2 SWITCHES 3-10
1.3.3 METERS AND LAMPS 3-11
1.4 OVER-HOIST PREVENTIVE DEVICE 3-12
1.5 EMO SWITCH (EMERGENCY STOP SWITCH) 3-13
1.6 OVER-LOWERING PREVENTION DEVICE 3-13
1.7 MACHINERY COVER 3-14
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Item Page
2. OPERATION CONTROL 3-15
2.1 INSPECTION PRIOR TO STARTING UP THE ENGINE 3-15
2.1.1 VISUAL CHECK 3-15
2.1.2 INSPECTION BEFORE STARTING YOUR WORK 3-17
2.2 STARTING UP THE ENGINE 3-23
2.2.1 STARTING UP THE ENGINE WITH MAIN STARTER SWITCH 3-23
2.2.2 STARTING UP THE ENGINE WITH AUXILIARY STARTER SWITCH 3-24
3.2.3 STARTING UP THE ENGINE WITH RECOIL STARTER IN USE 3-25
2.3 OPERATION AND CHECKING AFTER ENGINE HAS STARTED 3-26
2.4 BREAK-IN OPERATION 3-28
2.5 TRAVEL POSITION OF THE MACHINE 3-28
2.6 STARTING THE MACHINE 3-29
2.7 CHANGING TRAVEL DIRECTION OF THE MACHINE 3-30
2.8 STOPPING AND PARKING THE MACHINE 3-31
2.9 STOPPING THE ENGINE 3-32
2.10 INSPECTION AND CHECK AFTER STOPPING THE ENGINE 3-32
2.11 RULES FOR TRAVELING 3-33
2.12 SETTING UP THE OUTRIGGER 3-34
2.13 MATTERS TO BE KNOWN BEFORE STARTING CRANE WORK 3-39
2.14 OPERATIONS PRIOR TO STARTING CRANE WORK 3-40
2.15 CRANE WORK POSITION 3-41
2.16 HOISTING AND LOWERING OPERATION 3-42
2.17 BOOM DERRICKING AND LOWERING OPERATION 3-42
2.18 BOOM TELESCOPING OPERATION 3-43
2.19 SWING OPERATION 3-44
2.20 ACCELERATOR LEVER OPERATION 3-44
2.21 HOW TO USE LOAD INDICATOR AND LOAD METER 3-45
2.22 STOWING THE CRANE 3-47
2.23 STOWING THE OUTRIGGER 3-48
2.24 MATTERS PROHIBITED IN CONNECTION WITH CRANE OPERATION 3-51
3. HANDLING OF RUBBER TRACK 3-53
3.1 SMART WAY OF USING IT 3-53
3.2 WARRANTY 3-53
3.3 PROHIBITED TYPES OF WORK 3-54
3.4 RULE FOR USING IT 3-55
4. HANDLING OF WIRE ROPE 3-57
4.1 STANDARD FOR WIRE ROPE REPLACEMENT 3-57
4.2 MEASURES TO TAKE WHEN WINCH WIRE ROPE IS TWISTED 3-58
5. TRANSPORT 3-59
5.1 LOADING AND UNLOADING 3-59
5.2 HOW TO LIFT THE MACHINE 3-60
5.3 RULES FOR LOADING 3-61
5.4 RULE FOR TRANSPORT 3-61
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Item Page
6. HANDLINE IN COLD CLIMATE 3-62
6.1 PREPARATION FOR LOW AMBIENT TEMPERATURE 3-62
7. LONG TERM STARAGE 3-63
7.1 TREATMENT PRIOR TO STORAGE 3-63
7.2 DURING STORAGE 3-63
7.3 AFTER STORAGE 3-63
8. HANDLING OF BATTERY 3-64
8.1 RULES FOR HANDLING THE BATTERY 3-64
8.2 DE-MOUNTING AND MOUNTING THE BATTERY 3-65
8.3 RULES FOR CHARGING THE BATTERY 3-65
8.4 STARTING WITH BOOSTER CABLE IN USE 3-66
9. MEASURES TO BE TAKEN IN CASE OF ABNORMALITY 3-68
9.1 IN CONNECTION WITH ELECTRICAL COMPONENTS 3-68
9.2 IN CONNECTION WITH THE MACHINE 3-68
9.3 IN CONNECTION WITH ENGINE 3-69
INSPECTION AND MAINTENANCE 4- 1
1. RULES FOR CONDUCTING SERVICE 4- 2
2. BASICS OF SERVICE 4- 4
3. LEGALLY REQUIRED INSPECTION 4- 6
3.1 SAFETY REGULATION ON CRANE 4- 6
4. CONSUMABLE PARTS 4- 6
5. LUBRICATION OIL AND GREASE 4- 7
5.1 APPLICABLE LUBRICANTS BY AMBIENT TEMPERATURE 4- 7
6. STANDARD TOOLS AND STANDARD TIGHTENING TORQUE 4- 8
6.1 INQUIRY ON STANDARD TOOLS 4- 8
6.2 LIST OF STANDARD TIGHTENING TORQUE 4- 8
7. LIST OF INSPECTION AND SERVICE 4-11
8. WORKING PROCEDURE 4-13
8.1 FIRST 10 HOUR SERVICE 4-13
8.2 FIRST 20 HOUR SERVICE 4-13
8.3 FIRST 200 HOUR SERVICE 4-13
8.4 INSPECTION BEFORE STARTING YOUR WORK 4-13
8.5 IRREGULAR SERVICE 4-14
8.6 SERVICE IN EVERY 50 HOURS 4-29
8.7 SERVICE IN EVERY 100 HOURS 4-31
8.8 SERVICE IN EVERY 200 HOURS 4-32
8.9 SERVICE IN EVERY 500 HOURS 4-35
8.10 SERVICE IN EVERY 1000 HOURS 4-38
SPECIFICATIONS 5- 1
1. SPECIFICATIONS 5- 2
2. OVERALL DIMENSIONS 5- 3
3. TOTAL RATED LOAD CHART 5- 4
4. WORKING RANGE 5- 4
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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