Liebherr wheel Loader L 586-461 (USA/CAN) Operator’s Manual 24314 – PDF DOWNLOAD
FILE DETAILS:
Liebherr wheel Loader L 586-461 (USA/CAN) Operator’s Manual 24314 – PDF DOWNLOAD
Language : English
Pages : 374
Downloadable : Yes
File Type : PDF
Size:78.5 MB
DESCRIPTION:
Liebherr wheel Loader L 586-461 (USA/CAN) Operator’s Manual 24314 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Bischofshofen GmbH
Type:L 586
Type no.: 461 (USA/CAN)
From Serial no.: 24314
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
This operating manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
- On some pictures, protective devices and covers have been removed for a better view.
- We constantly make improvements to our machines, which means there may have been modifications to your machine which are not mentioned in this manual.
However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
TABLE OF CONTENTS:
Liebherr wheel Loader L 586-461 (USA/CAN) Operator’s Manual 24314 – PDF DOWNLOAD
1 Product description 19
1.1 Technical description 19
1.1.1 Overview of the complete machine 19
1.2 Technical data 21
1.2.1 Information on vibrations 21
1.2.2 Sound emission 22
1.2.3 Engine 22
1.2.4 Electrical system 23
1.2.5 Travel drive 23
1.2.6 Axles 24
1.2.7 Braking 24
1.2.8 Steering 25
1.2.9 Working hydraulics 25
1.2.10 Working attachment 26
1.2.11 Driver’s cab 26
1.2.12 Heating, air conditioning 26
1.2.13 Air conditioning 27
1.2.14 Diesel particle filter 27
1.2.15 Refuelling pump 27
1.2.16 Towing device 27
1.2.17 Ballast 28
1.2.18 Tyres 28
1.2.19 Snow chains or guard chains 30
1.2.20 Tyres with foam 31
1.2.21 Complete machine with bucket (Z kinematics) 31
1.2.22 Attachment – light material bucket 33
1.2.23 Attachment – forklift 35
1.1 Technical description 19
1.1.1 Overview of the complete machine 19
1.2 Technical data 21
1.2.1 Information on vibrations 21
1.2.2 Sound emission 22
1.2.3 Engine 22
1.2.4 Electrical system 23
1.2.5 Travel drive 23
1.2.6 Axles 24
1.2.7 Braking 24
1.2.8 Steering 25
1.2.9 Working hydraulics 25
1.2.10 Working attachment 26
1.2.11 Driver’s cab 26
1.2.12 Heating, air conditioning 26
1.2.13 Air conditioning 27
1.2.14 Diesel particle filter 27
1.2.15 Refuelling pump 27
1.2.16 Towing device 27
1.2.17 Ballast 28
1.2.18 Tyres 28
1.2.19 Snow chains or guard chains 30
1.2.20 Tyres with foam 31
1.2.21 Complete machine with bucket (Z kinematics) 31
1.2.22 Attachment – light material bucket 33
1.2.23 Attachment – forklift 35
2 Safety warnings, signs 37
2.1 How the warnings are marked 37
2.1.1 Further markings 37
2.1.2 Additional rules and guidelines 38
2.2 Proper use 38
2.3 Signs on the machine 38
2.3.1 Safety signs 38
2.3.2 Information signs 42
2.3.3 Type plates 49
2.4 Safety instructions 50
2.41 General safety instructions 50
2.4.2 Instructions on preventing crushing injuries and burns 51
2.4.3 Instructions on preventing fires and explosions 51
2.44 Safety instructions for start-up 52
2.45 Safety precautions during start-up 52
2.46 Instructions for safe working 53
2.47 Safety instructions for driving on slopes 54
2.4.8 Parking safely 54
2.49 Transporting the machine safely 54
2.410 Towing the machine safely 55
2.411 Measures for ensuring safe maintenance 56
2.4.12 Safety instructions for maintenance work on machines with hydro
2.4.12 Safety instructions for maintenance work on machines with hydro
accumulators 58
2.413 Safety instructions for welding work on the machine 58
2.4.14 Instructions for working safely on the working attachment 58
2.415 Safety instructions for transporting the machine by crane 59
2.416 Safe maintenance of hydraulic hoses and hose lines 59
2.4.17 Roll-over protection structure (ROPS) and falling object protection
2.4.17 Roll-over protection structure (ROPS) and falling object protection
structure (FOPS) 60
2.4.18 Attachments and accessories 61
2.4.19 Protection against vibrations 61
2.4.20 See and be seen 62
3 Handling and operation 63
3.1 Control elements 63
3.1.1 Driver’s cab 63
3.2 Handling 65
3.2.1 Battery main switch 65
3.2 Handling 65
3.2.1 Battery main switch 65
3.2.2 Articulation lock 65
3.23 Cab access 67
3.2.4 Right hinged window 68
3.2.5 Emergency exit 69
3.2.6 Driver’s seat with mechanical suspension 70
3.2.7 Driver’s seat with pneumatic suspension 74
3.2.8 Driver’s seat with active suspension 81
3.29 Seat belt 89
3.2.10 Steering column and steering wheel 90
3.2.11 Control panel 91
3.2.12 Start switch 93
3.2.13 Electronic drive interlock 93
3.2.14 Driver identification 97
3.2.15 Steering column switch 99
3.2.16 Lighting 101
3.2.17 Interior cab lighting 104
3.2.18 Display unit 105
3.2.19 Mechanical hour meter 125
3.2.20 Control units 126
3.2.21 Buttons/switches for optional equipment 136
3.2.22 LIEBHERR control lever 139
3.2.23 Control lever for additional working functions 144
3.2.24 Heater/air conditioner 145
3.2.25 Rear window heater and mirror heater (optional) 149
3.2.26 Interior and exterior mirrors 150
3.2.27 Sun visor 150
3.2.28 Radio 151
3.2.29 Windscreen wiper and washer system 151
3.2.30 LIEBHERR automatic lubrication system 163
3.2.31 Back-up alarm 157
3.2.32 Reversible fan drive 160
3.2.33 LiDAT 162
3.2.10 Steering column and steering wheel 90
3.2.11 Control panel 91
3.2.12 Start switch 93
3.2.13 Electronic drive interlock 93
3.2.14 Driver identification 97
3.2.15 Steering column switch 99
3.2.16 Lighting 101
3.2.17 Interior cab lighting 104
3.2.18 Display unit 105
3.2.19 Mechanical hour meter 125
3.2.20 Control units 126
3.2.21 Buttons/switches for optional equipment 136
3.2.22 LIEBHERR control lever 139
3.2.23 Control lever for additional working functions 144
3.2.24 Heater/air conditioner 145
3.2.25 Rear window heater and mirror heater (optional) 149
3.2.26 Interior and exterior mirrors 150
3.2.27 Sun visor 150
3.2.28 Radio 151
3.2.29 Windscreen wiper and washer system 151
3.2.30 LIEBHERR automatic lubrication system 163
3.2.31 Back-up alarm 157
3.2.32 Reversible fan drive 160
3.2.33 LiDAT 162
3.3 Operation 163
3.3.1 Daily start-up 163
3.3.2 Starting the engine 165
3.3.3 Driving 169
3.3.4 Shutting down the machine 184
3.3.5 Automatic engine shutdown 187
3.3.6 Operating the lift arms 187
3.3.7 Diesel particulate filter 195
3.3.8 Filling the tank using the filling pump 199
3.4 Working methods 202
3.4.1 Picking up and moving material 202
3.4.2 Transporting and moving material 203
3.4.3 Grading work 205
3.44 Loading a heap 206
3.4.5 Removing material from a slope or wall 208
3.46 Loading a transport vehicle 209
3.4.7 Excavation 213
3.5 Fitting and removing the attachment 216
3.5.1 Operating the quick-change device with the control lever for additional
3.5.1 Operating the quick-change device with the control lever for additional
working functions 216
3.56.2 Operating the quick-change device with the quick-change device button 222
3.5.3 Operating the quick-change device with comfort or button control 228
3.6 Transport 237
3.6.1 Transporting the machine 237
3.7 Emergency operation 243
3.7.1 Towing the machine 243
3.7.2 Emergency steering 248
3.7.3 Jump starting 249
4 Malfunctions 251
41 Servicecodes 251
4.1.1 Service code indication on the display 251
4.2 Problems – Cause – Remedy 271
4.21 Visible and audible waming signals 271
4.2.2 Troubleshooting the LIEBHERR automatic central lubrication system 272
4.3 Problem remedy 274
4.3.1 Replacing fuses 274
5 Maintenance 281
5.1 Maintenance and inspection schedule 281
5.2 Filling quantities and lubrication chart 285
5.2.1 Recommended lubricants 285
5.2.2 Recommended operating fluids 286
5.2.3 Lubrication chart 286
5.3 Lubricants and fuels 289
5.3.1 General information on changing lubricants and fuels 289
4.3.1 Replacing fuses 274
5 Maintenance 281
5.1 Maintenance and inspection schedule 281
5.2 Filling quantities and lubrication chart 285
5.2.1 Recommended lubricants 285
5.2.2 Recommended operating fluids 286
5.2.3 Lubrication chart 286
5.3 Lubricants and fuels 289
5.3.1 General information on changing lubricants and fuels 289
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 289
5.3.3 Diesel fuels 290
5.3.4 Lubricating oils for diesel engines 291
5.3.5 Coolants for diesel engines 293
5.3.6 Hydraulic oil 296
5.3.7 Lubricating oils for splitter boxes 299
5.3.8 Lubricating oils for transmissions 300
5.3.9 Lubricating oils for axles 300
5.3.10 Lubrication grease and other lubricants 301
5.4 Preparatory tasks for maintenance 303
5.4.1 Safety precautions for maintenance 303
5.42 Maintenance positions 304
5.4.3 Opening the service hatches, doors and hoods 305
5.4.4 Turning off the battery main switch 309
5.5 Complete machine 310
5.5.1 Remove loose parts, dirt, ice and snow from the machine 310
5.5.2 Checking the machine for external damage 310
5.5.3 Making sure the bolted connections are tight 310
5.5.4 Sealing leaks 310
harmless hydraulic fluids 289
5.3.3 Diesel fuels 290
5.3.4 Lubricating oils for diesel engines 291
5.3.5 Coolants for diesel engines 293
5.3.6 Hydraulic oil 296
5.3.7 Lubricating oils for splitter boxes 299
5.3.8 Lubricating oils for transmissions 300
5.3.9 Lubricating oils for axles 300
5.3.10 Lubrication grease and other lubricants 301
5.4 Preparatory tasks for maintenance 303
5.4.1 Safety precautions for maintenance 303
5.42 Maintenance positions 304
5.4.3 Opening the service hatches, doors and hoods 305
5.4.4 Turning off the battery main switch 309
5.5 Complete machine 310
5.5.1 Remove loose parts, dirt, ice and snow from the machine 310
5.5.2 Checking the machine for external damage 310
5.5.3 Making sure the bolted connections are tight 310
5.5.4 Sealing leaks 310
5.5.5 Carry out corrosion protection on machines that work with salt and
artificial fertilizers 310
5.56 Replacing VCI capsules 31
5.6 Diesel engine 312
5.6.1 Checking the engine ail level 312
5.6.2 Changing the engine oil 31
artificial fertilizers 310
5.56 Replacing VCI capsules 31
5.6 Diesel engine 312
5.6.1 Checking the engine ail level 312
5.6.2 Changing the engine oil 31
5.6.3 Changing the engine oil filter 314
5.6.4 Checking the engine heating flange 315
5.6.5 Changing the fuel pre-filter 315
5.6.6 Changing the fuel fine filter 317
5.6.7 Draining off condensate from the fuel pre-filter 318
5.6.8 Bleeding the fuel system 319
5.6.9 Draining off condensate and sediment from the fuel tank 322
5.6.10 Cleaning the air filter service cap and dust extraction valve 323
5.6.11 Changing the air filter main element 324
5.6.12 Changing the air filter secondary element 325
Splitter box 327
5.7.1 Checking the oil level in the splitter box 327
Cooling system 328
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 328
5.8.2 Cleaning the cooling system 333
5.8.3 Changing the coolant 334
Working hydraulics 337
5.9.1 Checking the oil level in the hydraulic tank 337
5.9.2 Checking and cleaning the magnetic rod on the hydraulic tank 338
Steering system 340
5.10.1 Testing the steering 340
Brake system 341
5.11.1 Testing the service brake and parking brake 341
Electrical system 343
5.12.1 Checking the indicator lamps 343
5.12.2 Checking the lights 343
Transmission 344
5.13.1 Checking the transmission oil level 344
Axles and tyres 346
5.14.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 346
5.14.2 Lubricating the bevel gear seals on the front and rear axle 347
5.14.3 Checking the drive shaft(s) 348
5.14.4 Checking the tyre pressure 349
Machine frame and ballast weight 351
5.16.1 Greasing the rear section cover lower hinges 351
5.6.4 Checking the engine heating flange 315
5.6.5 Changing the fuel pre-filter 315
5.6.6 Changing the fuel fine filter 317
5.6.7 Draining off condensate from the fuel pre-filter 318
5.6.8 Bleeding the fuel system 319
5.6.9 Draining off condensate and sediment from the fuel tank 322
5.6.10 Cleaning the air filter service cap and dust extraction valve 323
5.6.11 Changing the air filter main element 324
5.6.12 Changing the air filter secondary element 325
Splitter box 327
5.7.1 Checking the oil level in the splitter box 327
Cooling system 328
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 328
5.8.2 Cleaning the cooling system 333
5.8.3 Changing the coolant 334
Working hydraulics 337
5.9.1 Checking the oil level in the hydraulic tank 337
5.9.2 Checking and cleaning the magnetic rod on the hydraulic tank 338
Steering system 340
5.10.1 Testing the steering 340
Brake system 341
5.11.1 Testing the service brake and parking brake 341
Electrical system 343
5.12.1 Checking the indicator lamps 343
5.12.2 Checking the lights 343
Transmission 344
5.13.1 Checking the transmission oil level 344
Axles and tyres 346
5.14.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 346
5.14.2 Lubricating the bevel gear seals on the front and rear axle 347
5.14.3 Checking the drive shaft(s) 348
5.14.4 Checking the tyre pressure 349
Machine frame and ballast weight 351
5.16.1 Greasing the rear section cover lower hinges 351
5.16 Central lubrication system 352
5.16.1 Checking the lubrication system grease reservoir level 352
5.16.2 Checking the pipes, hoses and lubrication points of the lubrication
5.16.1 Checking the lubrication system grease reservoir level 352
5.16.2 Checking the pipes, hoses and lubrication points of the lubrication
system 353
5.16.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the central lubrication system 353
5.16.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the central lubrication system 353
5.17 Cab, heating and air-conditioning 354
5.17.1 Greasing the cab door hinges 354
5.17.2 Checking / topping up the windscreen washer reservoir 354
5.17.3 Cleaning the fresh air and recirculated air filter 355
5.17.4 Changing the fresh air and recirculated air filter 356
5.17.1 Greasing the cab door hinges 354
5.17.2 Checking / topping up the windscreen washer reservoir 354
5.17.3 Cleaning the fresh air and recirculated air filter 355
5.17.4 Changing the fresh air and recirculated air filter 356
5.18 Lift arms and quick-change device 358
5.18.1 Lubricating the lift arms and attachment 358
5.18.2 Checking the bucket bearing seals and the bearing bushings on the lift
5.18.1 Lubricating the lift arms and attachment 358
5.18.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 358
5.18.3 Lubricating and testing the quick-change device 360
5.18.3 Lubricating and testing the quick-change device 360
5.19 Cleaning the machine 362
5.19.1 Washing the machine 362
5.19.1 Washing the machine 362
5.20 Corrosion protection 364
5.20.1 Protecting the piston rods from corrosion 364
5.20.2 Protecting the fuel tank from corrosion 364
5.20.1 Protecting the piston rods from corrosion 364
5.20.2 Protecting the fuel tank from corrosion 364
5.21 Deactivating the machine 365
Index 367
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