Mack 2004 Emissions Standard V-MAC IV Diagnostic Service Manual(8-213) – PDF DOWNLOAD
FILE DETAILS:
Mack 2004 Emissions Standard V-MAC IV Diagnostic Service Manual(8-213) – PDF DOWNLOAD
Language : English
Pages : 534
Downloadable : Yes
File Type : PDF
Size: 38.4 MB
DESCRIPTION:
Mack 2004 Emissions Standard V-MAC IV Diagnostic Service Manual(8-213) – PDF DOWNLOAD
INTRODUCTION
SAFETY INFORMATION
Advisory Labels
Cautionary signal words (Danger-Warning-Caution) may appear in various locations throughout this manual. Information accented by one of these signal words must be observed to minimize the risk of personal injury to service personnel, or the possibility of improper service methods which may damage the vehicle or cause it to be unsafe. Additional Notes and Service Hints are used to emphasize areas of procedural importance and provide suggestions for ease of repair. The following definitions indicate the use of these advisory labels as they appear throughout the manual:
INTRODUCTION
ABOUT THIS MANUAL
- This manual is intended to provide basic information about the V-MAC IV (Vehicle Management and Control) System. Although every effort has been made to ensure that all the information is as accurate as possible, due to our product upgrades, some information may not be applicable to all chassis.
- Not all chassis are equally equipped, and care should be taken to determine exactly what equipment is installed on the vehicle. Please pay particular attention to the Notes, Cautions and Warnings which are placed throughout the manual. These are intended to call attention to specific procedures which must be followed.
- No part of this manual may be reproduced, stored in a retrieval system, or be transmitted in any form without the prior written permission of Mack Trucks, Inc. Please take the time to familiarize yourself with the contents of this manual before attempting to work on a vehicle. Make sure you completely understand the instructions for performing a test before beginning the test procedure.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Mack 2004 Emissions Standard V-MAC IV Diagnostic Service Manual(8-213) – PDF DOWNLOAD
INTRODUCTION 1
SAFETY INFORMATION 2
Advisory Labels 2
ABOUT THIS MANUAL 3
DESCRIPTION AND OPERATION 5
V-MAC IV SYSTEM OVERVIEW 6
Sensors 7
Cab and Dashboard Switches 11
SYSTEM DIAGNOSTICS 16
Diagnostic Tools 16
Electrical Terms 18
Troubleshooting Procedures 18
Reading Diagnostic Fault Codes: 19
Fault Codes 22
SAE Message Descriptions 26
MID 128 PID 26 — ESTIMATED % FAN SPEED 34
MID 128 PID 49 — ABS STATUS 41
MID 128 PID 50 — AC SYSTEM STATUS 43
MID 128 PID 84 — VEHICLE SPEED STATUS 45
MID 128 PID 85 — CRUISE CONTROL STATUS 47
MID 128 PID 91 — PEDAL MESSAGE 49
MID 128 PID 94 — FUEL PRESSURE (FP) SENSOR 51
MID 128 PID 97 — WATER IN FUEL FILTER SENSOR 61
MID 128 PID 98 — ENGINE OIL LEVEL/TEMPERATURE SENSOR 65
MID 128 PID 100 — ENGINE OIL PRESSURE SENSOR 71
MID 128 PID 102 — BOOST AIR PRESSURE/TEMPERATURE SENSOR 81
MID 128 PID 103 — TURBO SPEED SENSOR 88
MID 128 PID 105 — BOOST AIR PRESSURE/TEMPERATURE SENSOR 93
MID 128 PID 108 — AMBIENT PRESSURE SENSOR 100
MID 128 PID 110 — ENGINE COOLANT TEMPERATURE SENSOR 101
MID 128 PID 111 — COOLANT LEVEL SWITCH 110
MID 128 PID 153 — CRANKCASE PRESSURE SENSOR 113
MID 128 PID 158 — BATTERY VOLTAGE 124
MID 128 PID 171 — AMBIENT AIR TEMPERATURE STATUS 126
MID 128 PID 172 — INTAKE AIR TEMPERATURE AND HUMIDITY SENSOR 128
MID 128 PID 175 — ENGINE OIL LEVEL/TEMPERATURE SENSOR 135
MID 128 PID 177 — TRANSMISSION OIL TEMPERATURE 141
MID 128 PID 190 — ENGINE OIL LEVEL/TEMPERATURE SENSOR 143
MID 128 PID 224 — IMMOBILIZER 144
MID 128 PID 228 — CALIBRATION FACTOR 147
MID 128 PID 240 — PROGRAM MEMORY 149
MID 128 PID 245 — TOTAL VEHICLE DISTANCE 150
MID 128 PID 251 — TIME DATA FAILURE 152
MID 128 PID 252 — DATE DATA FAILURE 156
MID 128 PID 354 — INTAKE AIR TEMPERATURE AND HUMIDITY SENSOR 160
MID 128 PID 404 — COMPRESSOR DISCHARGE TEMPERATURE 174
MID 128 PID 412 — EGR TEMPERATURE AFTER COOLER 175
MID 128 PPID 35 — EGR MASS FLOW SENSOR 180
MID 128 PPID 55 — ECU TEMPERATURE 185
MID 128 PPID 86 — ENGINE RETARDER PERCENT 186
MID 128 PPID 89 — VARIABLE GEOMETRY TURBOCHARGER SMART REMOTE
ACTUATOR TEMPERATURE 188
MID 128 PPID 122 — ENGINE COMPRESSION BRAKE 190
MID 128 PSID 201 — CAN1 J1939 COMMUNICATION LINK B 194
MID 128 PSID 232 — CAN2 J1939 COMMUNICATION LINK A 198
MID 128 SID 1 — FUEL INJECTOR UNIT #1 203
MID 128 SID 2 — FUEL INJECTOR UNIT #2 211
MID 128 SID 3 — FUEL INJECTOR UNIT #3 219
MID 128 SID 4 — FUEL INJECTOR UNIT #4 227
MID 128 SID 5 — FUEL INJECTOR UNIT #5 235
MID 128 SID 6 — FUEL INJECTOR UNIT #6 243
MID 128 SID 18 — WATER IN FUEL VALVE 251
MID 128 SID 21 — CAM SPEED SENSOR 253
MID 128 SID 22 — CRANK SPEED SENSOR 262
MID 128 SID 27 — VARIABLE GEOMETRY TURBOCHARGER SMART REMOTE
ACTUATOR 271
MID 128 SID 33 — COOLING FAN CONTROL 274
MID 128 SID 39 — STARTER OUTPUT 279
MID 128 SID 146 — EGR CONTROL VALVE 284
MID 128 SID 211 — SENSOR SUPPLY VOLTAGE #2 298
MID 128 SID 230 — IDLE VALIDATION SWITCH 301
MID 128 SID 231 — CAN1 J1939 COMMUNICATION LINK A 305
MID 128 SID 232 — SENSOR SUPPLY VOLTAGE #1 313
MID 128 SID 253 — DATASET MEMORY 316
MID 128 SID 254 — RAM/WATCHDOG TIMER RESET 317
MID 140 PID 77 — FRONT REAR AXLE OIL TEMPERATURE SENSOR 318
MID 140 PID 78 — REAR REAR AXLE OIL TEMPERATURE SENSOR 324
MID 140 PID 96 — FUEL LEVEL SENSOR 330
MID 140 PID 116 — AIR APPLICATION PRESSURE TRANSDUCER 335
MID 140 PID 117 — PRIMARY AIR PRESSURE TRANSDUCER 341
MID 140 PID 118 — SECONDARY AIR PRESSURE TRANSDUCER 347
MID 140 PID 158 — BATTERY VOLTAGE 353
MID 140 PID 170 — INTERIOR TEMPERATURE SENSOR 355
MID 140 PID 171 — AMBIENT TEMPERATURE SENSOR 361
MID 140 PID 173 — EXHAUST TEMPERATURE SENSOR 367
MID 140 PID 177 — TRANSMISSION OIL TEMPERATURE SENSOR 372
MID 140 PID 358 — AIR SUSPENSION PRESSURE TRANSDUCER 378
MID 140 PID 439 — BOOST PRESSURE STATUS 384
MID 140 PPID 119 — COOLANT TEMPERATURE STATUS 386
MID 140 PSID 53 — BUFFERED ENGINE SPEED 388
MID 140 PSID 54 — BUFFERED VEHICLE SPEED 390
MID 140 PSID 200 — TIMEOUT ON J1939 COMMUNICATIONS FROM ENGINE
MANAGEMENT SYSTEM MODULE 392
MID 140 PSID 201 — TIMEOUT ON J1939 COMMUNICATIONS FROM THE VECU 396
MID 140 PSID 204 — TIMEOUT ON J1939 COMMUNICATIONS FROM THE ANTILOCK
BRAKE SYSTEM MODULE 400
MID 140 PSID 205 — TIMEOUT ON PID 44 FROM THE TRANSMISSION CONTROL
MODULE 404
MID 140 PSID 206 — TIMEOUT ON ENGINE RETARD COMMUNICATION FROM ENGINE
MANAGEMENT SYSTEM MODULE 408
MID 140 PSID 222 — TIMEOUT ON 1587 COMMUNICATIONS FROM EMS MODULE 409
MID 140 PSID 223 — TIMEOUT ON J1587 COMMUNICATIONS FROM THE
TRANSMISSION CONTROL MODULE 413
MID 140 SID 231 — J1939 DATA LINK 417
MID 140 SID 240 — MAIN SOFTWARE CHECKSUM 425
MID 140 SID 250 — J1587 DATA LINK 426
MID 140 SID 253 — EEPROM CHECKSUM 429
MID 144 PID 84 — ROAD SPEED 430
MID 144 PID 86 — CRUISE CONTROL SET SWITCH 435
MID 144 PID 91 — PERCENT ACCELERATOR PEDAL POSITION 436
MID 144 PPID 3 — STARTER OUTPUT 444
MID 144 PPID 60 — IDLE VALIDATION SWITCH SUPPLY 447
MID 144 PPID 69 — BUFFERED IDLE VALIDATION SWITCH 449
MID 144 PPID 74 — EMS/VECU SUPPLY VOLTAGE 452
MID 144 PSID 1 — RETARDER CONTROL SWITCH 455
MID 144 PSID 8 — NEUTRAL POSITION SWITCH 458
MID 144 PSID 9 — CLUTCH SWITCH 461
MID 144 PSID 14 — DATAMAX GENERAL ERROR 464
MID 144 PSID 16 — POWER RELAY 1 465
MID 144 PSID 17 — POWER RELAY 2 467
MID 144 PSID 26 — DATAMAX TRIP LOG 469
MID 144 PSID 28 — DATAMAX GPS LOG 470
MID 144 PSID 34 — FIFTH WHEEL SLIDE SOLENOID 471
MID 144 PSID 200 — TIMEOUT ON J1939 COMMUNICATIONS FROM EMS MODULE 475
MID 144 PSID 205 — J1939 DATA LINK 479
MID 144 PSID 206 — J1939 DATA LINK 483
MID 144 SID 230 — IDLE VALIDATION SWITCH 486
MID 144 SID 231 — J1939 DATA LINK 489
MID 144 PID 240 — MAIN SOFTWARE CHECKSUM 497
MID 144 SID 243 — CRUISE CONTROL SET SWITCH 498
MID 144 SID 246 — SERVICE BRAKE PRESSURE SWITCH 501
MID 144 SID 250 — J1587 DATA LINK 503
MID 144 SID 253 — EEPROM CHECKSUM 506
SPECIFICATIONS 507
V-MAC IV SENSOR SPECIFICATIONS 508
Air Application Pressure Transducer Sensor 508
Air Suspension Pressure Transducer Sensor 508
Ambient Air Temperature Sensor 508
Boost Air Pressure/Temperature Sensor 508
CAM Speed Sensor 509
CRANK Speed Sensor 509
EGR Mass Flow Sensor 509
Engine Coolant Temperature Sensor 509
Engine Oil Level/Temperature Sensor (Oil Level) 509
Engine Oil Level/Temperature Sensor (Oil Temperature) 509
Engine Oil Pressure Sensor 509
Exhaust Temperature Sensor 510
Front Rear Axle Oil Temperature Sensor 510
Fuel Level Sensor 510
Fuel Pressure Sensor 510
Intake Air Temperature and Humidity Sensor 510
Interior Temperature Sensor 510
Primary Air Pressure Transducer Sensor 511
Rear Rear Axle Oil Temperature Sensor 511
Secondary Air Pressure Transducer Sensor 511
Transmission Oil Temperature Sensor 511
Turbo Speed Sensor 511
Vehicle Speed Sensor: Mack Manual Transmissions & Eaton Fuller Manual/Automatic
Transmissions 511
Vehicle Speed Sensor: ArvinMeritor Transmissions 511
Water In Fuel Filter Sensor 511
SCHEMATICS AND DIAGRAMS 513
SYSTEM CONNECTORS 514
Engine Management System (EMS) Module 514
Instrument Cluster Module (ICM) Connectors 517
Vehicle Electronic Control Unit (VECU) Connectors 519
INDEX 521
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.M