Liebherr Wheel Loader 554 Operating Manual 452 0202 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Wheel Loader 554 Operating Manual 452 0202 – PDF DOWNLOAD
Language : English
Pages : 243
Downloadable : Yes
File Type : PDF
Size: 3.97 MB
DESCRIPTION:
Liebherr Wheel Loader 554 Operating Manual 452 0202 – PDF DOWNLOAD
Foreword
This operating manual is intended for the driver and maintenance personnel of the vehicle.
Technical data
Safety provisions
Control and operation
Maintenance
This operator’s manual should be carefully read before initial operation and should be read later at regular intervals and used by everyone who is responsible for working on the vehicle.
Work with or on the vehicle includes, for example:
- Operation including rigging work, troubleshooting during operation, removal of operational waste, maintenance, disposal of operating and auxiliary materials
- Servicing including maintenance, inspection, and repair work
- Transport or loading of the vehicle
This manual makes it easier for the driver to become acquainted with his vehicle and avoids malfunctions due to improper operation.
Observance of the operating instructions by maintenance personnel:
- Improves operational reliability
- Extends the service life of your vehicle
- Reduces repair costs and downtimes
This manual belongs with the vehicle. Place a copy within easy reach in the glove compartment of the driver’s cab.
- The operating manual is to be supplemented by instructions based on existing national accident prevention and environmental protection regulations.
- In addition to the operating manual and the applicable national and local legal requirements for accident prevention, the recognized technical regulations for safe and professional operation should be observed.
- This operator’s manual contains all necessary information for the operation and maintenance of your vehicle.
- If you should, however, require more detailed explanations or information, our Technical Information and Production Quality (TIP), Technical Documentation, and Customer Service departments will be happy to provide assistance.
- You will readily understand that we cannot accept guarantee claims in the event of improper operation, insufficient maintenance, the use of unauthorized operating materials, or non-observance of safety regulations.
- LIEBHERR will cancel without prior notice all obligations such as guarantee agreements, service contracts, etc. entered into by LIEBHERR and/or its agents when spare parts other than original LIEBHERR parts or those purchased from LIEBHERR are used for maintenance and repairs.
Under extreme conditions, shorter maintenance intervals than provided for in the inspection schedule may be necessary.
Modifications, conditions, copyright:
- We reserve the right to alter the technical specifications of the vehicle with respect to the specifications and illustrations in the documents provided.
- The guarantee and liability conditions of the general conditions of business of LIEBHERR are not affected by the information in the manual.
- The specifications and illustrations in this manual may neither be reproduced, distributed, nor used for commercial purposes. All rights in accordance with copyright laws are expressly reserved.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Wheel Loader 554 Operating Manual 452 0202 – PDF DOWNLOAD
Contents
1 Product description 1-1
1.1 Technical data 1-2
1.1.1 Overall vehicle 1-2
1.1 Technical data 1-2
1.1.1 Overall vehicle 1-2
1.1.2 Diesel engine, Pump distributor gear 1-6
1.1.3 Travel hydraulics 1-7
1.1.4 Working hydraulics 1-7
1.1.5 Steering system 1-8
1.1.6 Braking system 1-8
1.1.7 Electrical system 1-9
1.1.8 Transfer gear 1-9
1.1.9 Axles 1-9
1.1.10 Tyres 1-10
1.1.11 Cab, Heating, Air-conditioning system 1-11
1.1.12 Lift arm, Quick-change device 1-12
1.1.13 Attachments, Accessories 1-14
1.1.10 Tyres 1-10
1.1.11 Cab, Heating, Air-conditioning system 1-11
1.1.12 Lift arm, Quick-change device 1-12
1.1.13 Attachments, Accessories 1-14
1.2 Technical description 1-16
1.2.1 Overall vehicle 1-16
1.2.1 Overall vehicle 1-16
1.2.2 Diesel engine, Pump distributor gear 1-16
1.2.3 Cooling system 1-17
1.24 Travel hydraulics 1-17
1.25 Working hydraulics 1-18
1.2.6 Steering system 1-19
1.2.7 Braking system 1-20
1.2.8 Electrical system 1-21
1.29 Transfer gear 1-21
1.2.10 Axles, Tyres 1-21
1.2.11 Vehicle frame, Ballast weight 1-22
1.212 Central lubrication system 1-22
1.2.13 Cab, Heating, Air-conditioning system 1-22
1.2.10 Axles, Tyres 1-21
1.2.11 Vehicle frame, Ballast weight 1-22
1.212 Central lubrication system 1-22
1.2.13 Cab, Heating, Air-conditioning system 1-22
1.2.14 Lift arm, Quick-change device 1-23
1.2.15 Attachments, Accessories 1-24
2 Safety regulations 2-1
2.1 Introduction 2-1
2.2 General safety regualtions 2-1
2.3 Proper use 2-3
24 Decals on the vehicle 2-3
241 Location of decals 2-4
24.2 Safety decals 2-4
243 Information decals 2-6
24.4 Type plates 2-9
2.5 Instructions for avoiding crushing injuries and
burns 2-9
2.6 Instructions for avoiding fires and explosions 2-10
2.7 Safety instructions for start-up 2-10
2.8 Safety precautions during start-up 2-11
29 Instructions for safe operation 2-11
2.10 Safety instructions for driving on slopes 2-12
2.1 Parking safely 2-13
2.12 Transporting the vehicle safely 2-13
2.13 Towing the vehicle safely 2-14
2.14 Measures for ensuring safe maintenance 2-14
2.15 Safety instructions for welding work on the
vehicle 2-17
2.16 Instructions for working safely on vehicle at-
tachments 2-17
217 Safety regulations when transporting the ve-
hicle by crane 2-18
2.18 Safe maintenance of hydraulic hoses and hose
lines 2-18
2.19 Attachments and accessories 2-19
3 Operation, Handling 3-1
3.1 Layout of controls and instruments 3-1
3.2 Operation 3-3
3.2.1 Cab access 3-3
1.2.15 Attachments, Accessories 1-24
2 Safety regulations 2-1
2.1 Introduction 2-1
2.2 General safety regualtions 2-1
2.3 Proper use 2-3
24 Decals on the vehicle 2-3
241 Location of decals 2-4
24.2 Safety decals 2-4
243 Information decals 2-6
24.4 Type plates 2-9
2.5 Instructions for avoiding crushing injuries and
burns 2-9
2.6 Instructions for avoiding fires and explosions 2-10
2.7 Safety instructions for start-up 2-10
2.8 Safety precautions during start-up 2-11
29 Instructions for safe operation 2-11
2.10 Safety instructions for driving on slopes 2-12
2.1 Parking safely 2-13
2.12 Transporting the vehicle safely 2-13
2.13 Towing the vehicle safely 2-14
2.14 Measures for ensuring safe maintenance 2-14
2.15 Safety instructions for welding work on the
vehicle 2-17
2.16 Instructions for working safely on vehicle at-
tachments 2-17
217 Safety regulations when transporting the ve-
hicle by crane 2-18
2.18 Safe maintenance of hydraulic hoses and hose
lines 2-18
2.19 Attachments and accessories 2-19
3 Operation, Handling 3-1
3.1 Layout of controls and instruments 3-1
3.2 Operation 3-3
3.2.1 Cab access 3-3
3.22 Emergency exit 3-4
3.23 Driver’s seat with gas-filled spring suspen-
sion 3-5
3.24 Driver’s seat with pneumatic suspension 3-8
3.25 Safety belt 3-12
3.26 Starter switch 3-14
3.27 Steering column and steering wheel 3-14
3.28 Steering column switch 3-16
3.29 Display unit 3-19
3.2.10 Display unit 3-24
3.2.11 Mechanical hour meter 3-26
3.212 Control unit 3-27
3.2.13 Control unit 3-31
3.2.14 Control element 3-32
3.2.15 LIEBHERR control lever 3-34
3.2.16 Control lever for optional working functions 3-38
3.2.17 Heating, Ventilation 3-39
3.2.18 Air-conditioning system 3-40
3.2.19 Internal cab illumination 3-41
3.2.20 Inside and outside mirrors 3-41
3.2.21 Sun visor 3-42
3.2.22 Electric windshield wiper and washer sys-
tem 3-42
3.2.23 Reservoir for windshield washer fluid 3-44
3.2.24 Automatic central lubrication system 3-45
3.2.25 Acoustic reverse warning device 3-46
3.2.26 Optical reverse warning device 3-46
3.3 Operation 3-48
3.31 Daily start-up routine 3-48
3.32 Operation with diesel particle filter 3-50
3.33 Starting the diesel engine 3-52
3.34 Driving mode 3-56
3.35 Shutting down the vehicle 3-71
3.3.6 Operating the lift arm 3-74
3.23 Driver’s seat with gas-filled spring suspen-
sion 3-5
3.24 Driver’s seat with pneumatic suspension 3-8
3.25 Safety belt 3-12
3.26 Starter switch 3-14
3.27 Steering column and steering wheel 3-14
3.28 Steering column switch 3-16
3.29 Display unit 3-19
3.2.10 Display unit 3-24
3.2.11 Mechanical hour meter 3-26
3.212 Control unit 3-27
3.2.13 Control unit 3-31
3.2.14 Control element 3-32
3.2.15 LIEBHERR control lever 3-34
3.2.16 Control lever for optional working functions 3-38
3.2.17 Heating, Ventilation 3-39
3.2.18 Air-conditioning system 3-40
3.2.19 Internal cab illumination 3-41
3.2.20 Inside and outside mirrors 3-41
3.2.21 Sun visor 3-42
3.2.22 Electric windshield wiper and washer sys-
tem 3-42
3.2.23 Reservoir for windshield washer fluid 3-44
3.2.24 Automatic central lubrication system 3-45
3.2.25 Acoustic reverse warning device 3-46
3.2.26 Optical reverse warning device 3-46
3.3 Operation 3-48
3.31 Daily start-up routine 3-48
3.32 Operation with diesel particle filter 3-50
3.33 Starting the diesel engine 3-52
3.34 Driving mode 3-56
3.35 Shutting down the vehicle 3-71
3.3.6 Operating the lift arm 3-74
3.3.7 Operating the hydraulic quick-change
device 3-84
3.3.8 Operation of the hydraulic quick-change
equipment (electro-hydraulic actuation with
comfort control) 3-90
3.39 Operation of the hydraulic quick-change
device (electro-hydraulic actuation without
comfort control) 3-94
3.3.10 Working with optional equipment 3-99
3.3.11 General working methods 3-102
3.3.12 Transporting the vehicle 3-115
3.4 Emergency operation 3-122
3.41 Towing the vehicle 3-122
3.4.2 Procedure for jump starting 3-126
4 Malfunctions 4-1
41 Error code tables 4-1
411 Error code — indication on the display 4-1
41.2 Error code (supplementary) — indication on
the display 4-5
41.3 Audible warning signals 4-7
4.2 Eliminating malfunctions 4-9
4.21 Changing fuses 4-9
5 Maintenance 5-1
51 Maintenance and inspection schedule 5-1
52 Lubricant chart, Filling quantities 5-5
5.21 Table of filling quantities 5-5
522 Lubricant chart 5-6
5.3 Maintenance tasks 5-9
5.3.1 Preparatory tasks for maintenance 5-9
532 Maintenance tasks (daily) every 10 service
hours 5-15
53.3 Maintenance tasks (weekly) every 50 ser-
vice hours 5-19
534 Unscheduled maintenance tasks 5-30
535 Cleaning the vehicle 5-36
5.3.6 Corrosion protection work 5-36
device 3-84
3.3.8 Operation of the hydraulic quick-change
equipment (electro-hydraulic actuation with
comfort control) 3-90
3.39 Operation of the hydraulic quick-change
device (electro-hydraulic actuation without
comfort control) 3-94
3.3.10 Working with optional equipment 3-99
3.3.11 General working methods 3-102
3.3.12 Transporting the vehicle 3-115
3.4 Emergency operation 3-122
3.41 Towing the vehicle 3-122
3.4.2 Procedure for jump starting 3-126
4 Malfunctions 4-1
41 Error code tables 4-1
411 Error code — indication on the display 4-1
41.2 Error code (supplementary) — indication on
the display 4-5
41.3 Audible warning signals 4-7
4.2 Eliminating malfunctions 4-9
4.21 Changing fuses 4-9
5 Maintenance 5-1
51 Maintenance and inspection schedule 5-1
52 Lubricant chart, Filling quantities 5-5
5.21 Table of filling quantities 5-5
522 Lubricant chart 5-6
5.3 Maintenance tasks 5-9
5.3.1 Preparatory tasks for maintenance 5-9
532 Maintenance tasks (daily) every 10 service
hours 5-15
53.3 Maintenance tasks (weekly) every 50 ser-
vice hours 5-19
534 Unscheduled maintenance tasks 5-30
535 Cleaning the vehicle 5-36
5.3.6 Corrosion protection work 5-36
Lubricants and fuels 5-38
54.1 Handling lubricants and fuels 5-38
54.2 Lubricant and fuel specifications 5-39
54.1 Handling lubricants and fuels 5-38
54.2 Lubricant and fuel specifications 5-39
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- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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