Liebherr Wheel Loader L 580-459 Operator’s manual 25400 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Wheel Loader L 580-459 Operator’s manual 25400 – PDF DOWNLOAD
Language : English
Pages :396
Downloadable : Yes
File Type : PDF
Size: 88.3 MB
DESCRIPTION:
Liebherr Wheel Loader L 580-459 Operator’s manual 25400 – PDF DOWNLOAD
Product identification
Manufacturer: Liebherr-Werk BischofshofenGmbH
Type:L 580
Type no.:459
from serial number:25400
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine. It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading of the machine.
This manual helps the driver become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation
- Extends the service life of your machine
- Reduces repair costs and downtime
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
- In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations. Also, observe the recognized technical regulations for safe and correct operation in addition to the operating manual and applicable national and local legal accident prevention rules.
- This operating manual contains all the information you need to operate and service your machine. Please note that some illustrations in this manual may show details and equipment that are different from those on your machine. On some pictures, protective devices and covers have been removed for a better view. We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
- However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright:
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Wheel Loader L 580-459 Operator’s manual 25400 – PDF DOWNLOAD
1 Product description 19
1.1 Technical description 19
1.1.1 Overview of the complete machine 19
1.2 Technical data 21
1.2.1 Information on vibrations 21
1.2.2 Sound emission 22
1.2.3 Engine 22
1.2.4 Electrical system 22
1.2.5 Travel drive 23
1.2.6 Axles 23
1.2.7 Braking 24
1.2.8 Steering 24
1.2.9 Working hydraulics 25
1.2.10 Working attachment 25
1.2.11 Driver’s cab 25
1.2.12 Heating, air conditioning 26
1.2.13 Air conditioning 26
1.2.14 Diesel particle filter 26
1.2.15 Refuelling pump 26
1.2.16 Towing device 27
1.2.17 Ballast 27
1.2.18 Tyres 28
1.2.19 Snow chains or guard chains 30
1.2.20 Tyres with foam 31
1.2.21 Complete machine with bucket (Z kinematics) 31
1.2.22 Attachment – high lift (Z kinematics} 32
1.2.23 Attachment – light material bucket 34
1.2.24 Attachment – high dump bucket 35
1.2.25 Attachment – forklift 37
1.1 Technical description 19
1.1.1 Overview of the complete machine 19
1.2 Technical data 21
1.2.1 Information on vibrations 21
1.2.2 Sound emission 22
1.2.3 Engine 22
1.2.4 Electrical system 22
1.2.5 Travel drive 23
1.2.6 Axles 23
1.2.7 Braking 24
1.2.8 Steering 24
1.2.9 Working hydraulics 25
1.2.10 Working attachment 25
1.2.11 Driver’s cab 25
1.2.12 Heating, air conditioning 26
1.2.13 Air conditioning 26
1.2.14 Diesel particle filter 26
1.2.15 Refuelling pump 26
1.2.16 Towing device 27
1.2.17 Ballast 27
1.2.18 Tyres 28
1.2.19 Snow chains or guard chains 30
1.2.20 Tyres with foam 31
1.2.21 Complete machine with bucket (Z kinematics) 31
1.2.22 Attachment – high lift (Z kinematics} 32
1.2.23 Attachment – light material bucket 34
1.2.24 Attachment – high dump bucket 35
1.2.25 Attachment – forklift 37
copyright by
L 580459 / 25400 LIEBHERR 11
Contents
L 580459 / 25400 LIEBHERR 11
Contents
Operating manual
1.2.26 Attachment – timber grabber 38
2 Safety warnings, signs 41
2.1 How the warnings are marked 41
21.1 Further markings 41
21.2 Additional rules and guidelines 42
2.2 Proper use 42
2.3 Signs on the machine 42
2.3.1 Safety signs 42
2.3.2 Information signs 46
2.3.3 Type plates 53
2.4 Safety instructions 54
2.41 General safety instructions 54
2.42 Instructions on preventing crushing injuries and burns 55
2.4.3 Instructions on preventing fires and explosions 56
2.44 Safety instructions for start-up 56
2.45 Safety precautions during start-up 57
2.4.6 Instructions for safe working 57
2.47 Safety instructions for driving on slopes 58
2.48 Parking safely 59
2.49 Transporting the machine safely 59
2.410 Towing the machine safely 60
2.4.11 Measures for ensuring safe maintenance 60
2.4.12 Safety instructions for maintenance work on machines with hydro
2.4.12 Safety instructions for maintenance work on machines with hydro
accumulators 62
2.413 Safety instructions for welding work on the machine 63
2.4.14 Instructions for working safely on the working attachment 63
2.415 Safety instructions for transporting the machine by crane 63
2.4.16 Safe maintenance of hydraulic hoses and hose lines 64
2.417 Roll-over protection structure (ROPS) and falling object protection
2.417 Roll-over protection structure (ROPS) and falling object protection
structure (FOPS) 64
2.4.18 Attachments and accessories 65
2.4.19 Protection against vibrations 65
2.4.20 See and be seen 66
12
copyright by
LIEBHERR L 580-459 / 25400
LBH/11657421/02/01-2014/en
LBH/11657421/02/01-2014/en
LBH/11657421/02/01-2014/en
Operating manual Contents
3 Handling and operation 69
3.1 Control elements 69
3.1.1 Driver’s cab 69
3.2 Handling 71
3.2.1 Battery main switch 71
3.2.2 Articulation lock 71
3.2.3 Cab access 73
3.2.4 Right hinged window 74
3.2.5 Emergency exit 75
3.2.6 Driver’s seat with mechanical suspension 76
3.2.7 Driver’s seat with pneumatic suspension 80
3.2.8 Driver’s seat with active suspension 87
32.9 Seat belt 95
3.2.10 Steering column and steering wheel 96
3.2.11 Control panel 97
3.2.12 Start switch 98
3.2.13 Electronic drive interlock 99
3.2.14 Driver identification 103
3.2.15 Steering column switch 105
3.2.16 Lighting 107
3.2.17 Interior cab lighting 110
3.2.18 Display unit 111
3.2.19 Mechanical hour meter 131
3.2.20 Control units 132
3.2.21 Buttons/switches for optional equipment 142
3.2.22 LIEBHERR control lever 145
3.2.23 Control lever for additional working functions 160
3.2.24 Heater/air conditioner 161
3.2.25 Rear window heater and mirror heater (optional) 155
3.2.26 Interior and exterior mirrors 156
3.2.27 Sun visor 166
3.2.28 Radio 157
3.2.29 Windscreen wiper and washer system 167
3.2.30 LIEBHERR automatic lubrication system 159
3.2.31 Back-up alarm 163
3 Handling and operation 69
3.1 Control elements 69
3.1.1 Driver’s cab 69
3.2 Handling 71
3.2.1 Battery main switch 71
3.2.2 Articulation lock 71
3.2.3 Cab access 73
3.2.4 Right hinged window 74
3.2.5 Emergency exit 75
3.2.6 Driver’s seat with mechanical suspension 76
3.2.7 Driver’s seat with pneumatic suspension 80
3.2.8 Driver’s seat with active suspension 87
32.9 Seat belt 95
3.2.10 Steering column and steering wheel 96
3.2.11 Control panel 97
3.2.12 Start switch 98
3.2.13 Electronic drive interlock 99
3.2.14 Driver identification 103
3.2.15 Steering column switch 105
3.2.16 Lighting 107
3.2.17 Interior cab lighting 110
3.2.18 Display unit 111
3.2.19 Mechanical hour meter 131
3.2.20 Control units 132
3.2.21 Buttons/switches for optional equipment 142
3.2.22 LIEBHERR control lever 145
3.2.23 Control lever for additional working functions 160
3.2.24 Heater/air conditioner 161
3.2.25 Rear window heater and mirror heater (optional) 155
3.2.26 Interior and exterior mirrors 156
3.2.27 Sun visor 166
3.2.28 Radio 157
3.2.29 Windscreen wiper and washer system 167
3.2.30 LIEBHERR automatic lubrication system 159
3.2.31 Back-up alarm 163
copyright by
L 580459 / 25400 LIEBHERR 13
Contents Operating manual
3.2.32 Reversible fan drive 166
3.2.33 LIDAT 168
L 580459 / 25400 LIEBHERR 13
Contents Operating manual
3.2.32 Reversible fan drive 166
3.2.33 LIDAT 168
3.3 Operation 169
3.3.1 Daily start-up 169
3.3.2 Starting the engine 171
3.3.3 Driving 175
3.3.4 Shutting down the machine 190
3.3.5 Automatic engine shutdown 193
3.3.6 Operating the lift arms 193
3.3.7 Diesel particulate filter 201
3.3.8 Filling the tank using the filling pump 205
3.3.9 High dump bucket 206
3.3.10 Forklift 209
3.3.11 Timber grabber 212
3.3.12 2-in-1 steering 213
3.4 Working methods 217
3.4.1 Picking up and moving material 217
3.4.2 Transporting and moving material 218
3.4.3 Grading work 220
3.44 Loading a heap 221
3.4.5 Removing material from a slope or wall 223
3.4.6 Loading a transport vehicle 224
3.4.7 Excavation 228
3.5 Fitting and removing the attachment 231
3.5.1 Operating the quick-change device with the control lever for additional
3.5.1 Operating the quick-change device with the control lever for additional
working functions 231
3.5.2 Operating the quick-change device with the quick-change device button 237
3.5.3 Operating the quick-change device with comfort or button control 243
3.6 Transport 252
3.6.1 Transporting the machine 252
3.7 Emergency operation 258
3.7.1 Towing the machine 258
3.7.2 Emergency steering 263
3.7.3 Jump starting 264
copyright by
14 LIEBHERR L 580-459 / 25400
14 LIEBHERR L 580-459 / 25400
LBH/11657421/02/01-2014/en
LBH/11657421/02/01-2014/en
LBH/11657421/02/01-2014/en
Operating manual Contents
Malfunctions 267
4.1 Servicecodes 267
Malfunctions 267
4.1 Servicecodes 267
4.1.1 Service code indication on the display 267
4.1.2 Additional service codes — LogHandler 287
4.2 Problems – Cause – Remedy 291
421 Visible and audible warning signals 291
4.2.2 Troubleshooting the LIEBHERR automatic central lubrication system 292
4.3 Problem remedy 294
4.3.1 Replacing fuses 294
Maintenance 301
5.1 Maintenance and inspection schedule 301
5.2 Filling quantities and lubrication chart 305
5.2.1 Recommended lubricants 305
5.2.2 Recommended operating fluids 305
52.3 Lubrication chart 306
5.3 Lubricants and fuels 309
5.3.1 General information on changing lubricants and fuels 309
4.1.2 Additional service codes — LogHandler 287
4.2 Problems – Cause – Remedy 291
421 Visible and audible warning signals 291
4.2.2 Troubleshooting the LIEBHERR automatic central lubrication system 292
4.3 Problem remedy 294
4.3.1 Replacing fuses 294
Maintenance 301
5.1 Maintenance and inspection schedule 301
5.2 Filling quantities and lubrication chart 305
5.2.1 Recommended lubricants 305
5.2.2 Recommended operating fluids 305
52.3 Lubrication chart 306
5.3 Lubricants and fuels 309
5.3.1 General information on changing lubricants and fuels 309
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 309
5.3.3 Diesel fuels 310
5.3.4 Lubricating oils for diesel engines 31
5.3.56 Coolants for diesel engines 313
5.3.6 Hydraulic oil 315
5.3.7 Lubricating oils for splitter boxes 319
5.3.8 Lubricating oils for transmissions 320
5.3.9 Lubricating oils for axles 321
5.3.10 Lubrication grease and other lubricants 322
5.4 Preparatory tasks for maintenance 324
5.4.1 Safety precautions for maintenance 324
5.4.2 Maintenance positions 325
5.4.3 Opening the service hatches, doors and hoods 326
5.4.4 Turning off the battery main switch 330
5.5 Complete machine 331
5.5.1 Remove loose parts, dirt, ice and snow from the machine 331
harmless hydraulic fluids 309
5.3.3 Diesel fuels 310
5.3.4 Lubricating oils for diesel engines 31
5.3.56 Coolants for diesel engines 313
5.3.6 Hydraulic oil 315
5.3.7 Lubricating oils for splitter boxes 319
5.3.8 Lubricating oils for transmissions 320
5.3.9 Lubricating oils for axles 321
5.3.10 Lubrication grease and other lubricants 322
5.4 Preparatory tasks for maintenance 324
5.4.1 Safety precautions for maintenance 324
5.4.2 Maintenance positions 325
5.4.3 Opening the service hatches, doors and hoods 326
5.4.4 Turning off the battery main switch 330
5.5 Complete machine 331
5.5.1 Remove loose parts, dirt, ice and snow from the machine 331
5.56.2 Checking the machine for external damage 331
5.5.3 Making sure the bolted connections are tight 331
5.5.4 Sealing leaks 331
5.5.5 Carry out corrosion protection on machines that work with salt and
5.5.3 Making sure the bolted connections are tight 331
5.5.4 Sealing leaks 331
5.5.5 Carry out corrosion protection on machines that work with salt and
artificial fertilizers 331
5.5.6 Replacing VCI capsules 332
Diesel engine 333
5.6.1 Checking the engine oil level 333
5.6.2 Changing the engine oil 333
5.6.3 Changing the engine oil filter 335
5.6.4 Checking the engine heating flange 336
5.6.5 Changing the fuel pre-filter 336
5.6.6 Changing the fuel fine filter 338
5.6.7 Draining off condensate from the fuel pre-filter 339
5.6.8 Bleeding the fuel system 340
5.6.9 Draining off condensate and sediment from the fuel tank 343
5.6.10 Cleaning the air filter service cap and dust extraction valve 344
5.6.11 Changing the air filter main element 345
5.6.12 Changing the air filter secondary element 346
Splitter box 348
5.7.1 Checking the oil level in the splitter box 348
Diesel particulate filter 349
5.8.1 To drain the condensate separator 349
Cooling system 350
5.9.1 Checking the coolant antifreeze and corrosion inhibitor concentration 350
5.9.2 Cleaning the cooling system 355
5.9.3 Changing the coolant 356
Working hydraulics 359
5.10.1 Checking the oil level in the hydraulic tank 359
5.10.2 Checking and cleaning the magnetic rod on the hydraulic tank 360
Steering system 362
5.11.1 Testing the steering 362
5.11.2 Lubricating the bearing points on the steering cylinders 362
Brake system 364
5.12.1 Testing the service brake and parking brake 364
5.5.6 Replacing VCI capsules 332
Diesel engine 333
5.6.1 Checking the engine oil level 333
5.6.2 Changing the engine oil 333
5.6.3 Changing the engine oil filter 335
5.6.4 Checking the engine heating flange 336
5.6.5 Changing the fuel pre-filter 336
5.6.6 Changing the fuel fine filter 338
5.6.7 Draining off condensate from the fuel pre-filter 339
5.6.8 Bleeding the fuel system 340
5.6.9 Draining off condensate and sediment from the fuel tank 343
5.6.10 Cleaning the air filter service cap and dust extraction valve 344
5.6.11 Changing the air filter main element 345
5.6.12 Changing the air filter secondary element 346
Splitter box 348
5.7.1 Checking the oil level in the splitter box 348
Diesel particulate filter 349
5.8.1 To drain the condensate separator 349
Cooling system 350
5.9.1 Checking the coolant antifreeze and corrosion inhibitor concentration 350
5.9.2 Cleaning the cooling system 355
5.9.3 Changing the coolant 356
Working hydraulics 359
5.10.1 Checking the oil level in the hydraulic tank 359
5.10.2 Checking and cleaning the magnetic rod on the hydraulic tank 360
Steering system 362
5.11.1 Testing the steering 362
5.11.2 Lubricating the bearing points on the steering cylinders 362
Brake system 364
5.12.1 Testing the service brake and parking brake 364
16
copyright by
LIEBHERR L 580-459 / 25400
LBH/11657421/02/01-2014/en
LBH/11657421/02/01-2014/en
LBH/11657421/02/01-2014/en
Operating manual
Contents
5.13 Electrical system 366
5.13.1 Checking the indicator lamps 366
5.13.2 Checking the lights 366
5.13.1 Checking the indicator lamps 366
5.13.2 Checking the lights 366
5.14 Transmission 367
5.14.1 Checking the transmission oil level 367
5.14.1 Checking the transmission oil level 367
5.15 Axles and tyres 369
5.15.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 369
5.15.2 Checking the drive shaft(s) 369
5.15.3 Checking the tyre pressure 370
5.15.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 369
5.15.2 Checking the drive shaft(s) 369
5.15.3 Checking the tyre pressure 370
5.16 Machine frame and ballast weight 372
5.16.1 Lubricating the articulated bearing and the rear oscillating bearing 372
5.16.2 Greasing the rear section cover lower hinges 373
5.16.1 Lubricating the articulated bearing and the rear oscillating bearing 372
5.16.2 Greasing the rear section cover lower hinges 373
5.17 Lubrication system (optional) 374
5.17.1 Checking the lubrication system grease reservoir level 374
5.17.2 Checking the pipes, hoses and lubrication points of the lubrication
5.17.1 Checking the lubrication system grease reservoir level 374
5.17.2 Checking the pipes, hoses and lubrication points of the lubrication
system 375
5.17.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the central lubrication system 375
5.17.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the central lubrication system 375
5.18 Cab, heating and air-conditioning 376
5.18.1 Greasing the cab door hinges 376
5.18.2 Checking / topping up the windscreen washer reservoir 376
5.18.3 Cleaning the fresh air and recirculated air filter 377
5.18.4 Changing the fresh air and recirculated air filter 378
5.18.1 Greasing the cab door hinges 376
5.18.2 Checking / topping up the windscreen washer reservoir 376
5.18.3 Cleaning the fresh air and recirculated air filter 377
5.18.4 Changing the fresh air and recirculated air filter 378
5.19 Lift arms and quick-change device 380
5.19.1 Lubricating the lift arms and attachment 380
5.19.2 Checking the bucket bearing seals and the bearing bushings on the lift
5.19.1 Lubricating the lift arms and attachment 380
5.19.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 381
5.19.3 Lubricating and testing the quick-change device 383
5.19.3 Lubricating and testing the quick-change device 383
5.20 Cleaning the machine 385
5.20.1 Washing the machine 385
5.20.1 Washing the machine 385
5.21 Corrosion protection 387
5.21.1 Protecting the piston rods from corrosion 387
5.21.2 Protecting the fuel tank from corrosion 387
5.21.1 Protecting the piston rods from corrosion 387
5.21.2 Protecting the fuel tank from corrosion 387
5.22 Deactivating the machine 388
Index 389
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.M
