Link Belt 160X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

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Link Belt 160X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

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Link Belt 160X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

Language : English
Pages :247
Downloadable : Yes
File Type : PDF

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Link Belt 160X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

TABLE OF CONTENTS:

Link Belt 160X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

OPERATOR’S MANUAL 1
CHAPTER 1 – TO THE OWNER 7
LINK-BELT TECHNICAL MANUALS 7
CHAPTER 2 – EXCAVATOR COMPONENTS 9
EXCAVATOR COMPONENTS 9
ENGINE COMPONENTS 11
RIGHT, LEFT, FRONT AND REAR OF THE EXCAVATOR 12
IDENTIFICATION NUMBERS 13
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE 13
Excavator Identification Locations 13
EXCAVATOR SERIAL NUMBER AND ENGINE SERIAL NUMBER 13
Excavator (A) 13
Engine (B) 14
ID Label (B) 14
Component serial numbers 14
Structure protection (ROPS) 14
Cab protection (FOPS) (Optional) 15
Emission Label 15
DEF SCR Serial Number 15
CHAPTER 3 – SAFETY, DECALS, AND HAND SIGNALS 17
SAFETY RULES 17
SAFETY AREA 17
UTILITY SAFETY 18
OPERATOR PRECAUTIONS 19
PERSONNEL 19
GENERAL 19
MOUNTING AND DISMOUNTING PRECAUTIONS 19
STARTING AND STOPPING PRECAUTIONS 19
OPERATING PRECAUTIONS 20
MAINTENANCE PRECAUTIONS 21
FUEL HANDLING PRECAUTIONS 22
BURN PREVENTION 22
HAZARDOUS CHEMICAL PRECAUTIONS 22
TRANSPORTING PRECAUTIONS 22
FIRE EXTINGUISHER 22
SEAT BELT PRECAUTIONS 23
QUICK COUPLER PRECAUTIONS 23
ENGINE PRECAUTIONS 23
SPECIFIC PRECAUTIONS TO THIS EXCAVATOR 23
DECALS 24
DECALS INSIDE THE CAB 24
1 KHP26991 25
A 25
B 25
C 26
D 26
E 26
F 26
2 KHP27560, KHP27000 27
3 KHP27020, KHP27030, KHP27270, KHP27250, KHP27260, KHP27240 28
4 KHP27210, KHP27130 30
5 KHP11590 30
6 KHP1247 30
7 KHP26680 31
8 KHP27080 31
9 KHP27680 31
10 KHP27040 31
11 KHP1803 32
12 KHP27070 32
13 KHP26690 32
14 KHP28430 32
DECALS OUTSIDE OF THE CAB 33
1 KHP26580 34
2 KHP26920 34
3 KHP26930 34
4 KHP29040 34
5 KHP26600 35
6 KHP26610 35
7 KHP26620 35
8 KHP26630 35
9 KHP26640 36
10 KHP26660 36
11 KHP26650 36
12 KLP12130 36
13 KHP26960 37
14 KHP26970 37
15 KHP26570 37
16 KHP12192 37
17 KHP15191 38
18 KHP25960 38
19 KHP26980 38
20 KHP25980 38
21 KHP25990 39
22 KHP29500 39
23 KHP26950 39
24 KHP27820 39
25 KHP27830 40
26 KHP26940 40
27 KHP31150 40
HAND SIGNALS 41
START THE ENGINE 41
SHUT DOWN THE ENGINE 41
COME TO ME 41
MOVE AWAY FROM ME 41
GO THIS FAR 41
RAISE LOAD OR TOOL 41
ALL STOP AND HOLD 42
EMERGENCY STOP 42
RAISE LOAD OR TOOL 42
LOWER LOAD OR TOOL 42
SLOWLY RAISE THE LOAD OR TOOL 42
SLOWLY LOWER THE LOAD OR TOOL 42
RAISE TOOL 43
TURN EXCAVATOR LEFT (SWING LOAD LEFT) 43
TURN EXCAVATOR RIGHT (SWING LOAD RIGHT) 43
LOWER TOOL 43
RAISE TOOL 43
LOWER TOOL 43
RETRACT ARM 44
EXTEND ARM 44
FILL TOOL 44
EMPTY TOOL 44
CHAPTER 4 – INSTRUMENTS AND CONTROLS 45
CAB 45
STEPS AND ACCESS HANDLES 46
POSITION OF THE CAB CONTROLS AND ACCESSORIES 48
OPERATOR’S SEAT 50
SEAT CONTROLS 51
SEAT HEIGHT ADJUSTMENT 52
SEAT ADJUSTMENT 52
RECLINING ADJUSTMENT 52
ARMREST 52
HEADREST 52
LUMBAR SUPPORT 52
SEAT HEATER 52
SEAT ANGLE ADJUSTMENT SECTION 52
SEATBELT 52
RIGHT-HAND CONTROL ARM 53
LEFT-HAND CONTROL ARM 55
FRONT RIGHT CONSOLE 56
MONITOR SWITCH 57
MONITOR DISPLAY 58
NORMAL DISPLAY MODE 60
LIST OF ICONS 61
EXPLANATION OF ICONS 63
WORK MODE 63
TRAVEL MODE 63
ATTACHMENTS 64
IDLE MODE 65
ENGINE COOLANT TEMPERATURE GAUGE 66
HYDRAULIC OIL TEMPERATURE GAUGE 66
HOUR METER/TRIP METER 67
FUEL GAUGE 68
FUEL ECONOMY DISPLAY/FUEL ECONOMY GAUGE 68
GPS ICON 69
ANTENNA SENSITIVITY ICON 69
DATE/TIME DISPLAY 69
CAMERA ANGLE DISPLAY 70
WORKING LIGHT 71
FRONT WIPER 71
RADIO MUTE 72
AUTO PRESSURE BOOST/SEATBELT 72
ANTI-THEFT DEVICE 72
SCR RE-GEN (SCR regeneration) 72
DEF THAWING AND HEAT INSULATING DEVICE/ENGINE PREHEATING 73
EXPLANATION OF MESSAGES AND ICONS 73
MESSAGE DISPLAY (RED) 74
MESSAGE DISPLAY (ORANGE) 76
MESSAGE DISPLAY (GREEN) 77
EXPLANATION OF ICONS WHEN DEF, SCR SYSTEM, OR ATTACHMENT IS USED 78
DEF LEVEL GAUGE 78
REFILL DEF DISPLAY 78
DEF ICON 78
OUTPUT REDUCTION ICON 78
ICONS RELATED TO USE ATTACHMENT OR DEF SCR SYSTEM 79
NORMAL SCREEN DISPLAY (When Machine Status Is Displayed on Left Side of Monitor Display) 79
FULL SCREEN DISPLAY (When Machine Status Is Displayed in Upper Part of Monitor Display) 79
USER INFORMATION MODE 80
EXPLANATION OF USER INFORMATION MODE 82
FUEL CONSUMPTION HISTORY 82
MACHINE STATUS 82
ENGINE PROTECTION FEATURE 82
ALTITUDE COMPENSATION 83
MAINTENANCE INFORMATION 83
DISPLAY CONFIGURATION 84
AUXILIARY HYDRAULICS CONFIGURATION 84
SCR CONFIGURATION 85
CONTROL PATTERN SELECTOR VALVE 86
ARM AND UPPERSTRUCTURE SWING LEFT-HAND CONTROL LEVER IN PATTERN D 88
BOOM AND BUCKET RIGHT-HAND CONTROL LEVER IN PATTERN D 88
ARM AND UPPERSTRUCTURE SWING LEFT-HAND CONTROL LEVER IN PATTERN C 89
BOOM AND BUCKET RIGHT-HAND CONTROL LEVER IN PATTERN C 89
TRAVEL CONTROL 90
SINGLE PEDAL TRAVEL 90
GATE LOCK 91
LOCKED 91
RAISED 91
UNLOCKED 91
CAB LIGHT 92
COAT HANGER HOOK 92
CAB DOOR WINDOWS 92
CUP HOLDER 92
STORAGE TRAY 93
STORAGE COMPARTMENT 93
FUSE BOX 93
RADIO 94
RADIO ANTENNA 94
NAMES OF THE SECTIONS 94
TO LISTEN TO RADIO 95
MANUAL TUNING 95
AUTOMATIC STATION SELECTION (SEEK) 95
TO PRESET 95
AUTO PRESET 95
EXTERNAL INPUT 96
AUX 96
USB 96
Bluetooth 96
PAIRING OF BLUETOOTH 97
USE OF CELLULAR PHONE CONNECTED VIA BLUETOOTH 97
ELIMINATION OF MEMORIES 97
TIME ADJUSTMENT 97
WINDSHIELD 98
OPENING 98
CLOSING 99
LOWER FRONT WINDOW100
SUN ROOF100
AIR VENTS101
REAR WINDOW101
REAR VIEW MIRRORS102
MIRROR INSTALLATION AND ADJUSTMENT102
MIRROR A (ON THE CAB: UPPER)103
MIRROR B (ON THE HOUSE: RIGHT FRONT)103
MIRROR C (ON THE HOUSE: RIGHT CENTER)104
REAR VIEW CAMERA105
REAR VIEW CAMERA105
CAMERA GUIDELINES105
WAVES (IF EQUIPPED)106
ERROR IN REAR VIEW MONITOR107
RANGE WHERE NO IMAGE IS DISPLAYED109
FUEL TANK110
ENGINE HOOD110
FRONT STRAGE BOX111
WINDSHIELD WASHER RESERVOIR111
SIDE DOOR112
RIGHT DOOR112
LEFT DOOR112
TOWING POINT113
LIFTING EYES113
ANTI-VANDAL COVER114
TO INSTALL114
TO REMOVE AND STORE114
CAB PROTECTION (ROPS AND FOPS)115
CHAPTER 5 – OPERATING INSTRUCTIONS117
BEFORE OPERATING THE EXCAVATOR117
OPERATING THE EXCAVATOR118
RUN-IN PERIOD119
AFTER THE FIRST 50 HOURS119
AFTER THE FIRST 250 HOURS119
STARTING THE UNIT120
SECURITY FUNCTION120
USE OF SECURITY FUNCTION120
STARTING THE ENGINE121
BRINGING THE EXCAVATOR UP TO OPERATING TEMPERATURE122
ENGINE AUTOMATIC WARM-UP122
MANUAL ENGINE WARM-UP122
HYDRAULIC FLUID WARM-UP122
ENGINE OPERATION123
STOPPING THE ENGINE123
IN THE EVENT OF AN EMERGENCY123
SCR SYSTEM124
SCR QUICK REFERENCE GUIDE124
SCR SYSTEM WARNING MESSAGES124
SCR SYSTEM REFILL DEF125
WHEN DEF RUNS OUT126
“CHECK SCR SYSTEM”Warning126
SCR SYSTEM DETECTS REPEAT PROBLEM128
OUTPUT REDUCTION CANCEL129
SCR RE-GEN (SCR regeneration)130
SCR RE-GEN icon130
AUTO SCR RE-GEN130
MANUAL SCR RE-GEN131
MANUAL SCR RE-GEN mode132
OPERATING THE EXCAVATOR IN COLD WEATHER133
BATTERY133
FUEL133
ENGINE OIL133
HYDRAULIC FLUID133
COOLANT SOLUTION133
OPERATING THE EXCAVATOR IN HOT WEATHER133
BASIC OPERATION134
SWING LOCK134
TO SET THE SWING LOCK134
EXCAVATOR TRAVEL135
OPERATING THE EXCAVATOR IN WATER137
PARKING THE EXCAVATOR137
OPERATING THE EXCAVATOR ON SLOPING GROUND138
TOWING THE EXCAVATOR138
OPERATING THE BUCKET139
FILLING139
EXCAVATING METHOD139
LOAD HANDLING140
LIFTING CAPACITIES CHART140
LOWERING THE ATTACHMENT IN THE EVENT OF AN EXCAVATOR FAILURE141
AUXILIARY HYDRAULIC CIRCUITS142
SINGLE-ACTING AUXILIARY HYDRAULICS (SAH)142
THUMB AUXILIARY HYDRAULICS (TAH)142
MULTI-FUNCTION AUXILIARY HYDRAULICS (MFH)142
MULTI-FUNCTION AUXILIARY HYDRAULICS WITH IN-CAB PRESSURE CONTROL142
SECONDARY AUXILIARY HYDRAULICS (SAH)142
COMBINATION AUXILIARY HYDRAULICS (CAH)142
AFTERMARKET AUXILIARY HYDRAULIC KITS142
ACTIVATING SINGLE-ACTING AUXILIARY HYDRAULICS143
AUXILIARY HYDRAULIC CRUSHER/DOUBLE FLOW144
TO SELECT THE FLOW RATE OF THE PUMP144
HYDRAULIC EXCAVATOR QUICK COUPLER OPERATION145
LONG FRONT ATTACHMENT OPERATION146
CHAPTER 6 – SERVICING INTERVALS147
SERVICING INTERVALS147
SERVICE SPECIFICATIONS147
HOURMETER147
DAILY INSPECTIONS148
GENERAL REMARKS148
ENGINE148
UPPERSTRUCTURE148
UNDERCARRIAGE148
ATTACHMENT148
AFTER STARTING THE ENGINE148
MAINTENANCE CHART149
SERVICE POINTS149
SERVICING INTERVALS150
CHAPTER 7 – LUBRICATION, FILTERS, AND FLUIDS153
FLUIDS AND LUBRICANTS153
HYDRAULIC FLUID153
TEMPERATURE CLIMATES153
HOT CLIMATES153
COLD CLIMATES153
TRANSMISSION COMPONENT OIL153
GREASE153
ENGINE OIL153
FUEL153
CONDITIONS APPLICABLE TO DIESEL FUEL153
FUEL STANDARDS153
FUEL STORAGE153
BIODIESEL FUEL154
BIODIESEL FUEL USAGE CONDITIONS154
BIODIESEL FUEL HANDLING154
ANTI-FREEZE/ANTI-CORROSION154
ENVIRONMENT154
DEF155
PROPERTIES OF DEF155
STORING DEF155
ADDING DEF156
SAMPLING PROCEDURE158
ENGINE OIL SAMPLING158
HYDRAULIC OIL SAMPLING158
LUBRICATION CHART160
LUBRICATION POINTS162
Provisional162
EVERY 1000 HOURS (EMS: easy maintenance system)162
EVERY 250 HOURS163
TURNTABLE BEARING164
EVERY 500 HOURS164
GREASING THE TURNTABLE TEETH164
EVERY 500 HOURS164
GREASING THE SWING REDUCTION GEAR165
EVERY 2000 HOURS165
FLUID LEVELS166
Provisional166
EVERY 10 HOURS166
EVERY 250 HOURS166
ENGINE167
SERVICE SPECIFICATIONS167
ENGINE OIL LEVEL167
DRAINING, REPLACING THE OIL FILTER, AND FILLING 167
COOLING SYSTEM169
SERVICE SPECIFICATIONS169
COOLANT SOLUTION169
LEVEL169
DRAINING169
RINSING170
FILLING170
FUEL SYSTEM171
SERVICE SPECIFICATIONS171
DRAINING THE FUEL TANK171
FUEL PRE-FILTER172
CHANGING THE PRE-FILTER ELEMENT172
FUEL MAIN FILTER173
CHANGING THE FUEL MAIN FILTER173
FLUSHING FUEL SYSTEM173
CLEANING THE ELECTROMAGNETIC FEED PUMP FILTER174
DEF SYSTEM175
SERVICE SPECIFICATIONS175
REPLACEMENT OF SUPPLY MODULE FILTER175
RELEASING PRESSURE IN THE HYDRAULIC SYSTEM176
HYDRAULIC SYSTEM177
SERVICE SPECIFICATIONS177
LEVEL IN THE RESERVOIR178
FILLING THE HYDRAULIC RESERVOIR178
PILOT FILTER REPLACEMENT178
REPLACING THE RESERVOIR BREATHER179
RETURN FILTER REPLACEMENT179
CLEANING AND REPLACEMENT OF THE SUCTION SCREEN180
REPLACING THE HYDRAULIC FLUID180
RESERVOIR SEDIMENT REMOVAL181
BLEEDING AIR FROM THE HYDRAULIC COMPONENTS182
HYDRAULIC PUMP182
ATTACHMENT CYLINDERS182
SWING REDUCTION GEAR182
HYDRAULIC BREAKER (OPTIONAL) – REPLACING HYDRAULIC FLUID AND FILTERS WITH STANDARD HYDRAULIC FLUID183
HYDRAULIC FLUID183
CHECKING THE HYDRAULIC SYSTEM LINES183
AIR FILTER184
SERVICE SPECIFICATIONS184
INSPECTION184
CLEANING THE OUTER ELEMENT184
INSPECTING THE ELEMENT184
REPLACING THE ELEMENTS185
SWING REDUCTION GEAR186
SERVICE SPECIFICATIONS186
LEVEL186
DRAINING AND REFILLING186
TRAVEL REDUCTION GEARS187
SERVICE SPECIFICATIONS187
LEVEL187
DRAINING AND REFILLING187
CHAPTER 8 – MAINTENANCE AND ADJUSTMENTS189
TRACKS189
MAINTENANCE SPECIFICATIONS189
CLEANING189
CHECKING THE TENSION190
ADJUSTING THE TENSION190
TO INCREASE TENSION190
TO REDUCE TENSION190
TIGHTENING TORQUE OF THE TRACK SHOE191
TRACK ROLLERS AND IDLER WHEELS192
MAINTENANCE SPECIFICATIONS192
RADIATOR AND OIL COOLER193
MAINTENANCE SPECIFICATIONS193
CLEANING193
FAN AND ALTERNATOR BELT194
MAINTENANCE SPECIFICATIONS194
CHECKING THE TENSION194
ADJUSTING THE TENSION194
REPLACING THE BELT195
INSPECTING AND CLEANING THE EXCAVATOR196
MAINTENANCE SPECIFICATIONS196
ADJUSTMENT OF ENGINE VALVE ROCKER CLEARANCES196
SERVICE SPECIFICATIONS196
CAB PROTECTION (FOPS)196
SERVICE SPECIFICATIONS196
CHECKING FOR CYLINDER LEAKAGE197
REPLACING A BUCKET198
REMOVAL198
INSTALLATION198
FIRE EXTINGUISHER (NOT SUPPLIED)199
MAINTENANCE SPECIFICATIONS199
WELDING ON THE EXCAVATOR199
PLASTIC AND RESIN PARTS200
AIR CONDITIONING201
MAINTENANCE SPECIFICATIONS201
INSPECTION201
CLEANLINESS OF THE CONDENSER201
CHECKING THE BELT TENSION201
TENSION ADJUSTMENT201
CHECKING THE LINES201
CLEANING THE FRESH AIR INTAKE FILTER201
CLEANING THE INSIDE AIR INTAKE FILTER202
CHECKING THE CHARGE STATE OF THE SYSTEM202
INSPECTION OF GAS SPRING203
HARDWARE TORQUE INSPECTION204
SERVICE SPECIFICATIONS204
ENGINE TROUBLESHOOTING205
CHAPTER 9 – ELECTRICAL SYSTEMS207
FUSES207
FUSE FUNCTION208
BATTERY DISCONNECT SWITCH209
BATTERY210
MAINTENANCE SPECIFICATION210
ACCESS TO THE BATTERIES210
CHECKING A BATTERY211
REPLACING A BATTERY 211
REMOVAL211
INSTALLATION211
CONNECTING ONE OR TWO BOOSTER BATTERIES212
ALTERNATOR212
MAINTENANCE SPECIFICATION212
STARTER MOTOR212
MAINTENANCE SPECIFICATION212
REPLACING A BULB213
CAB LIGHTING213
WORKING LIGHTS ON THE CAB AND ON THE ATTACHMENT213
CHAPTER 10 – TRANSPORTATION & STORAGE INSTRUCTIONS215
TRANSPORTING THE EXCAVATOR215
REMOVING THE ATTACHMENT FROM THE EXCAVATOR215
BY RAIL215
ON A TRAILER215
CONTROL PANEL OPERATION WHEN LOADING215
LOADING THE EXCAVATOR216
TIE DOWN ON TRANSPORT VEHICLE217
UNLOADING THE EXCAVATOR219
LIFTING THE EXCAVATOR220
DISASSEMBLY BEFORE TRANSPORT221
GUARDRAIL221
DISASSEMBLY WEIGHT222
EXCAVATOR STORAGE223
PREPARATION FOR STORAGE223
PERIODICAL CHECKS223
STARTING UP AFTER STORAGE223
CHAPTER 11 – SPECIFICATIONS225
ENGINE225
ELECTRICAL SYSTEMS225
HYDRAULIC SYSTEM225
HYDRAULIC PUMPS:225
RELIEF VALVES PRESSURES:225
HYDRAULIC CYLINDERS:225
HYDRAULIC OIL FILTRATION:225
SWING:225
TRAVEL:226
WEIGHTS226
UNDERCARRIAGE226
SPECIFICATIONS PER TRACK ASSEMBLY226
CAPACITY OF SYSTEMS AND COMPONENTS226
ATTACHMENT226
DIGGING FORCE226
EXCAVATOR OVERALL DIMENSIONS227
WORKING RANGE228
LIFTING CAPACITIES – ISO RATINGS230
RemoteCARE231
DECLARATION FCC & CE 232
DOCUMENT233
EPA234
EPA (FR)237
CARB240
CHAPTER 12243
INDEX243

S.M 31/12/24