Mack Truck Titan TD700 Series Operator’s Manual 21394652 PDF

INTRODUCTION1
TO THE OWNER1
In Appreciation 1
About This Handbook2
THE VEHICLE3
Basic Configuration 3
Vehicle Management and Control System (V-MAC®)3
COMPONENT IDENTIFICATION 4
VIN Locations4
Engine Identification5
Engine Information Plate 6
Clean Idle Engines 7
Transmission Identification8
WARRANTY INFORMATION 11
Air Brake System11
ENGINE GASEOUS EMISSION CONTROL SYSTEMS 11
Emissions Control System Warranty 13
ENGINE GASEOUS EMISSIONS CONTROL SYSTEM WARRANTY15
FEDERAL EMISSION REQUIREMENTS16
EMISSION CONTROL SYSTEMS WARRANTY — CALIFORNIA16
Emissions Control System Warranty 18
SERVICE LITERATURE22
MACK Class 8 –Components Service Manual 22
Class 8 – Custom Collated Service Manual on CD 22
CUSTOMER SERVICE 23
Call 1-800-866-1177 for MACK OneCall™ 23
Questions and Complaints 23
Addresses 24
Additional Assistance 25
REPORTING SAFETY DEFECTS26
United States 26
Canada26
Mexico 26
EVENT DATA RECORDING DEVICES27
27
SAFETY INFORMATION 28
SAFETY STATEMENT 28
CERTIFICATION LABELS30
Safety Certification Label 30
ADVISORY LABELS 32
Advisory Label Locations (On Vehicle) 33
TRUCK-TRACTOR CONSPICUITY43
CAB ENTRY/EXIT 44
Three-Limb Contact44
Driver Side 46
Passenger Side 48

Deck Plate Access50
SAFETY TIPS FOR COLD WEATHER OPERATION 52
Driver Visibility 52
Cab Door Seals and Key Locks 53
Outside Mirror Heater53
Air Horn Snow Shield54
Emergency Reflector Kit54
Fire Extinguisher (Optional) 54
INSTRUMENTS AND CONTROLS 55
CAB INTERIOR55
INSTRUMENT PANEL 56
Tell-Tales56
Panel Arrangement57
INSTRUMENT PANEL GAUGE LAYOUT 58
Panel A60
Panel B 61
Panel C 63
Panel D64
Function of Optional Switches77
CAB CLIMATE CONTROL 84
LIGHT CONTROL PANEL 86
LOWER CONSOLE PANEL 87
STEERING COLUMN88
Combination Starter and Electrical Switch88
Steering Wheel Adjustment 88
Turn Signal Lever 89
Stalk Switch (If Equipped, Co-Pilot® Only)90
FLOOR PEDALS 92
MISCELLANEOUS CONTROLS 93
Dome Light 93
Air Horn 94
Fresh Air Vent 94
Cab Air Filter 95
Microphone 95
Accessory Power Outlets 96
OPERATION98
PRE-TRIP INSPECTION AND DAILY MAINTENANCE98
Pre-Trip Inspection Quick List 99
New Vehicle Break-In110
WINDSHIELD WASHER RESERVOIR 112
HOOD OPERATION113
Opening the Hood 113
Closing the Hood 114
Locking the Hood 115
HOSE TENDERS 117

DOORS 118
Power Door Panel (Optional)118
Opening the Cab Door 119
Locking the Cab Door120
Power Window Regulators 120
REMOTE KEYLESS ENTRY — (OPTIONAL)121
Transmitter Operations 122
Battery Replacement123
SEAT BELTS 126
Seat Belt Operation 126
Fastening Seat Belt 126
Adjustable D-Ring Shoulder Belts (if equipped)128
Komfort® Latch System129
SEAT ADJUSTMENT AND RECLINE (IF EQUIPPED)131
MIRROR BREAKAWAY STRUT 132
MACK ENGINE INFORMATION 133
Precautions and Warnings133
Engine Model Designations135
TIRE PRESSURE CONTROL SYSTEM (IF EQUIPPED)136
Operating the Dana Tire Pressure Control System 137
Tire Changing Procedure 142
CRUISE CONTROL OPERATION 144
Speed Control Switches 144
Setting Cruise Control 144
Disengaging Cruise Control145
MACK POWERLEASH™ ENGINE BRAKE (IF EQUIPPED)146
Engine Brake Switch146
How the Engine Brake is Activated147
Cruise Control with the MACK PowerLeash™ Engine Brake 148
ON THE ROAD WITH THE MACK POWERLEASH™ ENGINE BRAKE 149
Over Flat Terrain150
Descending a Grade 151
On Slippery Road Surfaces153
BRAKE OPERATION155
Air Brake System155
Automatic Slack Adjusters 156
Parking Brake System156
Parking Brake Operation157
Parking 157
Anti-Lock Brake System (ABS) 157
Automatic Traction Control (ATC) (If Equipped) 161
GOOD DRIVING HABITS163
Weight Ratings163
Instruments163
Shutting Down the Engine 163
General Observation 163
STARTING THE VEHICLE 164

General Information164
Push Button Starters164
Air Starters 165
Engine Warm-Up 168
Engine Idling168
Shutting Down the Engine 169
COLD WEATHER OPERATION 171
Cold Weather Starting Tips171
Engine Block Heaters 172
Winterfronts 173
COUPLING A TRAILER175
UNCOUPLING A TRAILER177
MOVING THE VEHICLE — GENERAL INFORMATION 179
Braking179
Shifting179
Engine Temperature 180
Clutch (If Equipped) 180
POWER TAKE-OFF (PTO) OPERATION 185
PTO Precautions 185
PTO Classification 186
Side-Mounted PTO Locations 186
PTO Operating Procedures 186
TRANSMISSION SHIFTING INSTRUCTIONS187
MACK T310 Shifting Instructions 188
MACK T310ME21 Shifting Instructions 191
MACK T31321 and T313LR21 Shifting Instructions 194
MACK T31821 and T318LR21 Shifting Instructions 198
AXLES204
Rear Axles Other Than MACK 204
MACK Rear Axles204
Engaging the Power Divider Lockout205
Extended Idling and Aftertreatment System Conditioning 207
Mack, EPA2010 Emissions Solution208
DIESEL PARTICULATE FILTERS (IF EQUIPPED) 208
Extended Idling and Aftertreatment System Conditioning 211
Exhaust Aftertreatment System 212
Safety Information 213
Exhaust Aftertreatment System Components and 214
Selective Catalytic Reduction (SCR) 214
Diesel Exhaust Fluid (DEF)217
Aftertreatment Diesel Particulate Filter (DPF) 220
Aftertreatment Control Module (ACM)221
Exhaust Aftertreatment System 222
Driver Warnings and On Board Diagnostics (OBD) 227
On Board Diagnostics (OBD)227
Instrument Cluster228

Malfunction Indicator Lamp (MIL) 229
Aftertreatment DEF Tank Level – Driver Warning & Inducement230
Aftertreatment DEF Quality – Driver Warning & Inducement 231
Misfilling Diesel or Aftertreatment DEF Tanks232
SCR Tampering – Driver Warning & Inducement 233
Warranty and Maintenance 234
Exhaust Aftertreatment System Maintenance234
Engine Maintenance Intervals234
MAINTENANCE AND LUBRICATION235
MAINTENANCE INTRODUCTION 235
TURBOCHARGER236
CLEANING YOUR VEHICLE237
Exterior Washing 237
Cab and Hood 239
Chassis 239
Cab Interior 240
Waxing 240
Polishing 240
Winter Warnings 240
TOWING 241
AIR CLEANER 242
ENGINE OIL LEVEL CHECK243
Power Steering Reservoir 244
FUEL TANK246
Fuel Tank Cap 246
FUELING 247
BioDiesel248
B20 Approval For Mack EPA 07 Certified Products248
COOLING SYSTEM249
Coolant Level Check249
Draining the Cooling System250
Refilling the Cooling System251
Protecting the Cooling System 251
Cooling System Maintenance 252
Accessory Drive Belt Routing 253
HEADLIGHTS 254
Bulb Replacement254
LICENSE PLATE MOUNTING 254
WHEELS 255
Wheel Inspection 255
Tires 256
BATTERY259
Jump-Starting Engine259
ELECTRICAL 261
Circuit Breaker and Relay Panels 261
Electrical Grease 263

Electrical Accessory Connection Points 267
METRIC CONVERSIONS275
METRIC CONVERSIONS 275