Link Belt 210X4 210X4 LR HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

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Link Belt 210X4 210X4 LR HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

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Link Belt 210X4 210X4 LR HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

Language : English
Pages :255
Downloadable : Yes
File Type : PDF

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Link Belt 210X4 210X4 LR HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

TABLE OF CONTENTS:

Link Belt 210X4 210X4 LR HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

OPERATOR’S MANUAL 1
CHAPTER 1 – TO THE OWNER 7
LINK-BELT TECHNICAL MANUALS 7
CHAPTER 2 – EXCAVATOR COMPONENTS 9
EXCAVATOR COMPONENTS 9
ENGINE COMPONENTS 11
RIGHT, LEFT, FRONT AND REAR OF THE EXCAVATOR 12
IDENTIFICATION NUMBERS 13
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE 13
Excavator Identification Locations 13
EXCAVATOR SERIAL NUMBER AND ENGINE SERIAL NUMBER 13
Excavator (A) 13
Engine (B) 14
ID Label (B) 14
Component serial numbers 14
Structure protection (ROPS) 14
Cab protection (FOPS) (Optional) 15
Emission Label 15
DEF SCR Serial Number 15
CHAPTER 3 – SAFETY, DECALS, AND HAND SIGNALS 17
SAFETY RULES 17
SAFETY AREA 17
UTILITY SAFETY 18
OPERATOR PRECAUTIONS 19
PERSONNEL 19
GENERAL 19
MOUNTING AND DISMOUNTING PRECAUTIONS 19
STARTING AND STOPPING PRECAUTIONS 19
OPERATING PRECAUTIONS 20
MAINTENANCE PRECAUTIONS 21
FUEL HANDLING PRECAUTIONS 22
BURN PREVENTION 22
HAZARDOUS CHEMICAL PRECAUTIONS 22
TRANSPORTING PRECAUTIONS 22
FIRE EXTINGUISHER 22
SEAT BELT PRECAUTIONS 23
QUICK COUPLER PRECAUTIONS 23
ENGINE PRECAUTIONS 23
SPECIFIC PRECAUTIONS TO THIS EXCAVATOR 23
DECALS 24
DECALS INSIDE THE CAB 24
1 KHP26991 25
A 25
B 25
C 26
D 26
E 26
F 26
2 KHP27560, KHP27000 27
3 KHP27020, KHP27030, KHP27270, KHP27250, KHP27260, KHP27240 28
4 KHP27210, KHP27130 30
5 KHP11590 30
6 KHP1247 30
7 KHP26680 31
8 KHP27080 31
9 KHP27680 31
10 KHP27040 31
11 KHP1803 32
12 KHP27070 32
13 KHP26690 32
14 KHP28430 32
DECALS OUTSIDE OF THE CAB 33
1 KHP26580 34
2 KHP26920 34
3 KHP26930 34
4 KHP26590 34
5 KHP26600 35
6 KHP26610 35
7 KHP26620 35
8 KHP26630 35
9 KHP26640 36
10 KHP26660 36
11 KHP26650 36
12 KRP21280 36
13 KHP26960 37
14 KHP26970 37
15 KHP26570 37
16 KHP12192 37
17 KHP15191 38
18 KHP25960 38
19 KHP26980 38
20 KHP25980 38
21 KHP25990 39
22 KHP26670 39
23 KHP26950 39
24 KHP27820 39
25 KHP27830 40
26 KHP31150 40
HAND SIGNALS 41
START THE ENGINE 41
SHUT DOWN THE ENGINE 41
COME TO ME 41
MOVE AWAY FROM ME 41
GO THIS FAR 41
RAISE LOAD OR TOOL 41
ALL STOP AND HOLD 42
EMERGENCY STOP 42
RAISE LOAD OR TOOL 42
LOWER LOAD OR TOOL 42
SLOWLY RAISE THE LOAD OR TOOL 42
SLOWLY LOWER THE LOAD OR TOOL 42
RAISE TOOL 43
TURN EXCAVATOR LEFT (SWING LOAD LEFT) 43
TURN EXCAVATOR RIGHT (SWING LOAD RIGHT) 43
LOWER TOOL 43
RAISE TOOL 43
LOWER TOOL 43
RETRACT ARM 44
EXTEND ARM 44
FILL TOOL 44
EMPTY TOOL 44
CHAPTER 4 – INSTRUMENTS AND CONTROLS 45
CAB 45
STEPS AND ACCESS HANDLES 46
POSITION OF THE CAB CONTROLS AND ACCESSORIES 48
OPERATOR’S SEAT 50
SEAT CONTROLS 51
SEAT HEIGHT ADJUSTMENT 52
SEAT ADJUSTMENT 52
RECLINING ADJUSTMENT 52
ARMREST 52
HEADREST 52
LUMBAR SUPPORT 52
SEAT HEATER 52
SEAT ANGLE ADJUSTMENT SECTION 52
SEATBELT 52
RIGHT-HAND CONTROL ARM 53
LEFT-HAND CONTROL ARM 55
FRONT RIGHT CONSOLE 56
MONITOR SWITCH 57
MONITOR DISPLAY 58
NORMAL DISPLAY MODE 60
LIST OF ICONS 61
EXPLANATION OF ICONS 63
WORK MODE 63
TRAVEL MODE 63
ATTACHMENTS 64
IDLE MODE 65
ENGINE COOLANT TEMPERATURE GAUGE 66
HYDRAULIC OIL TEMPERATURE GAUGE 66
HOUR METER/TRIP METER 67
FUEL GAUGE 68
FUEL ECONOMY DISPLAY/FUEL ECONOMY GAUGE 68
GPS ICON 69
ANTENNA SENSITIVITY ICON 69
DATE/TIME DISPLAY 69
CAMERA ANGLE DISPLAY 70
WORKING LIGHT 71
FRONT WIPER 71
RADIO MUTE 72
AUTO PRESSURE BOOST/SEATBELT 72
ANTI-THEFT DEVICE 72
SCR RE-GEN (SCR regeneration) 72
DEF THAWING AND HEAT INSULATING DEVICE/ENGINE PREHEATING 73
EXPLANATION OF MESSAGES AND ICONS 74
MESSAGE DISPLAY (RED) 75
MESSAGE DISPLAY (ORANGE) 77
MESSAGE DISPLAY (GREEN) 78
EXPLANATION OF ICONS WHEN DEF, SCR SYSTEM, OR ATTACHMENT IS USED 79
DEF LEVEL GAUGE 79
REFILL DEF DISPLAY 79
DEF ICON 79
OUTPUT REDUCTION ICON 79
ICONS RELATED TO USE ATTACHMENT OR DEF SCR SYSTEM 80
NORMAL SCREEN DISPLAY (When Machine Status Is Displayed on Left Side of Monitor Display) 80
FULL SCREEN DISPLAY (When Machine Status Is Displayed in Upper Part of Monitor Display) 80
USER INFORMATION MODE 82
EXPLANATION OF USER INFORMATION MODE 84
FUEL CONSUMPTION HISTORY 84
MACHINE STATUS 84
ENGINE PROTECTION FEATURE 84
ALTITUDE COMPENSATION 85
MAINTENANCE INFORMATION 85
DISPLAY CONFIGURATION 86
AUXILIARY HYDRAULICS CONFIGURATION 86
SCR CONFIGURATION 87
CONTROL PATTERN SELECTOR VALVE 88
ARM AND UPPERSTRUCTURE SWING LEFT-HAND CONTROL LEVER IN PATTERN D 90
BOOM AND BUCKET RIGHT-HAND CONTROL LEVER IN PATTERN D 90
ARM AND UPPERSTRUCTURE SWING LEFT-HAND CONTROL LEVER IN PATTERN C 91
BOOM AND BUCKET RIGHT-HAND CONTROL LEVER IN PATTERN C 91
TRAVEL CONTROL 92
SINGLE PEDAL TRAVEL 92
GATE LOCK 93
LOCKED 93
RAISED 93
UNLOCKED 93
CAB LIGHT 94
COAT HANGER HOOK 94
CAB DOOR WINDOWS 94
CUP HOLDER 94
STORAGE TRAY 95
STORAGE COMPARTMENT 95
FUSE BOX 95
RADIO 96
RADIO ANTENNA 96
NAMES OF THE SECTIONS 96
TO LISTEN TO RADIO 97
MANUAL TUNING 97
AUTOMATIC STATION SELECTION (SEEK) 97
TO PRESET 97
AUTO PRESET 97
EXTERNAL INPUT 98
AUX 98
USB 98
Bluetooth 98
PAIRING OF BLUETOOTH 99
USE OF CELLULAR PHONE CONNECTED VIA BLUETOOTH 99
ELIMINATION OF MEMORIES 99
TIME ADJUSTMENT 99
WINDSHIELD100
OPENING100
CLOSING101
LOWER FRONT WINDOW102
SUN ROOF102
AIR VENTS103
REAR WINDOW103
REAR VIEW MIRRORS104
MIRROR INSTALLATION AND ADJUSTMENT104
MIRROR A (ON THE CAB: UPPER)105
MIRROR B (ON THE HOUSE: RIGHT FRONT)105
MIRROR C (ON THE HOUSE: RIGHT CENTER)106
REAR VIEW CAMERA107
REAR VIEW CAMERA107
CAMERA GUIDELINES107
WAVES (IF EQUIPPED)108
ERROR IN REAR VIEW MONITOR109
RANGE WHERE NO IMAGE IS DISPLAYED111
FUEL TANK112
ENGINE HOOD112
FRONT STRAGE BOX113
WINDSHIELD WASHER RESERVOIR113
SIDE DOOR114
RIGHT DOOR114
LEFT DOOR114
TOWING POINT115
LIFTING EYES115
ANTI-VANDAL COVER116
TO INSTALL116
TO REMOVE AND STORE116
CAB PROTECTION (ROPS AND FOPS)117
CHAPTER 5 – OPERATING INSTRUCTIONS119
BEFORE OPERATING THE EXCAVATOR119
OPERATING THE EXCAVATOR120
RUN-IN PERIOD121
AFTER THE FIRST 50 HOURS121
AFTER THE FIRST 250 HOURS121
STARTING THE UNIT122
SECURITY FUNCTION122
USE OF SECURITY FUNCTION122
STARTING THE ENGINE123
BRINGING THE EXCAVATOR UP TO OPERATING TEMPERATURE124
ENGINE AUTOMATIC WARM-UP124
MANUAL ENGINE WARM-UP124
HYDRAULIC FLUID WARM-UP124
ENGINE OPERATION125
STOPPING THE ENGINE125
IN THE EVENT OF AN EMERGENCY125
SCR SYSTEM126
SCR QUICK REFERENCE GUIDE126
SCR SYSTEM WARNING MESSAGES126
SCR SYSTEM REFILL DEF127
WHEN DEF RUNS OUT128
“CHECK SCR SYSTEM”Warning128
SCR SYSTEM DETECTS REPEAT PROBLEM130
OUTPUT REDUCTION CANCEL131
SCR RE-GEN (SCR regeneration)132
SCR RE-GEN icon132
AUTO SCR RE-GEN132
MANUAL SCR RE-GEN133
MANUAL SCR RE-GEN mode134
OPERATING THE EXCAVATOR IN COLD WEATHER135
BATTERY135
FUEL135
ENGINE OIL135
HYDRAULIC FLUID135
COOLANT SOLUTION135
OPERATING THE EXCAVATOR IN HOT WEATHER135
BASIC OPERATION136
SWING LOCK136
TO SET THE SWING LOCK136
EXCAVATOR TRAVEL137
OPERATING THE EXCAVATOR IN WATER139
PARKING THE EXCAVATOR139
OPERATING THE EXCAVATOR ON SLOPING GROUND140
TOWING THE EXCAVATOR140
OPERATING THE BUCKET141
FILLING141
EXCAVATING METHOD141
LOAD HANDLING142
LIFTING CAPACITIES CHART142
LOWERING THE ATTACHMENT IN THE EVENT OF AN EXCAVATOR FAILURE143
AUXILIARY HYDRAULIC CIRCUITS144
SINGLE-ACTING AUXILIARY HYDRAULICS (SAH)144
THUMB AUXILIARY HYDRAULICS (TAH)144
MULTI-FUNCTION AUXILIARY HYDRAULICS (MFH)144
MULTI-FUNCTION AUXILIARY HYDRAULICS WITH IN-CAB PRESSURE CONTROL144
SECONDARY AUXILIARY HYDRAULICS (SAH)144
COMBINATION AUXILIARY HYDRAULICS (CAH)144
AFTERMARKET AUXILIARY HYDRAULIC KITS144
ACTIVATING SINGLE-ACTING AUXILIARY HYDRAULICS145
AUXILIARY HYDRAULIC CRUSHER/DOUBLE FLOW146
TO SELECT THE FLOW RATE OF THE PUMP146
HYDRAULIC EXCAVATOR QUICK COUPLER OPERATION147
LONG FRONT ATTACHMENT OPERATION148
CHAPTER 6 – SERVICING INTERVALS149
SERVICING INTERVALS149
SERVICE SPECIFICATIONS149
HOURMETER149
DAILY INSPECTIONS150
GENERAL REMARKS150
ENGINE150
UPPERSTRUCTURE150
UNDERCARRIAGE150
ATTACHMENT150
AFTER STARTING THE ENGINE150
MAINTENANCE CHART151
SERVICE POINTS151
SERVICING INTERVALS152
CHAPTER 7 – LUBRICATION, FILTERS, AND FLUIDS155
FLUIDS AND LUBRICANTS155
HYDRAULIC FLUID155
TEMPERATURE CLIMATES155
HOT CLIMATES155
COLD CLIMATES155
TRANSMISSION COMPONENT OIL155
GREASE155
ENGINE OIL155
FUEL155
CONDITIONS APPLICABLE TO DIESEL FUEL155
FUEL STANDARDS155
FUEL STORAGE155
BIODIESEL FUEL156
BIODIESEL FUEL USAGE CONDITIONS156
BIODIESEL FUEL HANDLING156
ANTI-FREEZE/ANTI-CORROSION156
ENVIRONMENT156
DEF157
PROPERTIES OF DEF157
STORING DEF157
ADDING DEF158
SAMPLING PROCEDURE160
ENGINE OIL SAMPLING160
HYDRAULIC OIL SAMPLING160
LUBRICATION CHART162
LUBRICATION POINTS164
Provisional164
EVERY 1000 HOURS (EMS: easy maintenance system)164
EVERY 250 HOURS165
TURNTABLE BEARING165
EVERY 500 HOURS165
GREASING THE TURNTABLE TEETH166
LONG FRONT ATTACHMENT167
EVERY 1000 HOURS167
EVERY 500 HOURS168
EVERY 250 HOURS169
GREASING THE SWING REDUCTION GEAR169
EVERY 2000 HOURS169
FLUID LEVELS170
Provisional170
EVERY 10 HOURS170
EVERY 250 HOURS170
ENGINE171
SERVICE SPECIFICATIONS171
ENGINE OIL LEVEL171
DRAINING, REPLACING THE OIL FILTER, AND FILLING 171
COOLING SYSTEM173
SERVICE SPECIFICATIONS173
COOLANT SOLUTION173
LEVEL173
DRAINING173
RINSING174
FILLING174
FUEL SYSTEM175
SERVICE SPECIFICATIONS175
DRAINING THE FUEL TANK175
FUEL PRE-FILTER176
CHANGING THE PRE-FILTER ELEMENT176
FUEL MAIN FILTER177
CHANGING THE FUEL MAIN FILTER177
FLUSHING FUEL SYSTEM177
CLEANING THE ELECTROMAGNETIC FEED PUMP FILTER178
DEF SYSTEM179
SERVICE SPECIFICATIONS179
REPLACEMENT OF SUPPLY MODULE FILTER179
RELEASING PRESSURE IN THE HYDRAULIC SYSTEM180
HYDRAULIC SYSTEM181
SERVICE SPECIFICATIONS181
LEVEL IN THE RESERVOIR182
FILLING THE HYDRAULIC RESERVOIR182
PILOT FILTER REPLACEMENT182
REPLACING THE RESERVOIR BREATHER183
RETURN FILTER REPLACEMENT183
CLEANING AND REPLACEMENT OF THE SUCTION SCREEN184
REPLACING THE HYDRAULIC FLUID184
RESERVOIR SEDIMENT REMOVAL185
BLEEDING AIR FROM THE HYDRAULIC COMPONENTS186
HYDRAULIC PUMP186
ATTACHMENT CYLINDERS186
SWING REDUCTION GEAR186
HYDRAULIC BREAKER (OPTIONAL) – REPLACING HYDRAULIC FLUID AND FILTERS WITH STANDARD HYDRAULIC FLUID187
HYDRAULIC FLUID187
CHECKING THE HYDRAULIC SYSTEM LINES187
AIR FILTER188
SERVICE SPECIFICATIONS188
INSPECTION188
CLEANING THE OUTER ELEMENT188
INSPECTING THE ELEMENT188
REPLACING THE ELEMENTS189
SWING REDUCTION GEAR190
SERVICE SPECIFICATIONS190
LEVEL190
DRAINING AND REFILLING190
TRAVEL REDUCTION GEARS191
SERVICE SPECIFICATIONS191
LEVEL191
DRAINING AND REFILLING191
CHAPTER 8 – MAINTENANCE AND ADJUSTMENTS193
TRACKS193
MAINTENANCE SPECIFICATIONS193
CLEANING193
CHECKING THE TENSION193
ADJUSTING THE TENSION194
TO INCREASE TENSION194
TO REDUCE TENSION194
TIGHTENING TORQUE OF THE TRACK SHOE194
TRACK ROLLERS AND IDLER WHEELS195
MAINTENANCE SPECIFICATIONS195
RADIATOR AND OIL COOLER196
MAINTENANCE SPECIFICATIONS196
CLEANING196
FAN AND ALTERNATOR BELT197
MAINTENANCE SPECIFICATIONS197
CHECKING THE TENSION197
ADJUSTING THE TENSION197
REPLACING THE BELT198
INSPECTING AND CLEANING THE EXCAVATOR199
MAINTENANCE SPECIFICATIONS199
ADJUSTMENT OF ENGINE VALVE ROCKER CLEARANCES199
SERVICE SPECIFICATIONS199
CAB PROTECTION (FOPS)199
SERVICE SPECIFICATIONS199
CHECKING FOR CYLINDER LEAKAGE200
REPLACING A BUCKET201
REMOVAL201
INSTALLATION201
FIRE EXTINGUISHER (NOT SUPPLIED)202
MAINTENANCE SPECIFICATIONS202
WELDING ON THE EXCAVATOR202
PLASTIC AND RESIN PARTS203
AIR CONDITIONING204
MAINTENANCE SPECIFICATIONS204
INSPECTION204
CLEANLINESS OF THE CONDENSER204
CHECKING THE BELT TENSION204
TENSION ADJUSTMENT204
CHECKING THE LINES204
CLEANING THE FRESH AIR INTAKE FILTER204
CLEANING THE INSIDE AIR INTAKE FILTER205
CHECKING THE CHARGE STATE OF THE SYSTEM205
INSPECTION OF GAS SPRING206
HARDWARE TORQUE INSPECTION207
SERVICE SPECIFICATIONS207
ENGINE TROUBLESHOOTING208
CHAPTER 9 – ELECTRICAL SYSTEMS211
FUSES211
FUSE FUNCTION212
BATTERY DISCONNECT SWITCH213
BATTERY214
MAINTENANCE SPECIFICATION214
ACCESS TO THE BATTERIES214
CHECKING A BATTERY215
REPLACING A BATTERY 215
REMOVAL215
INSTALLATION215
CONNECTING ONE OR TWO BOOSTER BATTERIES216
ALTERNATOR216
MAINTENANCE SPECIFICATION216
STARTER MOTOR216
MAINTENANCE SPECIFICATION216
REPLACING A BULB217
CAB LIGHTING217
WORKING LIGHTS ON THE CAB AND ON THE ATTACHMENT217
CHAPTER 10 – TRANSPORTATION & STORAGE INSTRUCTIONS219
TRANSPORTING THE EXCAVATOR219
REMOVING THE ATTACHMENT FROM THE EXCAVATOR219
BY RAIL219
ON A TRAILER219
CONTROL PANEL OPERATION WHEN LOADING219
LOADING THE EXCAVATOR220
TIE DOWN ON TRANSPORT VEHICLE221
UNLOADING THE EXCAVATOR223
LIFTING THE EXCAVATOR224
DISASSEMBLY BEFORE TRANSPORT225
GUARDRAIL225
DISASSEMBLY WEIGHT226
LOCKING THE LONG FRONT ATTACHMENT FOR TRANSPORT (LF type)227
EXCAVATOR STORAGE228
PREPARATION FOR STORAGE228
PERIODICAL CHECKS228
STARTING UP AFTER STORAGE228
CHAPTER 11 – SPECIFICATIONS229
ENGINE229
ELECTRICAL SYSTEMS229
HYDRAULIC SYSTEM229
HYDRAULIC PUMPS:229
RELIEF VALVES PRESSURES:229
210X4229
210X4 LF229
HYDRAULIC CYLINDERS:229
210X4229
210X4 LF229
HYDRAULIC OIL FILTRATION:230
SWING:230
210X4230
210X4 LF230
TRAVEL:230
WEIGHTS230
Provisional230
210X4230
210X4 LF230
UNDERCARRIAGE230
SPECIFICATIONS PER TRACK ASSEMBLY230
210X4230
210X4 LF231
CAPACITY OF SYSTEMS AND COMPONENTS231
ATTACHMENT231
Provisional231
210X4231
210X4 LF231
DIGGING FORCE231
Provisional231
210X4231
210X4 LF231
EXCAVATOR OVERALL DIMENSIONS232
Provisional232
210X4232
210X4 LF233
WORKING RANGE234
Provisional234
210X4234
210X4 LF236
LIFTING CAPACITIES – ISO RATINGS238
Provisional238
210X4238
210X4 LF239
RemoteCARE240
DECLARATION FCC & CE 241
DOCUMENT242
EPA243
EPA (FR)246
CARB249
CHAPTER 12251
INDEX251

S.M 31/12/24