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HomeLiebherrLiebherr PR 716 1422 PR 716 1423 Crawler Dozer Service Manual – PDF DOWNLOAD
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Liebherr PR 716 1422 PR 716 1423 Crawler Dozer Service Manual – PDF DOWNLOAD

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Liebherr PR 716 1422 PR 716 1423 Crawler Dozer Service Manual – PDF DOWNLOAD

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Liebherr PR 716 1422 PR 716 1423 Crawler Dozer Service Manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr PR 716 1422 PR 716 1423 Crawler Dozer Service Manual – PDF DOWNLOAD

Language : English
Pages : 734
Downloadable : Yes
File Type : PDF
Size: 153 MB

DESCRIPTION:

Liebherr PR 716 1422 PR 716 1423 Crawler Dozer Service Manual – PDF DOWNLOAD

Foreword:
Notes for the user:

  • This Service manual is intended for trained specialist staff in the Liebherr organization and its dealers.
  • The Service manual provides specific knowledge for the maintenance of Liebherr construction machinery. Basic technical knowledge of electrics, hydraulics, mechanics and Diesel engine technology are not detailed in this Service manual. A subject-based, qualified training is therefore necessary. Liebherr recommends participation on the Liebherr Training program for construction machinery.

In this Service manual you find information about:
– Special tools
– Technical data
– Maintenance intervals and maintenance tasks
– Adjustment procedure
– Design and functional descriptions
– Removal and installation tasks
– Wiring diagrams, hydraulic schematics and technical drawings

For information relating to control and operation refer to the operator’s manual. For information relating to spare parts refer to the Spare parts catalog. Observe the locally applicable accident prevention regulations.

Safety instructions:
General safety instructions:
1. Please familiarize yourself with operator’s manual before putting machine
into service.
Make sure that you have obtained, read and understand any additional instructions
relating to special accessories for machine.
2. Only explicitly authorized personnel may operate, maintain or repair the
machine.
Observe the permissible minimum legal age limit!
3. Use only trained or instructed personnel, clearly determine the responsibility of
the personnel for operation, set up, maintenance and repairs.
4. Determine machine operator responsibility (also in regards to traffic regulations)
and allow him to refuse unsafe instructions from third persons.
5. Do not allow any person either still to be trained or already in training to
operate or work on machine unless under constant supervision and guidance
of an experienced instructor or operator.
6. Check and observe any person working or operating machine at least periodically
if they observe safety instructions and guidelines given in operator’s
manual.
7. Always wear proper work clothing when operating or working on machine.
Avoid wearing rings, watches, ties, scarves, open jackets, loose clothing, etc.
There is a danger of injury, as they can get stuck or be pulled in.
Prescribed for specific tasks: safety glasses, safety shoes, safety helmet, work
gloves, reflective vest, ear protection, …
8. Consult supervisor at jobsite for special safety instructions and regulations.
9. When entering and exiting the machine, maintain three-point contact.
10. When entering or exiting, never use joysticks as handholds.
This could trigger inadvertent movement of machine and cause serious accidents.
11. Never jump off the machine. When climbing on or off machine, use intended
steps, ladders and catwalks and handles. Use both hands for support and face
machine.
12. Keep steps, ladders and handles free of oil, grease, mud, snow and ice. These
precautions will minimize the danger of slipping, stumbling or falling.
13. Make yourself familiar with emergency exit.
14. If no other instructions are given, proceed as follows for maintenance and
repair work.
Procedure:
• Park the machine on solid and level ground. jj
• Bring all control levers to neutral position. ~
• Set parking switch to park position. ~ ..,.1
• Turn engine off and pull ignition key. 0
• Actuate control levers several times to relieve pressure in servo lines. ~~..,.
• Bring all control levers to neutral position.
15. Before working on hydraulic circuit, with engine turned off and with ignition key i:!l_
in contact position, move all pilot controls uoysticks and pedals) in both direc- .. ,
tions to relieve servo pressure and remaining back pressures in working ~
circuits. Then release internal hydraulic tank pressure. ~
16. Before leaving operator’s seat, switch parking switch to Park position. ‘”‘
17. Secure all loose parts on machine.
18. Never operate a machine without a complete walk around inspection. Check if
all warning signs are on the machine and if they are all legible.
19. Observe all signs with danger and safety instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr PR 716 1422 PR 716 1423 Crawler Dozer Service Manual – PDF DOWNLOAD

010 Introduction 010-1
010.1 Safety instructions 010-4
0101.1 General safety instructions 010-4
010.1.2 Safety guidelines for crushing and burn prevention 010-5
010.1.3 Safety guidelines for fire and explosion prevention 010-5
010.14 Safety instructions for machine start up 010-6
0101.5 Safety guidelines for start up 010-6
010.1.6 Safety guidelines for working 010-6
0101.7 Safety guidelines for turning machine off 010-8
010.1.8 Safety instructions for transporting machine 010-8
010.1.9 Safety instructions for towing machine 010-8
010.1.10 Safety instructions for maintenance 010-9
010.1.11 Safety guidelines for welding work on machine 010-11
010.1.12 Safety guidelines for working on attachment 010-11
010.1.13 Safety guidelines for loading machine with a crane 010-12
010.1.14 Safety notes for maintenance of hydraulic hoses and hose lines 010-12
010.1.15 Safety guidelines for maintenance work on machines with hydro
accumulators 010-13
010.1.16 Roll over protection (ROPS) and falling object protection (FOPS) 010-13
010.1.16.1 Avoid accidents 010-13
010.1.16.2 Avoid injuries 010-14
§ 010.1.17 Equipment and attachment parts 010-14
g 010.1.18 Protection from vibrations 010-14
: 010.1.19 See and be seen 010-15
: 010.1192 Field of vision 010-15
2 010.1.19.3 Measures before and during operation 010-16
: 010.1.20 Safety notes for Diesel engines with electronic control units 010-17
010.1.21 Safety notes for working on Common Rail System of Diesel engine010-17
010.2 Special tools for maintenance and repair work 010-19
0102.1 Tools – Diesel engine 010-19
010.22 Tools – Hydraulic system 010-21
010.2.3 Tools – Electrical system 010-26
010.24 Tools – Travel gearbox 010-29
010.25 Tools – Travel gear 010-30
010.2.6 Tools – Oscillating axle frame 010-30
010.2.7 Tools – Diesel exhaust fluid system 010-31
010.3 Standards and specifications 010-33
010.3.1 Preload values and tightening torques for screws with standard and
fine metric thread according to DIN ISO 261 010-33
010.3.1.1 Scope of application and purpose 010-33
010.3.1.2 Further applicable documentation 010-33
010.3.1.3 Changes and descriptions 010-34
010.3.1.4 Tightening values 010-34
010.3.1.5 Flanges and half flanges for high pressure (standard
62) 010-40
010.3.1.6 Half flange for low pressure (standard 61) 010-40
010.3.1.7 Tightening torques for cutting edges, end bits and
adapters 010-40
010.3.2 Installation specifications 010-41
010.3.2.1 Duo cone slipring seals 010-41
010.3.3 Tapping bores 010-43
010.3.3.1 Tapping bores of metric ISO standard threads 010-43
010.3.3.2 Tapping bores of metric ISO fine threads 010-45
010.3.4 Conversion tables 010-48
010.4 Conservation guidelines 010-49
010.4.1 General 010-49
010.42 Taking the machine out of service for an unknown duration 010-49
010.4.3 Shut down of the machine 010-50
010.4.3.1 Shut down for up to 2 months 010-50 :
010.432 Shut down for up to 12 months 010-51 §
0104.33 Shut down for longer than 12 months 010-52 5
010.4.4 Return to operation 010-52 g
010.4.4.1 After a shut down of 2 months 010-52 8
010.4.4.2 After a shut down of 12 months 010-52 5
0104.43 After shut down of longer than 12 months 010-53
010.5 Repair welding 010-54
010.5.1 Preparation of cracked part 010-54
010.5.1 Preparation of a weld 010-55
010.5.1 Treatment of electrodes 010-55
0105.1 Welding technique 010-55
0105.1 Reinforcement of welding seam 010-56
010.5.1 General use of reinforcement sheeting 010-56
010.511 Form of sheeting 010-56
010.5.1.1 Thickness of sheeting 010-56
010.5.1.1 Material quality of sheeting 010-57
010.5.1.1 Application of reinforcement sheeting 010-57
010.5.1.1 Welding the reinforcement sheeting 010-57
010.5.1.1 Selection of correct welding electrodes 010-58
010.5.1.2 Electrode selection 010-58
010.5.1.2 Steel chart 010-59
010.5.1.2 Welding additives chart 010-60
010.6 Hydraulic symbols 010-64
010.7 Electrical symbols 010-74
010.8 Material weights 010-78
020 Technical data 020-1
020.1 Overall machine 020-3
020.1.1 Complete machine – Overview
PR716-1422/14279-; PR716-1423/14279-; 020-3
020.2 Drive group 020-4
0202.1 Diesel engine
PR716-1422/14279-; PR716-1423/14279-; 020-4
020.3 Cooling system 020-6
5 020.3.1 Gear pump for cooling circuit
g PR716-1422/14279-; PR716-1423/14279-; 020-6
3 020.3.2 Fan drive gear motor for water, charge air and hydraulic oil cooler
8 PR716-1422/14279-; PR716-1423/14279~; 020-6
: 020.4 Working hydraulics 020-7
8 0204.1 Working hydraulics gear pump
3 PR716-1422/14279-; PR716-1423/14279-; 020-7
g 0204.2 Proportional control valve block
PR716-1422/14279-; PR716-1423/14279-; 020-7
0204.3 Lift cylinder
PR716-1422/14279-; PR716-1423/14279-; 020-7
020.4.4 Tilt cylinder
PR716-1422/14279-; PR716-1423/14279-; 020-8
020.5 Travel hydraulics 020-10
020.5.1 Gear pump supply
PR716-1422/14279-; PR716-1423/14279-; 020-10
020.5.2 Variable displacement pump
PR716-1422/14279-; PR716-1423/14279-; 020-10
020.5.3 Variable displacement motor
PR716-1422/14279-; PR716-1423/14279-; 020-10
020.6 Hydraulic components 020-11
020.6.1 Hydraulic tank
PR716-1422/14279-; PR716-1423/14279-; 020-11
020.7 Electrical system 020-12
020.7.1 Batteries – Installation
PR716-1422/14279-; PR716-1423/14279-; 020-12
020.8 Travel gearbox 020-13
020.8.1 Travel gearbox
PR716-1422/14279-; PR716-1423/14279-; 020-13
020.8.2 Brake system
PR716-1422/14279-; PR716-1423/14279-; 020-14
020.9 Travel gear, axles, tyres, drive shafts 020-15
020.9.1 Travel gear frame
PR716-1422/14279-; PR716-1423/14279-; 020-15
020.9.2 Idler
PR716-1422/14279-; PR716-1423/14279-; 020-15
020.9.3 Tension unit
PR716-1422/14279-; PR716-1423/14279-; 020-15
020.9.4 Track roller
PR716-1422/14279-; PR716-1423/14279-; 020-15
020.9.5 Carrier roller
PR716-1422/14279-; PR716-1423/14279-; 020-16
020.9.6 Track chain
PR716-1422/14279-; PR716-1423/14279-; 020-16 ¢
020.9.7 Sprocket 8
PR716-1422/14279-; PR716-1423/14279-; 020-17 <
020.10 Working attachment 020-18 £
020.10.1 6-way blade §
PR716-1422/14279-; PR716-1423/14279-; 020-18 3
020.10.2 Ripper ]
PR716-1422/14279-; 020-19 g
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-8
030.2 Fill quantities, lubrication schedule 030-13
030.2.1 Recommended lubricants
PR716-1422/14279-; PR716-1423/14279-; 030-13
030.2.2 Recommended fuel and operating fluids
PR716-1422/14279-; PR716-1423/14279-; 030-13
030.2.3 Lubrication schedule
PR716-1422; PR716-1423; 030-14
030.3 Lubricants and fuels 030-17
030.3.1 General information about lubricants and fuels 030-17
030.3.1.1 General Information 030-17
030.3.1.2 General questions 030-17
030.3.1.3 Safety data sheets 030-17
030.3.1.4 Technical data sheets 030-17
030.3.1.5 Specific Liebherr standards 030-17
030.3.2 Diesel fuels
PR716-1422/14279-; PR716-1423/14279-; 030-18
030.3.2.1 Minimum quality requirement 030-18
030.3.3 Engine oils
PR716-1422/14279-; PR716-1423/14279-; 030-18
030.3.3.1 Liebherr recommendation 030-18
030.3.3.1 Other approved engine oils 030-18
030.3.3.2 Minimum quality requirement 030-18
030.3.3.3 Aggravating circumstances 030-19
030.3.4 Coolant
PR716-1422/14279-; PR716-1423/14279-; 030-19
030.34.1 Requirements for water used 030-19
030.3.4.2 Corrosion inhibitor 030-19
030.3.4.2 Liebherr recommendation 030-19
030.3.4.2 Anti-freeze and corrosion protection agent 030-20
5 030.342 Liebherr recommendation 030-20
2 030.3.4.2 Minimum quality requirement 030-20
: 030.3.5 Diesel exhaust fluids
Es PR716-1422/14279-; PR716-1423/14279-; 030-20
: 030.3.5.1 Liebherr recommendation 030-20
5 030.352 Minimum quality requirement 030-20
5 030.3.6 Hydraulic oil
PR716-1422/14279-; PR716-1423/14279-; 030-21
030.3.6.1 Liebherr Hydraulic oil 030-21
030.3.6.2 Engine oil as hydraulic oil 030-21
030.3.6.3 Warm up specification 030-22
030.3.6.4 Biodegradable hydraulic oils 030-22
030.3.6.5 Oil change, oil analysis, filter change 030-23
030.3.7 Lube oils for travel gearbox
PR716-1422/14279-; PR716-1423/14279-; 030-25
030.3.7.1 Quality 030-26
030.3.7.2 Viscosity 030-26
030.3.8 Grease and other lubricants
PR716-1422/14279-; PR716-1423/14279-; 030-26
030.3.9 Qil for hinges and joints
PR716-1422; PR716-1423; 030-28
030.3.10 OQil for axle bearing
PR716-1422; PR716-1423; 030-28
030.4 Maintenance tasks 030-29
030.4.1 Safety instructions for maintenance
PR716-1422; PR716-1423; 030-29
030.4.2 Maintenance – preparations 030-29
030.4.2.1 Maintenance position
PR716-1422/14279-; PR716-1423/14279-; 030-29
030.4.2.2 Turn the electrical system off
PR716-1422/14279-; PR716-1423/14279-; 030-32
0304.23 Raising the operator’s cab hydraulically
PR716-1422/14279-; PR716-1423/14279-; 030-32
030.4.2.4 Lower the operator’s cab hydraulically
PR716-1422/14279-; PR716-1423/14279-; 030-35
030.4.3 Overall machine 030-37
030.4.3.1 Checking the machine for external damage, correct
maintenance and proper condition
PR716-1422; PR716-1423; 030-37
0304.3.2 Lubricating all lube points according to lubrication
chart c
PR716-1422; PR716-1423; 030-38 g
0304.3.3 Checking the window wiper 2
PR716-1422/14279-; PR716-1423/14279-; 030-38 2
030.4.3.4 Oil samples and oil analysis §
PR716-1422/14279-; PR716-1423/14279-; 030-38 g
030.4.3.5 Wet cleaning the machine 8
PR716-1422/14279-; PR716-1423/14279-; 030-42 :
030.4.3.6 Protecting the piston rods =
PR716-1422/14279-; PR716-1423/14279-; 030-43
030.4.3.7 Taking the machine out of service
PR716-1422; PR716-1423; 030-44
0304.4 Drive group 030-44
030.4.4.1 Checking the engine oil level
PR716-1422/14279-; PR716-1423/14279-; 030-44
030.4.4.2 Changing the engine oil
PR716-1422/14279-; PR716-1423/14279~; 030-45
030.4.4.3 Changing lube oil filters
PR716-1422/14279-; PR716-1423/14279~; 030-46
0304.44 Checking the diesel engine configuration and the
belly pans for contamination and cleaning them
PR716-1422/14279-; PR716-1423/14279~; 030-47
030.4.4.5 Checking the ribbed V-belt and adjusting it if
necessary
PR716-1422/14279-; PR716-1423/14279-; 030-48
030.4.4.6 Checking the diesel engine configuration for leaks
and condition
PR716-1422/14279-; PR716-1423/14279-; 030-50
030.4.4.7 Check the supply and exhaust pipes for mounting
and leaks
PR716-1422/14279-; PR716-1423/14279-; 030-50
030.4.4.8 Checking the diesel engine electrical system
PR716-1422/14279-; PR716-1423/14279-; 030-51
030.4.4.9 Changing the oil separator filter
PR716-1422/14279-; PR716-1423/14279-; 030-52
030.4.4.10 Checking engine mount, oil pan and engine brackets
PR716-1422/14279-; PR716-1423/14279-; 030-55
030.4.4.11 Diesel exhaust fluid pump: changing the filter
PR716-1422/14279-; PR716-1423/14279-; 030-55
030.4.4.12 Notes for work on the fuel system
PR716-1422/14279-; PR716-1423/14279-; 030-58
030.4.4.13 Draining fuel pre-filter condensation
PR716-1422/14279-; PR716-1423/14279-; 030-58
030.4.4.14 Fuel tank: draining condensation and sediments
PR716-1422/14279-; PR716-1423/14279-; 030-59
030.4.4.15 Changing the fuel pre-filter
< PR716-1422/14279-; PR716-1423/14279-; 030-60
8 030.4.4.16 Changing fuel fine filter
3 PR716-1422/14279-; PR716-1423/14279-; 030-63
g 030.4.4.17 Emptying and cleaning the fuel tank
4 PR716-1422/14279-; PR716-1423/14279-; 030-65
2 030.4.4.18 Venting fuel system
g PR716-1422/14279-; PR716-1423/14279-; 030-67
5 030.4.4.20 Replacing air filter
= PR716-1422/14279-; PR716-1423/14279-; 030-69
030.4.4.21 Cleaning the dust discharge valve
PR716-1422/14279-; PR716-1423/14279-; 030-72
030.4.5 Cooling system 030-73
030.4.5.1 Checking the coolant level
PR716-1422/14279-; PR716-1423/14279-; 030-73
0304.5.2 Clean the cooling system
PR716-1422/14279-; PR716-1423/14279-; 030-75
0304.53 Check the cooling system
PR716-1422/14279-; PR716-1423/14279-; 030-77
0304.5.4 Check the antifreeze concentration in the coolant.
PR716-1422/14279-; PR716-1423/14279-; 030-78
0304.5.5 Changing the coolant
PR716-1422/14279-; PR716-1423/14279-; 030-85
030.4.6 Travel hydraulics 030-87
030.4.6.1 Changing the supply circuit filter
PR716-1422/14279-; PR716-1423/14279-; 030-87
030.4.7 Hydraulic components 030-88
0304.71 Checking the oil level in the hydraulic tank and
topping up oil
PR716-1422/14279-; PR716-1423/14279-; 030-88
030.4.7.2 Clean the magnetic rod on the hydraulic tank
PR716-1422/14279-; PR716-1423/14279-; 030-91
0304.73 Checking the hydraulic system for function and leaks
PR716-1422/14279-; PR716-1423/14279-; 030-93
0304.7.4 Changing the hydraulic oil
PR716-1422/14279-; PR716-1423/14279-; 030-93
030.4.7.5 Draining water and sediments in the hydraulic tank
PR716-1422/14279-; PR716-1423/14279-; 030-96
0304.7.6 Change the return filter insert
PR716-1422/14279-; PR716-1423/14279-; 030-96
030.4.8 Electrical system 030-98
030.4.8.1 Check the display unit and lighting
PR716-1422/14279-; PR716-1423/14279-; 030-98
030.4.8.2 Checking the batteries
PR716-1422/14279-; PR716-1423/14279-; 030-98
030.4.9 Travel gearbox 030-101 g
030.4.9.1 Travel gearbox: checking the condition 2
PR716-1422; PR716-1423; 030-101 2
030.4.9.2 Checking the oil level 3
PR716-1422/14279-; PR716-1423/14279-; 030-101 g
0304.93 Changing the oil 8
PR716-1422/14279-; PR716-1423/14279-; 030-101 £
030.4.10 Travel gear, axles, tyres, drive shafts 030-103 ~
030.4.10.1 Checking the nuts and bolts of the travel gear
components are firmly seated
030.4.10.2 Checking nuts and sprocket segments for tight
seating
PR716-1422/14279-; PR716-1423/14279-; 030-104
030.4.10.3 Checking the carrier rollers, track rollers and idlers
for tightness
PR716-1422/14279-; PR716-1423/14279-; 030-105
030.4.10.4 Adjusting the idler guides
PR716-1422/14279-; PR716-1423/14279-; 030-105
030.4.10.5 Checking and adjusting the track tension
PR716-1422/14279-; PR716-1423/14279-; 030-108
030.4.10.6 Change the chain
PR716-1422/14279-; PR716-1423/14279-; 030-111
030.4.10.7 Checking the travel gear wear
PR716-1422/14279-; PR716-1423/14279-; 030-117
030.4.10.8 Checking the oil fill of the axle bearings
PR716-1422/14279-; PR716-1423/14279-; 030-117
030.4.10.9 Greasing the oscillating axle frame bearing
PR716-1422/14279-; PR716-1423/14279-; 030-118
030.4.11 Working attachment 030-119
030.4.11.1 Checking the cutting edges, corners and ripper teeth
for wear
PR716-1422/14279-; PR716-1423/14279-; 030-119
030.4.11.2 Check the working equipment
PR716-1422/14279-; PR716-1423/14279-; 030-119
030.4.11.3 Checking the bearing points of the working attach-
ment for play and wear
PR716-1422; PR716-1423; 030-119
030.4.11.4 Checking the mounting screws and pin retainers of
the working attachment for tight seating
PR716-1422; PR716-1423; 030-121
030.4.11.5 Removing and installing the ripper tooth tips
PR716-1422/14279-; PR716-1423/14279-; 030-121
0304.12 Operator’s cab, heating, air conditioning 030-125
030.4.12.1 Check the heating for function and leaks
PR716-1422/14279-; PR716-1423/14279-; 030-125
030.4.12.2 Cleaning and changing the recirculated – fresh air
| filter
PR716-1422/14279-; PR716-1423/14279-; 030-125
030.4.12.3 Inspection of the air conditioning system by HVAC
specialist staff
LWT/12213055/08/215-20190904_070042/en
PR716-1422/14279-; PR716-1423/14279-; 030-127
030.4.12.4 To check the capacitor
PR716-1422/14279-; PR716-1423/14279-; 030-127
030.5 Testing and adjustment checklist
PR716-1422/14279-; PR716-1423/14279-; 030-128
0305.1 Adjustment checklist 030-128
030.5.2 Track Components Check List 030-139
030.5.2.1 Test report 030-139
030.5.2.2 Wear data 030-143
030.6 Check and adjustment tasks 030-147
030.6.1 Safety instructions
PR716-1422; PR716-1423; 030-147
030.6.2 Overall machine 030-148
030.6.2.1 Preparations for adjustment procedures
PR716-1422/14279-; PR716-1423/14279-; 030-148
030.6.2.2 Visual inspection and maintenance
PR716-1422/14279-; PR716-1423/14279-; 030-150
030.6.3 Drive group 030-151
030.6.3.1 Engine speed controller of diesel engine — deter-
mining adjustment range
PR716-1422/14279-; PR716-1423/14279-; 030-151
030.6.4 Cooling system 030-154
030.6.4.1 Checking the stand-by pressure for the fan control
PR716-1422/14279-; PR716-1423/14279-; 030-154
0306.4.2 Checking the pressure relief valve – fan motor and
fan control
PR716-1422/14279-; PR716-1423/14279-; 030-155
030.6.5 Working hydraulics 030-161
030.6.5.1 Checking the standby pressure
PR716-1422/14279-; PR716-1423/14279-; 030-161
030.6.5.2 Checking operating pressure
PR716-1422/14279-; PR716-1423/14279-; 030-161
030.6.5.3 Checking the secondary pressure relief valve on the
control valve block
PR716-1422/14279-; PR716-1423/14279-; 030-161
0306.5.4 Checking the pressure difference HD-LS
PR716-1422/14279-; PR716-1423/14279-; 030-163
0306.5.5 Checking the nitrogen fill in the hydro accumulator
PR716-1422/14279-; PR716-1423/14279-; 030-164
030.6.6 Travel hydraulics 030-164
1
030.6.6.1 Checking supply pressure of variable displacement
pump
PR716-1422/14279-; PR716-1423/14279-; 030-164
030.6.6.2 Checking hydraulic neutral position of variable
displacement pump
LWT/12213055/08/215-20190904_070042/en
PR716-1422/14279-; 030-166
030.6.6.3 Checking the pressure limitation for high pressure
PR716-1422/14279-; 030-168
030.6.6.4 Checking the pressure regulator
PR716-1422/14279-; 030-170
030.6.7 Electrical system 030-173
030.6.7.1 Calibrating the hydrostat
PR716-1422/14279-; PR716-1423/14279-; 030-173
030.6.7.2 Checking travel joystick
PR716-1422/14279-; PR716-1423/14279~; 030-183
030.6.7.3 Calibrating inching brake pedal
PR716-1422/100-14278; PR716-1422/14279-;
PR716-1423/14279-; 030-196
030.6.7.4 Brake test
PR716-1422/14279-; 030-203
030.6.7.5 Parameter adjustment options
PR716-1422/14279-; PR716-1423/14279-; 030-207
040 Drive group 040-1
040.1 Diesel engine 040-2
040.1.1 Diesel engine — full overview
PR716-1422/14279-; PR716-1423/14279-; 040-2
0401.2 Fuel system 040-9
040.1.2.1 Fuel system
PR716-1422/14279-; PR716-1423/14279-; 040-10
040.1.2.2 Fuel quantity sensor
PR716-1422/14279-; PR716-1423/14279-; 040-12
040.1.2.3 Fuel filter
PR716-1422/14279-; PR716-1423/14279-; 040-13
040.1.2.4 Fuel tank
PR716-1422/14279-; PR716-1423/14279-; 040-14
0401.3 Air filter system 040-15
040.1.3.1 Air filter system
PR716-1422/14279-; PR716-1423/14279-; 040-16
040.14 Exhaust system 040-16
040.1.4.1 Exhaust system – full overview
PR716-1422/14279-; PR716-1423/14279-; 040-17
§ 040.1.4.2 Selective catalytic reduction (SCR) and diesel oxida-
g tion catalyst (DOC)
i] PR716-1422/14279-; PR716-1423; 040-18
g 040.1.5 Diesel engine mounting
a PR716-1422/14279-; PR716-1423/14279-; 040-22
g 050 Cooling system 050-1
g 050.1 Complete cooling system
PR716-1422/14279-; PR716-1423/14279-; 050-2
050.2 Cooler arrangement 050-5
050.2.1 Combi cooler
PR716-1422/14279-; PR716-1423/14279-; 050-6
050.3 Hydraulic 050-12
050.3.1 Gear pump
PR716-1422/14279-; PR716-1423/14279-; 050-12
050.3.2 Gear motor – Fan
PR716-1422/14279-; PR716-1423/14279-; 050-14
060 Working hydraulics 060-1
060.1 Working hydraulics – full overview
PR716-1422/14279-; PR716-1423/14279-; 060-2
060.2 Gear pump
PR716-1422/14279-; PR716-1423/14279-; 060-10
060.3 Proportional control valve block 060-12
060.3.1 Proportional control valve block – full overview
PR716-1422/14279-; PR716-1423/14279-; 060-12
060.4 Pilot control Working hydraulic 060-17
060.4.1 Pilot control – Full overview
PR716-1422/100-14278; PR716-1422/14279-;
PR716-1423/14279-; 060-17
060.5 Hydraulic cylinder 060-24
060.5.1 Lift cylinder
PR716-1422/14279-; PR716-1423/14279-; 060-24
060.5.2 Tilt cylinder
PR716-1422/14279-; PR716-1423/14279-; 060-25
070 Travel hydraulics 070-1
070.1 Complete travel hydraulics
PR716-1422/14279-; PR716-1423/14279-; 070-2
070.2 Variable displacement pump
PR716-1422/14279-; PR716-1423/14279-; 070-12
070.3 Variable displacement motors 070-23
070.3.1 Variable displacement motors – full overview
PR716-1422/14279-; PR716-1423/14279-; 070-23
1
070.4 Distributor block 070-31
070.4.1 Parking brake, solenoid valve
PR716-1422/14279-; PR716-1423/14279-; 070-32
070.4.2 Pressure sensor, brake release
PR716-1422/14279-; PR716-1423/14279-; 070-34
LWT/12213055/08/215-20190904_070042/en
070.4.3 Pressure relief valve – supply
PR716-1422/14279-; PR716-1423/14279-; 070-36
Thursday, 09.January 2020 08:09 printed this protected document! PR_716_1422 1423 14279 09-2019_en.pdf admin
18 LIEBHERR PR716-1422, PR716-1423
Service manual Contents
080 Hydraulic components 080-1
080.1 Hydraulic cylinder 080-2
080.1.1 Ripper cylinder
PR716-1422/14279-; PR716-1423/14279-; 080-2
080.1.2 Valves
PR716-1422/100-14278; PR716-1422/14279-; 080-3
080.2 Hydraulic tank 080-16
080.2.1 Hydraulic tank
PR716-1422/14279-; PR716-1423/14279-; 080-16
100 Brake system 100-1
100.1 Inching brake pedal 100-2
100.1.1 Speed reduction pedal
PR716-1422/14279-; PR716-1423/14279-; 100-2
110 Electrical system 110-1
110.1 Electrical system – full overview
PR716-1422/14279-; PR716-1423/14279-; 110-3
110.2 Lighting system
PR716-1422/14279-; PR716-1423/14279-; 110-6
110.3 Circuit diagrams
PR716-1422/100-14278; PR716-1422/14279-; PR716-1423/14279-; 110-8
110.4 Electrical components in operator’s cab
PR716-1422/14279-; PR716-1423/14279-; 110-9
110.4.2 Central control (Master 100)
PR716-1422/14279-; 110-16
110.4.3 Travel sensor
PR716-1422/14279-; 110-18
110.4.4 Speed control
PR716-1422/100-14278; PR716-1422/14279-;
PR716-1423/14279-; 110-21
110.5 Electrical components – Diesel engine
H PR716-1422/14279-; PR716-1423/14279-; 110-23
g 110.6 Electrical components – Main frame
FY PR716-1422/14279-; PR716-1423/14279-; 110-29
H 110.7 Electrical components Compartments 110-33
5 110.7.1 Battery compartment
8 PR716-1422/14279-; PR716-1423/14279~; 110-33
8 1107.2 Fuel tank
ES PR716-1422/14279-; PR716-1423/14279-; 110-35
110.7.3 Diesel exhaust fluid system container
PR716-1422/14279-; PR716-1423/14279-; 110-38
110.7.4 Central electrical system compartment
PR716-1422/14279-; PR716-1423/14279-; 110-39
110.7.5 Hydraulic tank
PR716-1422/14279-; PR716-1423/14279-; 110-45
110.8 Display unit
PR716-1422/100-14278; PR716-1422/14279-; PR716-1423/14279-; 110-46
110.9 Electrical components – Jump-start
PR716-1422/14279-; 110-47
110.9 Electrical components – Jump-start 110-47
120 Travel gearbox 120-1
120.1 Travel gearbox, overall
PR716-1422/14279-; PR716-1423/14279-; 120-2
120.2 Brake system
PR716-1422/14279-; PR716-1423/14279-; 120-7
130 Travel gear, axles, tyres, drive shafts 130-1
130.1 Travel gear frame 130-2
130.1.1 Support frame
PR716-1422/14279-; PR716-1423/14279-; 130-3
130.2 Idler
PR716-1422/14279-; PR716-1423/14279-; 130-5
130.3 Track roller
PR716-1422/14279-; PR716-1423/14279-; 130-7
130.4 Carrier roller
PR716-1422/14279-; PR716-1423/14279-; 130-9
130.5 Function, wear and evaluation
PR716-1422; PR716-1423; 130-10
140 Steel components Basic machine 140-1
140.1 Lift cylinder suspension
PR716-1422/14279-; PR716-1423/14279-; 140-2
140.2 Equaliser bar &
PR716-1422/14279-; PR716-1423/14279-; 140-3 g
140.3 Push frame (inside) 3
PR716-1422/14279-; PR716-1423/14279-; 140-5 g
. ]
150 Working attachment 150-1 3
150.1 Ripper 8
PR716-1422/14279-; PR716-1423/14279-; 150-2 g
160 Operator’s cab, heating, air conditioning 160-1
160.1 Operator’s platform 160-2
160.1.1 Operator’s platform Attachments
PR716-1422/14279-; PR716-1423/14279-; 160-2
160.1.2 Operator’s platform bearing
PR716-1422/14279-; PR716-1423/14279-; 160-3
160.1.3 Support cylinder
PR716-1422/14279-; PR716-1423/14279-; 160-6
160.2 Operator’s cab 160-11
160.2.1 Operator’s seat
PR716-1422/100-14278; PR716-1422/14279-;
PR716-1423/14279-; 160-11
160.3 Heating, ventilation, air conditioning 160-12
160.3.1 Heating and air conditioning system 160-12
160.3.1.1 Heating, air conditioning and ventilation
PR716-1422/14279-; PR716-1423/14279-; 160-12
190 Options 190-1
190.1 Refuelling pump
PR716-1422/14279-; PR716-1423/14279-; 190-2
190.2 Reversible fan drive
PR716-1422/14279-; PR716-1423/14279-; 190-8
200 Service codes, Diagnostics 200-1
200.2 Testing and adjustment software 200-2
200.21 Wizard test and adjustment software 200-2
200.2.1.1 General 200-2
200.2.1.2 Symbols 200-3
200.2.1.3 Information window 200-73

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