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Link Belt Excavator 130X4 Service Manual WLSM1307-03LX N- PDF DOWNLOAD
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Link Belt Excavator 130X4 Service Manual WLSM1307-03LX N- PDF DOWNLOAD
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Description
Link Belt Excavator 130X4 Service Manual WLSM1307-03LX N- PDF DOWNLOAD
FILE DETAILS:
Link Belt Excavator 130X4 Service Manual WLSM1307-03LX N- PDF DOWNLOAD
Language : English
Pages :1763
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Link Belt Excavator 130X4 Service Manual WLSM1307-03LX N- PDF DOWNLOAD
General Information
- Cleaning Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings) After cleaning, dry well, and inject oil in all parts. Also inject oil into the bearings after drying. Inspection When disassembling parts, check all the parts. If there are any worn or damaged parts, replace them. Inspect carefully to prevent initial breakdowns.
- Bearing Replace any loose bearings. Air dry bearings before installing them. Needle bearing When inserting needle bearings, be very careful not to damage them. Apply grease to the section where the needle bearing will be inserted. Gear Check that there is no wear and no damage. Oil seal, O-ring, gasket Always install new oil seals, O-rings, and gaskets. Apply grease to sections where oil seals and O-rings will be inserted. Shaft Check that there is no wear and no damage. Check the bearings and check for damaged oil seals on the shaft.
- Service parts Install LBX Link-Belt genuine service parts. When placing an order, check the parts catalog. It contains the LBX Link-Belt genuine part numbers. Any breakdowns arising from the installation of non-genuine parts are not covered by the warranty. Lubricants (fuel, hydraulic oil) Use the oil from the specified company or specified in the operator’s manual or service manual. Any breakdowns arising from any fuel or hydraulic oil other than those specified are not covered by the warranty.
TABLE OF CONTENTS:
Link Belt Excavator 130X4 Service Manual WLSM1307-03LX N- PDF DOWNLOAD
Excavator 1
SAFETY 9
Safety, general information and standard torque data 12
General Information 13
Safety 13
ROPS 15
ROPS Judgment 15
Standard Torque Data For Cap Screws And Nuts 19
Bolt and Nut Tightening 19
A LOWER 21
Main Equipment Table 25
Lower Component 25
Travel Unit 25
Take-up Roller 25
Upper Roller 25
Lower Roller 25
Recoil Spring 25
Shoe 25
Shoe (LC) 26
Center Joint 26
Center Joint (Blade) 27
Main Equipment Structure and Operation Explanation 28
Travel Motor 28
Safety Precautions 28
Data 28
Use of Product 28
Specifications 28
Type Indication 29
Outside Dimension Diagram and Hydraulic Circuit Diagram 30
Basic Structure and Drawing 33
Assembly Cross-Section Diagram 33
Part List 34
Exploded Views 37
Operation Explanation 39
Reduction Gear 39
Hydraulic Motor Section 40
Usage Precautions 56
Installation Instructions 56
Line 57
Hydraulic Fluid 58
Maintenance and Inspection 58
Daily Inspection 58
Replacement of Hydraulic Fluid 59
Lubricant 59
Table of Seals 62
Failure and Necessary Action 63
Storage of Travel Motor 66
Port Diagram 67
Travel Motor 67
Center Joint 68
Center Joint (Blade) 69
Basic Functions 70
Travel Speed Selection 70
Travel Alarm 70
Removal and Installation of Track 72
Removal and Installation of Shoe Assembly 73
Removal of Shoe Assembly 73
Installation of Shoe Assembly 74
Removal and Installation of Shoe Plate 77
Removal of Shoe Plate 77
Installation of Shoe Plate 77
Removal and Installation of Roller 78
Removal and Installation of Upper Roller 79
Removal of Upper Roller 79
Installation of Upper Roller 80
Assembly and Disassembly of Upper Roller 81
Configuration Diagram 81
Dimension Diagram 82
Jig Dimension Diagram 82
Disassembly Procedures 82
Assembly Procedures 84
Removal and Installation of Lower Roller 87
Removal of Lower Roller 87
Installation of Lower Roller 88
Assembly and Disassembly of Lower Roller 90
Configuration Diagram 90
Dimension Diagram 91
Jig Dimension Diagram 91
Disassembly Procedures 91
Assembly Procedures 94
Removal and Installation of Drive Sprocket 96
Removal of Drive Sprocket 96
Installation of Drive Sprocket 98
Removal and Installation of Take-up Roller 99
Removal of Take-up Roller 99
Installation of Take-up Roller 100
Assembly and Disassembly of Take-up Roller 101
Configuration Diagram 101
Dimension Diagram 102
Jig Dimension Diagram 102
Disassembly Procedures 102
Assembly Procedures 105
Removal and Installation of Grease Cylinder 109
Removal of grease cylinder 109
Installation of grease cylinder 110
Assembly and Disassembly of Tension Shock Absorber 111
Configuration Diagram 111
Dimension Diagram 111
Jig dimension diagram 112
Disassembly procedures 112
Assembly procedures 112
Removal and Installation of Center Joint 115
Removal of Center Joint 115
Installation of Center Joint 117
Assembly and Disassembly of Center Joint 119
Configuration Diagram 120
Dimension Diagram 121
Dimension Diagram (Blade) 122
Jig Dimension Diagram 123
Disassembly Procedures 123
Assembly Procedures 124
Removal and Installation of Travel Motor 127
Removal of Travel Motor 127
Installation of Travel Motor 129
Assembly and Disassembly of Travel Motor 132
Safety Precautions 132
Service Overview 132
Tools 132
Tightening Torque 137
Weight Table 138
Disassembly 138
Preparations 138
General Work Precautions 138
Disassembly Procedure 139
Maintenance Standards 153
Seals 153
Maintenance Standards for Worn Components 153
Assembly 155
Preparations 155
General Work Precautions 155
Assembly Procedure 155
Performance Check Test 172
Maintenance Standards 173
Drive Sprocket 173
Take-up Roller 174
Upper Roller 175
Lower Roller 176
Track Shoe (Grouser Shoe) 177
Inspection Gauge 178
For Drive Sprocket 178
For Take-up Roller 178
For Upper Roller 179
For Lower Roller 179
Pressure Measurement and Adjustment Procedures 180
Main Pressure Measurement 180
B Travel Pressure Measurement 180
Drain Volume Measurement Procedures 181
Preparations 181
Travel Motor Drain Volume Measurement 181
Air Bleed Procedure 183
Travel Motor 183
B C SWING UNIT, COUNTERWEIGHT 185
Main Equipment Table 188
Upper Component 188
Swing Unit 188
Main Equipment Structure and Operation Explanation 189
Swing Motor 189
Swing Motor Operation Explanation 189
Hydraulic Motor Section 189
Valve Casing Section 189
Brake Section 190
Relief Valve Operation Explanation (relief valve model: KRD22EK10) 190
Swing Motor Internal Structure Diagram 194
Port Diagram 196
Swing Motor 196
Basic Functions 197
Swing Brake 197
Swing Lock 197
Swing Speed Limit 198
Swing Relief Cut 200
Removal and Installation of Swing Unit 202
Removal of Swing Unit 202
Installation of Swing Unit 204
Assembly and Disassembly of Swing Motor 206
Causes of Trouble and Solutions 206
Jig 209
Disassembly 210
Assembly 213
Swing Motor Internal Structure Diagram 219
Assembly and Disassembly of Swing Unit 221
Disassembly 221
Assembly 222
Swing Reduction Gear Structure Diagram 223
Removal and Installation of Counterweight 225
Removal of Counterweight 225
Installation of Counterweight 226
Pressure Measurement and Adjustment Procedures 228
Main Pressure Measurement 228
C Swing Pressure Measurement 228
Drain Volume Measurement Procedures 229
Preparations 229
Swing Motor Drain Volume Measurement 229
Air Bleed Procedure 230
Swing Motor 230
Check 230
H ENGINE 231
Main Equipment Table 238
Engine-related 238
Engine 238
Air Cleaner (double element) 238
Radiator 238
SCR 238
Basic Functions 239
Fuel Gauge 239
Coolant Temperature Gauge 240
SCR Gauge 242
Fuel Economy Gauge 245
Neutral Start 246
Power-cut Delay 247
Preheat 247
Throttle 248
Throttle Volume Position Detection 249
Idling Start 255
Auto Idle 255
One-touch Idle 256
Auto Warm-Up 257
Idle Shutdown 262
Idle Up 263
Work Mode Control 264
Engine Emergency Stop 265
SCR RE-GEN 265
Inducement 270
Feed Pump Automatic Stop 274
Coolant Level Decrease 276
Air Filter Clogging 277
Fuel Filter Clogging 278
Battery Charge Abnormality 279
Horsepower Reduction Control (in Uplands) 280
Horsepower Reduction Control (at Engine Failure) 280
Primary specifications 283
Function, Structure, Operation 285
Function, structure, operation (SCR) 331
SCR Control System Inspection 357
Operation Explanation of SCR 358
Diagnosis for Each Symptom 360
Intermittent conditions of urea selective catalytic reduction system 360
Urea fluid consumption too high 363
Ammonia smell noticeable 363
White crystalline powder visible 364
Diagnosis for Each Symptom 365
Engine Start Problem 365
Engine Stalling 367
Engine Hunting, Rough Idling 369
Excessive White Smoke in Exhaust Gas 371
Excessive Black Smoke in Exhaust Gas 371
Abnormal Noise 372
High Fuel Consumption 373
High Oil Consumption 374
Engine Output Deficiency 375
Functional Inspection 377
Engine Compression Pressure Inspection 377
Fuel System Inspection 378
Lubrication system check 378
Suction air system inspection 379
Exhaust system inspection 379
EGR Control System Inspection 379
Start System Inspection 380
Glow control system check 380
OBD system check 382
Inspection of the monitor warning light illumination circuit system 382
Inspection of the monitor warning light blinking circuit system 383
Inspection of the starter circuit system 383
Removal and Installation of Engine Assembly 385
Removal of Engine Assembly 385
Installation of Engine Assembly 390
Removal and Installation of Fuel Cooler, Engine Intercooler, Radiator, and Oil Cooler 391
Removal and Installation of Fuel Cooler 391
Removal of Fuel Cooler 391
Installation of Fuel Cooler 391
Removal and Installation of Engine Intercooler 391
Removal of Intercooler 392
Installation of Inter Cooler 392
Inspection of Intercooler 393
Removal and Installation of Radiator 393
Removal of Radiator 394
Installation of Radiator 396
Inspection of Radiator 396
Removal and Installation of Oil Cooler 397
Removal of Oil Cooler 398
Installation of oil cooler 400
Removal and Installation of Turbo Charger 401
Turbocharger assembly Removal 401
Turbocharger assembly Installation 402
Inspection of Turbo Charger 403
Removal and Installation of EGR Valve 404
Removal 404
Installation 404
Inspection 404
Removal and Installation of EGR Cooler 405
Removal 405
Installation 406
Inspection 408
Removal and Installation of Engine Hood 410
Removal of Engine Hood 410
Installation of Engine Hood 411
Removal and Installation of SCR 412
Removal of SCR 412
Installation of SCR 413
Removal and Installation of SCR Catalyst 414
Removal 414
Installation 416
Disassembly 419
Assembly 419
Inspection 420
Removal and Installation of Cylinder Head Cover 421
Cylinder head cover Removal 421
Installation of Cylinder Head Cover 422
Removal and Installation of Cylinder Head 423
Removal of Cylinder Head 423
Disassembly of Cylinder Head 432
Assembly of Cylinder Head 434
Installation of Cylinder Head 437
Inspection 454
Removal and Installation of Cylinder Block 460
Removal of Cylinder Block 460
Installation of Cylinder Block 476
Inspection 508
Lubrication System 509
Removal and Installation of Oil Pan and Crank Case 509
Removal of Oil Pan and Crank Case 509
Installation of Oil Pan and Crank Case 523
Removal and Installation of Oil Level Switch 550
Removal of Oil Level Switch 550
Installation of Oil Level Switch 550
Removal and Installation of Oil Pump Assembly 551
Removal of Oil Pump Assembly 551
Disassembly of Oil Pump Assembly 554
Assembly of Oil Pump Assembly 554
Installation of Oil Pump Assembly 554
Inspection 558
Engine oil Inspection 559
Removal and Installation of Oil Port Cover 559
Removal of Oil Port Cover 559
Installation of Oil Port Cover 560
Cooling System 561
Removal and Installation of Water Pump Assembly 561
Removal of Water Pump Assembly 561
Installation of Water Pump Assembly 562
Inspection 563
Removal and Installation of Thermostat 564
Removal of Thermostat 564
Installation of Thermostat 564
Inspection 565
InspectionInspection of Coolant 565
Inspection of Cooling Fan Belt 566
Removal and Installation of Overheat Switch 566
Removal of Overheat Switch 566
Installation of Overheat Switch 567
Induction System 568
Inspection of Air Cleaner Element 568
Exhaust System 569
Removal and installation of Oxidation Catalyst Assembly 569
Removal 569
Installation 571
Aux Emission Control Devices System 574
Removal and installation of Dosing Module 574
Removal 574
Disassembly 574
Assembly 575
Installation 575
Removal and installation of DEF Supply Module 576
Removal 576
Disassembly 576
Assembly 577
Installation 577
Removal and installation of Coolant Control Valve 578
Removal 578
Installation 578
Removal and Installation of DCU 579
Removal 579
Installation 579
Removal and installation of DEF Supply Module Filter 579
Removal 579
Installation 580
Appendixes 581
Removal and Installation of Exhaust Manifold 587
Removal of Exhaust Manifold 587
Installation of Exhaust Manifold 588
Inspection 591
Removal and Installation of Fuel Tank 592
Removal of Fuel Tank 592
Installation of fuel tank 595
Removal and Installation of Urea Pump 596
Removal of Urea Pump 596
Installation of Urea Pump 596
Removal and Installation of Urea Solution Tank 598
Removal of Urea Solution Tank 598
Installation of Urea Solution Tank 598
Removal and Installation of Fuel Supply Pump 600
Removal of Fuel Supply Pump 600
Installation of Fuel Supply Pump 605
Removal and Installation of Common Rail Assembly 613
Removal of Common Rail Assembly 613
Installation of Common Rail Assembly 614
Removal and Installation of Injector 616
Removal of Injector 616
Installation of Injector 618
Removal and Installation of Starter Motor 622
Removal of Starter Motor 622
Installation of Starter Motor 623
Disassembly of Starter Motor 623
Assembly of Starter Motor 624
Inspection of Starter Motor 626
Removal and Installation of Alternator 630
Removal of Alternator 630
Installation of Alternator 630
Removal and Installation of Glow Plug 631
Removal of Glow Plug 631
Installation of Glow Plug 631
Inspection 632
Removal and Installation of Suction Control Valve 633
Removal of Suction Control Valve 633
Installation of Suction Control Valve 633
Removal and installation of Fuel Filter 635
Removal of Fuel Filter 635
Installation of Fuel Filter 635
Removal and Installation of Fuel filter pressure 638
Fuel filter pressure sensor Removal 638
Fuel filter pressure sensor Installation 638
Removal and Installation of Engine coolant temperature sensor 639
Engine coolant temperature sensor Removal 639
Engine coolant temperature sensor Installation 639
Inspection 639
Removal and Installation of CKP sensor 641
CKP sensor Removal 641
CKP sensor Installation 641
Inspection 641
Removal and Installation of CMP sensor 642
CMP sensor Removal 642
CMP sensor Installation 642
Inspection 642
Removal and Installation of Oil pressure sensor 643
Oil pressure sensor Removal 643
Oil pressure sensor Installation 643
Inspection 643
Removal and installation of Pressure Sensor/Boost Temperature Sensor 645
Removal of Pressure Sensor/Boost Temperature Sensor 645
Installation of Pressure Sensor/Boost Temperature Sensor 645
Inspection of Pressure Sensor/Boost Temperature Sensor 645
Removal and Installation of IMT sensor 646
IMT sensor Removal 646
IMT sensor Installation 646
Removal and installation of Charge Air Cooler Temperature Sensor 1 647
Removal of Charge Air Cooler Temperature Sensor 1 647
Installation of Charge Air Cooler Temperature Sensor 1 647
Inspection of Charge Air Cooler Temperature Sensor 1 647
Sampling Procedure 648
Sampling of Engine Oil 648
Removal and Installation of Exhaust gas temperature sensor 649
Removal 649
Installation 649
Inspection 650
Removal and installation of EGR Gas Temperature Sensor 1 651
Removal 651
Installation 651
Inspection 651
Removal and installation of EGR Gas Temperature Sensor 2 652
Removal 652
Installation 652
Inspection 652
Removal and installation of NOx Sensor 653
Removal 653
Installation 653
Removal and installation of EGR Gas Temperature Sensor 3 655
Removal 655
Installation 655
Removal and installation of DEF Sensor 657
Removal 657
Installation 657
Engine-related Diagnostic Trouble Code List 658
Engine-side Trouble 663
ECM Trouble 663
DTC U0001 CAN Bus Error (ISO-CAN) 663
DTC P0016 Crankshaft Position – Camshaft Position Correlation Error 664
DTC P0045 Turbocharger Boost Control VNT Error 664
DTC U0073 Control Module Communication Bus Off 666
DTC P0087 Fuel Rail/System Pressure – Too Low 667
DTC P0089 Fuel Pressure Regulator Performance 670
DTC P0091 Fuel Pressure Regulator Control Circuit Low 671
DTC P0092 Fuel Pressure Regulator Control Circuit High 672
DTC P0097 Intake Air Temperature (IAT) Sensor 2 Circuit Low Voltage 673
DTC P0098 Intake Air Temperature (IAT) Sensor 2 Circuit High Voltage 673
DTC U0101 Lost Communication With CAN 674
DTC P0102 Mass Air Flow Sensor Circuit Low Input 675
DTC P0103 Mass Air Flow Sensor Circuit High Input 676
DTC U010E Lost Communications With Dosing Control Module 676
DTC U0110 Lost Communication With VNT System 677
DTC P0112 Intake Air Temperature Sensor Circuit Low 677
DTC P0113 Intake Air Temperature Sensor Circuit High 678
DTC P0117 Engine Coolant Temperature Sensor Circuit Low 679
DTC P0118 Engine Coolant Temperature Sensor Circuit High 679
DTC P0122 Throttle Position Sensor Circuit Low 680
DTC P0123 Throttle Position Sensor Circuit High 681
DTC P0182 Fuel Temperature Sensor Circuit Low 682
DTC P0183 Fuel Temperature Sensor Circuit High 683
DTC P0192 Fuel Rail Pressure Sensor Circuit Low 684
DTC P0193 Fuel Rail Pressure Sensor Circuit High 684
DTC P0201 Injector Circuit Open – Cylinder 1 686
DTC P0202 Injector Circuit Open – Cylinder 2 686
DTC P0203 Injector Circuit Open – Cylinder 3 687
DTC P0204 Injector Circuit Open – Cylinder 4 688
DTC P0217 Engine Coolant Over Temperature Condition 689
DTC P0219 Engine Overspeed Condition 689
DTC P0234 Turbocharger Overboost Condition 690
DTC P0237 Turbo Charger Boost Sensor Circuit Low 691
DTC P0238 Turbo Charger Boost Sensor Circuit High 691
DTC P0335 Crankshaft Position Sensor Circuit 692
DTC P0336 Crankshaft Position Sensor Circuit Range/Performance 693
DTC P0340 Camshaft Position Sensor Circuit 694
DTC P0380 Glow Relay Circuit Error 695
DTC P0401 EGR Flow Insufficient Detected 696
DTC P0404 EGR Control Circuit Range/Performance 697
DTC P0409 EGR Sensor Circuit 697
DTC U0411 Lost CAN Communications With VNT Control Module 699
DTC P041C EGR Cooler Outlet 1 Temp Sensor Circuit Low 699
DTC P041D EGR Cooler Outlet 1 Temp Sensor Circuit High 700
DTC P0427 Catalyst Temperature Sensor Circuit Low Sensor 1 701
DTC P0428 Catalyst Temperature Sensor Circuit High Sensor 1 701
DTC P042C Catalyst Temperature Sensor Circuit Low Sensor 2 702
DTC P042D Catalyst Temperature Sensor Circuit High Sensor 2 703
DTC P0522 Engine Oil Pressure Sensor Circuit Low Input 704
DTC P0523 Engine Oil Pressure Sensor Circuit High Input 705
DTC P0545 EGR Cooler Inlet 1 Temp Sensor Circuit Low 706
DTC P0546 EGR Cooler Inlet 1Temp Sensor Circuit High 706
DTC P0560 12 Volt Circuit Error 707
DTC P0563 System Voltage High 707
DTC P0601 Internal Control Module Memory Check Sum Error 708
DTC P0602 Internal Control Module QR Code Error 708
DTC P0604 Internal Control Module RAM Error 709
DTC P0606 Internal Control Module CPU Error 709
DTC P060A Internal Control Module CPU IC Error 709
DTC P060C Internal Control Module A/D Processing Performance 709
DTC P0615 Starter Relay Circuit Error 710
DTC P0638 Throttle Actuator Control Range/Performance 710
DTC P0685 ECM Power Relay Control Circuit Open 711
DTC P0687 ECM Power Relay Control Circuit High 712
DTC P06A6 Sensor Reference Voltage 1 Circuit 712
DTC P06A7 Sensor Reference Voltage 2 Circuit 713
DTC P06A8 Sensor Reference Voltage 3 Circuit 714
DTC P06A9 Sensor Reference Voltage 4 Circuit 714
DTC P06AF Torque Management System – Forced Engine Shutdown 715
DTC P06D5 Sensor Reference Voltage 5 Circuit 716
DTC P1076 Charge Air Cooler (CAC) Temperature Sensor 1 Circuit Low Voltage 716
DTC P1077 Charge Air Cooler (CAC) Temperature Sensor 1 Circuit High Voltage 716
DTC P1093 Fuel Rail Pressure Too Low 717
DTC P1097 Compressor Outlet Temperature Sensor Circuit High 720
DTC P1098 Compressor Outlet Temperature Sensor Circuit High 721
DTC P1236 Charge Air Cooler Performance Failure 722
DTC P1261 Injector Positive Voltage Control Circuit Group 1 722
DTC P1262 Injector Positive Voltage Control Circuit Group 2 723
DTC P1404 EGR Position Fault 723
DTC P1606 SW-IC Internal failure 724
DTC P160B AD-IC Failure Error 724
DTC P160C AD-IC2 Failure Error 724
DTC P1621 Control Module Long Term Memory Performance 724
DTC P1669 DPD Lamp Control Circuit 725
DTC P204F SCR System Error (No Inducement) 726
DTC P207F Urea Fluid Concentration Too Low 726
DTC P20C9 SCR System Error 726
DTC U2106 Lost CAN Communications With Wheel Loader Transmission Control System 726
DTC P2122 Pedal Position Sensor 1 Circuit Low Input 727
DTC P2123 Pedal Position Sensor 1 Circuit High Input 727
DTC P2127 Pedal Position Sensor 2 Circuit Low Input 728
DTC P2128 Pedal Position Sensor 2 Circuit High Input 729
DTC P2138 Pedal Position Sensor 1 – 2 Voltage Correlation 729
DTC P2146 Fuel Injector Group 1 Supply Voltage Circuit 730
DTC P2149 Fuel Injector Group 2 Supply Voltage Circuit 731
DTC P2228 Barometric Pressure Sensor Circuit Low 732
DTC P2229 Barometric Pressure Sensor Circuit High 733
DTC P2457 Exhaust Gas Recirculation (EGR) Cooling System Performance 733
DTC P2458 Purge time Out Error 734
DTC P2BA7 Urea Fluid Quantity Too Low 734
DTC P2BAA SCR System Error (Inducement, No Purge) 734
DTC P3093 Fuel Rail Pressure Too Low 734
DCU Trouble 737
DTC U0002 CAN Bus Off 737
DTC U0100 Lost Communication With ECM 738
DTC U029D Lost Communication With NOx Sensor 1 739
DTC P0607 Control Module Performance 741
DTC P060B Internal Control Module A/D Processing Performance 742
DTC P062F Control Module EEPROM Error 742
DTC P0641 Sensor Reference Voltage 1 Circuit 743
DTC P0658 Actuator Supply Voltage Circuit 744
DTC P0659 Actuator Supply Voltage Circuit 745
DTC P1462 Urea Fluid Quality Sensor Timeout Error 746
DTC P1464 Main Relay Performance 746
DTC P1468 DCU Overtemperature 747
DTC P1491 Urea Fluid Overpressure 747
DTC P1493 DCU Driver Overtemperature 749
DTC P149C Urea Fluid Pressure Reduction Malfunction 749
DTC P149D Urea Fluid Tank Overtemperature 750
DTC P203B Urea Fluid Tank Level Sensor Stuck 751
DTC P203C Urea Fluid Tank Level Sensor Low Voltage 752
DTC P203D Urea Fluid Tank Level Sensor High Voltage 753
DTC P2048 Urea Fluid Injector Circuit Low Voltage 754
DTC P2049 Urea Fluid Injector Circuit High Voltage 755
DTC P204B Urea Fluid Pressure Sensor Performance 755
DTC P204C Urea Fluid Pressure Sensor Circuit Low Voltage 756
DTC P204D Urea Fluid Pressure Sensor Circuit High Voltage 757
DTC P205B Urea Fluid Tank Temperature Sensor Performance 758
DTC P205C Urea Fluid Tank Temperature Sensor Low Voltage 759
DTC P205D Urea Fluid Tank Temperature Sensor High Voltage 759
DTC P206A Urea Fluid Quality Sensor Circuit 760
DTC P206B Urea Sensor Over Temperature Condition 760
DTC P206C Urea Fluid Quality Sensor Circuit Low Voltage 761
DTC P206D Urea Fluid Quality Sensor Circuit High Voltage 762
DTC P207F Urea Fluid Concentration Too Low 762
DTC P208A Urea Fluid Pump Control Circuit 763
DTC P208B Usea Fluid Pump Performance 763
DTC P208C Urea Fluid Pump Control Circuit Low Voltage 764
DTC P208D Urea Fluid Pump Control Circuit High Voltage 765
DTC P208E Urea Fluid Injector Stuck 766
DTC P20A0 Urea Fluid Reverting Valve Circuit Open 767
DTC P20A2 Urea Fluid Reverting Valve Circuit Low Voltage 767
DTC P20A3 Urea Fluid Reverting Valve Circuit High Voltage 768
DTC P20AC Urea Fluid Pump Temperature Sensor Performance 769
DTC P20AD Urea Fluid Pump Module Temperature Sensor Performance 770
DTC P20B1 Urea Fluid Tank Heater Coolant Control Valve Circuit Open 771
DTC P20B3 Urea Fluid Tank Heater Coolant Control Valve Circuit Low Voltage 772
DTC P20B4 Urea Fluid Tank Heater Coolant Control Valve Circuit High Voltage 772
DTC P20E8 Urea Fluid Pressure Underpressure 773
DTC P20E9 Urea Fluid Overpressure 774
DTC P20EA Urea Fluid Pressure Reduction Malfunction 776
DTC P20FE Urea Fluid Pressure Build-Up Error 776
DTC P2201 Upstream Nox Sensor Performance 778
DTC P2206 NOx Sensor Heater Control Circuit Low Voltage Sensor 1 778
DTC P2207 NOx Sensor Heater Control Circuit High Voltage Sensor 1 779
DTC P242B Exhaust Gas Temperature (EGT) Sensor 3 Performance 779
DTC P242C Exhaust Gas Temperature (EGT) Sensor 3 Circuit Low Voltage 779
DTC P242D Exhaust Gas Temperature (EGT) Sensor 3 Circuit High Voltage 780
Data Reference Values 782
Idle Speed 782
Two Pump Relief 783
J HYDRAULIC EQUIPMENT (PUMP, OPERATION SYSTEM VALVE) 785
Main Equipment Table 791
Hydraulic Device 791
Hydraulic Pump (Standard) 791
Hydraulic Pump (Blade) 791
Control-related 792
Control Valve (Standard) 792
Control Valve (Blade) 792
Solenoid Valve (4 stack) 792
Remote Control Valve for Left/Right Operations 793
Remote Control Valve for Travel Operation 793
Valve for Blade Operation 793
Remote Control Valve Characteristic Diagram 793
Operation Remote Control Valve Control Diagram 794
Travel Remote Control Valve Control Diagram 795
Blade Remote Control Valve Control Diagram 795
Cushion Valve (heat circuit, with shuttle valve) 795
Selector Valve 796
Relief Valve (Electromagnetic Proportional) 796
Basic Functions 797
Oil Temperature Gauge 797
Static Horsepower Control 798
Overload Warning (Function for Europe Only) 799
Pressure Boost Control 799
Stroke Control 801
Boom Down Energy Save 803
Pump Horsepower Boost Control 804
Arm 1 Semi-parallel Control 804
Arm 2 Semi-parallel Control 805
Hot Shutdown Warning 806
Gate Lock 807
Breaker Mode 808
Crusher Mode 808
Quick coupler 809
Hydraulic Filter Clogging 810
Solenoid Sticking Prevention 811
Port Diagram 812
Hydraulic Pump (standard model) 812
Hydraulic Pump (Blade) 814
Control Valve 815
Relief Valve 815
Relief Valve (blade) 818
4 Stack Solenoid Valve 821
2 Stack Solenoid Valve 823
Remote Control Valves (upper, travel) 823
Remote Control Valves (left-right) 823
Remote Control Valve (Travel) 824
Remote Control Valve (blade) 824
Cushion Valve 826
2-way Selector Valve 827
Direction Valve 828
Reducing Valve (3 stack) 829
Relief Valve (electromagnetic proportional) 830
Manifold Under Cab 831
Manifold (accumulator section) 832
Hydraulic oil tank 833
Hydraulic Pump 834
Type Indication 834
Specifications 834
Structure and Operation Explanation 834
Hydraulic Circuit Diagram 836
Hydraulic Pump Internal Structure Diagram 837
Overall View 837
Drive Shaft Front Side 841
Drive Shaft Rear Side 842
Development Diagram 843
Part Table 845
Regulator 845
Regulator Operation Explanation 845
Regulator Operation Explanation Diagram 848
Internal Configuration Diagram of Regulator 851
Development Diagram of Regulator 853
Component Table 854
Operation Outline of Electronically-Controlled Pump 856
Control Valve 859
Basic configuration 859
Operation 872
4 Stack Solenoid Valve Operation Explanation 897
External Shape Diagram and Component Parts 897
Operation Explanation 898
Upper Pilot Valve (remote control valve) 899
Structure 899
Function 899
Operation 900
Structural Diagram 903
Travel Pilot Valve (remote control valve) 904
Operation 904
Pressure Reducing Valve Section 904
Damping Mechanism in Operation Section 905
Structural Diagram 908
Cushion Valve 910
structure 910
operation explanation 910
Selector Valve (2-way) 915
Structure 915
Operation Explanation 916
Development Diagram 917
Direction Valve (3-direction) 918
Structure 918
Operation Explanation 919
Electromagnetic Relief Valve 921
Structure 921
Operation Explanation 922
Operation of Check Valve 922
Operation of Electromagnetic Relief Valve 923
Removal and Installation of Hydraulic Reservoir 925
Removal of Hydraulic Reservoir 925
Installation of Hydraulic Tank 928
Removal and Installation of Hydraulic Pump 929
Removal of Hydraulic Pump 929
Installation of hydraulic pump 932
Removal and Installation of Control Valve 933
Removal of Control Valve 933
Installation of Control Valve 936
Removal and Installation of Travel Remote Control Valve 937
Removal of Travel Remote Control Valve 937
Installation of Travel Remote Control Valve 938
Removal and Installation of Operation Remote Control Valve 941
Removal of Operation Remote Control Valve (Left) 941
Installation of Operation Remote Control Valve (Left) 943
Removal of Operation Remote Control Valve (Right) 945
Installation of Operation Remote Control Valve (Right) 947
Removal and Installation of 4 Stack Solenoid 950
Removal of 4 Stack Solenoid 950
Installation of 4 Stack Solenoid Valve 951
Removal and Installation of Cushion Valve 953
Removal of Cushion Valve 953
Installation of Cushion Valve 954
Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit 957
Tools 957
Disassembly Procedure 958
Assembly Procedure 960
Pump Main Unit Maintenance Standards 964
Replacement standards for worn parts 964
Standards for repairing cylinders, valve plates, and swash plates (shoe plates) 964
Tightening torque 965
Overall View 965
Drive Shaft Front Side 969
Drive Shaft Rear Side 970
Development Diagram 971
Part Table 973
Causes of Failures, and Actions 974
Regulator Adjustment 975
Appendix Table and Drawings 977
Regulator Assembly and Disassembly Procedures 980
Tools 980
Preparations for Disassembly 980
Disassembly Procedure 980
Assembly Procedures 982
Internal Configuration Diagram of Regulator 985
Development Diagram of Regulator 987
Component Table 988
Procedures for Assembly and Disassembly of Control Valve 990
Main plunger section 990
Foot relief valve 992
Main relief valve 993
Disassembly 993
Assembly and pressure setting 995
Pressure setting 996
Overload relief valve 997
Center bypass valve 999
Arm regeneration check1000
Boom back pressure check1001
Load hold valve1002
Boom regeneration check1005
Check valve1006
Swing priority valve1008
Check valve (swing priority path)1010
Arm regeneration valve1012
Travel signal switchover spool1013
Procedures for Assembly and Disassembly of Operation Remote Control Valve1014
Maintenance Procedures1014
Required Tools and Tightening Torque1014
Maintenance Standards1014
Disassembly Procedures1015
Assembly Procedures1018
Causes of Trouble and Countermeasures1021
Procedures for Assembly and Disassembly of Travel Remote Control Valve1025
Maintenance Procedures1025
Disassembly Procedures1026
Assembly Procedures1030
Causes of Trouble and Countermeasures and Cross-section Diagram1035
Assembly and Disassembly of Cushion Valve1038
Disassembly Procedures1038
Reverse Operation Spool Section1038
Check Plunger Section with Throttle1038
Shuttle Valve Section1038
Assembly Procedures1039
Reverse Operation Spool Section1039
Check Plunger Section with Throttle1039
Shuttle Valve Section1039
Written Materials1040
Pressure Measurement and Adjustment Procedures1042
Procedures for Pressure Measurement from the Monitor Display1042
Monitor and Switch Panel1042
Pressure Measurement Method1042
Operating Method1042
PROCEDURES FOR MEASURING HYDRAULIC OIL TEMPERATURE FROM THE MONITOR DISPLAY1042
Hydraulic Oil Temperature Measurement Method1042
Operating Method1043
Procedures for Pressure Measurement by Installing Pressure Gauge1044
Preparations1044
Items to prepare1044
Pressure Measuring Port1045
Control Valve1047
Location of Relief Valves1047
Pressure Measurement Preparations1048
Pressure Measurement1050
Main Pressure Measurement1050
A Attachment Pressure Measurement1050
Boom-down pressure measurement1052
D Option Line Pressure Measurement1052
Pilot Pressure Measurement1052
Pressure Gauge Installation1052
Negative Control Pressure Measurement1053
Pressure Gauge Installation1053
Pressure Adjustment1053
Main Pressure Adjustment1053
Pressure Measurement and Adjustment Preparations1053
Main Relief Pressure Adjustment1055
Overload Relief Pressure Adjustment1055
Adjustment of Swing Relief Pressure1057
Pilot Pressure Adjustment1058
Hydraulic Pump Flow Measurement Procedures1059
Preparations1059
Items to Prepare1059
Work Preparations1060
Flow Measurement1061
Air Bleed Procedure1063
Hydraulic Pump1063
Sampling Procedure1064
Sampling of Hydraulic Fluid1064
Hydraulic Equipment Layout1065
Overall View1066
Pump Chamber Hydraulic Equipment Layout1067
Swing Body Center Section Hydraulic Equipment Layout1068
Housing Left Side Hydraulic Equipment Layout1070
Layout of Hydraulic Equipment in Cab1071
N CAB1153
Removal and Installation of Operator’s Seat1156
Removal of Operator’s Seat1156
Installation of Operator’s Seat1156
Removal and Installation of Cab Assembly1157
Removal of Cab Assembly1157
Installation of Cab Assembly1161
Removal and Installation of Wiper1162
Removal of Wiper1162
Installation of wiper1162
Removal and Installation of Cab Front Glass1163
Removal of Cab Front Glass1163
Installation of Cab Front Glass1164
Window Lock Adjustment Procedures1165
Window Lock (front side)1165
Window Lock (rear side)1165
Removal and Installation of Housing Guardrail1167
Removal of Housing Guardrail1167
Installation of Housing Guardrail1167
Tightening torque1168
R ELECTRICAL PARTS1169
Basic Functions1173
Monitor Control1173
Monitor Display Dimming1173
Diagnostic Trouble Code Indicator1174
Clock1174
Basic Operation1175
Battery Save1175
Accessories1177
Working Light1177
LED Light1178
Room Lamp1178
Radio Mute1180
Wiper and Washer1181
Safety1183
Horn1183
Back/Side View Monitor1184
Precautions for Camera Installation1185
Maintenance1185
Anti-theft1185
Manual Lock1186
Service Support Screen Lock1186
Customer-specific System Information Screen Lock1186
Maintenance Information Screen Lock1187
Option Line Setting Screen Lock1187
Setting1187
Clock Adjustment1187
Screen Brightness Setting1188
Battery Disconnect Switch1189
Explanation of Controller1190
Service Support1192
Screen Operations1192
Screen Display List1192
Service Monitor Structure1193
CHECK Screen List1194
MACHINE STATUS1195
HYDRAULIC STATUS1201
ENGINE STATUS1208
FAULT HISTORY1212
WORK HISTORY1212
HYDRAULIC HISTORY1221
ENGINE HISTORY1233
DEVICE TEST1254
ECM/DCU Memory Clear1254
SCR RE-GEN1255
Urea Line Leak Test1256
CCV Operation Test1257
Dosing Test1258
Reverting Valve Operation Test1259
Common Rail Pressure Test1260
Idle Speed Test / Injector Test1261
EGR Valve Control Test1262
VG Turbo Control Test1263
Intake Throttle Control Test1264
CONTROL UNIT Screen List1266
MCM-MAIN1266
MCM-SUB1270
COMMU TERMINAL1271
SETUP Screen List1273
MACHINE SELECT1273
DIMENSIONS1278
PARAMETERS1279
ENGINE INFORMATION1282
ENGINE INFORMATION1283
Data Confirmation1283
Data Transfer (Copy)1284
QR (INJECTOR) CODE1285
Injector number1285
Screen Layout1285
Data Source Selection1285
Manual Input1286
CAMERA1287
PASSWORD1290
CALIBRATE Screen List1292
THROTTLE VOLUME1293
OPTLINE RELIEF1294
PUMP FLOW1296
RESET Screen List1298
Connection Connector Pin Layout1301
Main Controller1301
Monitor1302
Sequence Circuit Diagram1303
Code List1303
Overall1306
Block diagram1309
Main Controller1309
DCU1310
ECM1311
Monitor1312
Air Conditioner1313
Gate Lock1314
Horn1314
Working Light1315
Option1316
Other1317
Electrical Symbol List1317
Electrical Equipment Layout Diagram1320
Main Unit Left-side Layout Diagram1321
Engine Section Layout Diagram1324
Main Unit Right Side Layout Diagram (pump chamber)1327
Main Unit Center Section Layout Diagram1328
Cab Layout Diagram 11329
Cab Layout Diagram 21331
Layout Around Operator Seat1334
Stand Alone Parts Diagram1335
Removal and Installation of Wiper Controller1354
Removal of Wiper Controller1354
Installation of wiper controller1354
Removal and Installation of Wiper Motor1355
Removal of Wiper Motor1355
Installation of wiper motor1356
Removal and Installation of ECM1357
Removal of ECM1357
Installation of ECM1357
Removal and Installation of Main Controller1358
Removal of Main Controller1358
Installation of Main Controller1358
Removal and Installation of DCU1359
Removal of DCU1359
Installation of DCU1359
Removal and Installation of Monitor1360
Removal of Monitor1360
Installation of Monitor1360
Removal and Installation of Rear View Camera 1361
Removal of Rear View Camera1361
Installation of Rear View Camera1361
Removal and Installation of Side Camera (right)1362
Removal of Side Camera (Right)1362
Installation of Side Camera (right)1362
Removal and Installation of Side Camera (Left)1363
Removal of Side Camera (Left)1363
Installation of Side Camera (Left)1363
Removal and Installation of FVM Controller1364
Removal of FVM Controller1364
Installation of FVM Controller1364
How to Set FVM1365
Air Conditioner Overall Diagram1369
Frame1369
Cab1372
Equipment Layout Diagram1375
Circuit Diagram1377
Air Conditioner Circuit Diagram1377
Explanation of Functions1379
Explanation of Control1379
Air Mix Motor Actuator Control1380
Blow Mode Motor Actuator Control1380
Refresh/Recirculate Switch Motor Actuator Control1381
Blower Amp Control1382
Compressor Clutch Control1384
COOLMAX Control and HOTMAX Control1385
Abnormality Detection and Control after Abnormality Detected1385
Monitor Mode1389
Door Switch Control1391
Actuator Inspection1392
Air Mix Motor Actuator Inspection1392
Refresh/Recirculate Switch Motor Actuator Inspection1393
Mode Motor Actuator Inspection1394
Self-diagnosis Function with Panel Display1395
Abnormality Display and Self-check Procedures1395
Abnormality Display Position1395
Explanation of Abnormality Display1395
Motor Actuator Abnormality1395
Sensor Abnormality1396
Explanation of Monitor Mode1396
Monitor Mode Display Position1397
Monitor Mode Display Operating Method1397
Display Contents in Monitor Mode1398
Part Function and Good/Poor Judgment1404
Control Panel1404
Blower Amp1404
Relay1405
Air Mix Actuator1406
Refresh/Recirculate Actuator1407
Blow Mode Actuator1407
Evaporator Sensor1408
Dual Pressure Switch1408
Solar Radiation Sensor1409
Inside Air Sensor1409
Assembly and Disassembly of Unit1411
Removal of Blower Unit1411
Replacement of Blower Motor1411
Replacement of Blower Amp1411
Removal of Heater Core1412
Removal of Heat Case Right/Left1412
Replacement of Evaporator and Expansion Valve1412
Installation of Evaporator Sensor1413
Replacement of Motor Actuator1413
Removal and Installation of Compressor1414
Removal of Compressor1414
Installation of Compressor1414
Removal and Installation of Condenser1415
Removal of Condenser1415
Installation of Condenser1416
Removal and Installation of Receiver Dryer1417
Removal of Receiver Dryer1417
Installation of Receiver Dryer1417
Work Precautions1419
Work Procedures1419
Air Conditioner Refrigerant Filling is Divided into the “Vacuum Operation” and “Gas Filling Operation”1419
Operation Chart1420
Tools1420
Filling Procedures1422
Charging Hose Connection Position1422
Connecting Gauge Manifold1422
Vacuuming1423
Gas Filling Operation, High-pressure Side1424
Gas Filling Work, Low Pressure Side1424
V ATTACHMENTS1469
Main Equipment Table1473
Backhoe Attachment1473
Cylinder1473
Cylinder (Blade)1473
Maintenance Standards1474
Attachment (Backhoe)1474
1 Boom and Swing Frame Installation Section1474
2 Boom Cylinder and Swing Frame Installation Section1475
3 Boom and Boom Cylinder Installation Section1475
4 Boom and Arm Cylinder Installation Section1476
5 Boom and Arm Installation Section1477
6 Arm and Arm Cylinder Installation Section1477
7 Arm and Bucket Cylinder Installation Section1478
8 Arm and Arm Link Installation Section1479
9 Bucket and Bucket Link Installation Section1479
10 Bucket Link and Bucket Cylinder Installation Section1480
11 Bucket and Arm Installation Section1481
Dozer Blade1482
1 Blade and Blade Cylinder Installation Section1482
2 Lower Frame and Blade Cylinder Installation Section1483
3 Lower Frame and Blade Installation Section1483
Removal and Installation of Bucket Cylinder1484
Removal of Bucket Cylinder1484
Installation of Bucket Cylinder1486
Removal and Installation of Arm Cylinder1488
Removal of Arm Cylinder1488
Installation of Arm Cylinder1490
Removal and Installation of Boom Cylinder1493
Removal of Boom Cylinder1493
Installation of Boom Cylinder1495
Removal and Installation of Blade Cylinder1497
Removal of Blade Cylinder1497
Installation of Blade Cylinder1498
Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder1501
Specifications and Structure Diagram (including the assembly diagram and parts table)1501
Basic Functions1501
Function of Each Location1501
Cylinder Head Assembly (made by KYB)1501
Piston Assembly (made by KYB)1502
Pipe Assembly (made by KYB)1504
Handling Precautions1504
Precautions for Installing the Cylinder on the Machine Body1504
Usage Cautions1505
Maintenance and Inspection Cautions1505
Maintenance Inspection and Service1507
Trouble Diagnostics1508
Storage Standards1513
Storing Parts Individually (In principle, store indoors)1513
When Mounted on Vehicle Body1513
Recommended Anti-rust Oil1513
Assembly and Disassembly Procedures1514
Preparations ····· Prepare the Following before Starting Disassembly1514
General Work Precautions1514
Maintenance Standards1514
Inspection after Assembly1514
Required Tool1515
General Tool1515
Special Jig (made by KYB)1516
Special Jig Parts Number List (made by KYB)1516
Disassembly Procedures (made by KYB)1517
Assembly Procedures (made by KYB)1521
Test Operation1525
Usage Limits1526
Structural Diagram (made by KYB)1527
Boom Cylinder1527
Arm Cylinder1529
Bucket Cylinder1531
Blade Cylinder1533
HBCV1535
structure1535
Function1535
operation explanation1535
Port Diagram1550
HBCV1550
Air Bleed Procedure1551
HBCV1551
Boom Cylinder HBCV1551
Arm Cylinder HBCV1552
Removal and Installation of HBCV1553
Removal and Installation of Arm HBCV1554
Removal of arm HBCV1554
Installation of arm HBCV1554
Removal and Installation of Boom HBCV1555
Removal of Boom HBCV1555
Installation of boom HBCV1556
Removal and Installation of Bucket1557
Removal of Bucket1557
Installation of Bucket1557
Removal and Installation of Bucket Link1559
Removal of Bucket Link1559
Installation of Bucket Link1559
Removal and Installation of Arm1561
Removal of Arm1561
Installation of Arm1562
Removal and Installation of Boom1563
Removal of Boom1563
Installation of Boom1565
Removal and Installation of Blade1568
Removal of Blade1568
Blade Installation1568
Z OTHER1571
Changes from Model -61576
Overall Layout1576
Lower1577
Swing Unit1577
Engine1577
Hydraulic-related Data1579
Hydraulic Control1579
Cab, House1580
Electrical Data1581
Electric Control1582
Attachments1582
Specifications (Standard)1583
ENGINE1583
HYDRAULIC SYSTEM1583
HYDRAULIC CONTROLS1584
ELECTRICAL SYSTEM1584
OPERATOR ENVIRONMENT1585
UNDERCARRIAGE1586
MASS1586
DIGGING FORCE (with 05 m3 Sumitomo Bucket) (ISO 6015)1586
DIMENSIONS1586
WORKING RANGES1587
SYSTEM FLUID CAPACITIES AND SPECIFICATIONS1587
Specifications (Blade Specifications)1588
ENGINE1588
HYDRAULIC SYSTEM1588
HYDRAULIC CONTROLS1589
ELECTRICAL SYSTEM1589
OPERATOR ENVIRONMENT1590
UNDERCARRIAGE1591
DOZER BLADE1591
MASS1591
DIGGING FORCE (with 05 m3 Sumitomo Bucket) (ISO 6015)1591
DIMENSIONS1592
WORKING RANGES1592
SYSTEM FLUID CAPACITIES AND SPECIFICATIONS1592
Specifications (LC Specifications)1594
ENGINE1594
HYDRAULIC SYSTEM1594
HYDRAULIC CONTROLS1595
ELECTRICAL SYSTEM1595
OPERATOR ENVIRONMENT1596
UNDERCARRIAGE1597
MASS1597
DIGGING FORCE (with 05 m3 Sumitomo Bucket) (ISO 6015)1597
DIMENSIONS1597
WORKING RANGES1598
SYSTEM FLUID CAPACITIES AND SPECIFICATIONS1598
Arm Dimensions1599
Main Unit Weight1601
Divided Weight (standard specifications)1601
Divided Weight (blade specifications)1602
Divided Weight (LC specifications)1603
Stand Alone Part Weight (standard specifications)1603
Stand Alone Part Weight (Blade Specifications)1604
Shoe Weight (per Side)1604
Arm Weight1605
Bucket Weight1605
Bolt Size and Torque Table1606
Special Torque Setting1606
Overall View1610
130X4 (Standard Specifications)1610
Standard Arm [250 m (82021 ft)]1610
Long Arm [301 m (98753 ft)]1611
Short Arm [211 m (69226 ft)]1612
130X4 (Blade Specifications)1613
Standard Arm [250 m (82021 ft)]1613
Long Arm [301 m (98753 ft)]1614
Short Arm [211 m (69226 ft)]1615
130X4 (LC Specifications)1616
Standard Arm [250 m (82021 ft)]1616
Long Arm [301 m (98753 ft)]1617
Short Arm [211 m (69226 ft)]1618
WORK RANGE DIAGRAM1619
130X4 (standard specifications)1619
Standard Arm [250 m (82021 ft)]1619
Long Arm [301 m (98753 ft)]1621
Short Arm [211 m (69226 ft)]1623
130X4 (Blade Specifications)1625
Standard Arm [250 m (82021 ft)]1625
Long Arm [301 m (98753 ft)]1627
Short Arm [211 m (69226 ft)]1629
130X4 (LC Specifications)1631
Standard Arm [250 m (82021 ft)]1631
Long Arm [301 m (98753 ft)]1633
Short Arm [211 m (69226 ft)]1635
New Machine Performance Judgment Table1637
Table of Standards1637
Measurement Method1639
Engine speed1639
Pressure at Each Part1640
Pump Command Displacement1640
Cylinder Down Amount1640
Attachment Speed1641
Swing Speed1641
Swing (180°) Brake Angle1642
Travel Speed1642
Off Travel Amount1642
Travel Sprocket Speed1643
Shoe Tension Amount1643
Swing Ball Race Bearing Movement Amount and Bucket Tip Movement Amount1644
FLUIDS AND LUBRICANTS1646
HYDRAULIC FLUID1646
Engine Oil1646
Fuel1646
Conditions applicable to diesel fuel1646
Recommended Conditions Applicable to Diesel Fuel1646
Main-unit-related Diagnostic Trouble Code List1647
Main Unit-side Trouble1650
Diagnostic Trouble Code: 7000 Pressure Sensor P1 Abnormality1650
Diagnostic Trouble Code: 7001 Pressure Sensor P2 Abnormality1651
Diagnostic Trouble Code: 7002 Pressure Sensor N1 Abnormality1653
Diagnostic Trouble Code: 7003 Pressure Sensor N2 Abnormality1654
Diagnostic Trouble Code: 7004 Pressure Sensor Boom Cylinder Bottom Abnormality1656
Diagnostic Trouble Code: 7007 Pressure Sensor Arm Cylinder Rod Abnormality1657
Diagnostic Trouble Code: 7021 Pressure Sensor Swing Pilot Abnormality1659
Diagnostic Trouble Code: 7023 Pressure Sensor Arm-In Pilot Abnormality1660
Diagnostic Trouble Code: 7040 Level Sensor Fuel Abnormality1662
Diagnostic Trouble Code: 7041 Temperature Sensor Hydraulic Fluid Abnormality1663
Diagnostic Trouble Code: 7065 Pressure Sensor Boom-Up Pilot Abnormality1664
Diagnostic Trouble Code: 7067 Pressure Sensor Bucket-Close Pilot Abnormality1666
Diagnostic Trouble Code: 7068 Pressure Sensor Boom-Down Pilot Abnormality1668
Diagnostic Trouble Code: 7069 Pressure Sensor Arm-Out Pilot Abnormality1669
Diagnostic Trouble Code: 7070 Pressure Sensor Bucket-Open Pilot Abnormality1671
Diagnostic Trouble Code: 7071 Pressure Sensor Travel Right Pilot Abnormality1672
Diagnostic Trouble Code: 7072 Pressure Sensor Travel Left Pilot Abnormality1674
Diagnostic Trouble Code: 7073 Pressure Sensor Travel 1 Pedal Abnormality1676
Diagnostic Trouble Code: 7074 Pressure Sensor 1st Option Pilot (Common/Front Pedal) Abnormality1678
Diagnostic Trouble Code: 7075 Pressure Sensor Arm Cylinder Bottom Abnormality1679
Diagnostic Trouble Code: 7078 Pressure Sensor 1st Option Pilot (Rear Pedal) Abnormality1681
Diagnostic Trouble Code: 7200 Swing Brake Solenoid Abnormality1683
Diagnostic Trouble Code: 7201 Travel 2nd-Speed Switchover Solenoid Abnormality1684
Diagnostic Trouble Code: 7202 Pressure Boost Solenoid Abnormality1685
Diagnostic Trouble Code: 7203 Travel Alarm Buzzer Abnormality1686
Diagnostic Trouble Code: 7206 Option Return Line Switchover Solenoid Abnormality1687
Diagnostic Trouble Code: 7207 Free Swing Solenoid Abnormality1688
Diagnostic Trouble Code: 7213 Quick Coupler Buzzer Abnormality1689
Diagnostic Trouble Code: 7214 Quick Coupler Solenoid Abnormality1691
Diagnostic Trouble Code: 7247 Boom 2-Down Pilot Proportional Valve Abnormality1692
Diagnostic Trouble Code: 7249 Bucket-Close Pilot Proportional Valve Abnormality1693
Diagnostic Trouble Code: 7250 Option Relief Pressure Proportional Valve Abnormality1695
Diagnostic Trouble Code: 7265 Arm 1 Semi-Parallel Proportional Valve Abnormality1696
Diagnostic Trouble Code: 7266 Arm 2 Semi-Parallel Proportional Valve Abnormality1697
Diagnostic Trouble Code: 7267 Arm 1 Regeneration Release Proportional Valve Abnormality1698
Diagnostic Trouble Code: 7270 Tilting 1 Proportional Valve Abnormality1699
Diagnostic Trouble Code: 7271 Tilting 2 Proportional Valve Abnormality1701
Diagnostic Trouble Code: 7273 Straight Travel Proportional Valve Abnormality1702
Diagnostic Trouble Code: 7400 Coolant Temperature Overheating 11703
Diagnostic Trouble Code: 7401 Coolant Temperature Overheating 21704
Diagnostic Trouble Code: 7404 Oil Temperature Overheating1705
Diagnostic Trouble Code: 7405 Boost Temperature Overheating 11706
Diagnostic Trouble Code: 7406 Boost Temperature Overheating 21707
Diagnostic Trouble Code: 7420 Alternator Power Generation Failure1708
Diagnostic Trouble Code: 7421 Coolant Level Decrease1709
Diagnostic Trouble Code: 7422 Engine Oil Pressure Decrease1710
Diagnostic Trouble Code: 7423 Air Cleaner Clogging1711
Diagnostic Trouble Code: 7424 Return Filter Clogging1712
Diagnostic Trouble Code: 7426 Fuel Filter Clogging 11713
Diagnostic Trouble Code: 7427 Fuel Filter Clogging 21714
Diagnostic Trouble Code: 7428 Inducement (Remaining Urea Level Low) – Warning1715
Diagnostic Trouble Code: 7429 Inducement (Remaining Urea Level Low) – Early1716
Diagnostic Trouble Code: 7430 Inducement (Remaining Urea Level Low) – Final1716
Diagnostic Trouble Code: 7602 ECM Communication Abnormality1717
Diagnostic Trouble Code: 7605 ECM Not-Matched1718
Diagnostic Trouble Code: 7606 EEPROM Abnormality1719
Diagnostic Trouble Code: 7608 Camera Abnormality1719
Diagnostic Trouble Code: 7612 Air Conditioner Communication Abnormality1721
Diagnostic Trouble Code: 7613 Monitor Communication (CAN) Abnormality1722
Diagnostic Trouble Code: 7615 Sub-Controller Communication Abnormality1723
Diagnostic Trouble Code: 7618 DCU Communication Abnormality1725
List of special tools1727
NUMERICAL VALUE CONVERSION TABLE1727
Unit conversion rate1727
Length1727
Area1729
Volume1730
Weight1732
Pressure1733
Torque1734
Temperature1735
A1738
Travel Motor Special Tool1738
130X41738
Take-up Roller Special Tool1741
130X41741
Upper Roller Special Tool1742
130X41742
Lower Roller Special Tool1743
130X41743
C1744
Swing Motor Special Tool1744
130X41744
H1747
Engine Oil Filter Special Tool1747
130X41747
Fuel Filter Special Tool1747
130X41747
Injector Special Tool1747
130X41747
Circuit Test Special Tool1748
130X41748
Valve Guide Special Tool1748
130X41748
Cylinder Head Special Tool1748
130X41748
Head Bolt Special Tool1751
130X41751
Crankshaft Special Tool1751
130X41751
Valve Spring Special Tool1753
130X41753
J1754
Remote Control Valve Special Tool1754
130X41754
R1756
Gas Filling Special Tool1756
130X41756
V1756
Attachment Special Tool (for Cylinder Assembly)1756
Special Jigs Part Number List1756
Paint Colors1758
Abbreviation1760
J_Explanation of Hydraulic Circuit and Operations_130X4pdf 0
J1073
Explanation of Hydraulic Circuit and Operations (standard model)1075
Travel Circuit1076
Travel Low-speed Circuit1076
Travel High-speed Circuit1078
Straight Travel Circuit (with HBCV)1080
Swing Circuit1082
Swing Relief Cut Control Circuit1082
Swing Priority Circuit (with HBCV)1084
Swing Brake Circuit1086
Swing Parking Circuit (lever in neutral)1088
Swing Parking Circuit (brake release)1090
Swing Parking Circuit (machine stop)1092
Boom Circuit1094
Boom-up Circuit (independent operation) (with HBCV)1094
Boom-up Spool Stroke Control Circuit (compound boom-up + arm-in) (with HBCV)1096
Boom-up Circuit (compound boom-up + arm-in) (with HBCV)1098
Boom-down Regenerative Circuit (with HBCV)1100
Boom-down Tilting Prevention Circuit (with HBCV)1102
Boom-down Load Holding Valve Circuit (with HBCV)1104
Arm Circuit1106
Arm-out Circuit (with HBCV)1106
Arm-in Regenerative Circuit (with HBCV)1108
Arm-in Load Holding Valve Circuit (with HBCV)1110
Bucket Circuit1112
Bucket-open Circuit1112
Bucket-close Regenerative Circuit1114
Bucket-close Spool Stroke Control Circuit1116
Negative Control Circuit1118
Negative Control Circuit1118
Other Circuits1120
Cushion Circuit (arm-out operation)1121
Cushion Circuit (when arm-out operation stopped)1124
Cushion Circuit (arm-out → arm-in operation)1126
Heat Circuit (lever in neutral)1128
Auto Pressure Boost Circuit (bucket close)1130
002_J_Explanation of Hydraulic Circuit and Operations (option)_130X4130X4LC130X4DZpdf 0
J1133
Explanation of Hydraulic Circuit and Operations (option)1135
Option Circuits1136
Single Breaker Circuit (pedal type)1136
Single Breaker Circuit (switch type)1138
Single Breaker Circuit (proportional control type)1140
Single Double-acting Circuit (switch type) (1 pump hydraulic fork)1142
Single Double-acting Circuit (proportional control type) (1 pump hydraulic fork)1144
Multi-purpose Circuit (proportional control type) (breaker)1146
Multi-purpose Circuit (proportional control type) (2 pumps flow crusher)1148
2nd Option Circuit (proportional control type) (hydraulic rotation fork)1150
R_Electrical Connector Wiring Diagram_130X4pdf 0
R1427
Electrical Connector Wiring Diagram1429
Main Frame1430
SCR Harness1432
Light Harness (boom light)1434
Travel Harness1436
Cab Main Harness1438
Indicator Jumper1440
Console Harness1442
GPS Computer Harness1444
GPS Computer Intermediate Harness1446
Camera Harness (rear view camera)1448
Camera Intermediate Harness [8000 mm (314961 in)]1450
Camera Intermediate Harness (left camera)1452
004_R_Electrical Parts and Wiring Assembly Diagram_130X4130X4LC130X4DZpdf 0
R1453
Electrical Parts and Wiring Assembly Diagram1455
Frame1456
Engine and Pump1460
Attachments1462
Battery1464
Cab1466
S.M 31/12/24
