Liebherr Wheel Loader L586-1577 Operator’s manual 54472 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Wheel Loader L586-1577 Operator’s manual 54472 – PDF DOWNLOAD
Language : English
Pages :342
Downloadable : Yes
File Type : PDF
Size: 76.4 MB
DESCRIPTION:
Liebherr Wheel Loader L586-1577 Operator’s manual 54472 – PDF DOWNLOAD
Product identification
Manufacturer: Liebherr-Werk BischofshofenGmbH
Type:L586
Type no.:1577
from serial number:54472
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine. It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading of the machine.
This manual helps the driver become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation
- Extends the service life of your machine
- Reduces repair costs and downtime
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
- In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations. Also, observe the recognized technical regulations for safe and correct operation in addition to the operating manual and applicable national and local legal accident prevention rules.
- This operating manual contains all the information you need to operate and service your machine. Please note that some illustrations in this manual may show details and equipment that are different from those on your machine. On some pictures, protective devices and covers have been removed for a better view. We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
- However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright:
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Wheel Loader L586-1577 Operator’s manual 54472 – PDF DOWNLOAD
Contents
1 Product description 17
1.1 Technical description 17
1.1.1 Overview of the entire machine 17
1.2 Technical data 18
1.2.1 Vibrations 18
1.2.2 CO2 emission of diesel engine 19
1.2.3 Sound level 19
1.2.4 Diesel engine 19
1.2.5 Electrical system 20
1.2.6 Travel drive 20
1.2.7 Axles 21
1.2.8 Braking 21
1.2.9 Steering 21
1.2.10 Working hydraulics 22
1.2.11 Liftarms 22
1.2.12 Cab 22
1.2.13 Heating, ventilation 23
1.2.14 Air conditioning 23
1.2.15 Refuelling pump 23
1.2.16 Tow hitch 23
1.2.17 Ballast 24
1.2.18 Tyres 24
1.2.19 Snow chains or guard chains 26
1.2.20 Foam-filled tyres 26
1.2.21 Complete machine with bucket (Z lift arms) 26
1.2.22 Working attachment: light material bucket 28
1.2.23 Working attachment: high dump bucket 2
2 Safety instructions 33
2.1 Information on these instructions 33
21.1 Representation of warning messages 33
2.1 Information on these instructions 33
21.1 Representation of warning messages 33
2.1.2 Graphic symbols in these instructions 33
2.2 Intended use 34
2.21 Laws, rules, guidelines and safety regulations 34
2.21 Laws, rules, guidelines and safety regulations 34
2.22 Intended use 34
2.2.3 Foreseeable misuse 35
22.4 Operating conditions 35
2.2.5 Disposal 36
2.3 Description of staff 36
2.3.1 Personal protective equipment 36
2.3.1 Personal protective equipment 36
2.3.2 Requirements for staff 37
2.3.3 Operator 37
2.3.4 Operator 38
2.3.5 Maintenance staff 39
2.3.6 Refrigeration technician 39
2.3.7 Slinger 40
2.3.8 Spotter 41
2.4 Signs on the machine 11
2.41 Safety signs 42
2.41 Safety signs 42
2.42 Information signs 43
2.4.3 Identification plate 46
2.5 Protective devices on the machine 47
2.51 Operator’s cab 47
2.51 Operator’s cab 47
2.5.2 Roll over protective structure (ROPS) 47
2.5.3 Falling object protective structures (FOPS) 48
2.6 Emergency equipment on the machine 48
2.6.1 Emergency exit (standard) 48
2.6.1 Emergency exit (standard) 48
2.6.2 Fire extinguisher (option) 48
2.7 Safe operation 49
2.7.1 Intoxicants 49
2.7.1 Intoxicants 49
2.7.2 Dangerous fuels and operating fluids 49
2.7.3 Transporting machine 49
2.7.4 Access to machine 50
2.7.5 Machine danger zone 50
2.7.6 Visibility 51
2.7.7 Protection against vibration 52
2.7.8 Operation of machine 53
2.8 Safe maintenance 56
2.8.1 Spare parts 56
2.8.1 Spare parts 56
2.8.2 Heavy parts 56
2.8.3 Regular checks 57
2.9 Modifications to the machine 57
29.1 Modifications, add-ons and retrofittings 57
Handling and operation 59
3.1 Control elements 59
3.1.1 Operator’s cab 59
29.1 Modifications, add-ons and retrofittings 57
Handling and operation 59
3.1 Control elements 59
3.1.1 Operator’s cab 59
3.1.2 Display 60
3.1.3 Control unit 60
3.1.4 Switches and buttons 61
3.1.5 Control lever 62
3.2 Handling 64
3.2.1 Battery main switch 64
3.2.1 Battery main switch 64
3.2.2 Articulation lock 65
3.2.3 Entering and leaving machine 66
3.24 Cab window 69
3.2.5 Emergency exit 69
3.2.6 Fire extinguisher 70
3.2.7 Driver’s seat 7
3.2.8 Safety belt 79
3.2.9 Steering wheel 80
3.2.10 Starting switch 82
3.2.11 Immobilizer 83
3.2.12 Driver identification 86
3.2.13 Steering-column switch 87
3.2.14 Lighting 88
3.2.15 Interior lighting of the driver’s cab 9M
3.2.16 Display 91
3.2.10 Starting switch 82
3.2.11 Immobilizer 83
3.2.12 Driver identification 86
3.2.13 Steering-column switch 87
3.2.14 Lighting 88
3.2.15 Interior lighting of the driver’s cab 9M
3.2.16 Display 91
3.2.17 Control lever 126
3.2.18 Mini-joystick 129
3.2.19 Heating, air conditioning 136
3.2.20 Rear window heater and exterior mirror heater (option) 140
3.2.21 Interior mirror, exterior mirrors, front mirror and wide-angle mirrors
(option) 140
3.2.22 Sun blind 141
3.2.23 Radio 142
3.2.24 Windscreen washer system 142
3.2.25 Liebherr central lubrication system 144
3.2.26 Reversing alarm 147
3.2.27 LIDAT 150
3.3 Operation 154
3.3.1 Putting into service – daily 154
3.3.2 Starting diesel engine 156
3.3.3 Travel mode 158
3.3.4 Driving on public roads 168
3.3.5 Shutting down the machine 169
3.3.6 Moving the working attachment 173
3.3.7 Regenerating the diesel particulate filter 181
3.3.8 Refuelling pump: Refuelling procedure 188
3.3.9 Forklift 189
3.3.10 2in1 steering 191
3.3.11 Joystick steering 193
3.4 Working methods 201
3.4.1 Picking up material 201
3.4.2 Transporting and moving material 202
3.4.3 Emptying the working attachment 203
3.44 Handling materials with high dump buckets 204
3.4.5 Loading with clamp buckets 205
3.4.6 Grading work 205
3.4.7 Removing material from a slope or wall 206
3.4.8 Loading a transport vehicle 208
3.4.9 Excavation 210
3.5 Fitting and removing the attachment 212
3.2.18 Mini-joystick 129
3.2.19 Heating, air conditioning 136
3.2.20 Rear window heater and exterior mirror heater (option) 140
3.2.21 Interior mirror, exterior mirrors, front mirror and wide-angle mirrors
(option) 140
3.2.22 Sun blind 141
3.2.23 Radio 142
3.2.24 Windscreen washer system 142
3.2.25 Liebherr central lubrication system 144
3.2.26 Reversing alarm 147
3.2.27 LIDAT 150
3.3 Operation 154
3.3.1 Putting into service – daily 154
3.3.2 Starting diesel engine 156
3.3.3 Travel mode 158
3.3.4 Driving on public roads 168
3.3.5 Shutting down the machine 169
3.3.6 Moving the working attachment 173
3.3.7 Regenerating the diesel particulate filter 181
3.3.8 Refuelling pump: Refuelling procedure 188
3.3.9 Forklift 189
3.3.10 2in1 steering 191
3.3.11 Joystick steering 193
3.4 Working methods 201
3.4.1 Picking up material 201
3.4.2 Transporting and moving material 202
3.4.3 Emptying the working attachment 203
3.44 Handling materials with high dump buckets 204
3.4.5 Loading with clamp buckets 205
3.4.6 Grading work 205
3.4.7 Removing material from a slope or wall 206
3.4.8 Loading a transport vehicle 208
3.4.9 Excavation 210
3.5 Fitting and removing the attachment 212
Contents
3.6.1 Hydraulic connections for hydraulic working attachments 212
3.5.2 Removing the working attachment from the quick coupler 212
3.5.3 Fitting working attachments to the quick coupler 214
3.6 Transport 218
3.6.1 Transporting the machine 218
3.6.2 Transport safety retainer 222
3.7 Emergency modes 224
3.7.1 Lowering the lift arms if the diesel engine fails 224
3.7.2 Recovering and towing the machine 225
3.7.3 Emergency steering 229
3.7.4 Jump starting procedure 230
4 Malfunctions 233
4.1 Servicecodes 233
41.1 Service code indicator in the display 233
4.2 Problems – Cause – Remedy 234
421 Warning symbols 234
422 SCR system waming symbols 235
4.2.3 Troubleshooting for the diesel engine and fuel system 236
4.2.4 Troubleshooting the Liebherr central lubrication system 239
4.3 Problem remedy 241
4.3.1 Replacing fuses 241
5 Maintenance 249
5.1 Maintenance and inspection schedule 249
5.2 Filling quantities and lubrication chart 254
5.2.1 Recommended lubricants 254
5.22 Recommended operating fluids 254
52.3 Lubrication chart 255
5.3 Lubricants and fuels 258
5.3.1 General information on lubricants and fuels 258
5.3.2 General information on changing lubricants and fuels 258
3.5.2 Removing the working attachment from the quick coupler 212
3.5.3 Fitting working attachments to the quick coupler 214
3.6 Transport 218
3.6.1 Transporting the machine 218
3.6.2 Transport safety retainer 222
3.7 Emergency modes 224
3.7.1 Lowering the lift arms if the diesel engine fails 224
3.7.2 Recovering and towing the machine 225
3.7.3 Emergency steering 229
3.7.4 Jump starting procedure 230
4 Malfunctions 233
4.1 Servicecodes 233
41.1 Service code indicator in the display 233
4.2 Problems – Cause – Remedy 234
421 Warning symbols 234
422 SCR system waming symbols 235
4.2.3 Troubleshooting for the diesel engine and fuel system 236
4.2.4 Troubleshooting the Liebherr central lubrication system 239
4.3 Problem remedy 241
4.3.1 Replacing fuses 241
5 Maintenance 249
5.1 Maintenance and inspection schedule 249
5.2 Filling quantities and lubrication chart 254
5.2.1 Recommended lubricants 254
5.22 Recommended operating fluids 254
52.3 Lubrication chart 255
5.3 Lubricants and fuels 258
5.3.1 General information on lubricants and fuels 258
5.3.2 General information on changing lubricants and fuels 258
5.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 258
5.3.4 Diesel fuels 259
53.5 Diesel exhaust fluid 260
hydraulic fluids 258
5.3.4 Diesel fuels 259
53.5 Diesel exhaust fluid 260
5.3.6 Engine oils 260
5.3.7 Refrigerant 261
5.3.8 Coolant 262
5.3.9 Hydraulic oil 262
5.3.10 Splitter box oil 263
5.3.11 Gear oil 264
5.3.12 Axle oil 264
5.3.13 Lubrication grease 265
Safety precautions 266
Preparatory tasks for maintenance 267
5.5.1 Maintenance positions 267
5.5.2 Opening the service hatches 268
5.5.3 Turning off the battery main switch 272
Overall machine 274
5.6.1 Checking the machine is in the proper condition 274
5.6.2 Removing loose parts, dirt, ice and snow from machine 275
5.6.3 Checking the hydraulic lines for damage 275
5.6.4 Cleaning the machine 279
5.6.5 Shutting down the machine for a lengthy period 282
5.6.6 Deactivating the machine 283
Drive group 284
5.7.1 Checking diesel engine oil level 284
5.7.2 Checking diesel engine belt drive 286
5.7.3 Fuel tank: Draining off condensate and sediment 287
5.7.4 Fuel pre-filter: Draining off condensate 288
5.7.5 Air filter system: Cleaning the service cover and dust discharge valve 289
5.7.6 Cleaning or changing the main element of the air filter system 291
5.7.7 Air filter system: Changing the safety element 294
5.7.8 Splitter box: Checking the oil level 295
5.7.9 Checking the diesel engine for leaks, contamination and damage 297
Cooling system 299
5.8.1 Cooling system: Checking the coolant level 299
5.8.2 Checking the concentration of anti-freeze and corrosion protection
5.3.7 Refrigerant 261
5.3.8 Coolant 262
5.3.9 Hydraulic oil 262
5.3.10 Splitter box oil 263
5.3.11 Gear oil 264
5.3.12 Axle oil 264
5.3.13 Lubrication grease 265
Safety precautions 266
Preparatory tasks for maintenance 267
5.5.1 Maintenance positions 267
5.5.2 Opening the service hatches 268
5.5.3 Turning off the battery main switch 272
Overall machine 274
5.6.1 Checking the machine is in the proper condition 274
5.6.2 Removing loose parts, dirt, ice and snow from machine 275
5.6.3 Checking the hydraulic lines for damage 275
5.6.4 Cleaning the machine 279
5.6.5 Shutting down the machine for a lengthy period 282
5.6.6 Deactivating the machine 283
Drive group 284
5.7.1 Checking diesel engine oil level 284
5.7.2 Checking diesel engine belt drive 286
5.7.3 Fuel tank: Draining off condensate and sediment 287
5.7.4 Fuel pre-filter: Draining off condensate 288
5.7.5 Air filter system: Cleaning the service cover and dust discharge valve 289
5.7.6 Cleaning or changing the main element of the air filter system 291
5.7.7 Air filter system: Changing the safety element 294
5.7.8 Splitter box: Checking the oil level 295
5.7.9 Checking the diesel engine for leaks, contamination and damage 297
Cooling system 299
5.8.1 Cooling system: Checking the coolant level 299
5.8.2 Checking the concentration of anti-freeze and corrosion protection
agent or corrosion inhibitor in the coolant 300
5.8.3 Cleaning the cooling system 307
5.9 Hydraulic components 309
5.9.1 Hydraulic tank: Checking the oil level 309
5.10 Steering system 312
5.10.1 Steering: Checking the function 312
5.11 Brake system 313
5.11.1 Emergency actuation of parking brake: checking the seal 313
5.12 Electrical system 314
5.12.1 Checking function of the lighting and horn 314
5.12.2 Personnel detection: cleaning sensor 3156
5.13 Gearbox 316
5.13.1 Transmission: checking the oil level 316
5.14 Axles and drive shafts 320
5.14.1 Checking the tyre pressure 320
5.14.2 Checking the wheel tightness 320
5.15 Steel parts of the basic machine 322
5.15.1 Cooler hood: Lubricating moving parts with penetrating oil 322
5.15.2 Engine hood: Lubricating moving parts with penetrating oil 322
5.15.3 Right cab access: Lubricating moving parts with penetrating oil 323
5.15.4 Service hatches: Cleaning and maintaining the seals 324
5.16 Working attachment 325
5.16.1 Lift arms: Checking the bucket bearing seals 325
5.16.2 Bucket: Check the teeth or undercut blade for wear and replace if
necessary 326
5.16.3 Lubricate and test the bearings on the quick coupler. 328
5.16.4 High dump bucket: Lubricating the bearing 329
5.17 Operator’s cab, heating and air conditioning 330
5.17.1 Operator’s cab: cleaning the fresh and recirculated air filters 330
5.17.2 Safety belt: Checking the condition and function 331
5.17.3 Testing the windscreen washer system 332
5.17.4 Windscreen washer system: Topping up windscreen washer fluid 332
5.17.5 Cab: Lubricating the lock and cylinder with penetrating oil 333
5.17.6 Cab: Cleaning and maintaining the seals 334
5.17.7 Heating and air conditioning unit: Testing the function 334
5.18 Lubrication system 336
5.18.1 Checking the level in the grease reservoir of the central lubrication
5.8.3 Cleaning the cooling system 307
5.9 Hydraulic components 309
5.9.1 Hydraulic tank: Checking the oil level 309
5.10 Steering system 312
5.10.1 Steering: Checking the function 312
5.11 Brake system 313
5.11.1 Emergency actuation of parking brake: checking the seal 313
5.12 Electrical system 314
5.12.1 Checking function of the lighting and horn 314
5.12.2 Personnel detection: cleaning sensor 3156
5.13 Gearbox 316
5.13.1 Transmission: checking the oil level 316
5.14 Axles and drive shafts 320
5.14.1 Checking the tyre pressure 320
5.14.2 Checking the wheel tightness 320
5.15 Steel parts of the basic machine 322
5.15.1 Cooler hood: Lubricating moving parts with penetrating oil 322
5.15.2 Engine hood: Lubricating moving parts with penetrating oil 322
5.15.3 Right cab access: Lubricating moving parts with penetrating oil 323
5.15.4 Service hatches: Cleaning and maintaining the seals 324
5.16 Working attachment 325
5.16.1 Lift arms: Checking the bucket bearing seals 325
5.16.2 Bucket: Check the teeth or undercut blade for wear and replace if
necessary 326
5.16.3 Lubricate and test the bearings on the quick coupler. 328
5.16.4 High dump bucket: Lubricating the bearing 329
5.17 Operator’s cab, heating and air conditioning 330
5.17.1 Operator’s cab: cleaning the fresh and recirculated air filters 330
5.17.2 Safety belt: Checking the condition and function 331
5.17.3 Testing the windscreen washer system 332
5.17.4 Windscreen washer system: Topping up windscreen washer fluid 332
5.17.5 Cab: Lubricating the lock and cylinder with penetrating oil 333
5.17.6 Cab: Cleaning and maintaining the seals 334
5.17.7 Heating and air conditioning unit: Testing the function 334
5.18 Lubrication system 336
5.18.1 Checking the level in the grease reservoir of the central lubrication
5.18.2 Central lubrication system: Checking the pipes, hoses and lubrication
points for leaks and damage 336
5.18.3 Central lubrication system: Checking the lubrication of the bearings 336
Index 337
5.18.3 Central lubrication system: Checking the lubrication of the bearings 336
Index 337
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