Liebherr Wheel Loader L566-460 Operator’s manual – PDF DOWNLOAD
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Liebherr Wheel Loader L566-460 Operator’s manual – PDF DOWNLOAD
Language : English
Pages :394
Downloadable : Yes
File Type : PDF
Size:82.4 MB
DESCRIPTION:
Liebherr Wheel Loader L566-460 Operator’s manual – PDF DOWNLOAD
Product identification
Manufacturer: Liebherr-Werk BischofshofenGmbH
Type:L566
Type no.:460
from serial number:24314
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine. It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading of the machine.
This manual helps the driver become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation
- Extends the service life of your machine
- Reduces repair costs and downtime
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
- In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations. Also, observe the recognized technical regulations for safe and correct operation in addition to the operating manual and applicable national and local legal accident prevention rules.
- This operating manual contains all the information you need to operate and service your machine. Please note that some illustrations in this manual may show details and equipment that are different from those on your machine. On some pictures, protective devices and covers have been removed for a better view. We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
- However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright:
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Wheel Loader L566-460 Operator’s manual – PDF DOWNLOAD
Contents
1 Product description 19
1.1 Technical description 19
1.1.1 Overview of the complete machine 19
1.2 Technical data 21
1.2.1 Information on vibrations 21
1.2.2 Sound emission 22
1.2.3 Engine 22
1.2.4 Electrical system 23
1.2.5 Travel drive 23
1.2.6 Axles 24
1.2.7 Braking 24
1.2.8 Steering 25
1.2.9 Working hydraulics 25
1.2.10 Working attachment 26
1.2.11 Driver’s cab 26
1.2.12 Heating, air conditioning 26
1.2.13 Air conditioning 27
1.2.14 Diesel particle filter 27
1.2.15 Refuelling pump 27
1.2.16 Towing device 27
1.2.17 Ballast 28
1.2.18 Tyres 28
1.2.19 Snow chains or guard chains 32
1.2.20 Tyres with foam 32
1.2.21 Complete machine with bucket (Z kinematics) 33
1.2.22 Attachment – high lift (Z kinematics} 34
1.2.23 Attachment – light material bucket 36
1.2.24 Attachment – high dump bucket 38
1.2.25 Attachment – forklift 39
1.1 Technical description 19
1.1.1 Overview of the complete machine 19
1.2 Technical data 21
1.2.1 Information on vibrations 21
1.2.2 Sound emission 22
1.2.3 Engine 22
1.2.4 Electrical system 23
1.2.5 Travel drive 23
1.2.6 Axles 24
1.2.7 Braking 24
1.2.8 Steering 25
1.2.9 Working hydraulics 25
1.2.10 Working attachment 26
1.2.11 Driver’s cab 26
1.2.12 Heating, air conditioning 26
1.2.13 Air conditioning 27
1.2.14 Diesel particle filter 27
1.2.15 Refuelling pump 27
1.2.16 Towing device 27
1.2.17 Ballast 28
1.2.18 Tyres 28
1.2.19 Snow chains or guard chains 32
1.2.20 Tyres with foam 32
1.2.21 Complete machine with bucket (Z kinematics) 33
1.2.22 Attachment – high lift (Z kinematics} 34
1.2.23 Attachment – light material bucket 36
1.2.24 Attachment – high dump bucket 38
1.2.25 Attachment – forklift 39
copyright by
L 566-460 (USA / CAN) / 24314 LIEBHERR 11
Contents
L 566-460 (USA / CAN) / 24314 LIEBHERR 11
Contents
Operating manual
1.2.26 Attachment – timber grabber 41
2 Safety warnings, sighs 43
2.1 How the warnings are marked 43
2.1.1 Further markings 43
2.1.2 Additional rules and guidelines 44
2.2 Proper use 44
2.3 Signs on the machine 44
2.3.1 Safety signs 44
2.3.2 Information signs 48
2.3.3 Type plates 55
2.4 Safety instructions 56
2.41 General safety instructions 56
2.4.2 Instructions on preventing crushing injuries and burns 57
2.4.3 Instructions on preventing fires and explosions 58
2.44 Safety instructions for start-up 58
2.45 Safety precautions during start-up 59
2.46 Instructions for safe working 59
2.47 Safety instructions for driving on slopes 60
2.4.8 Parking safely 60
2.49 Transporting the machine safely 61
2.410 Towing the machine safely 61
2.411 Measures for ensuring safe maintenance 62
2.412 Safety instructions for maintenance work on machines with hydro
2.412 Safety instructions for maintenance work on machines with hydro
accumulators 64
2.413 Safety instructions for welding work on the machine 65
2.414 Instructions for working safely on the working attachment 65
2.4.15 Safety instructions for transporting the machine by crane 65
2.4.16 Safe maintenance of hydraulic hoses and hose lines 66
2.417 Roll-over protection structure (ROPS) and falling object protection
2.417 Roll-over protection structure (ROPS) and falling object protection
structure (FOPS) 66
2.4.18 Attachments and accessories 67
2.4.19 Protection against vibrations 67
2.420 See and be seen 68
Operating manual Contents
3 Handling and operation 71
3.1 Control elements 71
3.1.1 Driver’s cab 71
3.2 Handling 73
3.2.1 Battery main switch 73
3.2.2 Articulation lock 73
3.2.3 Cab access 75
3.2.4 Right hinged window 76
3.2.5 Emergency exit 77
3.2.6 Driver’s seat with mechanical suspension 78
3.2.7 Driver’s seat with pneumatic suspension 82
3.2.8 Driver’s seat with active suspension 89
3.2.9 Seat belt 97
3.2.10 Steering column and steering wheel 98
3.2.11 Control panel 99
3.2.12 Start switch 101
3.2.13 Electronic drive interlock 101
3.2.14 Driver identification 105
3.2.15 Steering column switch 107
3.2.16 Lighting 109
3.2.17 Interior cab lighting 112
3.2.18 Display unit 113
3.2.19 Mechanical hour meter 133
3.2.20 Control units 134
3.2.21 Buttons/switches for optional equipment 144
3.2.22 LIEBHERR control lever 147
3.2.23 Control lever for additional working functions 152
3.2.24 Heater/air conditioner 153
3.2.25 Rear window heater and mirror heater (optional) 157
3.2.26 Interior and exterior mirrors 158
3.2.27 Sun visor 158
3.2.28 Radio 159
3.2.29 Windscreen wiper and washer system 159
3.2.30 LIEBHERR automatic lubrication system 161
3.2.31 Back-up alarm 165
3 Handling and operation 71
3.1 Control elements 71
3.1.1 Driver’s cab 71
3.2 Handling 73
3.2.1 Battery main switch 73
3.2.2 Articulation lock 73
3.2.3 Cab access 75
3.2.4 Right hinged window 76
3.2.5 Emergency exit 77
3.2.6 Driver’s seat with mechanical suspension 78
3.2.7 Driver’s seat with pneumatic suspension 82
3.2.8 Driver’s seat with active suspension 89
3.2.9 Seat belt 97
3.2.10 Steering column and steering wheel 98
3.2.11 Control panel 99
3.2.12 Start switch 101
3.2.13 Electronic drive interlock 101
3.2.14 Driver identification 105
3.2.15 Steering column switch 107
3.2.16 Lighting 109
3.2.17 Interior cab lighting 112
3.2.18 Display unit 113
3.2.19 Mechanical hour meter 133
3.2.20 Control units 134
3.2.21 Buttons/switches for optional equipment 144
3.2.22 LIEBHERR control lever 147
3.2.23 Control lever for additional working functions 152
3.2.24 Heater/air conditioner 153
3.2.25 Rear window heater and mirror heater (optional) 157
3.2.26 Interior and exterior mirrors 158
3.2.27 Sun visor 158
3.2.28 Radio 159
3.2.29 Windscreen wiper and washer system 159
3.2.30 LIEBHERR automatic lubrication system 161
3.2.31 Back-up alarm 165
copyright by
L 566-460 (USA / CAN) / 24314 LIEBHERR 13
Contents Operating manual
3.2.32 Reversible fan drive 168
3.2.33 LIDAT 170
L 566-460 (USA / CAN) / 24314 LIEBHERR 13
Contents Operating manual
3.2.32 Reversible fan drive 168
3.2.33 LIDAT 170
3.3 Operation 171
3.3.1 Daily start-up 171
3.3.2 Starting the engine 173
3.3.3 Driving 177
3.3.4 Shutting down the machine 192
3.3.5 Automatic engine shutdown 195
3.3.6 Operating the lift arms 195
3.3.7 Diesel particulate filter 203
3.3.8 Filling the tank using the filling pump 207
3.3.9 High dump bucket 208
3.3.10 Forklift 211
3.3.11 Timber grabber 214
3.3.12 2-in-1 steering 215
3.4 Working methods 219
3.4.1 Picking up and moving material 219
3.4.2 Transporting and moving material 220
3.4.3 Grading work 222
3.44 Loading a heap 223
3.4.5 Removing material from a slope or wall 225
3.4.6 Loading a transport vehicle 226
3.4.7 Excavation 230
3.5 Fitting and removing the attachment 233
3.5.1 Operating the quick-change device with the control lever for additional
working functions 233
3.5.2 Operating the quick-change device with the quick-change device button 239
3.5.3 Operating the quick-change device with comfort or button control 245
3.6 Transport 254
3.6.1 Transporting the machine 254
3.7 Emergency operation 260
3.7.1 Towing the machine 260
3.7.2 Emergency steering 265
3.7.3 Jump starting 266
copyright by
14 LIEBHERR L 566-460 (USA / CAN) / 24314
3.3.1 Daily start-up 171
3.3.2 Starting the engine 173
3.3.3 Driving 177
3.3.4 Shutting down the machine 192
3.3.5 Automatic engine shutdown 195
3.3.6 Operating the lift arms 195
3.3.7 Diesel particulate filter 203
3.3.8 Filling the tank using the filling pump 207
3.3.9 High dump bucket 208
3.3.10 Forklift 211
3.3.11 Timber grabber 214
3.3.12 2-in-1 steering 215
3.4 Working methods 219
3.4.1 Picking up and moving material 219
3.4.2 Transporting and moving material 220
3.4.3 Grading work 222
3.44 Loading a heap 223
3.4.5 Removing material from a slope or wall 225
3.4.6 Loading a transport vehicle 226
3.4.7 Excavation 230
3.5 Fitting and removing the attachment 233
3.5.1 Operating the quick-change device with the control lever for additional
working functions 233
3.5.2 Operating the quick-change device with the quick-change device button 239
3.5.3 Operating the quick-change device with comfort or button control 245
3.6 Transport 254
3.6.1 Transporting the machine 254
3.7 Emergency operation 260
3.7.1 Towing the machine 260
3.7.2 Emergency steering 265
3.7.3 Jump starting 266
copyright by
14 LIEBHERR L 566-460 (USA / CAN) / 24314
LBH/1002114/09/06-2013/en
LBH/1002114/09/08-2013/en
LBH/1002114/09/08-2013/en
Operating manual Contents
4 Malfunctions 269
4.1 Servicecodes 269
41.1 Service code indication on the display 269
4.2 Problems – Cause – Remedy 289
4.2.1 Visible and audible warning signals 289
4.2.2 Troubleshooting the LIEBHERR automatic central lubrication system 290
4.3 Problem remedy 292
4.3.1 Replacing fuses 292
5 Maintenance 299
5.1 Maintenance and inspection schedule 299
5.2 Filling quantities and lubrication chart 303
52.1 Recommended lubricants 303
5.2.2 Recommended operating fluids 304
5.2.3 Lubrication chart 304
5.3 Lubricants and fuels 307
5.3.1 General information on changing lubricants and fuels 307
4 Malfunctions 269
4.1 Servicecodes 269
41.1 Service code indication on the display 269
4.2 Problems – Cause – Remedy 289
4.2.1 Visible and audible warning signals 289
4.2.2 Troubleshooting the LIEBHERR automatic central lubrication system 290
4.3 Problem remedy 292
4.3.1 Replacing fuses 292
5 Maintenance 299
5.1 Maintenance and inspection schedule 299
5.2 Filling quantities and lubrication chart 303
52.1 Recommended lubricants 303
5.2.2 Recommended operating fluids 304
5.2.3 Lubrication chart 304
5.3 Lubricants and fuels 307
5.3.1 General information on changing lubricants and fuels 307
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 307
5.3.3 Diesel fuels 308
5.3.4 Lubricating oils for diesel engines 309
5.3.5 Coolants for diesel engines 31
5.3.6 Hydraulic oil 314
5.3.7 Lubricating oils for splitter boxes 317
5.3.8 Lubricating oils for transmissions 318
5.3.9 Lubricating oils for axles 318
5.3.10 Lubrication grease and other lubricants 319
5.4 Preparatory tasks for maintenance 321
5.4.1 Safety precautions for maintenance 321
5.4.2 Maintenance positions 322
5.4.3 Opening the service hatches, doors and hoods 324
54.4 Turning off the battery main switch 327
5.5 Complete machine 329
5.5.1 Remove loose parts, dirt, ice and snow from the machine 329
5.5.2 Checking the machine for external damage 329
harmless hydraulic fluids 307
5.3.3 Diesel fuels 308
5.3.4 Lubricating oils for diesel engines 309
5.3.5 Coolants for diesel engines 31
5.3.6 Hydraulic oil 314
5.3.7 Lubricating oils for splitter boxes 317
5.3.8 Lubricating oils for transmissions 318
5.3.9 Lubricating oils for axles 318
5.3.10 Lubrication grease and other lubricants 319
5.4 Preparatory tasks for maintenance 321
5.4.1 Safety precautions for maintenance 321
5.4.2 Maintenance positions 322
5.4.3 Opening the service hatches, doors and hoods 324
54.4 Turning off the battery main switch 327
5.5 Complete machine 329
5.5.1 Remove loose parts, dirt, ice and snow from the machine 329
5.5.2 Checking the machine for external damage 329
5.5.3 Making sure the bolted connections are tight 329
5.5.4 Sealing leaks 329
5.5.5 Carry out corrosion protection on machines that work with salt and
5.5.4 Sealing leaks 329
5.5.5 Carry out corrosion protection on machines that work with salt and
artificial fertilizers 329
5.5.6 Replacing VCI capsules 330
Diesel engine 331
5.6.1 Checking the engine oil level 331
5.6.2 Changing the engine oil 331
5.6.3 Changing the engine oil filter 333
5.6.4 Checking the engine heating flange 334
5.6.5 Changing the fuel pre-filter 334
56.6 Changing the fuel fine filter 336
5.6.7 Draining off condensate from the fuel pre-filter 337
5.6.8 Bleeding the fuel system 338
5.6.9 Draining off condensate and sediment from the fuel tank 341
5.6.10 Cleaning the air filter service cap and dust extraction valve 342
5.6.11 Changing the air filter main element 343
5.6.12 Changing the air filter secondary element 344
Splitter box 346
5.7.1 Checking the oil level in the splitter box 346
Diesel particulate filter 347
5.8.1 To drain the condensate separator 347
Cooling system 348
5.9.1 Checking the coolant antifreeze and corrosion inhibitor concentration 348
5.9.2 Cleaning the cooling system 353
5.9.3 Changing the coolant 354
Working hydraulics 357
5.10.1 Checking the oil level in the hydraulic tank 357
5.10.2 Checking and cleaning the magnetic rod on the hydraulic tank 358
Steering system 360
5.11.1 Testing the steering 360
5.11.2 Lubricating the bearing points on the steering cylinders 360
Brake system 362
5.12.1 Testing the service brake and parking brake 36
5.5.6 Replacing VCI capsules 330
Diesel engine 331
5.6.1 Checking the engine oil level 331
5.6.2 Changing the engine oil 331
5.6.3 Changing the engine oil filter 333
5.6.4 Checking the engine heating flange 334
5.6.5 Changing the fuel pre-filter 334
56.6 Changing the fuel fine filter 336
5.6.7 Draining off condensate from the fuel pre-filter 337
5.6.8 Bleeding the fuel system 338
5.6.9 Draining off condensate and sediment from the fuel tank 341
5.6.10 Cleaning the air filter service cap and dust extraction valve 342
5.6.11 Changing the air filter main element 343
5.6.12 Changing the air filter secondary element 344
Splitter box 346
5.7.1 Checking the oil level in the splitter box 346
Diesel particulate filter 347
5.8.1 To drain the condensate separator 347
Cooling system 348
5.9.1 Checking the coolant antifreeze and corrosion inhibitor concentration 348
5.9.2 Cleaning the cooling system 353
5.9.3 Changing the coolant 354
Working hydraulics 357
5.10.1 Checking the oil level in the hydraulic tank 357
5.10.2 Checking and cleaning the magnetic rod on the hydraulic tank 358
Steering system 360
5.11.1 Testing the steering 360
5.11.2 Lubricating the bearing points on the steering cylinders 360
Brake system 362
5.12.1 Testing the service brake and parking brake 36
Operating manual Contents
5.13.1 Checking the indicator lamps 364
5.13.2 Checking the lights 364
5.13.1 Checking the indicator lamps 364
5.13.2 Checking the lights 364
5.14 Transmission 365
5.14.1 Checking the transmission oil level 365
5.15 Axles and tyres 367
5.15.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 367
5.15.2 Checking the drive shaft(s) 367
5.15.3 Checking the tyre pressure 368
5.16 Machine frame and ballast weight 370
5.16.1 Lubricating the articulated bearing and the rear oscillating bearing 370
5.16.2 Greasing the rear section cover lower hinges 371
5.17 Lubrication system (optional) 372
5.17.1 Checking the lubrication system grease reservoir level 372
5.17.2 Checking the pipes, hoses and lubrication points of the lubrication
system 373
5.17.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the central lubrication system 373
5.18 Cab, heating and air-conditioning 374
5.18.1 Greasing the cab door hinges 374
5.18.2 Checking / topping up the windscreen washer reservoir 374
5.18.3 Cleaning the fresh air and recirculated air filter 375
5.18.4 Changing the fresh air and recirculated air filter 376
5.19 Lift arms and quick-change device 378
5.19.1 Lubricating the lift arms and attachment 378
5.19.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 379
5.19.3 Lubricating and testing the quick-change device 381
5.20 Cleaning the machine 383
5.20.1 Washing the machine 383
5.21 Corrosion protection 385
5.21.1 Protecting the piston rods from corrosion 385
5.21.2 Protecting the fuel tank from corrosion 385
5.22 Deactivating the machine 386
Index 387
5.14.1 Checking the transmission oil level 365
5.15 Axles and tyres 367
5.15.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 367
5.15.2 Checking the drive shaft(s) 367
5.15.3 Checking the tyre pressure 368
5.16 Machine frame and ballast weight 370
5.16.1 Lubricating the articulated bearing and the rear oscillating bearing 370
5.16.2 Greasing the rear section cover lower hinges 371
5.17 Lubrication system (optional) 372
5.17.1 Checking the lubrication system grease reservoir level 372
5.17.2 Checking the pipes, hoses and lubrication points of the lubrication
system 373
5.17.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the central lubrication system 373
5.18 Cab, heating and air-conditioning 374
5.18.1 Greasing the cab door hinges 374
5.18.2 Checking / topping up the windscreen washer reservoir 374
5.18.3 Cleaning the fresh air and recirculated air filter 375
5.18.4 Changing the fresh air and recirculated air filter 376
5.19 Lift arms and quick-change device 378
5.19.1 Lubricating the lift arms and attachment 378
5.19.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 379
5.19.3 Lubricating and testing the quick-change device 381
5.20 Cleaning the machine 383
5.20.1 Washing the machine 383
5.21 Corrosion protection 385
5.21.1 Protecting the piston rods from corrosion 385
5.21.2 Protecting the fuel tank from corrosion 385
5.22 Deactivating the machine 386
Index 387
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