Liebherr Wheel Loaders L576-1333 (USA/CAN) Operator’s Manual 54430 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Wheel Loaders L576-1333 (USA/CAN) Operator’s Manual 54430 – PDF DOWNLOAD
Language : English
Pages : 352
Downloadable : Yes
File Type : PDF
Size: 79.0 MB
DESCRIPTION:
Liebherr Wheel Loaders L576-1333 (USA/CAN) Operator’s Manual 54430 – PDF DOWNLOAD
Product ID
Manufacturer:Liebherr-Werk Bischofshofen GmbH
Type:L576
Type no.:1333 (USA/CAN)
From Serial no:54430
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
This operating manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
- On some pictures, protective devices and covers have been removed for a better view.
- We constantly make improvements to our machines, which means there may have been modifications to your machine which are not mentioned in this manual.
However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Wheel Loaders L576-1333 (USA/CAN) Operator’s Manual 54430 – PDF DOWNLOAD
Contents
1 Product description 15
1.1 Technical description 16
1.1.1 Overview of the complete machine 15
1.2 Technical data 16
1.2.1 Vibrations 16
1.2.2 CO2 emission of diesel engine 17
1.2.3 Sound level 18
1.2.4 Diesel engine 18
1.2.5 Electrical system 19
1.2.6 Travel drive 19
1.2.7 Axles 19
1.2.8 Braking 20
1.2.9 Steering 20
1.2.10 Working hydraulics 20
1.2.11 Liftarms 21
1.2.12 Cab 21
1.2.13 Heating, ventilation 22
1.2.14 Air conditioning 22
1.2.15 Refuelling pump 22
1.2.16 Tow hitch 22
1.2.17 Ballast 23
1.2.18 Tyres 23
1.2.19 Snow chains or guard chains 27
1.2.20 Foam-filled tyres 27
1.2.21 Complete machine with bucket (Z lift arms) 27
1.3 Warranty conditions 30
1.3.1 Supplemental Information 30
1.3.2 Emission control warranty statement warranty rights and obligations 30
1.3.3 Manufacturer’s warranty coverage 31
1.3.4 Owner’s warranty responsibilities 31
1.3.5 Warranty coverage 31
1.3.6 Warranted parts 32
1.3.7 Exclusions 32
2 Safety instructions 33
21 Information on these instructions 33
2.1.1 Representation of warning messages 33
2.1.2 Graphic symbols in these instructions 33
2.2 Intended use 34
221 Laws, rules, guidelines and safety regulations 34
2.2.2 Intended use 34
2.2.3 Foreseeable misuse 35
2.2.4 Operating conditions 35
2.2.5 Disposal 36
2.3 Description of staff 36
2.3.1 Personal protective equipment 36
2.3.2 Requirements for staff 37
2.3.3 Operator 37
2.3.4 Operator 38
2.3.5 Maintenance staff 39
2.3.6 Refrigeration technician 39
2.3.7 Slinger 40
2.3.8 Spotter 41
2.4 Signs on the machine 41
2.41 Safety signs 42
2.42 Information signs 44
2.43 Type plate 47
2.5 Protective devices on the machine 47
2.51 Operator’s cab 47
2.5.2 Roll over protective structure (ROPS) 47
2.5.3 Falling object protective structures (FOPS) 48
26 Emergency equipment on the machine 48
2.6.1 Emergency exit (standard) 48
2.6.2 Fire extinguisher (option) 48
1.3.4 Owner’s warranty responsibilities 31
1.3.5 Warranty coverage 31
1.3.6 Warranted parts 32
1.3.7 Exclusions 32
2 Safety instructions 33
21 Information on these instructions 33
2.1.1 Representation of warning messages 33
2.1.2 Graphic symbols in these instructions 33
2.2 Intended use 34
221 Laws, rules, guidelines and safety regulations 34
2.2.2 Intended use 34
2.2.3 Foreseeable misuse 35
2.2.4 Operating conditions 35
2.2.5 Disposal 36
2.3 Description of staff 36
2.3.1 Personal protective equipment 36
2.3.2 Requirements for staff 37
2.3.3 Operator 37
2.3.4 Operator 38
2.3.5 Maintenance staff 39
2.3.6 Refrigeration technician 39
2.3.7 Slinger 40
2.3.8 Spotter 41
2.4 Signs on the machine 41
2.41 Safety signs 42
2.42 Information signs 44
2.43 Type plate 47
2.5 Protective devices on the machine 47
2.51 Operator’s cab 47
2.5.2 Roll over protective structure (ROPS) 47
2.5.3 Falling object protective structures (FOPS) 48
26 Emergency equipment on the machine 48
2.6.1 Emergency exit (standard) 48
2.6.2 Fire extinguisher (option) 48
2.7 Safe operation 49
2.7.1 Intoxicants 49
2.7.1 Intoxicants 49
2.7.2 Dangerous fuels and operating fluids 49
2.7.3 Transporting machine 49
2.7.4 Access to machine 50
2.7.5 Machine danger zone 51
2.76 Visibility 51
2.7.7 Protection against vibration 52
2.7.8 Operation of machine 53
2.8 Safe maintenance 56
2.8.1 Spare parts 56
2.8.1 Spare parts 56
2.8.2 Heavy parts 56
2.8.3 Regular checks 57
2.9 Modifications to the machine 57
29.1 Modifications, add-ons and retrofittings 57
Handling and operation 59
3.1 Control elements 59
3.1.1 Operator’s cab 59
29.1 Modifications, add-ons and retrofittings 57
Handling and operation 59
3.1 Control elements 59
3.1.1 Operator’s cab 59
3.1.2 Display 60
3.1.3 Control unit 60
3.1.4 Switches and buttons 61
3.1.5 Control lever 62
3.2 Handling 64
3.2.1 Battery main switch 64
3.2.1 Battery main switch 64
3.2.2 Articulation lock 65
3.2.3 Entering and leaving machine 66
3.24 Cab window 69
3.2.5 Emergency exit 69
3.2.6 Fire extinguisher 70
3.2.7 Driver’s seat 71
3.2.8 Safety belt 79
3.2.9 Steering wheel 80
3.2.10 Starting switch 82
3.2.10 Starting switch 82
3.2.12 Driver identification 86
3.213 Steering-column switch 87
3.2.14 Lighting 88
3.2.15 Interior lighting of the driver’s cab 91
3.2.16 Display 91
3.2.17 Control lever 126
3.2.18 Mini-joystick 129
3.2.19 Heating, air conditioning 138
3.2.20 Rear window heater and exterior mirror heater (option) 142
3.2.21 Interior mirror, exterior mirrors and wide-angle mirrors (option) 142
3.2.22 Sun blind 143
3.2.23 Radio 143
3.2.24 Windscreen washer system 144
3.2.25 Liebherr central lubrication system 146
3.2.26 Reversing alarm 149
3.2.27 Folding chock (option) 152
3.2.28 LIiDAT 153
3.3 Operation 157
3.3.1 Putting into service – daily 157
3.3.2 Starting diesel engine 159
3.3.3 Travel mode 161
3.3.4 Driving on public roads 171
3.3.5 Shutting down the machine 172
3.3.6 Moving the working attachment 176
3.3.7 Regenerating the diesel particulate filter 184
3.3.8 Refuelling pump: Refuelling procedure 191
3.3.9 Forklift 192
3.3.10 2in1 steering 194
3.3.11 Joystick steering 196
3.4 Working methods 204
3.4.1 Picking up material 204
3.4.2 Transporting and moving material 205
3.4.3 Emptying the working attachment 206
3.4.4 Handling materials with high dump buckets 207
3.4.5 Loading with clamp buckets 208
3.213 Steering-column switch 87
3.2.14 Lighting 88
3.2.15 Interior lighting of the driver’s cab 91
3.2.16 Display 91
3.2.17 Control lever 126
3.2.18 Mini-joystick 129
3.2.19 Heating, air conditioning 138
3.2.20 Rear window heater and exterior mirror heater (option) 142
3.2.21 Interior mirror, exterior mirrors and wide-angle mirrors (option) 142
3.2.22 Sun blind 143
3.2.23 Radio 143
3.2.24 Windscreen washer system 144
3.2.25 Liebherr central lubrication system 146
3.2.26 Reversing alarm 149
3.2.27 Folding chock (option) 152
3.2.28 LIiDAT 153
3.3 Operation 157
3.3.1 Putting into service – daily 157
3.3.2 Starting diesel engine 159
3.3.3 Travel mode 161
3.3.4 Driving on public roads 171
3.3.5 Shutting down the machine 172
3.3.6 Moving the working attachment 176
3.3.7 Regenerating the diesel particulate filter 184
3.3.8 Refuelling pump: Refuelling procedure 191
3.3.9 Forklift 192
3.3.10 2in1 steering 194
3.3.11 Joystick steering 196
3.4 Working methods 204
3.4.1 Picking up material 204
3.4.2 Transporting and moving material 205
3.4.3 Emptying the working attachment 206
3.4.4 Handling materials with high dump buckets 207
3.4.5 Loading with clamp buckets 208
copyright ® Liebher-Werk Bischofshofen GmbH 2019
10 LIEBHERR L576-1333 / 54430
LBH/M2250047/05/08-2019/en
LBH/M2250047/05/08-2019/en
LBH/M2250047/05/08-2019/en
Operator’s manual Contents
3.4.6 Grading work 208
3.47 Removing material from a slope or wall 209
3.4.8 Loading a transport vehicle 211
34.9 Excavation 213
3.5 Fitting and removing the attachment 215
3.5.1 Hydraulic connections for hydraulic working attachment 215
3.5.1 Hydraulic connections for hydraulic working attachment 215
3.5.2 Removing the working attachment from the quick coupler 215
3.5.3 Fitting working attachments to the quick coupler 217
3.6 Transport 221
3.6.1 Transporting the machine 221
3.6.1 Transporting the machine 221
3.6.2 Transport safety retainer 225
3.7 Emergency modes 227
3.7.1 Lowering the lift arms if the diesel engine fails 227
3.7.1 Lowering the lift arms if the diesel engine fails 227
3.7.2 Recovering and towing the machine 228
3.7.3 Emergency steering 232
3.7.4 Jump starting procedure 233
4 Malfunctions 235
4.1 Servicecodes 235
41.1 Service code indicator in the display 235
4.1 Servicecodes 235
41.1 Service code indicator in the display 235
4.2 Problems – Cause – Remedy 236
42.1 Warning symbols 236
42.1 Warning symbols 236
422 SCR system warning symbols 237
4.2.3 Troubleshooting for the diesel engine and fuel system 238
4.2.4 Troubleshooting the Liebherr central lubrication system 241
4.3 Problem remedy 243
4.3.1 Replacing fuses 243
4.3.1 Replacing fuses 243
5 Maintenance 251
5.1 Maintenance and inspection schedule 251
5.2 Filing quantities and lubrication chart 256
5.2.1 Recommended lubricants 256
5.1 Maintenance and inspection schedule 251
5.2 Filing quantities and lubrication chart 256
5.2.1 Recommended lubricants 256
5.2.2 Recommended operating fluids 256
56.2.3 Lubrication chart 257
5.3 Lubricants and fuels 261
5.3.1 General information on lubricants and fuels 261
5.3.2 General information on changing lubricants and fuels 261
5.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 261
5.3.4 Diesel fuels 262
5.3.5 Diesel exhaust fluid 263
5.3.6 Engine oils 263
5.3.7 Refrigerant 264
5.3.8 Coolant 265
5.3.9 Hydraulic oil 266
5.3.10 Splitter box oil 267
5.3.11 Gear oil 267
5.3.12 Axle oil 267
5.3.13 Lubrication grease 268
54 Safety precautions 269
5.5 Preparatory tasks for maintenance 270
5.5.1 Maintenance positions 270
5.5.2 Opening the service hatches 271
5.5.3 Turning off the battery main switch 275
56 Overall machine 277
5.6.1 Checking the machine is in the proper condition 277
5.6.2 Removing loose parts, dirt, ice and snow from machine 278
5.6.3 Checking the hydraulic lines for damage 278
5.6.4 Cleaning the machine 282
5.6.5 Shutting down the machine for a lengthy period 285
5.6.6 Deactivating the machine 286
5.7 Drive group 287
5.7.1 Checking diesel engine oil level 287
5.7.2 Checking diesel engine belt drive 289
5.7.3 Fuel tank: Draining off condensate and sediment 290
5.7.4 Fuel pre-filter: Draining off condensate 291
5.7.5 Air filter system: Cleaning the service cover and dust discharge valve 292
5.7.6 Cleaning or changing the main element of the air filter system 294
5.7.7 Air filter system: Changing the safety element 297
5.7.8 Splitter box: Checking the oil level 298
5.7.9 Checking the diesel engine for leaks, contamination and damage 300
5.8 Cooling system 302
5.8.1 Cooling system: Checking the coolant level 302
5.8.2 Checking the concentration of anti-freeze and corrosion protection
agent or corrosion inhibitor in the coolant 303
5.8.3 Cleaning the cooling system 310
5.9 Hydraulic components 312
5.9.1 Hydraulic tank: Checking the oil level 312
5.10 Steering system 315
5.10.1 Steering: Checking the function 315
5.10.2 Steering cylinders: Lubricating the bearings 315
5.11 Brake system 317
5.11.1 Emergency actuation of parking brake: checking the seal 317
5.12 Electrical system 318
5.12.1 Checking function of the lighting and horn 318
5.12.2 Personnel detection: cleaning sensor 319
5.13 Gearbox 320
5.13.1 Transmission: checking the oil level 320
5.14 Axles and drive shafts 324
5.14.1 Checking the tyre pressure 324
5.14.2 Checking the wheel tightness 324
5.16 Steel parts of the basic machine 326
5.15.1 Lubricating the articulation bearing and the rear axle oscillating bearing 326
5.15.2 Cooler hood: Lubricating moving parts with penetrating oil 326
5.15.3 Engine hood: Lubricating moving parts with penetrating oil 327
5.15.4 Right cab access: Lubricating moving parts with penetrating oil 328
5.15.5 Service hatches: Cleaning and maintaining the seals 328
5.16 Working attachment 330
5.16.1 Lubricating the lift arms and working attachment 330
5.16.2 Lift arms: Checking the bucket bearing seals 331
5.16.3 Bucket: Check the teeth or undercut blade for wear and replace if
necessary 332
5.16.4 Lubricate and test the bearings on the quick coupler. 335
5.16.5 High dump bucket: Lubricating the bearing 336
5.17 Operator’s cab, heating and air conditioning 337
5.17.1 Operator’s cab: cleaning the fresh and recirculated air filters 337
copyright © Liebherr-Werk Bischofshofen GmbH 2018
L576-1333 / 54430 LIEBHERR 13
Contents Operator’s manual
5.17.2 Safety belt: Checking the condition and function 338
5.17.3 Testing the windscreen washer system 339
5.17.4 Windscreen washer system: Topping up windscreen washer fluid 339
5.17.5 Cab: Lubricating the lock and cylinder with penetrating oil 340
5.17.6 Cab: Cleaning and maintaining the seals 341
5.17.7 Heating and air conditioning unit: Testing the function 341
5.18 Lubrication system 342
5.18.1 Checking the level in the grease reservoir of the central lubrication
5.3.2 General information on changing lubricants and fuels 261
5.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 261
5.3.4 Diesel fuels 262
5.3.5 Diesel exhaust fluid 263
5.3.6 Engine oils 263
5.3.7 Refrigerant 264
5.3.8 Coolant 265
5.3.9 Hydraulic oil 266
5.3.10 Splitter box oil 267
5.3.11 Gear oil 267
5.3.12 Axle oil 267
5.3.13 Lubrication grease 268
54 Safety precautions 269
5.5 Preparatory tasks for maintenance 270
5.5.1 Maintenance positions 270
5.5.2 Opening the service hatches 271
5.5.3 Turning off the battery main switch 275
56 Overall machine 277
5.6.1 Checking the machine is in the proper condition 277
5.6.2 Removing loose parts, dirt, ice and snow from machine 278
5.6.3 Checking the hydraulic lines for damage 278
5.6.4 Cleaning the machine 282
5.6.5 Shutting down the machine for a lengthy period 285
5.6.6 Deactivating the machine 286
5.7 Drive group 287
5.7.1 Checking diesel engine oil level 287
5.7.2 Checking diesel engine belt drive 289
5.7.3 Fuel tank: Draining off condensate and sediment 290
5.7.4 Fuel pre-filter: Draining off condensate 291
5.7.5 Air filter system: Cleaning the service cover and dust discharge valve 292
5.7.6 Cleaning or changing the main element of the air filter system 294
5.7.7 Air filter system: Changing the safety element 297
5.7.8 Splitter box: Checking the oil level 298
5.7.9 Checking the diesel engine for leaks, contamination and damage 300
5.8 Cooling system 302
5.8.1 Cooling system: Checking the coolant level 302
5.8.2 Checking the concentration of anti-freeze and corrosion protection
agent or corrosion inhibitor in the coolant 303
5.8.3 Cleaning the cooling system 310
5.9 Hydraulic components 312
5.9.1 Hydraulic tank: Checking the oil level 312
5.10 Steering system 315
5.10.1 Steering: Checking the function 315
5.10.2 Steering cylinders: Lubricating the bearings 315
5.11 Brake system 317
5.11.1 Emergency actuation of parking brake: checking the seal 317
5.12 Electrical system 318
5.12.1 Checking function of the lighting and horn 318
5.12.2 Personnel detection: cleaning sensor 319
5.13 Gearbox 320
5.13.1 Transmission: checking the oil level 320
5.14 Axles and drive shafts 324
5.14.1 Checking the tyre pressure 324
5.14.2 Checking the wheel tightness 324
5.16 Steel parts of the basic machine 326
5.15.1 Lubricating the articulation bearing and the rear axle oscillating bearing 326
5.15.2 Cooler hood: Lubricating moving parts with penetrating oil 326
5.15.3 Engine hood: Lubricating moving parts with penetrating oil 327
5.15.4 Right cab access: Lubricating moving parts with penetrating oil 328
5.15.5 Service hatches: Cleaning and maintaining the seals 328
5.16 Working attachment 330
5.16.1 Lubricating the lift arms and working attachment 330
5.16.2 Lift arms: Checking the bucket bearing seals 331
5.16.3 Bucket: Check the teeth or undercut blade for wear and replace if
necessary 332
5.16.4 Lubricate and test the bearings on the quick coupler. 335
5.16.5 High dump bucket: Lubricating the bearing 336
5.17 Operator’s cab, heating and air conditioning 337
5.17.1 Operator’s cab: cleaning the fresh and recirculated air filters 337
copyright © Liebherr-Werk Bischofshofen GmbH 2018
L576-1333 / 54430 LIEBHERR 13
Contents Operator’s manual
5.17.2 Safety belt: Checking the condition and function 338
5.17.3 Testing the windscreen washer system 339
5.17.4 Windscreen washer system: Topping up windscreen washer fluid 339
5.17.5 Cab: Lubricating the lock and cylinder with penetrating oil 340
5.17.6 Cab: Cleaning and maintaining the seals 341
5.17.7 Heating and air conditioning unit: Testing the function 341
5.18 Lubrication system 342
5.18.1 Checking the level in the grease reservoir of the central lubrication
system 342
5.18.2 Central lubrication system: Checking the pipes, hoses and lubrication
points for leaks and damage 343
5.18.3 Central lubrication system: Checking the lubrication of the bearings 343
Index 345
points for leaks and damage 343
5.18.3 Central lubrication system: Checking the lubrication of the bearings 343
Index 345
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