Liebherr Wheel Loader L586-461 Operator’s manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr Wheel Loader L586-461 Operator’s manual – PDF DOWNLOAD
Language : English
Pages :370
Downloadable : Yes
File Type : PDF
Size: 82.7 MB
DESCRIPTION:
Liebherr Wheel Loader L586-461 Operator’s manual – PDF DOWNLOAD
Product identification
Manufacturer: Liebherr-Werk BischofshofenGmbH
Type:L586
Type no.:461
from serial number:39713
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine. It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading of the machine.
This manual helps the driver become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation
- Extends the service life of your machine
- Reduces repair costs and downtime
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
- In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations. Also, observe the recognized technical regulations for safe and correct operation in addition to the operating manual and applicable national and local legal accident prevention rules.
- This operating manual contains all the information you need to operate and service your machine. Please note that some illustrations in this manual may show details and equipment that are different from those on your machine. On some pictures, protective devices and covers have been removed for a better view. We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
- However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright:
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Wheel Loader L586-461 Operator’s manual – PDF DOWNLOAD
LBH/11833862/01/06-2015/en
Contents
1 Product description 17
1.1 Technical description 17
1.1.1 Overview of the complete machine 17
1.2 Technical data 19
1.2.1 Information on vibrations 19
1.2.2 Sound emission 20
1.2.3 Engine 20
1.2.4 Electrical system 20
1.2.5 Travel drive 21
1.2.6 Axles 21
1.2.7 Braking 22
1.2.8 Steering 22
1.2.9 Working hydraulics 23
1.2.10 Working attachment 23
1.2.11 Driver’s cab 23
1.2.12 Heating, air conditioning 24
1.2.13 Air conditioning 24
1.2.14 Diesel particle filter 24
1.2.15 Refuelling pump 24
1.2.16 Towing device 25
1.2.17 Ballast 25
1.2.18 Tyres 26
1.2.19 Snow chains or guard chains 28
1.2.20 Tyres with foam 28
1.2.21 Complete machine with bucket (Z kinematics) 28
1.2.22 Attachment – light material bucket 30
1.2.23 Attachment – forklift 3
1.1 Technical description 17
1.1.1 Overview of the complete machine 17
1.2 Technical data 19
1.2.1 Information on vibrations 19
1.2.2 Sound emission 20
1.2.3 Engine 20
1.2.4 Electrical system 20
1.2.5 Travel drive 21
1.2.6 Axles 21
1.2.7 Braking 22
1.2.8 Steering 22
1.2.9 Working hydraulics 23
1.2.10 Working attachment 23
1.2.11 Driver’s cab 23
1.2.12 Heating, air conditioning 24
1.2.13 Air conditioning 24
1.2.14 Diesel particle filter 24
1.2.15 Refuelling pump 24
1.2.16 Towing device 25
1.2.17 Ballast 25
1.2.18 Tyres 26
1.2.19 Snow chains or guard chains 28
1.2.20 Tyres with foam 28
1.2.21 Complete machine with bucket (Z kinematics) 28
1.2.22 Attachment – light material bucket 30
1.2.23 Attachment – forklift 3
copyright by
L 586-461 / 39713 LIEBHERR 9
Contents
L 586-461 / 39713 LIEBHERR 9
Contents
Operator’s manual
2 Safety warnings, signs 35
2.1 How the warnings are marked 35
21.1 Further markings 35
2.1.2 Additional rules and guidelines 36
2.2 Proper use 36
2.3 Signs on the machine 36
2.3.1 Safety signs 36
2.3.2 Information signs 40
23.3 Type plates 47
2.4 Safety instructions 48
2.41 General safety instructions 48
2.42 Instructions on preventing crushing injuries and burns 49
2.4.3 Instructions on preventing fires and explosions 50
2.4.4 Safety instructions for start-up 50
2.4.5 Safety precautions during start-up 51
2.46 Instructions for safe working 51
2.47 Safety instructions for driving on slopes 52
2.48 Parking safely 53
2.49 Transporting the machine safely 53
2.4.10 Towing the machine safely 54
2.4.11 Measures for ensuring safe maintenance 54
2.4.12 Safety instructions for maintenance work on machines with hydro
2.4.12 Safety instructions for maintenance work on machines with hydro
accumulators 56
2.4.13 Safety instructions for welding work on the machine 57
2.4.14 Instructions for working safely on the attachment 57
2.4.15 Safety instructions for transporting the machine by crane 57
2.4.16 Safe maintenance of hydraulic hoses and hose lines 58
2.417 Roll-over protection structure (ROPS) and falling object protection
2.417 Roll-over protection structure (ROPS) and falling object protection
structure (FOPS) 58
2.4.18 Attachments and accessories 59
2.4.19 Protection against vibrations 59
2.4.20 See and be seen 60
3 Handling and operation 63
3.1 Control elements 63
3.1.1 Driver’s cab 63
3.2 Handling 65
3.2.1 Battery main switch 65
3.2 Handling 65
3.2.1 Battery main switch 65
3.2.2 Articulation lock 65
3.2.3 Cab access 67
3.2.4 Right hinged window 68
3.2.56 Emergency exit 69
3.2.6 Driver’s seat with mechanical suspension 70
3.2.7 Driver’s seat with pneumatic suspension 75
3.2.8 Driver’s seat with active suspension 81
3.29 Seat belt 89
3.2.10 Steering column and steering wheel 90
3.2.11 Control panel 91
3.2.12 Start switch 93
3.2.13 Electronic drive interlock 93
3.2.14 Driver identification 97
3.2.15 Steering column switch 99
3.2.16 Lighting 101
3.2.17 Interior cab lighting 104
3.2.18 Display unit 105
3.2.19 Mechanical hour meter 125
3.2.20 Control units 126
3.2.21 Buttons/switches for optional equipment 136
3.2.22 LIEBHERR control lever 139
3.2.23 Control lever for additional working functions 144
3.2.24 Heater/air conditioner 145
3.2.25 Rear window heater and mirror heater (optional) 149
3.2.26 Interior and exterior mirrors 150
3.2.27 Sun visor 150
3.2.28 Radio 151
3.2.29 Windscreen wiper and washer system 152
3.2.30 Liebherr automatic central lubrication system 154
3.2.31 Back-up alarm 158
3.2.32 Reversible fan drive 161
3.2.33 LIiDAT 163
3.2.10 Steering column and steering wheel 90
3.2.11 Control panel 91
3.2.12 Start switch 93
3.2.13 Electronic drive interlock 93
3.2.14 Driver identification 97
3.2.15 Steering column switch 99
3.2.16 Lighting 101
3.2.17 Interior cab lighting 104
3.2.18 Display unit 105
3.2.19 Mechanical hour meter 125
3.2.20 Control units 126
3.2.21 Buttons/switches for optional equipment 136
3.2.22 LIEBHERR control lever 139
3.2.23 Control lever for additional working functions 144
3.2.24 Heater/air conditioner 145
3.2.25 Rear window heater and mirror heater (optional) 149
3.2.26 Interior and exterior mirrors 150
3.2.27 Sun visor 150
3.2.28 Radio 151
3.2.29 Windscreen wiper and washer system 152
3.2.30 Liebherr automatic central lubrication system 154
3.2.31 Back-up alarm 158
3.2.32 Reversible fan drive 161
3.2.33 LIiDAT 163
3.3 Operation 164
3.3.1 Daily start-up 164
3.3.2 Starting the engine 166
3.3.3 Driving 170
3.3.4 Shutting down the machine 186
3.3.5 Automatic engine shutdown 188
3.3.6 Operating the lift arms 189
3.3.7 Diesel particulate filter 196
3.3.8 Filling the tank using the filling pump 200
3.4 Working methods 203
3.4.1 Picking up and moving material 203
3.4.2 Transporting and moving material 204
3.4.3 Grading work 206
3.44 Loading a heap 207
3.45 Removing material from a slope or wall 209
3.4.6 Loading a transport vehicle 210
3.4.7 Excavation 214
3.5 Fitting and removing the attachment 217
3.5.1 Operating the quick-change device with the control lever for additional
3.5.1 Operating the quick-change device with the control lever for additional
working functions 217
3.5.2 Operating the quick-change device with the quick-change device button 223
3.5.3 Operating the quick-change device with comfort or button control 229
3.6 Transport 238
3.6.1 Transporting the machine 238
3.7 Emergency operation 242
3.7.1 Towing the machine 242
3.7.2 Emergency steering 247
3.7.3 Jump starting 248
4 Malfunctions 251
4.1 Servicecodes 251
4.1.1 Service code indication on the display 251
4.2 Problems – Cause – Remedy 270
42.1 Visible and audible warning signals 270
4.2.2 Troubleshooting the LIEBHERR automatic central lubrication system 271
4.3 Problem remedy 2
4.3.1 Replacing fuses 273
Maintenance 279
5.1 Maintenance and inspection schedule 279
5.2 Filling quantities and lubrication chart 284
Maintenance 279
5.1 Maintenance and inspection schedule 279
5.2 Filling quantities and lubrication chart 284
5.2.1 Recommended lubricants 284
5.2.2 Recommended operating fluids 284
52.3 Lubrication chart 285
5.3 Lubricants and fuels 288
5.3 Lubricants and fuels 288
5.3.1 General information on changing lubricants and fuels 288
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 288
5.3.3 Diesel fuels 289
5.3.4 Lubricating oils for diesel engines 290
5.3.6 Coolants for diesel engines 292
5.3.6 Hydraulic oil 294
5.3.7 Lubricating oils for splitter boxes 298
5.3.8 Lubricating oils for transmissions 299
5.3.9 Lubricating oils for axles 299
5.3.10 Lubrication grease and other lubricants 300
5.4 Preparatory tasks for maintenance 302
5.4 Preparatory tasks for maintenance 302
54.1 Safety precautions for maintenance 302
5.4.2 Maintenance positions 303
5.4.3 Opening the service hatches, doors and hoods 304
5.4.4 Turning off the battery main switch 308
5.5 Complete machine 309
5.5 Complete machine 309
5.5.1 Remove loose parts, dirt, ice and snow from the machine 309
5.5.2 Checking the machine for external damage 309
5.5.3 Making sure the bolted connections are tight 309
5.5.4 Sealing leaks 309
5.5.5 Carry out corrosion protection on machines that work with salt and
artificial fertilizers 309
5.5.6 Replacing VCI capsules 310
5.6 Diesel engine 311
5.6 Diesel engine 311
5.6.1 Checking the engine oil level 311
5.6.2 Changing the engine oil 311
5.6.3 Changing the engine oil filter 312
5.6.4 Checking the engine heating flange 314
5.6.5 Changing the fuel pre-filter 314
5.6.6 Changing the fuel fine filter 316
5.6.7 Draining off condensate from the fuel pre-filter 317
5.6.8 Bleeding the fuel system 318
5.6.9 Draining off condensate and sediment from the fuel tank 321
5.6.10 Cleaning the air filter service cap and dust extraction valve 322
5.6.11 Changing the air filter main element 323
5.6.12 Changing the air filter secondary element 324
Splitter box 326
5.7.1 Checking the oil level in the splitter box 326
Cooling system 327
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 327
5.8.2 Cleaning the cooling system 332
5.8.3 Changing the coolant 333
Working hydraulics 336
5.9.1 Checking the oil level in the hydraulic tank 336
5.9.2 Checking and cleaning the magnetic rod on the hydraulic tank 337
Steering system 339
5.10.1 Testing the steering 339
Brake system 340
5.11.1 Testing the service brake and parking brake 340
Electrical system 342
5.12.1 Checking the indicator lamps 342
5.12.2 Checking the lights 342
Transmission 343
5.13.1 Checking the transmission oil level 343
Axles and tyres 345
5.14.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 345
5.14.2 Checking the cardan shafts 345
5.14.3 Checking the tyre pressure 346
Central lubrication system 348
5.16.1 Checking the lubrication system grease reservoir level 348
5.6.4 Checking the engine heating flange 314
5.6.5 Changing the fuel pre-filter 314
5.6.6 Changing the fuel fine filter 316
5.6.7 Draining off condensate from the fuel pre-filter 317
5.6.8 Bleeding the fuel system 318
5.6.9 Draining off condensate and sediment from the fuel tank 321
5.6.10 Cleaning the air filter service cap and dust extraction valve 322
5.6.11 Changing the air filter main element 323
5.6.12 Changing the air filter secondary element 324
Splitter box 326
5.7.1 Checking the oil level in the splitter box 326
Cooling system 327
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 327
5.8.2 Cleaning the cooling system 332
5.8.3 Changing the coolant 333
Working hydraulics 336
5.9.1 Checking the oil level in the hydraulic tank 336
5.9.2 Checking and cleaning the magnetic rod on the hydraulic tank 337
Steering system 339
5.10.1 Testing the steering 339
Brake system 340
5.11.1 Testing the service brake and parking brake 340
Electrical system 342
5.12.1 Checking the indicator lamps 342
5.12.2 Checking the lights 342
Transmission 343
5.13.1 Checking the transmission oil level 343
Axles and tyres 345
5.14.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 345
5.14.2 Checking the cardan shafts 345
5.14.3 Checking the tyre pressure 346
Central lubrication system 348
5.16.1 Checking the lubrication system grease reservoir level 348
5.15.2 Checking the pipes, hoses and lubrication points of the lubrication
system 349
5.15.3 Checking whether metered quantities are adequate at the bearing
5.15.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the central lubrication system 349
5.16 Cab, heating and air-conditioning 350
5.16.1 Greasing the cab door hinges 350
5.16.2 Checking / topping up the windscreen washer reservoir 350
5.16.3 Cleaning the fresh air and recirculated air filter 351
5.16.4 Changing the fresh air and recirculated air filter 352
5.17 Lift arms and quick-change device 354
5.17.1 Lubricating the lift arms and attachment 354
5.16 Cab, heating and air-conditioning 350
5.16.1 Greasing the cab door hinges 350
5.16.2 Checking / topping up the windscreen washer reservoir 350
5.16.3 Cleaning the fresh air and recirculated air filter 351
5.16.4 Changing the fresh air and recirculated air filter 352
5.17 Lift arms and quick-change device 354
5.17.1 Lubricating the lift arms and attachment 354
5.17.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 354
5.17.3 Lubricating and testing the quick-change device 356
5.18 Cleaning the machine 358
5.18.1 Washing the machine 358
5.19 Corrosion protection 360
5.19.1 Protecting the piston rods from corrosion 360
5.19.2 Protecting the fuel tank from corrosion 360
5.20 Deactivating the machine 361
Index 363
arms 354
5.17.3 Lubricating and testing the quick-change device 356
5.18 Cleaning the machine 358
5.18.1 Washing the machine 358
5.19 Corrosion protection 360
5.19.1 Protecting the piston rods from corrosion 360
5.19.2 Protecting the fuel tank from corrosion 360
5.20 Deactivating the machine 361
Index 363
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