Liebherr Wheel Loader L566-460 Operating Manual 24314 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Wheel Loader L566-460 Operating Manual 24314 – PDF DOWNLOAD
Language : English
Pages : 392
Downloadable : Yes
File Type : PDF
Size: 81.4 MB
DESCRIPTION:
Liebherr Wheel Loader L566-460 Operating Manual 24314 – PDF DOWNLOAD
Product identification
Manufacturer: Liebherr-Werk BischofshofenGmbH
Type:L566
Type no.: 460
from serial number:24314
Preface
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1 – Product description
- Chapter 2 – Safety regulations
- Chapter 3 – Handling and operation
- Chapter 4 – Malfunctions
- Chapter 5 – Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating and maintenance manual by maintenance staff:
- Increases reliability during operation.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
- In addition to the operating and maintenance manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
- In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
- This operating and maintenance manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
- On some pictures, protective devices and covers have been removed for a better view.
- We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
- However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Wheel Loader L566-460 Operating Manual 24314 – PDF DOWNLOAD
Product description 19
1.1 Technical description 19
1.1.1 Overview of the complete machine 19
1.2 Technical data 21
1.2.1 Information on vibrations 21
1.2.2 Sound emission 22
1.2.3 Engine 22
1.2.4 Electrical system 22
1.2.5 Travel drive 23
1.2.6 Axles 23
1.2.7 Braking 24
1.2.8 Steering 24
1.2.9 Working hydraulics 25
1.2.10 Working attachment 25
1.2.11 Driver’s cab 25
1.2.12 Heating, air conditioning 26
1.2.13 Air conditioning 26
1.2.14 Diesel particle filter 26
1.2.15 Refuelling pump 26
1.2.16 Towing device 27
1.2.17 Ballast 27
1.2.18 Tyres 28
1.2.19 Snow chains or guard chains 31
1.2.26 Attachment – timber grabber 38
2 Safety warnings, signs 41
2.1 How the warnings are marked 41
2.1.1 Further markings 41
2.1.2 Additional rules and guidelines 42
2.2 Proper use 42
2.3 Signs on the machine 42
2.3.1 Safety signs 42
2.3.2 Information signs 46
2.3.3 Type plates 53
2.4 Safety instructions 54
2.4.1 General safety instructions 54
2.4.2 Instructions on preventing crushing injuries and burns 55
2.4.3 Instructions on preventing fires and explosions 56
2.4.4 Safety instructions for start-up 56
2.4.5 Safety precautions during start-up 57
2.4.6 Instructions for safe working 57
2.4.7 Safety instructions for driving on slopes 58
2.4.8 Parking safely 59
2.4.9 Transporting the machine safely 59
2.4.10 Towing the machine safely 60
2.4.11 Measures for ensuring safe maintenance 60
2.4.12 Safety instructions for maintenance work on machines with hydro
accumulators 62
2.4.13 Safety instructions for welding work on the machine 63
2.4.14 Instructions for working safely on the working attachment 63
2.4.15 Safety instructions for transporting the machine by crane 63
2.4.16 Safe maintenance of hydraulic hoses and hose lines 64
3 Handling and operation 69
3.1 Control elements 69
3.1.1 Driver’s cab 69
3.2 Handling 71
3.2.1 Battery main switch 71
3.2.2 Articulation lock 71
3.2.3 Cab access 73
3.2.4 Right hinged window 74
3.2.5 Emergency exit 75
3.2.6 Driver’s seat with mechanical suspension 76
3.2.7 Driver’s seat with pneumatic suspension 80
3.2.8 Driver’s seat with active suspension 87
3.2.9 Seat belt 95
3.2.10 Steering column and steering wheel 96
3.2.11 Control panel 97
3.2.12 Start switch 99
3.2.13 Electronic drive interlock 99
3.2.14 Driver identification 103
3.2.15 Steering column switch 105
3.2.16 Lighting 107
3.2.17 Interior cab lighting 110
3.2.18 Display unit 111
3.2.19 Mechanical hour meter 131
3.2.20 Control units 132
3.2.21 Buttons/switches for optional equipment 142
3.2.22 LIEBHERR control lever 145
3.2.23 Control lever for additional working functions 150
3.2.24 Heater/air conditioner 151
3.2.32 Reversible fan drive 166
3.2.33 LiDAT 168
3.3 Operation 169
3.3.1 Daily start-up 169
3.3.2 Starting the engine 171
3.3.3 Driving 175
3.3.4 Shutting down the machine 190
3.3.5 Automatic engine shutdown 193
3.3.6 Operating the lift arms 193
3.3.7 Diesel particulate filter 201
3.3.8 Filling the tank using the filling pump 205
3.3.9 High dump bucket 206
3.3.10 Forklift 209
3.3.11 Timber grabber 211
3.3.12 2-in-1 steering 213
3.4 Working methods 217
3.4.1 Picking up and moving material 217
3.4.2 Transporting and moving material 218
3.4.3 Grading work 220
3.4.4 Loading a heap 221
3.4.5 Removing material from a slope or wall 223
3.4.6 Loading a transport vehicle 224
3.4.7 Excavation 228
3.5 Fitting and removing the attachment 231
3.5.1 Operating the quick-change device with the control lever for additional
working functions 231
3.5.2 Operating the quick-change device with the quick-change device button 237
3.5.3 Operating the quick-change device with comfort or button control 243
3.6 Transport 252 C:
3.6.1 Transporting the machine
4 Malfunctions 267
4.1 Servicecodes 267
4.1.1 Service code indication on the display 267
4.2 Problems – Cause – Remedy 287
4.2.1 Visible and audible warning signals 287
4.2.2 Troubleshooting the LIEBHERR automatic central lubrication system 288
4.3 Problem remedy 290
4.3.1 Replacing fuses 290
5 Maintenance 297
5.1 Maintenance and inspection schedule 297
5.2 Filling quantities and lubrication chart 301
5.2.1 Recommended lubricants 301
5.2.2 Recommended operating fluids 301
5.2.3 Lubrication chart 302
5.3 Lubricants and fuels 305
5.3.1 General information on changing lubricants and fuels 305
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 305
5.3.3 Diesel fuels 306
5.3.4 Lubricating oils for diesel engines 307
5.3.5 Coolants for diesel engines 309
5.3.6 Hydraulic oil 311
5.3.7 Lubricating oils for splitter boxes 315
5.3.8 Lubricating oils for transmissions 316
5.3.9 Lubricating oils for axles 316
5.3.10 Lubrication grease and other lubricants 317
5.4 Preparatory tasks for maintenance 319
5.4.1 Safety precautions for maintenance 319
C: .!l 0 5.4.2 Maintenance positions 320 i 5.4.3 Opening the service hatches, doors and hoods 321
Contents Operating manual
5.5.3 Making sure the bolted connections are tight 326
5.5.4 Sealing leaks 326
5.5.5 Carry out corrosion protection on machines that work with salt and
artificial fertilizers 326
5.5.6 Replacing VCI capsules 327
5.6 Diesel engine 328
5.6.1 Checking the engine oil level 328
5.6.2 Changing the engine oil 328
5.6.3 Changing the engine oil filter 330
5.6.4 Checking the engine heating flange 331
5.6.5 Changing the fuel pre-filter 331
5.6.6 Changing the fuel fine filter 333
5.6.7 Draining off condensate from the fuel pre-filter 334
5.6.8 Bleeding the fuel system 335
5.6.9 Draining off condensate and sediment from the fuel tank 338
5.6.10 Cleaning the air filter service cap and dust extraction valve 339
5.6.11 Changing the air filter main element 340
5.6.12 Changing the air filter secondary element 341
5.7 Splitter box 343
5.7.1 Checking the oil level in the splitter box 343
5.8 Diesel particulate filter 344
5.8.1 To drain the condensate separator 344
5.9 Cooling system 345
5.9.1 Checking the coolant antifreeze and corrosion inhibitor concentration 345
5.9.2 Cleaning the cooling system 350
5.9.3 Changing the coolant 351
5.10 Working hydraulics 354
5.10.1 Checking the oil level in the hydraulic tank 354
5.10.2 Checking and cleaning the magnetic rod on the hydraulic tank 355 C:
5.11 Steering system
5.12.1 Testing the service brake and parking brake 359
5.13 Electrical system 361
copyright by
16 UIBHIRR L 566-460 / 24314
Operating manual Contents
5.13.1 Checking the indicator lamps 361
5.13.2 Checking the lights 361
5.14 Transmission 362
5.14.1 Checking the transmission oil level 362
5.15 Axles and tyres 364
5.15.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 364
5.15.2 Checking the drive shaft(s) 364
5.15.3 Checking the tyre pressure 365
5.16 Machine frame and ballast weight 367
5.16.1 Lubricating the articulated bearing and the rear oscillating bearing 367
5.16.2 Greasing the rear section cover lower hinges 368
5.17 Lubrication system (optional) 369
5.17.1 Checking the lubrication system grease reservoir level 369
5.17.2 Checking the pipes, hoses and lubrication points of the lubrication
system 370
5.17.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the central lubrication system 370
5.18 Cab, heating and air-conditioning 371
5.18.1 Greasing the cab door hinges 371
5.18.2 Checking / topping up the windscreen washer reservoir 371
5.18.3 Cleaning the fresh air and recirculated air filter 372
5.18.4 Changing the fresh air and recirculated air filter 373
5.19 Lift arms and quick-change device 375
5.19.1 Lubricating the lift arms and attachment 375
5.19.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 376
5.19.3 Lubricating and testing the quick-change device 378
5.20 Cleaning the machine 380
5.20.1 Washing the machine 380
C: 5.21 Corrosion protection 382
5.21.1 Protecting the piston rods from corrosion 382
5.21.2 Protecting the fuel tank from corrosion 382
5.22 Deactivating the machine ~ 383
Index 385
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