Liebherr Tractor RL 56 1632 Pipe Layer Service Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr Tractor RL 56 1632 Pipe Layer Service Manual – PDF DOWNLOAD
Language : English
Pages : 822
Downloadable : Yes
File Type : PDF
Size: 172 MB
DESCRIPTION:
Liebherr Tractor RL 56 1632 Pipe Layer Service Manual – PDF DOWNLOAD
This Service manual is intended for trained specialist staff in the Liebherr organization and its dealers.
The Service manual provides specific knowledge for the maintenance of Liebherr construction machinery. Basic technical knowledge of electrics, hydraulics, mechanics and Diesel engine technology are not detailed in this Service manual. A subject-based, qualified training is therefore necessary. Liebherr recommends participation on the Liebherr Training program for construction machinery.
In this Service manual you find information about:
For information relating to control and operation refer to the operator’s manual. For information relating to spare parts refer to the Spare parts catalog. Observe the locally applicable accident prevention regulations.
- Familiarize yourself with the operator’s manual before putting the machine into service. Also, ensure you have obtained, read, and understood any additional instructions regarding special accessories for the machine.
- Only authorized personnel may operate, maintain, or repair the machine. Remember to observe the minimum legal age limit.
- Utilize trained or instructed personnel and clearly define their responsibilities for operation, setup, maintenance, and repairs.
- Determine the machine operator’s responsibility, including adherence to traffic regulations, and empower them to refuse unsafe instructions from third parties.
- Do not allow untrained or trainee individuals to operate or work on the machine without constant supervision and guidance from an experienced instructor or operator.
- Periodically check and observe anyone operating or working on the machine to ensure they follow the safety instructions and guidelines provided in the operator’s manual.
- Always wear appropriate work clothing when operating or working on the machine. Avoid wearing rings, watches, ties, scarves, open jackets, or loose clothing that may pose a risk of injury by getting stuck or pulled in. Use prescribed safety equipment for specific tasks, such as safety glasses, safety shoes, safety helmets, work gloves, reflective vests, and ear protection.
- Consult the supervisor at the jobsite for special safety instructions and regulations.
- Maintain three-point contact when entering and exiting the machine.
- Never use joysticks as handholds when entering or exiting the machine to prevent inadvertent movement and serious accidents.
- Avoid jumping off the machine. Use designated steps, ladders, catwalks, and handles when climbing on or off the machine. Use both hands for support and face the machine.
- Keep steps, ladders, and handles free of oil, grease, mud, snow, and ice to minimize the risk of slipping, stumbling, or falling.
- Familiarize yourself with the emergency exit.
- If no other instructions are provided, follow this procedure for maintenance and repair work:
- Park the machine on solid and level ground.
- Bring all control levers to the neutral position.
- Set the parking switch to the park position.
- Turn off the engine and remove the ignition key.
- Actuate the control levers several times to relieve pressure in the servo lines.
- Bring all control levers to the neutral position.
- Before working on the hydraulic circuit, with the engine turned off and the ignition key in the contact position, move all pilot controls (joysticks and pedals) in both directions to relieve servo pressure and remaining back pressures in the working circuits. Then release the internal hydraulic tank pressure.
- Before leaving the operator’s seat, switch the parking switch to the park position.
- Secure all loose parts on the machine.
- Never operate the machine without conducting a complete walk-around inspection. Check if all warning signs are present on the machine and if they are legible.
- Observe all signs indicating danger and safety instructions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Tractor RL 56 1632 Pipe Layer Service Manual – PDF DOWNLOAD
010.1 Safety instructions 010-4
0101.1 General safety instructions 010-4
010.1.2 Safety guidelines for crushing and burn prevention 010-5
010.1.3 Safety guidelines for fire and explosion prevention 010-5
010.14 Safety instructions for machine start up 010-6
0101.5 Safety guidelines for start up 010-6
010.1.6 Safety guidelines for working 010-6
0101.7 Safety guidelines for turning the machine off 010-8
010.1.8 Safety guidelines for working with the machine 010-8
010.1.9 Safety instructions for transporting machine 010-8
010.1.10 Working in the vicinity of electrical overhead lines 010-9
010.1.11 Safety instructions for towing machine 010-10
010.1.12 Safety instructions for maintenance 010-10
010.1.13 Safety guidelines for welding work on the machine 010-13
010.1.14 Safety guidelines for working on the attachment 010-13
010.1.15 Safety guidelines for loading the machine with a crane 010-13
010.1.16 Safety notes for maintenance of hydraulic hoses and hose lines 010-14
accumulators 010-14
010.1.18 Roll over protection (ROPS) 010-15
010.1.19 Equipment and attachment parts 010-15
010.1.20 Protection from vibrations 010-15
010.1.21 See and be seen 010-16
010.1.21.2 Field of vision 010-16
010.1.21.3 Measures before and during operation 010-17
010.1.22 Safety notes for working on Common Rail System of Diesel engine€10-18
010.2 Special tools for maintenance and repair work 010-20
0102.1 Tools – Diesel engine 010-20
0102.2 Tools – Hydraulic system 010-22
010.2.4 Tools – Electrical system 010-28
010.2.5 Tools – Travel gearbox 010-30
010.2.6 Tools – Travel gear 010-31
010.2.7 Tension unit tools 010-32
010.2.8 Tools – Oscillating axle frame 010-32
010.2.9 Tools, operator’s platform 010-33
010.2.10 Tools – Diesel exhaust fluid system 010-33
Standards and specifications 010-35
010.3.1 Preload values and tightening torques for screws with standard and
fine metric thread according to DIN 1SO 261 010-35
010.3.1.1 Scope of application and purpose 010-35
010.3.1.2 Further applicable documentation 010-35
010.3.1.3 Changes and descriptions 010-36
010.3.1.4 Tightening values 010-36
010.3.1.5 Flanges and half flanges for high pressure (standard
62) 010-42
010.3.1.6 Half flange for low pressure (standard 61) 010-42
010.3.1.7 Tightening torques for cutting edges, end bits and
adapters 010-42
010.3.2 Installation specifications 010-43
010.3.2.1 Duo cone slipring seals 010-43
010.3.2.2 Assembly instructions for axle shell mounting of track
roller 010-46
010.3.3 Tapping bores 010-46
010.3.3.1 Tapping bores of metric ISO standard threads 010-46
010.3.3.2 Tapping bores of metric ISO fine threads 010-48
010.3.4 Conversion tables 010-51
Conservation guidelines 010-53
010.41 General 010-53
010.4.2 Taking the machine out of service for an unknown duration 010-53
010.4.3 Shut down of the machine 010-54
010.4.3.1 Shut down for up to 2 months 010-54
010.4.3.2 Shut down for up to 12 months 010-55
0104.33 Shut down for longer than 12 months 010-56
010.4.4 Return to operation 010-56
010.4.4.1 After a shut down of 2 months 010-56
010.4.4.2 After a shut down of 12 months 010-56
010.4.4.3 After shut down of longer than 12 months 010-57
010.5 Repair welding 010-58
010.5.1 Preparation of cracked part 010-58
010.5.1 Preparation of a weld 010-59
010.5.1 Treatment of electrodes 010-59
010.5.1 Welding technique 010-59
010.5.1 Reinforcement of welding seam 010-60
0105.1 General use of reinforcement sheeting 010-60
010.5.1.1 Form of sheeting 010-60
010.5.1.1 Thickness of sheeting 010-60
010.5.1.1 Material quality of sheeting 010-61
010.5.1.1 Application of reinforcement sheeting 010-61
010.5.1.1 Welding the reinforcement sheeting 010-61
010.5.1.1 Selection of correct welding electrodes 010-62
010.5.1.2 Electrode selection 010-62
010.5.1.2 Steel chart 010-63
010.5.1.2 Welding additives chart 010-64
010.6 Hydraulic symbols 010-68
010.7 Electrical symbols 010-78
010.8 Material weights 010-82
020 Technical data 020-1
020.1 Overall machine 020-4
0201.1 Complete machine – Overview
RL56-1632/14909-; 020-4
020.2 Drive group 020-6
020.2.1 Diesel engine
RL56-1632/14909-; 020-6
020.2.2 Clutch
RL56-1632/14909-; 020-7
020.2.3 Splitterbox
RL56-1632/14909-; 020-7
020.3 Cooling system 020-9
020.3.1 Regulator pump for coolant circuit
RL56-1632/14909-; 020-9
020.3.2 Fan drive gear motor of hydraulic oil cooler
RL56-1632/14909-; 020-9
020.3.3 Axial piston motor fan drive of water cooler and intercooler
RL56-1632/14909-; 020-9
020.4 Working hydraulics 020-10
020.4.1 Working hydraulics regulating pump
RL56-1632/14909-; 020-10
020.4.2 Proportional control valve block
RL56-1632/14909-; 020-10
020.4.3 Working hydraulic pilot control unit
RL56-1632/14909-; 020-10
020.4.4 Counterweight pilot control unit
RL56-1632/14909-; 020-11
020.4.5 Hoist gear variable displacement motor
RL56-1632/14909-; 020-11
020.4.6 Boom cylinder
RL56-1632/14909-; 020-11
020.4.7 Lift cylinder counterweight
RL56-1632/14909-; 020-12
020.5 Travel hydraulics 020-13
020.5.1 Replenishing gear pump and working hydraulic pilot control
RL56-1632/14909-; 020-13
020.5.2 Variable displacement pump
RL56-1632/14909-; 020-13
020.5.3 Variable displacement motor
RL56-1632/14909-; 020-13
020.6 Hydraulic components 020-14
020.6.1 Hydraulic tank
RL56-1632/14909-; 020-14
020.7 Electrical system 020-15
020.7.1 Batteries – Installation
RL56-1632/14909-; 020-15
020.8 Travel gearbox 020-16
020.8.1 Travel gearbox
RL56-1632/14909-; 020-16
020.8.2 Brake system
RL56-1632/14909-; 020-17
020.9 Travel gear, axles, tyres, drive shafts 020-18
020.9.1 Travel gear frame
RL56-1632/14909-; 020-18
020.9.2 Idler
RL56-1632/14909-; 020-18
020.9.3 Tension unit
RL56-1632/14909-; 020-18
020.9.5 Carrier roller
RL56-1632/14909-; 020-18
020.9.6 Track chain
RL56-1632/14909-; 020-19
0209.7 Sprocket
RL56-1632/14909-; 020-19
020.10 Steel components Basic machine 020-21
020.10.1 Hoist gear
RL56-1632/14909-; 020-21
020.10.2 Counterweight
RL56-1632/14909-; 020-21
020.11 Working attachment 020-22
020.11.1 Hook block
RL56-1632/14909-; 020-22
020.11.2 Rope winch
RL56-1632/14909-; 020-22
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-9
030.2 Fill quantities, lubrication schedule 030-15
030.2.1 Recommended lubricants
RL56-1632/15586-; 030-15
0302.2 Recommended fuel and operating fluids
RL56-1632/15586-; 030-16
030.2.3 Lubrication schedule
RL56-1632; 030-16
030.3 Lubricants and fuels 030-19
030.3.1 General information about lubricants and fuels 030-19
030.3.1.1 General Information 030-19
030.3.1.2 General questions 030-19
030.3.1.3 Safety data sheets 030-19
030.3.1.4 Technical data sheets 030-19
030.3.1.5 Specific Liebherr standards 030-19
030.3.2 Diesel fuels
RL56-1632/15586-; 030-20
030.3.2.1 Minimum quality requirement 030-20
030.3.3 Engine oils
RL56-1632/15586-; 030-20
030.3.3.1 Liebherr recommendation 030-20
030.3.3.1 Other approved engine oils 030-20
030.3.3.2 Minimum quality requirement 030-20
030.3.3.3 Aggravating circumstances 030-21
030.3.4 Coolant
RL56-1632/15586-; 030-21
030.3.4.1 Requirements for water used 030-21
030.3.4.2 Corrosion inhibitor 030-22
030.3.4.2 Liebherr recommendation 030-22
030.3.4.2 Anti-freeze and corrosion protection agent 030-22
030.3.4.2 Liebherr recommendation 030-22
030.3.4.2 Minimum quality requirement 030-22
030.3.5 Diesel exhaust fluids
RL56-1632/15586-; 030-23
030.3.5.1 Liebherr recommendation 030-23
030.3.5.2 Minimum quality requirement 030-23
030.3.6 Hydraulic oil
RL56-1632/15586-19577; RL56-1632/19578~; 030-23
030.3.6.1 Liebherr Hydraulic oil 030-23
030.3.6.2 Engine oil as hydraulic oil 030-24
030.3.6.3 Warm up specification 030-24
030.3.6.4 Biodegradable hydraulic oils 030-25
030.3.6.5 Qil change, oil analysis, filter change 030-25
030.3.7 Lube oils for splitterboxes
RL56-1632/0-19577; RL56-1632/19578-; 030-28
030.3.7.1 Quality 030-28
030.3.7.2 Viscosity 030-29
030.3.8 Lube oils for travel gearbox
RL56-1632/15586-; 030-29
030.3.8.1 Quality 030-29
030.3.8.2 Viscosity 030-30
030.3.8.3 Oil change 030-30
030.3.9 Qil for duo cone (slipring) seal Travel gear
RL56-1632; 030-30
030.3.10 Lube oils for hoist winch
RL56-1632/15586-; 030-31
030.3.10.1 Freefall and oil motor side 030-31
030.3.11 Lubricants for the hoist rope
RL56-1632/15586-; 030-31
RL56-1632/15586-; 030-31
0303.13 Qil for hinges and joints
RL56-1632; 030-33
030.3.14 Oil for axle bearing
RL56-1632; 030-33
030.4 Maintenance tasks 030-34
0304.1 Safety instructions for maintenance
RL56-1632; 030-34
030.4.2 Maintenance – preparations 030-34
030.421 Maintenance position
RL56-1632/15586-; 030-34
030.4.2.2 Turn the electrical system off
RL56-1632/15586-; 030-38
030.4.2.3 Raising the operator’s cab hydraulically
RL56-1632/15586-; 030-38
030.4.2.4 Lower the operator’s cab hydraulically
RL56-1632/15586-; 030-41
030.4.3 Overall machine 030-42
030.4.3.1 Checking the machine for external damage, correct
maintenance and proper condition
RL56-1632/15586-; 030-42
030.4.3.2 Lubricating all lube points according to lubrication
chart
RL56-1632/14909-; 030-43
030.4.3.3 Checking the window wiper
RL56-1632/15586-; 030-43
030.4.3.4 Qil samples and oil analysis
RL56-1632/15586-19577; RL56-1632/19578-; 030-44
030.4.3.5 Take an oil sample on the hoist winch
RL56-1632/15586-; 030-48
030.4.3.6 Wet cleaning the machine
RL56-1632/15586-; 030-49
030.4.3.7 Protecting the piston rods
RL56-1632/15586-; 030-50
030.4.3.8 Taking the machine out of service
RL56-1632; 030-51
0304.4 Drive group 030-51
030.4.4.1 Check the engine oil level
RL56-1632/15586-; 030-51
030.4.4.2 Changing engine oil
RL56-1632/15586-; 030-52
030.4.4.3 Changing the lube oil filters
RL56-1632/15586-; 030-54
0304.45 Checking the ribbed V-belt and adjusting it if
030.4.4.6 Changing belt drive
0304.4.7 Check the Diesel engine arrangement for leaks and
030.4.4.8 Check the supply and exhaust lines for mounting and
030.4.4.9 Checking the diesel engine electrical system
030.4.4.10 Change oil separator filter cartridge
0304.4.11 Checking and changing heat flange
030.4.4.12 Checking engine mount, oil pan and engine brackets
030.4.4.13 Checking tightening torque of profile clamp
030.4.4.14 Notes for work on the fuel system
030.4.4.15 Fuel preliminary filter: Drain the condensation
030.4.4.16 Fuel tank: draining condensation and sediments
030.4.4.17 Change fuel preliminary filter cartridge
030.4.4.18 Changing fuel fine filter
030.4.4.19 Emptying and cleaning the fuel tank
030.4.4.20 Venting fuel system
0304.4.22 Replacing the air filter
030.4.4.23 Clean the dust discharge valve
0304.4.24 Splitterbox: Check the oil level
030.4.4.25 Splitter box: Changing the oil
0304.5 Cooling system 030-80
030.4.5.1 Check the coolant level
RL56-1632/15586-; 030-80
030.4.5.2 Cleaning the cooling system
RL56-1632/15586-; 030-82
030.4.5.3 Check the cooling system
RL56-1632/15586-19577; RL56-1632/19578-; 030-83
030.4.5.4 Check the antifreeze concentration in the coolant.
RL56-1632/15586-; 030-84
030.4.5.5 Changing the coolant
RL56-1632/15586-19577; RL56-1632/19578-; 030-91
0304.6 Travel hydraulics 030-94
030.4.6.1 Changing the supply circuit filter
RL56-1632/15586-; 030-94
030.4.7 Hydraulic components 030-98
030.4.7.1 Checking oil level in the hydraulic tank and topping
up oil
RL56-1632/15586-19577; RL56-1632/19578-; 030-98
030.4.7.2 Clean the magnetic rod on the hydraulic tank
RL56-1632/15586-; 030-101
030.4.7.3 Checking the hydraulic system for function and leaks
RL56-1632/15586-19577; RL56-1632/19578-; 030-102
030.4.7.4 Cleaning the oil cooler
RL56-1632/15586-; 030-103
030.4.7.5 Changing hydraulic oil
RL56-1632/15586-; 030-104
030.4.7.6 Draining water and sediments in the hydraulic tank
RL56-1632/15586-; 030-107
030.4.7.7 Change the return filter insert
RL56-1632/15586-; 030-107
0304.8 Electrical system 030-109
030.4.8.1 Check the display unit and lighting
RL56-1632/15586-; 030-109
030.4.8.2 Checking batteries
RL56-1632/15586-; 030-109
0304.9 Travel gearbox 030-111
030.4.9.1 Travel gearbox: checking the condition
RL56-1632; 030-111
030.4.9.2 Checking the oil level
RL56-1632/15586-19577; RL56-1632/19578-; 030-111
030.4.9.3 Changing the oil
RL56-1632/15586-19577; RL56-1632/19578-; 030-112
030.4.9.4 Checking the oil level in the duo cone (slip ring) area
RL56-1632/15586-; 030-113
030.4.9.5 Change the oil in the duo cone (slip ring) area
RL56-1632/14909-; 030-114
030.4.10 Travel gear, axles, tyres, drive shafts 030-119
030.4.10.1 Checking the nuts and bolts of the travel gear
components are firmly seated
RL56-1632/15586-; 030-119
030.4.10.2 Checking the carrier rollers, track rollers and idlers
for tightness
RL56-1632/15586~; 030-121
030.4.10.3 Check and adjust the idler guides
RL56-1632/15586-; 030-121
030.4.10.4 Checking track tension and adjusting, if necessary
RL56-1632/15586-; 030-125
0304.10.5 Changing track
RL56-1632/15586-; 030-128
030.4.10.6 Checking the travel gear wear
RL56-1632/15586-19577; RL56-1632/19578-; 030-134
030.4.10.7 Checking oil fill of axle bearings
RL56-1632/15586-; 030-134
030.4.11 Steel components Basic machine 030-135
030.4.11.1 Checking boom equipment
RL56-1632/15586-; 030-135
030.4.11.2 Checking function of free fall device
RL56-1632/15586~; 030-136
030.4.11.3 Checking rope pulleys and hook block for wear and
function
RL56-1632/15586-; 030-137
030.4.11.4 Check function of hoist limit switch of hook block
RL56-1632/15586~; 030-137
030.4.11.5 Checking entire length of winch rope for damage and
greasing if necessary (observe operator’s manual of
rope manufacturer)
RL56-1632/15586-; 030-138
030.4.12 Working attachment 030-145
030.4.12.1 Checking bearing points of working attachment for
play and wear
RL56-1632/15586~; 030-145
0304.12.2 Maintenance tasks on the hoist winch
RL56-1632/15586-; 030-145
0304.12.3 Checking the mounting screws and bolt retainers of
the working attachment for tight seating
RL56-1632/15586-; 030-150
030.4.13 Operator’s cab, heating, air conditioning 030-151
030.4.13.1 Checking heating and air conditioning for function
and checking heating for leaks
RL56-1632/15586~; 030-151
necessary
RL56-1632/15586-19577; RL56-1632/19578-; 030-151
030.4.13.3 Checking heating fresh air filter and changing it if
necessary
RL56-1632/15586-; 030-152
030.4.134 Inspection of the air conditioning system by HVAC
specialist staff
RL56-1632/15586-; 030-153
030.4.13.5 Checking drier unit (moisture, fill, condition) – if
necessary, renew drier unit, evacuate system and
refill
RL56-1632/15586-19577; RL56-1632/19578-; 030-153
030.4.13.6 Checking drain valves for the air conditioning and
cleaning them if necessary
RL56-1632/15586-; 030-154
030.4.13.7 Checking condenser for contamination and clean it, if
necessary
RL56-1632/15586-19577; RL56-1632/19578-; 030-155
030.4.13.8 Checking cable routings and connections
RL56-1632/15586-; 030-155
030.5 Testing and adjustment checklist
RL56-1632/14909-; 030-156
0305.1 Adjustment checklist 030-156
030.5.2 Track Components Check List 030-168
030.5.2.1 Test report 030-168
030.6 Check and adjustment tasks 030-173
030.6.1 Safety instructions
RL56-1632; 030-173
030.6.2 Overall machine 030-174
030.6.2.1 Preparations for adjustment procedures
RL56-1632/14909-; 030-174
030.6.2.2 Visual inspection and maintenance
RL56-1632/14909-; 030-176
030.6.2.3 Bringing machine to operating temperature
RL56-1632/14909-; 030-177
030.6.2.3 Various procedures can be selected for reaching the
operating temperature:
RL56-1632/14909-; 030-177
030.6.3 Drive group 030-178
030.6.3.1 Engine speed controller of diesel engine — deter-
mining adjustment range
RL56-1632/14909-; 030-178
030.6.4 Cooling system 030-181
030.6.4.1 Checking the stand-by pressure for the fan control
RL56-1632/14909-; 030-181
0306.4.2 Checking pressure relief valve — fan motor and fan
control
RL56-1632/14909-; 030-183
030.6.5 Working hydraulics 030-188
030.6.5.1 Checking the standby pressure
RL56-1632/14909-; 030-188
030.6.5.2 Checking the primary pressure relief valve on the
control valve block
RL56-1632/14909-; 030-189
0306.5.3 Checking secondary pressure relief valve
RL56-1632/14909-; 030-190
030.6.5.4 Checking pressure cut off valves 106 on regulating
pump and LS pressure cut off 159 on control valve
block
RL56-1632/14909-; 030-194
030.6.5.5 Freefall function
RL56-1632/14909-; 030-196
0306.5.6 Checking the pressure difference HD-LS
RL56-1632/14909-; 030-198
0306.5.7 Checking the nitrogen fill in the hydro accumulator
RL56-1632/14909-; 030-198
030.6.6 Travel hydraulics 030-200
030.6.6.1 Checking the supply pressure of the variable pump
RL56-1632/14909-; 030-200
030.6.6.2 Checking the pressure limitation for high pressure
RL56-1632/14909-; 030-201
030.6.7 Electrical system 030-202
030.6.7.1 Calibrating the hydrostat
RL56-1632/14909-; 030-202
0306.7.2 Checking travel joystick
RL56-1632/14909-; 030-213
030.6.7.3 Calibrating inching brake pedal
RL56-1632/14909-; 030-226
030.6.7.4 Brake test
RL56-1632/14909-; 030-233
030.6.7.5 Overspeed safety test (option)
RL56-1632/14909-; 030-237
030.6.7.6 Parameter adjustment options
RL56-1632/14909-; 030-239
040 Drive group 040-1
040.1 Diesel engine 040-2
040.1.2 Fuel system 040-7
040.1.2.1 Fuel system
RL56-1632/14909-; 040-7
040.1.2.2 Fuel quantity sensor
RL56-1632/14909-; 040-8
040.1.2.3 Fuel filter
RL56-1632/14909-; 040-9
040.1.2.4 Fuel tank
RL56-1632/14909-; 040-10
040.1.3 Air filter system 040-11
040.1.3.1 Air filter system
RL56-1632/14909-; 040-12
040.14 Exhaust system 040-13
040.1.4.1 Exhaust system – full overview
RL56-1632/14909-; 040-14
040.1.5 Diesel engine mounting
RL56-1632/14909-; 040-15
040.2 Clutch
RL56-1632/14909-; 040-17
040.3 Splitterbox
RL56-1632/14909-; 040-19
040.4 Couplings – Pump output
RL56-1632/14909-; 040-22
050 Cooling system 050-1
050.1 Complete cooling system
RL56-1632/14909-; 050-2
050.2 Cooler arrangement 050-5
050.2.1 Combi cooler
RL56-1632/14909-; 050-6
050.3 Hydraulic 050-12
050.3.1 Regulating pump
RL56-1632/14909-; 050-12
050.3.2 Vane cell pump, cooler for charge air and water, and gear motor oil
cooler
RL56-1632/14909-; 050-15
060 Working hydraulics 060-1
060.1 Full overview – Working hydraulics
RL56-1632/14909-; 060-2
060.2 Regulating pump 060-16
060.2.1 Regulating pump – full overview
RL56-1632/14909-; 060-16
060.3 Proportional control valve block 060-21
060.3.1 Proportional control valve block – full overview
RL56-1632/14909-; 060-22
060.4 Pilot control Working hydraulic 060-27
060.4.1 Pilot control unit – Full overview
RL56-1632/14909-; 060-27
060.5 Variable displacement motor Hoist gear 060-34
060.5.1 Variable displacement motor hoist gear winch
RL56-1632/14909-; 060-34
070 Travel hydraulics 070-1
070.1 Travel hydraulics overview
RL56-1632/14909-; 070-2
070.2 Gear pump – replenishing
RL56-1632/14909-; 070-12
070.3 Variable displacement pump
RL56-1632/14909-; 070-14
070.4 Variable displacement motors 070-23
070.4.1 Variable displacement motors – Full overview
RL56-1632/14909-; 070-23
070.5 Distributor block 070-32
070.5.1 Parking brake, solenoid valve
RL56-1632/14909-; 070-33
070.5.2 Pressure relief valve – replenishing
RL56-1632/14909-; 070-35
080 Hydraulic components 080-1
080.1 Hydraulic cylinder 080-2
080.1.1 Boom cylinder
RL56-1632/14909-; 080-2
080.1.2 Lift cylinder counterweight
RL56-1632/14909-; 080-3
080.1.3 Valves
RL56-1632/14909-; 080-4
080.2 Hydraulic tank 080-17
080.2.1 Hydraulic tank
RL56-1632/14909-; 080-17
100 Brake system 100-1
100.1 Inching brake pedal 100-2
110 Electrical system 110-1
110.1 Electrical system – full overview
RL56-1632/14909-; 110-3
110.2 Lighting system
RL56-1632/14909-; 110-6
110.3 Circuit diagrams
RL56-1632/14909-; 110-9
110.4 Electrical components of operator’s cab 110-10
110.4.1 Cab electrical components – Full overview
RL56-1632/14909-; 110-10
110.4.2 Travel sensor
RL56-1632/14909-; 110-16
110.4.3 Speed control
RL56-1632/14909-; 110-19
110.5 Electrical components – Diesel engine
RL56-1632/14909-; 110-21
110.6 Electrical components – Main frame
RL56-1632/14909-; 110-25
110.7 Electrical components Compartments 110-29
110.7.1 Battery compartment
RL56-1632/14909-; 110-29
110.7.2 Fuel tank compartment
RL56-1632/14909-; 110-30
110.7.3 Central electrical system compartment
RL56-1632/14909-; 110-32
110.7.4 Hydraulic tank
RL56-1632/14909-; 110-38
110.8 Display unit
RL56-1632/14909-; 110-39
110.9 Electrical components LiTU2 (option)
RL56-1632/14909-17645; 110-40
110.10 Electrical components LiTU3 (option)
RL56-1632/17646-; 110-41
110.11 Overload warning device display
RL56-1632/14909-; 110-42
110.12 Putting overload warning device into service
RL56-1632/14909-; 110-45
110.12.1.1 Preparation 110-45
110.12.1.2 Putting into service procedure 110-47
RL56-1632/14909-; 110-57
120.1 Travel gearbox, overall
RL56-1632/14909-; 120-2
120.2 Brake system
RL56-1632/14909-; 120-8
120.3 Duo cone slipring seal
RL56-1632/14909-; 120-9
120.4 External oil supply
RL56-1632/14909-; 120-10
130 Travel gear, axles, tyres, drive shafts 130-1
130.1 Travel gear frame 130-3
130.1.1 Support frame
RL56-1632/14909-; 130-3
130.2 Idler
RL56-1632/14909-; 130-5
130.3 Tension unit
RL56-1632/14909-; 130-7
130.4 Tension unit — removal
RL56-1632/14909-; 130-9
130.4.1.1 Remove the cover on the track roller frame 130-10
130.4.1.2 Paosition of tension unit grease nipple 130-11
130.4.1.3 Push the pin in 130-11
130.4.1.4 Removal of cover 130-12
130.4.1.5 Grease nipple with twist guard 130-12
130.4.1.6 Place a mark 130-13
130.4.1.7 Installation of the assembly tool 130-13
130.4.1.8 Adjust the assembly tool 130-14
130.4.1.9 Clamp on the assembly tool 130-14
130.4.1.10 Press in the tension unit 130-15
130.4.1.11 Removal of the tension unit 130-16
130.5 Tension unit — installation
RL56-1632/14909-; 130-17
130.5.1.1 Installation 130-17
130.5.1.2 Positioning of left and right travel gear 130-17
130.5.1.3 Press in the tension unit 130-19
130.5.1.4 Venting the tension unit 130-20
130.5.1.5 Installation of cover 130-20
130.5.1.6 Install the cover on the track roller frame 130-21
130.7 Carrier roller
RL56-1632/14909-; 130-23
130.8 Function, wear and evaluation
RL56-1632; 130-24
140 Steel components Basic machine 140-1
140.1 Equaliser bar
RL56-1632/14909-; 140-2
140.2 Hoist gear
RL56-1632/14909-; 140-4
150 Working attachment 150-1
150.1 Rope winch
RL56-1632/14909-; 150-2
150.2 Installation kit, pipe chamfering device and welding generator
RL56-1632/14909-; 150-8
160 Operator’s cab, heating, air conditioning 160-1
160.1 Operator’s platform 160-2
160.1.1 Operator’s platform installations
RL56-1632/14909-; 160-2
160.1.2 Operator’s platform mounting
RL56-1632/14909-; 160-3
160.1.3 Support cylinder
RL56-1632/14909-; 160-6
160.2 Operator’s cab 160-10
160.2.1 Operator’s seat
RL56-1632/14909-; 160-10
160.3 Heater and ventilation 160-11
160.3.1 Heating, air conditioning unit and ventilation
RL56-1632/14909-; 160-11
190 Options 190-1
190.1 Refuelling pump
RL56-1632/14909-; 190-2
200 Service codes, Diagnostics 200-1
200.2 Testing and adjustment software 200-2
200.21 Wizard test and adjustment software 200-2
200.2.1.1 General 200-2
200.2.1.2 Symbols 200-3
200.2.1.3 Information window 200-73
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V