Liebherr Wheel Loader L566-1168 (USA/ CAN) Operating Manual 34468 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Wheel Loader L566-1168 (USA/ CAN) Operating Manual 34468 – PDF DOWNLOAD
Language : English
Pages :326
Downloadable : Yes
File Type : PDF
Size: 73.5 MB
DESCRIPTION:
Liebherr Wheel Loader L566-1168 (USA/ CAN) Operating Manual 34468 – PDF DOWNLOAD
Product identification
Manufacturer: Liebherr-Werk BischofshofenGmbH
Type:L566
Type no.: 1168 (USA/CAN)
from serial number: 34468
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine. It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading of the machine.
This manual helps the driver become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation
- Extends the service life of your machine
- Reduces repair costs and downtime
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
- In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations. Also, observe the recognized technical regulations for safe and correct operation in addition to the operating manual and applicable national and local legal accident prevention rules.
- This operating manual contains all the information you need to operate and service your machine. Please note that some illustrations in this manual may show details and equipment that are different from those on your machine. On some pictures, protective devices and covers have been removed for a better view. We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
- However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright:
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Wheel Loader L566-1168 (USA/ CAN) Operating Manual 34468 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 17
1.1.1 Overview of the entire machine 17
1.2 Technical data 18
1.2.1 Information on vibrations 18
1.2.2 Sound emission 19
1.2.3 Engine 19
1.2.4 Electrical system 19
1.2.5 Travel drive 20
1.2.6 Axles 20
1.2.7 Braking 21
1.2.8 Steering 21
1.2.9 Working hydraulics 21
1.2.10 Working attachment 22
1.2.11 Driver’s cab 22
1.2.12 Heating, air conditioning 23
1.2.13 Air conditioning 23
1.2.14 Refuelling pump 23
1.2.15 Towing device 24
1.2.16 Ballast 24
1.2.17 Tyres 25
1.2.18 Snow chains or guard chains 29
1.2.19 Tyres with foam 29
1.2.20 Complete machine with bucket (Z kinematics) 29
1.2.21 High lift attachment (Z kinematics) 31
1.2.22 Industrial lift arm attachment 33
1.2.23 Light material bucket attachment 35
1.2.24 High dump bucket attachment 37
1.2.25 Forklift attachment 39
1.1 Technical description 17
1.1.1 Overview of the entire machine 17
1.2 Technical data 18
1.2.1 Information on vibrations 18
1.2.2 Sound emission 19
1.2.3 Engine 19
1.2.4 Electrical system 19
1.2.5 Travel drive 20
1.2.6 Axles 20
1.2.7 Braking 21
1.2.8 Steering 21
1.2.9 Working hydraulics 21
1.2.10 Working attachment 22
1.2.11 Driver’s cab 22
1.2.12 Heating, air conditioning 23
1.2.13 Air conditioning 23
1.2.14 Refuelling pump 23
1.2.15 Towing device 24
1.2.16 Ballast 24
1.2.17 Tyres 25
1.2.18 Snow chains or guard chains 29
1.2.19 Tyres with foam 29
1.2.20 Complete machine with bucket (Z kinematics) 29
1.2.21 High lift attachment (Z kinematics) 31
1.2.22 Industrial lift arm attachment 33
1.2.23 Light material bucket attachment 35
1.2.24 High dump bucket attachment 37
1.2.25 Forklift attachment 39
copyright by
L 566-1168 (USA / CAN) / 34468 LIEBHERR 9
Contents
L 566-1168 (USA / CAN) / 34468 LIEBHERR 9
Contents
Operating manual
1.2.26 Attachment – timber grabber 40
2 Safety warnings, signs 43
2.1 How the warnings are marked 43
21.1 Further markings 43
21.2 Additional rules and guidelines 44
2.2 Proper use 44
2.3 Signs on the machine 44
2.3.1 Safety decals 44
2.3.2 Information decals 48
23.3 Type plate 56
2.4 Safety instructions 56
2.41 General safety instructions 56
2.42 Instructions on preventing crushing injuries and burns 57
2.4.3 Instructions on preventing fires and explosions 58
2.44 Safety instructions for start-up 58
2.45 Safety precautions during start-up 59
2.4.6 Instructions for safe working 59
2.47 Safety instructions for driving on slopes 60
2.48 Parking safely 60
2.49 Transporting the machine safely 61
2.410 Towing the machine safely 61
2.4.11 Measures for ensuring safe maintenance 62
2.4.12 Safety instructions for maintenance work on machines with hydro
2.4.12 Safety instructions for maintenance work on machines with hydro
accumulators 64
2.413 Safety instructions for welding work on the machine 65
2.4.14 Instructions for working safely on the working attachment 65
2.415 Safety instructions for transporting the machine by crane 65
2.4.16 Safe maintenance of hydraulic hoses and hose lines 66
2.417 Roll-over protection structure (ROPS) and falling object protection
2.417 Roll-over protection structure (ROPS) and falling object protection
structure (FOPS) 66
2.4.18 Attachments and accessories 67
2.4.19 Protection against vibrations 67
2.4.20 See and be seen 68
Operating manual Contents
3 Handling and operation 71
3.1 Control elements 71
3.1.1 Driver’s cab 71
3.2 Handling 73
3.2.1 Battery main switch 73
3.2.2 Articulation lock 73
3.2.3 Cab access 74
3.2.4 Right hinged window 76
3.2.5 Emergency exit 77
3.26 Fire extinguisher 78
3.2.7 Driver’s seat 79
3.2.8 Seat belt 88
3.2.9 Steering column and steering wheel 89
3.2.10 Control panel 91
3.2.11 Start switch 91
3.2.12 Electronic drive interlock 92
3.2.13 Driver identification 95
3.2.14 Steering column switch 98
3.2.15 Lighting 99
3.2.16 Interior lighting of the driver’s cab 102
3.2.17 Display 103
3.2.18 Control units 124
3.2.19 Switches for optional equipment 132
3.2.20 Control lever 135
3.2.21 Controlling a working attachment with an independent hydraulic circuit 137
3.2.22 Heating and air conditioning system 149
3.2.23 Rear window heater, heated mirrors 152
3.2.24 Interior and exterior mirrors 153
3.2.25 Sun visor 153
3.2.26 Radio 154
3.2.27 Windscreen wiper and washer system 154
3.2.28 Liebherr automatic central lubrication system 156
3.2.29 Back-up alarm 159
3.2.30 LiDAT 162
3.3 Operation 163
3.3.1 Daily start-up 163
3.3.1 Daily start-up 163
3.3.2 Starting the engine 164
3.3.3 Driving 166
3.3.4 Driving on public roads 174
3.3.5 Shutting down the machine 175
3.3.6 Moving working attachments 178
3.3.7 Regenerating the diesel particulate filter 185
3.3.8 Filling the tank using the filling pump 190
3.3.9 2-in-1 steering 191
3.4 Working methods 193
3.4.1 Picking up material 193
3.4.1 Picking up material 193
3.42 Transporting and moving material 193
3.4.3 Grading work 196
3.44 Removing material from a slope or wall 196
3.4.5 Loading a transport vehicle 198
3.46 Excavation 200
3.5 Fitting and removing the attachment 202
3.5.1 Removing the working attachment from the quick-change device 202
3.5.1 Removing the working attachment from the quick-change device 202
3.5.2 Attaching working attachments to the quick-change device 205
3.6 Transport 209
3.6.1 Transporting the machine 209
3.6.1 Transporting the machine 209
3.6.2 Transport safety retainer 212
3.7 Emergency operation 213
3.7.1 Lowering the lift arms if the engine fails 213
3.7.1 Lowering the lift arms if the engine fails 213
3.7.2 Towing the machine 215
3.7.3 Emergency steering 218
3.7.4 Jump starting 219
Malfunctions 221
4.1 Servicecodes 221
4.1.1 Service code indicator in the display 221
Malfunctions 221
4.1 Servicecodes 221
4.1.1 Service code indicator in the display 221
4.2 Problems – Cause – Remedy 231
42.1 Warning symbols 231
42.1 Warning symbols 231
4.2.2 Troubleshooting the Liebherr automatic central lubrication system 232
4.3 Problem remedy 233
copyright by
12 LIEBHERR L 566-1168 (USA / CAN) / 34468
4.3.1 Replacing fuses 233
5 Maintenance 239
5.1 Maintenance and inspection schedule 239
5.2 Filling quantities and lubrication chart 243
5.2.1 Recommended lubricants 243
5.22 Recommended operating fluids 244
5.2.3 Lubrication chart 244
5.3 Lubricants and fuels 248
5.3.1 General information on changing lubricants and fuels 248
12 LIEBHERR L 566-1168 (USA / CAN) / 34468
4.3.1 Replacing fuses 233
5 Maintenance 239
5.1 Maintenance and inspection schedule 239
5.2 Filling quantities and lubrication chart 243
5.2.1 Recommended lubricants 243
5.22 Recommended operating fluids 244
5.2.3 Lubrication chart 244
5.3 Lubricants and fuels 248
5.3.1 General information on changing lubricants and fuels 248
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 248
5.3.3 Diesel fuels 249
5.3.4 Lubricating oils for diesel engines 250
5.3.5 Coolants for diesel engines 252
5.3.6 Hydraulic oil 254
5.3.7 Lubricating oils for splitter boxes 258
5.3.8 Lubricating oils for transmissions 258
5.3.9 Lubricating oils for axles 259
5.3.10 Lubrication grease and other lubricants 260
5.4 Safety precautions 262
5.5 Preparatory tasks for maintenance 263
5.5.1 Maintenance positions 263
5.5.2 Mounting the lift arm lock 264
5.5.3 Opening service hatches 264
5.5.4 Turning off the battery main switch 267
5.6 Overall machine 269
5.6.1 Checking the machine for external damage 269
5.6.2 Removing loose parts, dirt, ice and snow from the machine 269
5.6.3 Cleaning the machine 269
5.6.4 Shutting down the machine for a lengthy period 271
5.6.5 Deactivating the machine 271
5.6.6 Checking the machine for leaks 271
56.7 Making sure the bolted connections are tight 272
harmless hydraulic fluids 248
5.3.3 Diesel fuels 249
5.3.4 Lubricating oils for diesel engines 250
5.3.5 Coolants for diesel engines 252
5.3.6 Hydraulic oil 254
5.3.7 Lubricating oils for splitter boxes 258
5.3.8 Lubricating oils for transmissions 258
5.3.9 Lubricating oils for axles 259
5.3.10 Lubrication grease and other lubricants 260
5.4 Safety precautions 262
5.5 Preparatory tasks for maintenance 263
5.5.1 Maintenance positions 263
5.5.2 Mounting the lift arm lock 264
5.5.3 Opening service hatches 264
5.5.4 Turning off the battery main switch 267
5.6 Overall machine 269
5.6.1 Checking the machine for external damage 269
5.6.2 Removing loose parts, dirt, ice and snow from the machine 269
5.6.3 Cleaning the machine 269
5.6.4 Shutting down the machine for a lengthy period 271
5.6.5 Deactivating the machine 271
5.6.6 Checking the machine for leaks 271
56.7 Making sure the bolted connections are tight 272
5.6.8 Corrosion protection on machines that work with salt and artificial
fertilisers and exchanging VCI capsules 27
fertilisers and exchanging VCI capsules 27
5.6.9 Oil analyses 272
Drive group 280
5.7.1 Checking the engine oil level 280
5.7.2 Draining off condensate and sediment from the fuel tank 280
5.7.3 Draining off condensate from the Separ fuel pre-filter 281
5.7.4 Changing the Separ fuel pre-filter insert 282
5.7.5 Changing the fuel fine filter 284
5.7.6 Bleeding the fuel system 285
6.7.7 Cleaning the air filter service cover and dust discharge valve 286
5.7.8 Changing the air filter main element 287
5.7.9 Changing the air filter safety element 288
5.7.10 Checking the oil level in the splitter box 289
Cooling system 290
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 290
5.8.2 Cleaning the cooling system 294
Working hydraulics 296
5.9.1 Checking the oil level in the hydraulic tank 296
5.9.2 Checking and cleaning the magnetic rod on the hydraulic tank 297
Steering system 299
5.10.1 Testing the steering 299
5.10.2 Lubricating the bearing points on the steering cylinders 299
Brake system 300
5.11.1 Testing the service brake and parking brake 300
Electrical system 302
5.12.1 Checking the lights 302
Transmission 303
5.13.1 Checking the transmission oil level 303
Axles and cardan shafts 304
5.14.1 Checking the tyre pressure 304
5.14.2 Checking the wheel tightness 304
Steel components of the basic machine 306
5.16.1 Lubricating the articulated bearing and the rear oscillating bedding 306
5.15.2 Covering – lubricating locks and hinges 306
5.16.3 Greasing the rear section cover lower hinges 307
Working attachment 308
Drive group 280
5.7.1 Checking the engine oil level 280
5.7.2 Draining off condensate and sediment from the fuel tank 280
5.7.3 Draining off condensate from the Separ fuel pre-filter 281
5.7.4 Changing the Separ fuel pre-filter insert 282
5.7.5 Changing the fuel fine filter 284
5.7.6 Bleeding the fuel system 285
6.7.7 Cleaning the air filter service cover and dust discharge valve 286
5.7.8 Changing the air filter main element 287
5.7.9 Changing the air filter safety element 288
5.7.10 Checking the oil level in the splitter box 289
Cooling system 290
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 290
5.8.2 Cleaning the cooling system 294
Working hydraulics 296
5.9.1 Checking the oil level in the hydraulic tank 296
5.9.2 Checking and cleaning the magnetic rod on the hydraulic tank 297
Steering system 299
5.10.1 Testing the steering 299
5.10.2 Lubricating the bearing points on the steering cylinders 299
Brake system 300
5.11.1 Testing the service brake and parking brake 300
Electrical system 302
5.12.1 Checking the lights 302
Transmission 303
5.13.1 Checking the transmission oil level 303
Axles and cardan shafts 304
5.14.1 Checking the tyre pressure 304
5.14.2 Checking the wheel tightness 304
Steel components of the basic machine 306
5.16.1 Lubricating the articulated bearing and the rear oscillating bedding 306
5.15.2 Covering – lubricating locks and hinges 306
5.16.3 Greasing the rear section cover lower hinges 307
Working attachment 308
5.16.1 Lubricating the lift arms and attachment 308
5.16.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 309
5.16.3 Lubricating and testing the quick-change device 311
5.17 Cab, heating and air conditioning 313
5.17.1 Cleaning the fresh and recirculated air filters 313
5.17.2 Changing the fresh and recirculated air filters 314
5.17.3 Checking the condition and function of the safety belt 315
5.17.4 Checking and topping up the windscreen washer reservoir 315
5.17.5 Lubricating the cab door hinges 316
5.17.6 Checking the rubber seals on the driver’s cab 316
5.18 Lubrication system 318
5.18.1 Checking the lubrication system grease reservoir level 318
5.18.2 Checking the pipes, hoses and lubrication points of the lubrication
system 318
5.18.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 319
Index 321
VIDEO PREVIEW OF THE MANUAL:
5.16.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 309
5.16.3 Lubricating and testing the quick-change device 311
5.17 Cab, heating and air conditioning 313
5.17.1 Cleaning the fresh and recirculated air filters 313
5.17.2 Changing the fresh and recirculated air filters 314
5.17.3 Checking the condition and function of the safety belt 315
5.17.4 Checking and topping up the windscreen washer reservoir 315
5.17.5 Lubricating the cab door hinges 316
5.17.6 Checking the rubber seals on the driver’s cab 316
5.18 Lubrication system 318
5.18.1 Checking the lubrication system grease reservoir level 318
5.18.2 Checking the pipes, hoses and lubrication points of the lubrication
system 318
5.18.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 319
Index 321
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
