Liebherr Tractor PR 736-1736_05 G8.0 PR 736-1736_4F G8.0 Crawler dozer Service Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr Tractor PR 736-1736_05 G8.0 PR 736-1736_4F G8.0 Crawler dozer Service Manual – PDF DOWNLOAD
Language : English
Pages : 815
Downloadable : Yes
File Type : PDF
Size: 176 MB
DESCRIPTION:
Liebherr Tractor PR 736-1736_05 G8.0 PR 736-1736_4F G8.0 Crawler dozer Service Manual – PDF DOWNLOAD
This Service manual is intended for trained specialist staff in the Liebherr organization and its dealers.
The Service manual provides specific knowledge for the maintenance of Liebherr construction machinery. Basic technical knowledge of electrics, hydraulics, mechanics and Diesel engine technology are not detailed in this Service manual. A subject-based, qualified training is therefore necessary. Liebherr recommends participation on the Liebherr Training program for construction machinery.
In this Service manual you find information about:
For information relating to control and operation refer to the operator’s manual. For information relating to spare parts refer to the Spare parts catalog. Observe the locally applicable accident prevention regulations.
- Familiarize yourself with the operator’s manual before putting the machine into service. Also, ensure you have obtained, read, and understood any additional instructions regarding special accessories for the machine.
- Only authorized personnel may operate, maintain, or repair the machine. Remember to observe the minimum legal age limit.
- Utilize trained or instructed personnel and clearly define their responsibilities for operation, setup, maintenance, and repairs.
- Determine the machine operator’s responsibility, including adherence to traffic regulations, and empower them to refuse unsafe instructions from third parties.
- Do not allow untrained or trainee individuals to operate or work on the machine without constant supervision and guidance from an experienced instructor or operator.
- Periodically check and observe anyone operating or working on the machine to ensure they follow the safety instructions and guidelines provided in the operator’s manual.
- Always wear appropriate work clothing when operating or working on the machine. Avoid wearing rings, watches, ties, scarves, open jackets, or loose clothing that may pose a risk of injury by getting stuck or pulled in. Use prescribed safety equipment for specific tasks, such as safety glasses, safety shoes, safety helmets, work gloves, reflective vests, and ear protection.
- Consult the supervisor at the jobsite for special safety instructions and regulations.
- Maintain three-point contact when entering and exiting the machine.
- Never use joysticks as handholds when entering or exiting the machine to prevent inadvertent movement and serious accidents.
- Avoid jumping off the machine. Use designated steps, ladders, catwalks, and handles when climbing on or off the machine. Use both hands for support and face the machine.
- Keep steps, ladders, and handles free of oil, grease, mud, snow, and ice to minimize the risk of slipping, stumbling, or falling.
- Familiarize yourself with the emergency exit.
- If no other instructions are provided, follow this procedure for maintenance and repair work:
- Park the machine on solid and level ground.
- Bring all control levers to the neutral position.
- Set the parking switch to the park position.
- Turn off the engine and remove the ignition key.
- Actuate the control levers several times to relieve pressure in the servo lines.
- Bring all control levers to the neutral position.
- Before working on the hydraulic circuit, with the engine turned off and the ignition key in the contact position, move all pilot controls (joysticks and pedals) in both directions to relieve servo pressure and remaining back pressures in the working circuits. Then release the internal hydraulic tank pressure.
- Before leaving the operator’s seat, switch the parking switch to the park position.
- Secure all loose parts on the machine.
- Never operate the machine without conducting a complete walk-around inspection. Check if all warning signs are present on the machine and if they are legible.
- Observe all signs indicating danger and safety instructions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Tractor PR 736-1736_05 G8.0 PR 736-1736_4F G8.0 Crawler dozer Service Manual – PDF DOWNLOAD
010.1 Safety instructions 010-4
0101.1 General safety instructions 010-4
010.1.2 Safety guidelines for crushing and burn prevention 010-5
010.1.3 Safety guidelines for fire and explosion prevention 010-5
010.14 Safety instructions for machine start up 010-6
0101.5 Safety guidelines for start up 010-6
010.1.6 Safety guidelines for working 010-6
0101.7 Safety guidelines for turning machine off 010-8
010.1.8 Safety instructions for transporting machine 010-8
010.1.9 Safety instructions for towing machine 010-8
010.1.10 Safety instructions for maintenance 010-9
010.1.11 Safety guidelines for welding work on machine 010-11
010.1.12 Safety guidelines for working on attachment 010-11
010.1.13 Safety guidelines for loading machine with a crane 010-12
010.1.14 Safety notes for maintenance of hydraulic hoses and hose lines 010-12
010.1.15 Safety guidelines for maintenance work on machines with hydro
accumulators 010-13
010.1.16 Roll over protection (ROPS) and falling object protection (FOPS) 010-13
010.1.16.1 Avoid accidents 010-13
010.1.16.2 Avoid injuries 010-14
010.1.17 Equipment and attachment parts 010-14
010.1.18 Protection from vibrations 010-14
010.1.19 See and be seen 010-15
010.1.19.1 Field of vision 010-16
010.1.19.2 Measures before and during operation 010-16
010.1.20 Safety notes for Diesel engines with electronic control units 010-17
010.1.21 Safety notes for working on Common Rail System of Diesel engines910-17
010.2 Special tools for maintenance and repair work 010-19
0102.1 Tools – Diesel engine 010-19
010.2.3 Tools – Hydraulic cylinder 010-24
010.2.4 Tools – Electrical system 010-25
010.25 Tools – Travel gearbox 010-28
010.2.6 Tools – Travel gear 010-29
010.2.7 Tension unit tools 010-30
010.2.8 Tools Equalizer bar 010-30
010.2.9 Tools – Diesel exhaust fluid system 010-31
010.2.10 Assistance system tools 010-32
Standards and specifications 010-33
010.3.1 Preload values and tightening torques for screws with standard and
fine metric thread according to DIN ISO 261 010-33
010.3.1.1 Scope of application and purpose 010-33
010.3.1.2 Further applicable documentation 010-33
010.3.1.3 Changes and descriptions 010-34
010.3.1.4 Tightening values 010-34
010.3.1.5 Flanges and half flanges for high pressure (standard
62) 010-40
010.3.1.6 Half flange for low pressure (standard 61) 010-40
010.3.1.7 Tightening torques for cutting edges, end bits and
adapters 010-40
010.3.2 Installation specifications 010-41
010.3.2.1 Duo cone slipring seals 010-41
010.3.3 Tapping bores 010-43
010.3.3.1 Tapping bores of metric ISO standard threads 010-43
010.3.3.2 Tapping bores of metric ISO fine threads 010-45
010.3.4 Conversion tables 010-48
Conservation guidelines 010-49
010.41 General 010-49
010.4.2 Taking the machine out of service for an unknown duration 010-49
010.4.3 Shut down of the machine 010-50
010.4.3.1 Shut down for up to 2 months 010-50
010.4.3.2 Shut down for up to 12 months 010-51
0104.3.3 Shut down for longer than 12 months 010-52
010.4.4 Return to operation 010-52
010.4.4.1 After a shut down of 2 months 010-52
010.4.4.2 After a shut down of 12 months 010-52
010.4.4.3 After shut down of longer than 12 months 010-53
010.5 Repair welding 010-54
010.5.1 Preparation of cracked part 010-54
010.5.1 Preparation of a weld 010-55
010.5.1 Treatment of electrodes 010-55
010.5.1 Welding technique 010-55
010.5.1 Reinforcement of welding seam 010-56
0105.1 General use of reinforcement sheeting 010-56
010.5.1.1 Form of sheeting 010-56
010.5.1.1 Thickness of sheeting 010-56
010.5.1.1 Material quality of sheeting 010-57
010.5.1.1 Application of reinforcement sheeting 010-57
010.5.1.1 Welding the reinforcement sheeting 010-57
010.5.1.1 Selection of correct welding electrodes 010-58
010.5.1.2 Electrode selection 010-58
010.5.1.2 Steel chart 010-59
010.5.1.2 Welding additives chart 010-60
010.6 Hydraulic symbols 010-64
010.7 Electrical symbols 010-74
010.8 Material weights 010-78
020 Technical data 020-1
020.1 Overall machine 020-3
0201.1 Complete machine – Overview
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-3
020.2 Drive group 020-5
020.2.1 Diesel engine
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-5
020.3 Cooling system 020-7
020.3.1 Gear pump for cooling circuit
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-7
020.3.2 Fan drive gear motor for water, charge air and hydraulic oil cooler
020.4 Working hydraulics 020-8
020.4.1 Working hydraulics regulating pump
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-8
020.4.3 Lift cylinder
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-8
020.4.4 Tilt cylinder
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-10
020.5 Travel hydraulics 020-12
020.5.1 Gear pump supply
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-12
020.5.2 Variable displacement pump
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-12
020.5.3 Variable displacement motor
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-12
020.6 Hydraulic components 020-13
020.6.1 Hydraulic tank
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-13
020.7 Electrical system 020-14
020.7.1 Batteries Installation
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-14
020.8 Travel gearbox 020-15
020.8.1 Travel gearbox
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-15
020.8.2 Brake system
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-16
020.9 Travel gear, axles, tyres, drive shafts 020-17
020.9.1 Travel gear frame
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-17
020.9.2 Idler
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-17
020.9.3 Tension unit
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-17
020.9.4 Track roller
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-17
020.9.5 Carrier roller
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-18
020.9.6 Track chain
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-18
020.9.7 Sprocket
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-19
020.10 Working attachment 020-20
020.10.1 Straight blade
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-20
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-20
020.10.3 Cutting angle adjustment for blade
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-21
020.10.4 Ripper
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 020-22
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-9
030.2 Fill quantities, lubrication schedule 030-14
030.2.1 Recommended lubricants
PR736-1736-05 G8.0/16834-; 030-14
030.22 Recommended fuel and operating fluids
PR736-1736-05 G8.0/16834-; 030-15
0302.3 Lubrication schedule
PR736-1736-05 G8.0; PR736-1736-4F G8.0; 030-15
030.3 Lubricants and fuels 030-18
030.3.1 General information about lubricants and fuels 030-18
030.3.1.1 General Information 030-18
030.3.1.2 General questions 030-18
030.3.1.3 Safety data sheets 030-18
030.3.1.4 Technical data sheets 030-18
030.3.1.5 Specific Liebherr standards 030-18
030.3.2 Diesel fuels
PR736-1736-05 G8.0/16834-; 030-19
030.3.2.1 Liebherr recommendation 030-19
030.3.3 Engine oils
PR736-1736-05 G8.0/16834-; 030-20
030.3.3.1 Liebherr recommendations for stage |V/tier 4f and
stage V diesel engines 030-20
030.3.3.2 Liebherr recommendation for other emission stages 030-20
030.3.3.3 Minimum quality requirement 030-21
030.3.3.4 Aggravating circumstances 030-21
030.34 Coolant
PR736-1736-05 G8.0/16834-; 030-22
030.3.4.1 Requirements for water used 030-22
030.3.4.2 Corrosion inhibitor 030-22
030.3.4.2 Liebherr recommendation 030-22
030.34.2 Anti-freeze and corrosion protection agent 030-22
PR736-1736 4F G8.0 copyright ® Liebher-Werk Telfs GmbH 2019
030.3.4.2 Liebherr recommendation 030-22
030.3.4.2 Minimum quality requirement 030-23
030.3.5 Diesel exhaust fluids
PR736-1736-05 G8.0/16834-; 030-23
030.3.5.1 Liebherr recommendation 030-23
030.3.5.2 Minimum quality requirement 030-23
030.3.6 Hydraulic oils
PR736-1736-05 G8.0/16834-; 030-23
030.3.6.1 Liebherr recommendation 030-23
030.3.6.2 Minimum quality requirement 030-24
030.3.6.3 Oil analysis 030-24
030.3.6.4 Filter change 030-24
030.3.6.5 Oil change 030-25
030.3.7 Lube oils for travel gearbox
PR736-1736-05 G8.0/16834-; 030-25
030.3.7.1 Quality 030-25
030.3.7.2 Viscosity 030-26
030.3.7.3 Oil change 030-26
030.3.8 Qi for duo cone (slipring) seal Travel gear
PR736-1736-05 G8.0; PR736-1736-4F G8.0; 030-26
030.3.9 Grease and other lubricants
PR736-1736-05 G8.0/16834-; 030-27
030.3.10 Qil for hinges and joints
PR736-1736-05 G8.0; PR736-1736-4F G8.0; 030-28
030.3.11 Oil for axle bearing
PR736-1736-05 G8.0; PR736-1736-4F G8.0; 030-29
030.4 Maintenance tasks 030-30
030.4.1 Safety instructions for maintenance
PR736-1736-05 G8.0; PR736-1736-4F G8.0; 030-30
030.4.2 Maintenance – preparations 030-30
0304.21 Maintenance position
PR736-1736-05 G8.0/16834-; 030-30
030.4.2.2 Lifting the operator’s cab
PR736-1736-05 G8.0/16834-; 030-33
030.4.2.3 Lowering the operator’s cab
PR736-1736-05 G8.0/16834-; 030-37
030.4.3 Overall machine 03041
030.4.3.1 Checking the machine for external damage, correct
maintenance and proper condition
PR736-1736-05 G8.0; PR736-1736-4F G8.0; 030-41
chart
PR736-1736-05 G8.0; PR736-1736-4F G8.0; 030-41
PR736-1736-05 G8.0/16834-; 030-41
optional equipment in the scope of delivery according
PR736-1736-05 G8.0/16834-; 030-42
PR736-1736-05 G8.0/16834-; 030-46
PR736-1736-05 G8.0/14185-; PR736-1736-4F
(G8.0/14185 030-47
PR736-1736-05 G8.0; PR736-1736-4F G8.0; 030-48
PR736-1736-05 G8.0/16834~; 030-48
PR736-1736-05 G8.0/16834-; 030-49
PR736-1736-05 G8.0/16834-; 030-51
belly pan for contamination and cleaning them
PR736-1736-05 G8.0/16834-; 030-52
necessary
PR736-1736-05 G8.0/16834-; 030-53
PR736-1736-05 G8.0/16834-; 030-56
condition
PR736-1736-05 G8.0/16834-; 030-57
leaks and tight seating
PR736-1736-05 G8.0/16834-; 030-58
PR736-1736-05 G8.0/16834-; 030-59
PR736-1736-05 G8.0/16834-; 030-60
PR736-1736-05 G8.0/16834-; 030-61
PR736-1736_05 G8.0
030.4.4.13 Checking speed according to adjustment checklist
030.4.4.14 Checking valve clearance
0304.4.15 Checking intake system and exhaust treatment
030.4.4.17 Checking the tightening torque of profile clamp
030.4.4.18 Notes for working on the fuel system
030.4.4.19 Draining fuel pre-filter condensation
030.4.4.20 Fuel tank: draining condensation and sediment
030.4421 Changing the fuel pre-filter
030.4.4.22 Changing fuel fine filter
030.4.4.23 Checking fuel system for leaks and condition
030.4.4.24 Emptying and cleaning the fuel tank
030.4.4.25 Venting fuel pre-filter and fuel system
030.4.4.26 Replacing the air filter
030.4.4.27 Air filter: checking dust discharge
Cooling system 030-82
030.4.5.1 Checking the coolant level
030.4.5.2 Cleaning the cooling system
0304.53 Checking the cooling system for leaks and damage
030.4.5.4 Checking anti-freeze concentration of the coolant
030.4.5.5 Changing coolant
Travel hydraulics 030-99
LWT/12252527/03/215-20191018_081134/en
Hydraulic components 030-103
030.4.7.1 Checking oil level in the hydraulic tank and topping
030.4.7.2 Cleaning magnetic rod of the hydraulic tank
030.4.7.3 Checking hydraulic system for function and leaks
030.4.7.4 Changing hydraulic oil
adjustment checklist
030.4.7.6 Changing return filter cartridge
Electrical system 030-112
030.4.8.1 Lighting: checking for correct function
030.4.8.2 Checking the batteries
PR736-1736-05 G8.0/16834-; 030-115
per adjustment checklist
Travel gearbox 030-115
030.4.9.1 Travel gearbox: checking the condition
030.4.9.2 Checking oil level and cleaning magnetic plug
030.4.9.3 Travel gearbox: changing oil and cleaning magnetic
030.4.9.4 Checking oil level in duo cone (slip ring) area
030.4.9.5 Flushing duo cone (slip ring) area and replacing oil in
Travel gear, axles, tyres, drive shafts 030-125
components are firmly seated
PR736-1736-05 G8.0/16834-; 030-125
PR736-1736_05 G8.0
for tightness
PR736-1736-05 G8.0/14185-; PR736-1736-4F
G8.0/14185; 030-127
030.4.10.3 Checking idler guides and adjusting, if necessary
PR736-1736-05 G8.0/16834-; 030-127
030.4.10.4 Checking the track tension and adjusting, if
necessary
PR736-1736-05 G8.0/16834-; 030-131
030.4.10.5 Checking the travel gear wear
PR736-1736-05 G8.0/14185-; PR736-1736-4F
G8.0/14185; 030-134
030.4.10.6 Axle bearing: checking oil level and topping up
PR736-1736-05 G8.0/16834-; 030-134
030.4.11 Working attachment 030-135
0304.11.1 Checking the cutting edges, corners and ripper teeth
for wear
PR736-1736-05 G8.0/14185-; PR736-1736-4F
G8.0/14185; 030-135
030.4.11.2 Blade: checking the centre position
PR736-1736-05 G8.0/16834-; 030-136
0304.11.4 Checking the bearing points of the working attach-
ment for play and wear
PR736-1736-05 G8.0; PR736-1736-4F G8.0; 030-137
0304.11.5 Checking the mounting screws and pin retainers of
the working attachment for tight seating
PR736-1736-05 G8.0; PR736-1736-4F G8.0; 030-138
030.4.11.6 Removing and installing the ripper tooth tips
PR736-1736-05 G8.0/16834-; 030-139
030.4.12 Operator’s cab, heating, air conditioning 030-142
0304.12.1 Checking heating and air conditioning for function
and leaks
PR736-1736-05 G8.0/16834-; 030-142
030.4.12.2 Cleaning recirculated air fresh air filter and changing
it if necessary
PR736-1736-05 G8.0/16834-; 030-143
030.4.12.3 Inspection of the air conditioning system by HVAC
specialist staff
PR736-1736-05 G8.0/16834-; 030-144
0304.124 Checking the condenser
PR736-1736-05 G8.0/16834-; 030-144
030.5 Testing and adjustment checklist
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 030-146
030.5.1 Adjustment checklist 030-146
030.5.2 Track Components Check List 030-157
030.5.2.1 Test report 030-157
030.522 Weardata 030-161
030.6 Check and adjustment tasks 030-164
0306.1 Safety instructions
PR736-1736-05 G8.0; PR736-1736-4F G8.0; 030-164
0306.2 Overall machine 030-165
030.6.2.1 Preparations for adjustment procedures
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 030-165
030.6.2.2 Visual inspection and maintenance
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 030-167
030.6.2.3 Bringing machine to operating temperature
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 030-168
030.6.2.3 Various procedures can be selected for reaching the
operating temperature:
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 030-168
0306.3 Drive group 030-170
030.6.3.1 Engine speed controller of diesel engine — deter-
mining adjustment range
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 030-170
030.6.4 Cooling system 030-172
030.6.4.1 Checking the stand-by pressure for the fan control
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 030-172
030.6.4.2 Checking pressure relief valve — fan motor and fan
control
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 030-174
0306.5 Working hydraulics 030-181
030.6.5.1 Checking the standby pressure
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 030-181
030.6.5.3 Checking the primary pressure relief valve on the
PR736-1736-05 G8.0/16834-; PR736-1736-4F
(G8.0/16834-;
PR736-1736_05 G8.0
pump and pressure relief valve – pressure cut off 144
on control valve block
PR736-1736-05 G8.0/16834-; PR736-1736-4F
(G8.0/16834-; 030-185
030.6.5.6 Checking the nitrogen fill in the hydro accumulator
PR736-1736-05 G8.0/16834-; PR736-1736-4F
(8.0/16834-; 030-188
030.6.6 Travel hydraulics 030-189
030.6.6.1 Checking supply pressure of variable displacement
pump
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 030-189
030.6.6.2 Checking hydraulic neutral position of variable
displacement pump
PR736-1736-05 G8.0/16834-; PR736-1736-4F
(G8.0/16834-; 030-191
0306.6.3 Checking the pressure limitation for high pressure
PR736-1736-05 G8.0/16834-; PR736-1736-4F
(8.0/16834-; 030-193
030.6.6.4 Checking the pressure regulator
PR736-1736-05 G8.0/16834-; PR736-1736-4F
(8.0/16834-; 030-194
030.6.7 Electrical system 030-197
030.6.7.1 Calibrating the hydrostat
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 030-197
030.6.7.2 Checking travel joystick
PR736-1736-05 G8.0/16834-; PR736-1736-4F
(G8.0/16834-; 030-208
030.6.7.3 Calibrating inching brake pedal
PR736-1736-05 G8.0/16834-; PR736-1736-4F
(G8.0/16834-; 030-210
030.6.7.4 Brake test
PR736-1736-05 G8.0/16834-; PR736-1736-4F
(G8.0/16834-; 030-218
030.6.7.5 Overspeed safety test (option)
PR736-1736-05 G8.0/16834-; PR736-1736-4F
(G8.0/16834-; 030-222
030.6.7.6 Parameter adjustment options
PR736-1736-05 G8.0/16834-; PR736-1736-4F
(8.0/16834-; 030-224
030.6.7.7 Central control (Master5): connecting the Sculi diag-
nostics software
PR736-1736-05 G8.0/16834-; PR736-1736-4F
(G8.0/16834-; 030-226
tion
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 030-229
030.6.7.9 Central control (Master5): software update
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 030-231
030.6.7.10 Central control (Master5): resetting to factory settings
PR736-1736-05 G8.0/16834-; PR736-1736-4F
(G8.0/16834-; 030-234
030.6.7.11 Free Grade and Definition Grade — calibration
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 030-235
030.6.7.12 Entry and exit lighting – setting the lighting duration
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16384-; 030-239
040 Drive group 040-1
040.1 Diesel engine 040-2
040.1.1 Diesel engine — Full overview
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 040-2
040.1.2 Fuel system 040-7
040.1.2.1 Fuel system
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 040-8
040.1.2.2 Fuel quantity sensor
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 040-10
040.1.2.3 Fuel filter
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 040-11
040.1.2.4 Fuel tank
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 040-13
040.1.3 Air filter system 040-14
040.1.3.1 Air filter system
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 040-15
040.14 Exhaust system 040-16
040.141 Exhaust system – Full overview
PR736-1736-05 G8.0/16834-; PR736-1736-4F
G8.0/16834-; 040-17
040.1.5 Diesel engine mounting
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 040-22
040.2 Clutch
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 040-24
PR736-1736 4F G8.0 copyright ® Liebher-Werk Telfs GmbH 2019
05 G8.0′ LIEBHERR 19
050.1 Complete cooling system
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 050-2
050.2 Cooler arrangement 050-5
050.2.1 Combi cooler
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 050-5
050.3 Hydraulic 050-11
050.3.1 Gear pump
PR736-1736-05 G8.0/16834-; PR736-1736-4F (G8.0/16834-; 050-11
050.3.2 Gear motor
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 050-13
Working hydraulics 060-1
060.1 Working hydraulics – Full overview
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 060-2
060.2 Regulating pump 060-14
060.2.1 Regulating pump – full overview
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 060-14
060.3 Proportional control valve block 060-23
060.3.1 Proportional control valve block – Full overview
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 060-23
060.4 Hydraulic cylinder 060-31
060.4.1 Lift cylinder
PR736-1736-05 G8.0/16834-; PR736-1736-4F (G8.0/16834-; 060-31
060.4.2 Tilt cylinder
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 060-34
Travel hydraulics 070-1
070.1 Complete travel hydraulics
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 070-2
070.2 Variable displacement pump
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 070-13
070.3 Variable displacement motors 070-24
070.3.1 Variable displacement motors – full overview
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 070-24
Hydraulic components 080-1
080.1 Hydraulic cylinder 080-2
080.1.1 Lift cylinder
PR736-1736-05 G8.0/16834-; PR736-1736-4F (G8.0/16834-; 080-2
080.1.2 Tilt cylinder and swing cylinder
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 080-5
080.14 Cutting angle control cylinder for blade
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834~; 080-12
080.2 Hydraulic tank 080-15
080.2.1 Hydraulic tank
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 080-15
100 Brake system 100-1
100.1 Inching brake pedal 100-2
100.1.1 Speed reduction pedal
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 100-2
110 Electrical system 110-1
110.1 Electrical system – Full overview
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 110-3
110.2 Lighting system
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 110-5
110.3 Circuit diagrams
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0; 110-8
110.4 Electrical components of operator’s cab 110-9
110.4.1 Cab electrical components – Full overview
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 110-9
110.4.2 Central control (Master 105)
PR736-1736-05 G8.0/16834-; PR736-1736-4F (G8.0/16834~; 110-15
110.4.3 Compact control (A120)
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 110-16
110.4.4 Travel joystick
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 110-16
110.4.5 Speed control
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 110-19
110.5 Electrical components – Diesel engine
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 110-21
110.6 Electrical components – Main frame
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 110-26
110.7 Electrical components Compartments 110-30
110.7.1 Battery compartment
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 110-30
110.7.2 Fuel tank
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 110-31
110.7.3 Central electrical system compartment
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834~; 110-33
110.74 Hydraulic tank
PR736-1736-05 (G8.0/16834-; PR736-1736-4F G8.0/16834-; 110-38
110.8 Display unit
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 110-40
110.9 Electrical components – Lidat
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 110-41
110.10 Electrical components – Assistance systems 110-42
110.10.1 Calibrating Free Grade and Definition Grade
PR736-1736-05 G8.0/16834-; PR736-1736-4F (G8.0/16834-; 110-42
120 Travel gearbox 120-1
120.1 Travel gearbox, overall
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 120-2
120.2 Brake system
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 120-9
120.3 Duo cone slipring seal
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 120-10
120.4 External oil supply
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 120-11
130 Travel gear, axles, tyres, drive shafts 130-1
130.1 Travel gear frame 130-3
130.1.1 Support frame
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 130-3
130.2 Idler
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 130-5
130.3 Tension unit
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 130-8
130.4 Tension unit — removal
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 130-10
130.4.1.1 Remove the cover on the track roller frame 130-11
130.4.1.2 Position of tension unit grease nipple 130-12
130.4.1.3 Push the pin in 130-12
130.4.1.4 Removal of cover 130-13
130.4.1.5 Grease nipple with twist guard 130-13
130.4.1.6 Place a mark 130-14
130.4.1.7 Installation of the assembly tool 130-14
130.4.1.8 Adjust the assembly tool 130-15
130.4.1.9 Clamp on the assembly tool 130-15
130.4.1.10 Press in the tension unit 130-17
130.4.1.11 Removal of the tension unit 130-18
130.56 Tension unit – installation
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 130-19
130.5.1.1 Installation 130-19
130.5.1.2 Positioning of left and right travel gear 130-19
130.5.1.3 Press in the tension unit 130-21
130.5.1.4 Venting the tension unit 130-22
130.5.1.5 Installation of cover 130-22
130.5.1.6 Install the cover on the track roller frame 130-23
130.6 Track roller
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 130-24
130.7 Carrier roller
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 130-26
130.8 Function, wear and evaluation
PR736-1736-05 G8.0; PR736-1736-4F G8.0; 130-28
140 Steel components Basic machine 140-1
140.1 Lift cylinder suspension
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 140-2
140.2 Equaliser bar
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 140-4
140.3 Push frame (inside)
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 140-6
140.4 Push frame (outside)
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 140-9
150 Working attachment 150-1
150.1 Straight blade
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 150-2
150.2 6-way blade
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 150-3
150.3 Ripper
PR736-1736-05 G8.0; PR736-1736-4F G8.0; 150-14
150.4 Ripper for front equipment, semi-U-blade
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 150-15
150.5 Ripper for front equipment 6-way blade
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 150-21
160 Operator’s cab, heating, air conditioning 160-1
160.1 Operator’s platform 160-2
160.1.1 Operator’s platform installations
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 160-2
PR736-1736 4F G8.0 copyright ® Liebher-Werk Telfs GmbH 2019
160.1.2 Operator’s platform bearing
PR736-1736-05 (G8.0/16834-; PR736-1736-4F G8.0/16834-; 160-3
160.1.3 Support cylinder
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 160-6
160.2 Operator’s cab 160-11
160.2.1 Operator’s seat with pneumatic comfort suspension
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 160-11
160.3 Heating, ventilation, air conditioning 160-12
160.3.1 Heating and air conditioning system 160-12
160.3.1.1 Heating, air conditioning and ventilation
PR736-1736-05 G8.0/16834-; PR736-1736-4F
(G8.0/16834-; 160-12
190 Options 190-1
190.1 Refuelling pump
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 190-2
190.2 Reversible fan drive
PR736-1736-05 G8.0/16834-; PR736-1736-4F G8.0/16834-; 190-9
200 Service codes, Diagnostics 200-1
200.2 Testing and adjustment software 200-2
200.21 Wizard test and adjustment software 200-2
200.2.1.1 General 200-2
200.2.1.2 Symbols 200-3
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
- The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
- Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer
S.V