Liebherr Wheel Loader L 580 Operator’s manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr Wheel Loader L 580 Operator’s manual – PDF DOWNLOAD
Language : English
Pages : 304
Downloadable : Yes
File Type : PDF
Size:67.9 MB
DESCRIPTION:
Liebherr Wheel Loader L 580 Operator’s manual – PDF DOWNLOAD
Product identification
Manufacturer : LIEBHERR-WERK BISCHOFSHOFEN GMBH
Product group : Wheel Loader
Type: L 580
Type no. 1414
Serial number: 36512
Preface
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1 – Product description
- Chapter 2 – Safety regulations
- Chapter 3 – Handling and operation
- Chapter 4 – Malfunctions
- Chapter 5 – Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating and maintenance manual by maintenance staff:
- Increases reliability during operation.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
In addition to the operating and maintenance manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
This operating and maintenance manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
On some pictures, protective devices and covers have been removed for a better view.
We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Wheel Loader L 580 Operator’s manual – PDF DOWNLOAD
Product description 19
1.1 Technical description 19
1.1.1 Overview of the entire machine 19
1.2 Technical data 20
1.2.1 Vibrations 20
1.2.2 CO2 emission of diesel engine 21
1.2.3 Sound level 21
1.2.4 Diesel engine 21
1.2.5 Electrical system 22
1.2.6 Travel drive 22
1.2.7 Axles 23
1.2.8 Braking 23
1.2.9 Steering 23
1.2.10 Working hydraulics 24
1.2.11 Lift arms 24
1.2.12 Operator’s cab 24
1.2.13 Heating, ventilation 25
1.2.14 Air conditioning 25
1.2.15 Refuelling pump 25
1.2.16 Tow hitch 25
1.2.17 Tyres 26
1.2.18 Dimensions 27
2.2 Intended use 32
2.2.1 Laws, rules, guidelines and safety regulations 32
copyright© Liebherr-Werk Bischofshofen GmbH 2019
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Contents Operator’s manual
2.2.2 Proper use 32
2.2.3 Foreseeable misuse 33
2.2.4 Operating conditions 33
2.2.5 Disposal 34
2.3 Description of staff 34
2.3.1 Personal protective equipment 34
2.3.2 Requirements for staff 35
2.3.3 Operator 35
2.3.4 Operator 36
2.3.5 Maintenance staff 36
2.3.6 Refrigeration technician 37
2.3.7 Slinger 38
2.3.8 Spotter 39
2.4 Signs on the machine 39
2.4.1 Safety signs 40
2.4.2 Information signs 41
2.4.3 Identification plates 44
2.5 Protective devices on the machine 45
2.5.1 Operator’s cab 45
2.5.2 Roll over protective structure (ROPS) 46
2.5.3 Falling object protective structures (FOPS) 46
2.6 Emergency equipment on the machine 47
2.6.1 Emergency exit (standard) 47
2.6.2 Fire extinguisher (option) 47
2.7 Safe operation 47
2.7.1 Intoxicants 47
2.7.2 Dangerous fuels and operating fluids 48
2.7.3 Transporting machine 48
2.7.4 Access to machine 49 C: ill
2.7.8 Operation of machine 52 …J
2.8 Safe maintenance 55
2.8.1 Spare parts 55
copyright© Liebherr-Werk Bischofshofen GmbH 2019
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Operator’s manual Contents
2.8.2 Heavy parts 55
2.8.3 Regular checks 55
2.9 Modifications to the machine 56
2.9.1 Modifications, add-ons and retrofittings 56
3 Handling and operation 57
3.1 Control elements 57
3.1.1 Operator’s cab 57
3.1.2 Display 58
3.1.3 Control unit 58
3.1.4 Switches and buttons 60
3.1.5 Control lever 60
3.2 Handling 62
3.2.1 Battery main switch 62
3.2.2 Articulation lock 62
3.2.3 Entering and leaving machine 64
3.2.4 Cab window 66
3.2.5 Emergency exit 67
3.2.6 Fire extinguisher 68
3.2.7 Operator’s seat 69
3.2.8 Safety belt 78
3.2.9 Steering wheel 78
3.2.10 Starting switch 80
3.2.11 Immobilizer 81
3.2.12 Driver identification 84
3.2.13 Steering-column switch 85
3.2.14 Travel direction switch 86
3.2.15 Lighting 86
Contents Operator’s manual
3.2.23 Sun blind 128
3.2.24 Radio 128
3.2.25 Windscreen washer system 128
3.2.26 Liebherr central lubrication system 130
3.2.27 Reversing alarm 133
3.2.28 LiDAT 136
3.3 Operation 140
3.3.1 Putting into service each day 140
3.3.2 Starting diesel engine 142
3.3.3 Travel mode 144
3.3.4 Driving on public roads 152
3.3.5 Shutting down machine 152
3.3.6 Moving the working attachment 156
3.3.7 Regenerating the diesel particulate filter 161
3.3.8 Filling the tank using the filling pump 167
3.3.9 Joystick steering 168
3.4 Working methods 177
3.4.1 Picking up loads 177
3.4.2 Aligning the load 179
3.4.3 Transporting the load 179
3.4.4 Log pusher 181
3.4.5 Putting down the load 181
3.5 Fitting and removing the attachment 183
3.5.1 Fitting and removing the grabber 183
3.6 Transport 184
3.6.1 Transporting the machine 184
3.7 Emergency modes 189
3.7.1 Lowering the boom and swivel arm if the diesel engine fails 189
3.7.2 Recovering and towing the machine 190 C: ill
4.1 Servicecodes 197
4.1.1 Service code indicator in the display 197
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Operator’s manual Contents
4.2 Problems – Cause – Remedy 198
4.2.1 Warning symbols 198
4.2.2 SCR system warning symbols 199
4.2.3 Troubleshooting for the diesel engine and fuel system 200
4.2.4 Troubleshooting the Liebherr central lubrication system 203
4.3 Problem remedy 205
4.3.1 Replacing fuses 205
5 Maintenance 213
5.1 Maintenance and inspection schedule 213
5.2 Filling quantities and lubrication chart 218
5.2.1 Recommended lubricants 218
5.2.2 Recommended operating fluids 218
5.2.3 Lubrication chart 219
5.3 Lubricants and fuels 222
5.3.1 General information on lubricants and fuels 222
5.3.2 General information on changing lubricants and fuels 222
5.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 222
5.3.4 Diesel fuels 223
5.3.5 Diesel exhaust fluid 224
5.3.6 Engine oils 224
5.3.7 Refrigerant 225
5.3.8 Coolant 226
5.3.9 Hydraulic oil 226
5.3.10 Splitter box oil 227
5.3.11 Gear oil 228
5.3.12 Axle oil 228
5.3.13 Lubrication grease 229
5.5.3 Turning off the battery main switch 236
5.6 Overall machine 238
copyright© Liebherr-Werk Bischofshofen GmbH 2019
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Contents Operator’s manual
5.6.1 Checking machine is in proper condition 238
5.6.2 Removing loose parts, dirt, ice and snow from machine 239
5.6.3 Checking the hydraulic lines for damage 239
5.6.4 Cleaning the machine 243
5.6.5 Shutting down the machine for a lengthy period 245
5.6.6 Deactivating the machine 246
5.7 Drive group 247
5.7.1 Checking diesel engine oil level 247
5.7.2 Checking diesel engine belt drive 249
5.7.3 Draining condensate and sediment from the fuel tank 250
5.7.4 Draining off condensate from the fuel pre-filter 251
5.7.5 Cleaning the service cover and dust discharge valve of the air filter
system 252
5.7.6 Cleaning or changing main element of air filter system 254
5.7.7 Changing the safety element of the air filter system 257
5.7.8 Checking the oil level in the splitter box 258
5.7.9 Checking the diesel engine for leaks, contamination and damage 260
5.8 Cooling system 262
5.8.1 Checking the coolant level in the cooling system 262
5.8.2 Checking concentration of anti-freeze and corrosion protection agent or
corrosion inhibitor in coolant 263
5.8.3 Cleaning the cooling system 270
5.9 Hydraulic components 272
5.9.1 Checking oil level in hydraulic tank 272
5.10 Steering system 275
5.10.1 Testing the steering 275
5.11 Brake system 276
5.11.1 Emergency parking brake actuation: checking seal 276
5.12 Electrical system 277
5.12.1 Checking function of the lighting and horn 277 C: ill
5.14 Axles and drive shafts 283 “‘ ~ ID
…J 5.14.1 Checking tyre pressure 283
5.14.2 Checking the wheel tightness 283
5.15 Steel parts of the basic machine 285
copyright© Liebherr-Werk Bischofshofen GmbH 2019
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Operator’s manual Contents
5.15.1 Cooler hood: Lubricating moving parts with penetrating oil 285
5.15.2 Lubricating the moving parts of the engine bonnet with penetrating oil 285
5.15.3 Lubricating the moving parts of the right cab access with penetrating oil 286
5.15.4 Cleaning and maintaining the seals of the service hatches 287
5.16 Working attachment 288
5.16.1 Lubricating grabber downholder clamps 288
5.16.2 Grabber: checking press fit of passfix bearings 288
5.16.3 Grabber suspension: checking fit of press fit bearings 289
5.17 Operator’s cab, heating and air conditioning 291
5.17.1 Operator’s cab: cleaning the fresh and recirculated air filters 291
5.17.2 Safety belt: Checking the condition and function 292
5.17.3 Testing the windscreen washer system 293
5.17.4 Filling windscreen washer fluid in the windscreen washer system 293
5.17.5 Lubricating the locking mechanism and cylinder of the operator’s cab
with penetrating oil 294
5.17.6 Cleaning and maintaining the seals of the operator’s cab 294
5.17.7 Heating and air conditioning unit: Testing the function 295
5.18 Lubrication system 296
5.18.1 Checking the level in the grease reservoir of the central lubrication
system 296
5.18.2 Checking the pipes, hoses and lubrication points of the central
lubrication system for leaks and damage 297
5.18.3 Central lubrication system: Checking the lubrication of the bearings 297
Index 299
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