Liebherr Wheel Loader L524 -438 Operating Manual 13100 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Wheel Loader L524 -438 Operating Manual 13100 – PDF DOWNLOAD
Language : English
Pages :282
Downloadable : Yes
File Type : PDF
Size: 8.50 MB
DESCRIPTION:
Liebherr Wheel Loader L524 -438 Operating Manual 13100 – PDF DOWNLOAD
Product ID
Type:524
Serial number: 13100
Foreword
Chapter 1 – Production Chapter 2 – Station Chapter 3 – Operation and Handling
This operating manual must be carefully read before operating the machine and before working on it. Working with or on the machine includes:
- Operation including equipping, troubleshooting during operation, moving production debris, maintenance, and removing operating and auxiliary materials
- Servicing including maintenance, inspection, and repair work
This manual helps the driver become acquainted with the machine and prevents malfunctions due to improper operation. Observance of the operating manual by maintenance staff:
- improves the reliability of operation
- extends the service life of your machine
- reduces repair costs and downtime
This manual must be kept with the machine. Place a copy within easy reach. In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations. In addition to the operating manual and applicable national and local legal requirements for accident prevention, observe the recognized technical regulations for safe and professional operation.
- This operating manual contains all the information you need to operate and maintain your machine. If you require more detailed explanations or information, our Technical Information and Production Quality (TIP), Technical Documentation, and Customer Service departments will be glad to assist.
- You will understand that we cannot accept warranty claims for damage due to improper maintenance, use of non-approved components, or non-observance of safety regulations.
- LIEBHERR will, without prior notice, cancel all obligations such as warranty agreements and service contracts entered into by LIEBHERR and/or the customer in the event of non-observance of these conditions.
- In extreme conditions, maintenance may be required more often than indicated in these documents.
- LIEBHERR reserves the right to alter the technical details of the machine regardless of the specifications and station in these documents.
- The warranty and liability stated in these conditions of trade are not affected by the information in this manual.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights reserved.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Wheel Loader L524 -438 Operating Manual 13100 – PDF DOWNLOAD
Product description
Technical data
Complete machine – Z kinematics with loading bucket
Complete machine-P kinematics with load-
ing bucket
Engine
Electrical system
Travel drive
Axles
Braking
Stooring
Working hydraulics
Working attachment
Driver’s cab
Heating and ventilation
Air conditioning system
Sound emission
Towing device
Tyres
Snow chains or guard chains
Tyres with foam
High dump bucket
Forklift
Safety regulations
Introduction
General safety regulations
Proper use
Decals on the machine
Location of decals
Safety decals
Information decals
Type plates
Instructions on preventing crushing injuries
and burns
Instructions on preventing fires and explosions
Safety instructions for start-up
Safety precautions during start-up
Instructions for safe working
Safety instructions for driving on slopes
Parking safely
Transporting the machine safely
Towing the machine safely
Measures for ensuring safe maintenance
Safety instructions for maintenance work on machines with hydro accumulators
Safety instructions for welding work on the machine
Instructions for working safely on the working attachment
Safety instructions for transporting the ma chine by crane
Safe maintenance of hydraulic hoses and hose lines
Attachments and accessories
Protection against vibrations
Operation, Handling
Layout of control elements
Operation
Battery main switch
Cab access
Emergency axit
Driver’s seat with mechanical suspension
Driver’s seat with pneumatic suspension
Stooring column and steering whool
Ignition switch
Stooring column switch
Lighting
Display unit
Switches on the instrument panel
Switches on the side console
LIEBHERR control lever
Control lever for additional working func
tions
Heating and ventilation
Air-conditioning system
Interior cab lighting
Interior and exterior mirrors
Sun visor
Windshield wiper and washer system
Windshield washer fluid reservoir
LIEBHERR automatic lubrication system
TWIN automatic lubrication system
Audible reverse warning device
Visible reverse waming device
Reversible fan drive
Handling
Dally start-up
Starting the diesel engine
Driving
Shutting down the machine
Operating the Ift arms
Working methods
Soot particle filter
Filling the tank using the filling pump
Operating the hydraulic quick-change do- vice for Z lift arms
Operaung TUDI KOT
Operating the combined electrohydraulic quick-change device for Z lift arms
Operating the combined electrohydraulic quick-change device with comfort control fo
Operating the combined electrohydraulic quick-change device for Pift arms
Using the high dump bucket
Transporting the machine
Emergency operation
Towing the machine
Jump starting
Malfunctions
Service Code Table
Service code indication on the display
Diesel engine diagnosis
Visible and audible waming signals
Troubleshooting for the LIEBHERR auto- matic lubrication system
Flashing codes for the TWIN automatic lu brication system
Eliminating malfunctions
Replacing fuses
Maintenance
Maintenance and inspection schedule
Lubricant chart, filling quantities
Table of fling quanttios
Lubricant chart
Maintenance tasks
Preparatory tasks for maintenance
Checking the machine for external damage
Making sure the bolted connections are
tight
Sealing any leaks
Checking the engine all level
Changing the engine oil
Changing the engine oil filter
Replacing the fuel pro-filter
Changing the fuel fine filter
Draining off condensate from the fuel filter
Draining off condensate and sediment from
the fuel tank
Cleaning the air filter service cap and dust extraction valve
Changing the air filter main alement when indicated by the vacuum switch
Checking and draining the soot particle fitor condensate separator
Chacking the coolant lovel
Checking the coolant antifreeze concentra
tion
Cleaning the cooling system
Checking the oil level in the hydraulic tank
Checking and cleaning the magnetic rod on
the hydraulic tank
Checking that the steering is working
Lubricating the bearing points on the steer-
ing cylinders
Checking the service brake and parking
brako
Checking the indicator lamps and lighting
Checking the tightness of the whools (once after 50, 100 and 250 h)
Checking and lubricating the cardan shaft(s) 5-33
Checking the tyre pressure
Lubricating the articulation bearing and rear oscillating bearing
Chacking whether matered quantities are adequate at the bearing points (grease col lars) of the central lubrication system
Checking the pipes, hoses and lubrication points of the lubrication system
Greasing the cab door hinges
Cleaning or replacing the fresh air and recirculated air filter
Lubricating the lift arms and attachment (Z kinematics)
Checking the bearing bushings on the lift arms (Z kinematics)
Lubricating the lift arms and attachment (P
kinematics)
Checking the bearing bushings on the lift
arms (P kinematics)
Lubricating and testing the quick-change
device
Cleaning the machine
Corrosion protection
Lubricants and fuels
Lubricating oils for diesel engines
Diesel fuels
Coolants for diesel engines
Hydraulic oils
Lubricating oils for the transmission
Grease for general lubrication points
Index
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