Liebherr Wheel Loader L 566-460 Operator’s manual 35715 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Wheel Loader L 566-460 Operator’s manual 35715 – PDF DOWNLOAD
Language : English
Pages : 390
Downloadable : Yes
File Type : PDF
Size: 87.2 MB
DESCRIPTION:
Liebherr Wheel Loader L 566-460 Operator’s manual 35715 – PDF DOWNLOAD
Product identification
Manufacturer: Liebherr-Werk BischofshofenGmbH
Type:L 566
Type no.:460
from serial number:35715
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine. It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading of the machine.
This manual helps the driver become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation
- Extends the service life of your machine
- Reduces repair costs and downtime
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
- In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations. Also, observe the recognized technical regulations for safe and correct operation in addition to the operating manual and applicable national and local legal accident prevention rules.
- This operating manual contains all the information you need to operate and service your machine. Please note that some illustrations in this manual may show details and equipment that are different from those on your machine. On some pictures, protective devices and covers have been removed for a better view. We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
- However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright:
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Wheel Loader L 566-460 Operator’s manual 35715 – PDF DOWNLOAD
Product description 17
1.1 Technical description 17
1.1.1 Overview of the complete machine 17
1.2 Technical data 19
1.2.1 Information on vibrations 19
1.2.2 Sound emission 20
1.2.3 Engine 20
1.2.4 Electrical system 20
1.2.5 Travel drive 21
1.2.6 Axles 21
1.2.7 Braking 22
1.2.8 Steering 22
1.2.9 Working hydraulics 23
1.2.10 Working attachment 23
1.2.11 Driver’s cab 23
1.2.12 Heating, air conditioning 24
1.2.13 Air conditioning 24
1.2.14 Diesel particle filter 24
1.2.15 Refuelling pump 24
1.2.16 Towing device 25
1.2.17 Ballast 25
1.2.18 Tyres 26
1.2.19 Snow chains or guard chains 29
Contents Operator’s manual
1.2.26 Attachment – timber grabber 36
2 Safety warnings, signs 39
2.1 How the warnings are marked 39
2.1.1 Further markings 39
2.1.2 Additional rules and guidelines 40
2.2 Proper use 40
2.3 Signs on the machine 40
2.3.1 Safety signs 40
2.3.2 Information signs 44
2.3.3 Type plates 51
2.4 Safety instructions 52
2.4.1 General safety instructions 52
2.4.2 Instructions on preventing crushing injuries and burns 53
2.4.3 Instructions on preventing fires and explosions 54
2.4.4 Safety instructions for start-up 54
2.4.5 Safety precautions during start-up 55
2.4.6 Instructions for safe working 55
2.4.7 Safety instructions for driving on slopes 56
2.4.8 Parking safely 57
2.4.9 Transporting the machine safely 57
2.4.10 Towing the machine safely 58
2.4.11 Measures for ensuring safe maintenance 58
2.4.12 Safety instructions for maintenance work on machines with hydro
accumulators 60
2.4.13 Safety instructions for welding work on the machine 61
2.4.14 Instructions for working safely on the working attachment 61
2.4.15 Safety instructions for transporting the machine by crane 61
Operator’s manual Contents
3 Handling and operation 67
3.1 Control elements 67
3.1.1 Driver’s cab 67
3.2 Handling 69
3.2.1 Battery main switch 69
3.2.2 Articulation lock 69
3.2.3 Cab access 71
3.2.4 Right hinged window 72
3.2.5 Emergency exit 73
3.2.6 Driver’s seat with mechanical suspension 74
3.2.7 Driver’s seat with pneumatic suspension 79
3.2.8 Driver’s seat with active suspension 85
3.2.9 Seat belt 93
3.2.10 Steering column and steering wheel 94
3.2.11 Control panel 95
3.2.12 Start switch 97
3.2.13 Electronic drive interlock 97
3.2.14 Driver identification 101
3.2.15 Steering column switch 103
3.2.16 Lighting 105
3.2.17 Interior cab lighting 108
3.2.18 Display unit 109
3.2.19 Mechanical hour meter 129
3.2.20 Control units 130
3.2.21 Buttons/switches for optional equipment 140
3.2.22 LIEBHERR control lever 143
3.2.23 Control lever for additional working functions 148
3.2.24 Heater/air conditioner 149
3.2.32 Reversible fan drive 165
3.2.33 LiDAT 167
3.3 Operation 168
3.3.1 Daily start-up 168
3.3.2 Starting the engine 170
3.3.3 Driving 174
3.3.4 Shutting down the machine 190
3.3.5 Automatic engine shutdown 192
3.3.6 Operating the lift arms 193
3.3.7 Diesel particulate filter 200
3.3.8 Filling the tank using the filling pump 204
3.3.9 High dump bucket 205
3.3.10 Forklift 208
3.3.11 Timber grabber 211
3.3.12 2-in-1 steering 212
3.4 Working methods 216
3.4.1 Picking up and moving material 216
3.4.2 Transporting and moving material 217
3.4.3 Grading work 219
3.4.4 Loading a heap 220
3.4.5 Removing material from a slope or wall 222
3.4.6 Loading a transport vehicle 223
3.4.7 Excavation 227
3.5 Fitting and removing the attachment 230
3.5.1 Operating the quick-change device with the control lever for additional
working functions 230
3.5.2 Operating the quick-change device with the quick-change device button 236
3.5.3 Operating the quick-change device with comfort or button control 242
Operator’s manual Contents
4 Malfunctions 267
4.1 Servicecodes 267
4.1.1 Service code indication on the display 267
4.2 Problems – Cause – Remedy 286
4.2.1 Visible and audible warning signals 286
4.2.2 Troubleshooting the LIEBHERR automatic central lubrication system 287
4.3 Problem remedy 289
4.3.1 Replacing fuses 289
5 Maintenance 295
5.1 Maintenance and inspection schedule 295
5.2 Filling quantities and lubrication chart 300
5.2.1 Recommended lubricants 300
5.2.2 Recommended operating fluids 300
5.2.3 Lubrication chart 301
5.3 Lubricants and fuels 304
5.3.1 General information on changing lubricants and fuels 304
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 304
5.3.3 Diesel fuels 305
5.3.4 Lubricating oils for diesel engines 306
5.3.5 Coolants for diesel engines 308
5.3.6 Hydraulic oil 310
5.3.7 Lubricating oils for splitter boxes 314
5.3.8 Lubricating oils for transmissions 315
5.3.9 Lubricating oils for axles 315
5.3.10 Lubrication grease and other lubricants 316
5.4 Preparatory tasks for maintenance 318
5.4.1 Safety precautions for maintenance 318
5.5.1 Remove loose parts, dirt, ice and snow from the machine 325
5.5.2 Checking the machine for external damage 325
copyright by
L 566-460 / 35715 llEBHERR 13
Contents Operator’s manual
5.5.3 Making sure the bolted connections are tight 325
5.5.4 Sealing leaks 325
5.5.5 Carry out corrosion protection on machines that work with salt and
artificial fertilizers 325
5.5.6 Replacing VCI capsules 326
5.6 Diesel engine 327
5.6.1 Checking the engine oil level 327
5.6.2 Changing the engine oil 327
5.6.3 Changing the engine oil filter 328
5.6.4 Checking the engine heating flange 330
5.6.5 Changing the fuel pre-filter 330
5.6.6 Changing the fuel fine filter 332
5.6.7 Draining off condensate from the fuel pre-filter 333
5.6.8 Bleeding the fuel system 334
5.6.9 Draining off condensate and sediment from the fuel tank 337
5.6.10 Cleaning the air filter service cap and dust extraction valve 338
5.6.11 Changing the air filter main element 339
5.6.12 Changing the air filter secondary element 340
5.7 Splitter box 342
5.7.1 Checking the oil level in the splitter box 342
5.8 Diesel particulate filter 343
5.8.1 To drain the condensate separator 343
5.9 Cooling system 344
5.9.1 Checking the coolant antifreeze and corrosion inhibitor concentration 344
5.9.2 Cleaning the cooling system 349
5.9.3 Changing the coolant 350
5.10 Working hydraulics 353
5.10.1 Checking the oil level in the hydraulic tank 353
5.10.2 Checking and cleaning the magnetic rod on the hydraulic tank 354
5.12.1 Testing the service brake and parking brake 358
5.13 Electrical system 360
copyright by
14 llEBHERR L 566-460 / 35715
Operator’s manual Contents
5.13.1 Checking the indicator lamps 360
5.13.2 Checking the lights 360
5.14 Transmission 361
5.14.1 Checking the transmission oil level 361
5.15 Axles and tyres 363
5.15.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 363
5.15.2 Checking the drive shaft(s) 363
5.15.3 Checking the tyre pressure 364
5.16 Machine frame and ballast weight 366
5.16.1 Lubricating the articulated bearing and the rear oscillating bearing 366
5.16.2 Greasing the rear section cover lower hinges 367
5.17 Lubrication system (optional) 368
5.17.1 Checking the lubrication system grease reservoir level 368
5.17.2 Checking the pipes, hoses and lubrication points of the lubrication
system 369
5.17.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the central lubrication system 369
5.18 Cab, heating and air-conditioning 370
5.18.1 Greasing the cab door hinges 370
5.18.2 Checking / topping up the windscreen washer reservoir 370
5.18.3 Cleaning the fresh air and recirculated air filter 371
5.18.4 Changing the fresh air and recirculated air filter 372
5.19 Lift arms and quick-change device 374
5.19.1 Lubricating the lift arms and attachment 374
5.19.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 375
5.19.3 Lubricating and testing the quick-change device 377
5.20 Cleaning the machine 379
5.20.1 Washing the machine 379
Index 383
VIDEO PREVIEW OF THE MANUAL:\
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M